pre-feasibility report for expansion of technical … · 1.6 air emission & management all the...
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2019
PRE-FEASIBILITY REPORT
FOR EXPANSION OF TECHNICAL GRADE PESTICIDES PLANT
AT
PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2,
GAJRAULA, J P NAGAR, UTTAR PRADESH
Project Proponent
M/s Best Crop Science LLP
Submitted to Ministry of Environment, Forest& Climate Change
New Delhi
1 EXECUTIVE SUMMARY ..................................................................................................... 4
1.1 PLANT LOCATION AND AREA CLASSIFICATION ...................................................................... 5
1.2 GREEN BELT .......................................................................................................................... 5
1.3 WATER REQUIREMENT .......................................................................................................... 5
1.4 POWER REQUIREMENT & SUPPLY/ SOURCE ............................................................................ 5
1.5 EFFLUENT MANAGEMENT ..................................................................................................... 5
1.6 AIR EMISSION & MANAGEMENT ........................................................................................... 7
1.7 SOLID & HAZARDOUS WASTE MANAGEMENT ........................................................................ 8
2 INTRODUCTION ................................................................................................................. 10
2.1 IDENTIFICATION OF PROJECT & PROJECT PROPONENT ........................................................ 11
2.2 NATURE OF PROJECT ........................................................................................................... 11
2.3 DEMAND/SUPPLY GAP: ....................................................................................................... 11
2.4 NEED FOR THE PROJECT AND ITS IMPORTANCE TO REGION .................................................. 12
2.5 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ....................... 12
3 PROJECT DESCRIPTION .................................................................................................. 15
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF ANY ....... 15
3.2 LOCATION (SPECIFIC LOCATION AND PROJECT BOUNDARY & PROJECT LAY OUT) WITH
COORDINATES .............................................................................................................................. 15
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE
PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GONE INTO SHOULD
BE HIGHLIGHTED .......................................................................................................................... 16
3.4 SIZE OR MAGNITUDE OF OPERATION .................................................................................. 16
3.5 RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE,
MARKETING AREA OF FINAL PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL AND
FINISHED PRODUCT. ..................................................................................................................... 21
3.6 RESOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT, IF ANY,
SHOULD BE BRIEFLY OUTLINED. ................................................................................................... 27
3.7 TRANSPORTATION DETAILS OF RAW MATERIALS ............................................................... 27
3.8 AVAILABILITY OF WATER ITS SOURCE, ENERGY/POWER REQUIREMENT AND SOURCE
SHOULD BE GIVEN ........................................................................................................................ 28
3.8.1 Water Source .............................................................................................................. 28
3.8.2 Electricity & Fuel Requirements ............................................................................... 28
3.9 QUANTITY OF WASTE TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR THEIR
MANAGEMENT /DISPOSAL ............................................................................................................ 28
3.9.1 Waste Water generation & Management plan........................................................... 28
3.9.2 Solid & Hazardous waste generation & Management plan ...................................... 28
4 SITE ANALYSIS ................................................................................................................... 30
4.1 CONNECTIVITY ................................................................................................................... 30
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP ................................................................ 30
4.3 TOPOGRAPHY (ALONG WITH MAP). ..................................................................................... 31
4.4 EXISTING LAND USE PATTERN ............................................................................................. 32
4.5 EXISTING INFRASTRUCTURE ............................................................................................... 32
4.6 SOIL CLASSIFICATION SOIL INVESTIGATION WILL BE DONE DURING CONSTRUCTION OF
THE PROPOSED TECHNICAL UNIT OF PESTICIDE ............................................................................. 33
4.7 CLIMATIC DATA FROM SECONDARY SOURCES ..................................................................... 33
5 PLANNING BRIEF ............................................................................................................... 35
5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, TRANSPORTATION ETC) TOWN
AND COUNTRY PLANNING/DEVELOPMENT AUTHORITY CLASSIFICATION..................................... 35
5.2 POPULATION PROJECTION ................................................................................................... 35
5.3 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL) ................................. 35
5.4 AMENITIES/FACILITIES ....................................................................................................... 35
6 PROPOSED INFRASTRUCTURE ..................................................................................... 36
6.1 INDUSTRIAL AREA (PROCESSING AREA) .............................................................................. 36
6.2 RESIDENTIAL AREA (NON-PROCESSING AREA) .................................................................... 36
6.3 GREEN BELT ........................................................................................................................ 36
6.4 DRINKING WATER MANAGEMENT (SOURCE & SUPPLY OF WATER) ...................................... 36
6.5 SEWAGE SYSTEM ................................................................................................................. 36
6.6 INDUSTRIAL WASTE MANAGEMENT ..................................................................................... 36
6.7 POWER REQUIREMENT & SUPPLY/ SOURCE .......................................................................... 36
7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN ...................................... 37
7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT AFFECTED
PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOURERS (A BRIEF
OUTLINE TO BE GIVEN) ................................................................................................................. 37
8 PROJECT SCHEDULE AND COST ESTIMATE ............................................................ 38
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATA OF COMPLETION (TIME
SCHEDULE FOR THE PROJECT TO BE GIVEN) .................................................................................. 38
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC VIABILITY
OF THE PROJECT. .......................................................................................................................... 38
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) .................................... 39
9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFIT TO BE
LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA. ....................................... 39
1 EXECUTIVE SUMMARY
M/s Best Crop Science LLP has purchased a non operational Formulation and R& D
Technical Pesticides Plant located at Plot No. C-6, 7 & 8 UPSIDC Industrial Area, Phase-2,
Gajraula, J P Nagar, Uttar Pradesh. Best Crop Science LLP is proposing an expansion of a
Technical grade Pesticides manufacturing Facilities at the above mentioned site.
Existing Capacity: 4800 MTPA technical grade pesticide.
Proposed Capacity: 25000 MTPA (In Phase wise)
As per EIA Notification dated 14.09.2006 and as amended till date, the project falls in
Category ‘A’, S. No. - 5(b).
Table 1: Project at a Glance
1. Name of the Industry M/s Best Crop Science LLP
2. Products to be manufactured&
Capacity
Existing Capacity-4,800 MTPA
Proposed Capacity -25000 MTPA
3. Total Plot Area 54,891.39 m2
4. Water Requirement Total water requirement- 397 KLD
Existing Freshwater requirement - 97 KLD
Proposed Freshwater requirement- 300 KLD
Source : Ground water
5. Power Requirement Existing :1000 KVA
Proposed: 4000 KVA
Source: Uttar Pradesh Power Corporation
Ltd.
Proposed 2DG Sets, 380 +380 KVA
6. Manpower Requirement Existing – 55
Proposed- 200
7. Project cost including Environmental
controlling equipment
Rs.100 crores
M/s Best Crop Science LLP (BCSLLP) is a well-known and leading organization engaged in
business of agrochemicals. The Plant is located at Plot No. C-6, 7 & 8, UPSIDC Industrial
Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh. BCSLLP is proposing an expansion of the
project from 4800 TPA to 25000 TPA. This expansion of the project will be carried out in
three phases. The production in Phase I will be 3586 TPA, in Phase II production will be of
10707 TPA and in Phase III production will be of 10707 TPA.
The Products manufactured will be Herbicide, Fungicide, Insecticide, Plant growth
Regulators, R& D Products and intermediates. The existing and proposed production capacity
of the project are given in Table 1.
Table 1: Existing and proposed expansion of the project*
Existing Expansion TOTAL
4800 TPA 25000 TPA 29800 TPA
Herbicide 1100 4600 5700
Fungicide 2500 10600 13100
Insecticide 900 3800 4700
PGR 100 250 350
R & D 200 750 950
Intermediate - 5000 5000
*List of Individual Products are enclosed as Annexure
1.1 Plant location and area classification
The proposed project is located in UPSIDC Industrial area, Gajraula and which was
operational much before 2006. Total plot area is 54,891.39 m2. The expansion of the
Project will be done at the existing plant location so no additional land is required.
1.2 Green belt
34 % i.e. 18663.0726 sqm Green belt is allocated for the greenbelt which already
maintained in the vacant and non operational area of the plant .
1.3 Water requirement
Existing fresh water requirement for the plant is 97 KLD. The proposed water
requirement for the plant is 300 KLD. The source of water for the proposed project will
be meeting through groundwater.
Existing fresh water – 97 KLD
Proposed Expansion – 300 KLD
1.4 Power requirement & supply/ source
Existing power requirement for the plant is 1000 KVA and the proposed power
requirement is 4000 KVA which will be sourced from UPPCL.
For the power backup of 2 DG set of 380 KVA each is set to be installed.
1.5 Effluent Management
Wastewater will be segregated into two streams as High TDS / High COD (HTDS) and Low TDS / Low COD (LTDS). The HTDS Effluent stream after neutralization, filtration will be sent to Multi Effect Evaporator (MEE). The distillate water will be treated in ETP along with LTDS effluent. The concentrate will be sent to ATFD for drying. The dried salt will be sent to approved TSDF for final disposal. The ETP treated effluent will be passed through RO for recovery of water for recycling. The RO reject will be send to MEE. No process effluent will be discharged outside the plant premises. The provision of stripper for recovery of solvent (VOC) from HTDS effluent before MEE and inorganic hazardous residues will be sent to TSDF
The industrial waste water generated will be treated in the Effluent Treatment Plant (ETP) /
MEE. Treated water) will be recycled back in the system. The domestic Waste will be sent to
soakpit and the supernatant water from it will be sent to the ETP. BCSLLP proposes to adopt
“Zero Liquid Discharge” system. Brief description of the same is as given below:
Sources of Waste Water
The wastewater generation streams are
1. Process and washings
2. Boiler blow down
3. D.M. plant washings
4. Cooling tower blow downs
5. Domestic (canteen and toilets)
6. Q C and R & D Labs effluent
1. Equipment Used For Waste Water Treatment (ZLD):
S.No. Description
1 Cyanide effluent oxidiser (with NaOCl)
2 Equalization cum neutralization tanks.
3 Primary treatment system
4 Stripper
5 Multiple effect evaporator
6 Agitated thin film drier
7 Biological treatment system
8 Secondary clarifier
9 Dual Media Filter
10 Reverse osmosis plant
Wastewater Treatment Process And Disposal
Wastewater is segregated into high TDS and low TDS streams.
High TDS effluent: TDS above 5000 mg/l and COD above 15000 mg/l
Low TDS effluent: TDS below 5000 mg/l and COD below 15000 mg/l
Table 1.1:Inlet and Outlet Characteristics of Wastewater
S. No. Parameters Unit Combined ETP Inlet Characteristics
ETP Outlet Characteristics
1 pH - 5 – 7 6.5 – 8.5
2 COD mg/l 4,000 <100
3 BOD mg/l 2,500 <30
4 TDS mg/l 500 -
5 SS mg/l 250 <100
6 O & G mg/l 15 <2
The process block diagram of Proposed ETP is presented in Figure
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Details of Effluent Treatment Plants
Figure 1.1: Block Diagram of Proposed ETP System
1.6 Air emission & Management
All the vents from reactors, vessels, filters and spot ventilation ducts are collected and sent to a
set of scrubbers – one acid scrubber followed by an alkali scrubber and finally a carbon tower to
remove acidic gases, alkaline fumes and VOC respectively. The gases escaping the last tower will
be having less than permissible
Expansion of Technical Grade Pesticides Plant at Plot No. C-6,7 &8 , UPSIDC Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh PFR
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Table: Air Emission Details
S. No. Stack Attached to Fuel Used APCM Expected Pollutants
1
Boilers (Existing- 3 TPH
&0.8 TPH) Proposed- 2 TPH
Agrowaste briquettes /
Wood (as per availability)
Dust Suppresion
PM, SO2 &NOx
3
DG Sets Existing -380 KVA
& 500 KVA. Proposed - 2 X 380
KVA
HSD Adequate Stack
Ht. PM, SO2 &NOx
Process Stacks / Vents
1 Process Reactor – Vents - Combined
into one - Acid Scrubber
HCl, HBr, NH3, Nox&HC 2 -do- - Alkali Scrubber
3 -do- - HC Gas Scrubber
1.7 Solid & Hazardous waste management
Solid hazardous wastes will be sent to TSDF site while other solid wastes will be
segregated in salable and non salable waste. Salable waste will be sold off. Non salable
waste will be sent to land fill.
Expansion of Technical Grade Pesticides Plant at Plot No. C-6,7 &8 , UPSIDC Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh PFR
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Sr. No. Type of Waste Category as per
HW
Treatment / Disposal Method
1. Used Oil 5.1 Collection, Storage, Transportation &
Disposal by selling to registered re-
processor / reuse as lubricant
2. Process Waste / Waste
Residue containing
Pesticides
29.1 Collection, Storage, Incineration at
common Incineration / Disposal of
Incinerable waste to TSDF
3. ETP Sludge 29.2 Collection, Storage, Transportation &
Disposal at nearest TSDF site
4. Date Expired / off
specification products
29.3 Collection, Storage, Incineration at
common incineration
5. Discarded Container 33.3 Collection, Storage, Decontamination,
Detoxification & sell to authorized
vendor 6. Discarded bag / liners 33.3
7. Distillation Residue
from contaminated
organic solvents
36.4 Collection, Storage, Incineration at
common incinerator
Expansion of Technical Grade Pesticides Plant at Plot No. C-6,7 &8 , UPSIDC Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh PFR
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2 INTRODUCTION
The role of the pesticides in the well-being of human race needs no emphasis. Pesticide usage has
become essential in order to maximize agriculture production and reduce public health pestilence.
The rapid changes in cropping patterns, increased fertilization and adoption of programs for high
yielding varieties have all contributed to increased use of pesticides. Further, pest problems keep
on changing with the changing environment. New physiological kinds evolve as a result of
mutations to withstand new conditions in nature. Many pest species develop resistant strains
when the same Pesticide is used far too often. The problems of pest resurgence and secondary
pest out-breaks crop up with the indiscriminate use of pesticides. These associated problems offer
a great scope for revolutionizing the use of pesticides. However, in India though the overall
pesticide growth figures may appear impressive, the rate of consumption per hectare of cultivated
land is very low in comparison per hectare of cultivated land is very low in comparison to other
countries. India used 180 g of pesticides/ha. as against 10,790g, 1870 g and 1490 g/ha used in
Japan, Europe and U.S.A. respectively. India spent just Rs. 2.15/ha. on pesticides while Japan and
U.S.A spent Rs.110/ha and Rs.35/ha respectively during the same period. India consumed 12 gm.
of pesticides per kg. of fertilizer used against 146 gm. in Japan in and 19 gm in U.S.A in . This
is one of the major factors that can be attributed to low per hectare yields in our country since the
crops and especially the high yielding varieties cannot manifest their production potential in
absence of proper pest protection. That the production potential remains suppressed for want of
protection can be exemplified by considering how in wheat, a crop comparatively resistant to
insect pestilence, we have had a “revolution” where as in paddy which is one of the most heavily
infested crops, we have had no break-through. In case of wheat, the per hectare yield in India rose
from 827 kg.to 1338 kg. Corresponding yields of paddy in India on the other hand was 1826 kg.
as against 6185 kg. 5326 kg. , 5105 kg.;and 4000 kg. in Japan, Egypt, USA and USSR
respectively.
Within the country itself, there is a great imbalance between different regions with regard to the
use of pesticides. Of the total of approximately Rs.5000 million spent on pesticides in at the farm
level, south contributed for about 45 per cent of the total consumption in the rest of the country.
Expansion of Technical Grade Pesticides Plant at Plot No. C-6,7 &8 , UPSIDC Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh PFR
11 | P a g e
2.1 Identification of Project & Project Proponent
M/s Best Crop Science LLP is proposing an Expansion of Technical Grade Pesticide
Manufacturing unit of existing Capacity: 4,800 TPA.(Herbicide-16 nos, insecticide-24
nos, fungicide-16 nos, plant growth regulator-1 and R & D products).and proposed
capacity of 25000 TPA.(Herbicide-32nos, insecticide-21nos, fungicide-22 nos, plant
growth regulator-3 and Intermediates 3 , Neem Product 1).
Table2: Existing and proposed project Phase wise
Existing Expansion Phase I Phase II Phase III
4800
TPA 25000 3600 10800 10800
Herbicide 1100 4600 660 1970 1970
Fungicide 2500 10600 1520 4540 4540
Insecticide 900 3800 540 1630 1630
PGR 100 250 40 105 105
R & D 200 750 110 320 320
Intermediate 5000 716 2142 2142
3586 10707 10707
2.2 Nature of Project
The proposed project deals with the setting up of a new technical grade pesticide plant
along with the formulation unit by M/s Best Crop Science LLP at Plot No. C-6,7 &8 ,
UPSIDC Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh. Best Crop Science
LLP has acquired the non operational formulation and R &D technical unit.
2.3 Demand/Supply gap:
Since the requirement of Pesticides is increasing @ 10% to 15% every year, there is a huge
gap between the demand and supply.
Expansion of Technical Grade Pesticides Plant at Plot No. C-6,7 &8 , UPSIDC Industrial Area, Phase-2, Gajraula, J P Nagar, Uttar Pradesh PFR
12 | P a g e
2.4 Need for the project and its importance to region
Pesticides are essential input for agriculture and the project will provide adequate
availability of the required products at cheaper rates and will also reduce the import
quantities.
2.5 Employment Generation (Direct and Indirect) due to the project
Employment Generation due to the existing project is 55. The proposed expansion leads
tothe employment generation of 200 more employees. So the total manpower in the plant
will be 255. Out of which 100 no. of person will be employed during construction phase
and 100 no. of people will be employed during the operation phase .
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
13 | P a g e
Figure 2.1: Topo-sheet Map of Project Site
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
14 | P a g e
Figure 2: Plant Lay Out
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
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3 PROJECT DESCRIPTION
The proposed project involves the production of technical grade pesticide along with formulation
unit.
3.1 Type of Project including interlinked and interdependent projects, if any
The proposed project involves the production of technical grade pesticide along with
formulation unit. There is no interlinked project with this project.
3.2 Location (specific location and project boundary & project lay out) with coordinates
The latitude and longitude of proposed site is 28°49' 46.74” N and 78°13'34.68” E.The
proposed project will be coming up Plot No. C-6,7 &8 , UPSIDC Industrial Area, Phase-2,
Gajraula, J P Nagar, Uttar Pradesh.
Fig: Project Boundary with Site Coordinates
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
16 | P a g e
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted
Alternative sites have not been considered for proposed project because the proposed
project is coming in existing non operational plant area inside the UPSIDC industrial area,
Gajraula. Major Factor involved in the selection of site are listed below
• The project site is in industrial area
• Site is connected with state highway for easy transport of product.
• Site is near to railway station
• Availability of sufficient land inside the existing plot
• Availability of water, electricity facilities
• Raw materials will be easily available
• Availability of skilled and unskilled manpower
3.4 Size or Magnitude of Operation
M/s Best Crop Science LLP is proposing an Expansion of Technical Grade Pesticide
Manufacturing unit of existing Capacity: 4,800 TPA .(Herbicide-16 nos, insecticide-24
nos, fungicide-16 nos, plant growth regulator-1 and R & D products).and proposed
capacity of 25000 TPA.(Herbicide-32 nos, insecticide-21 nos, fungicide-22 nos, plant
growth regulator-3 and Intermediates 3 , Neem Product 1).
Table2 : Existing and proposed project Phase wise
Existing Expansion Phase I Phase II Phase III
Products/
Capacity
4800
MTPA
25000
MTPA
3586
MTPA
10707
MTPA
10707
MTPA
Herbicide 1100 4600 660 1970 1970
Fungicide 2500 10600 1520 4540 4540
Insecticide 900 3800 540 1630 1630
PGR 100 250 40 105 105
R & D 200 750 110 320 320
Intermediate 5000 716 2142 2142
Total plot area is 54,891.39 sq.m. and 34 % Green belt is allocated for the greenbelt which
already maintained in the non operational unit.
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
17 | P a g e
Table 2: List of Product
Products to be manufactured (Existing and Proposed) Quantity Generated
Herbicide TPA
1 Metribuzin 5700
2 Atrazine
3 Sulfosulfuron
4 Glyphosate
5 ClodinafopProparogyl
6 Pretilachlor
7 Imazethapyr
8 Metsulfuron Methyl
9 Pyrazosulfuron
10 Fenoxaprop-p-ethyl
11 Glufosinate Ammonium
12 Chlorimuron Ethyl
13 Bispyribac Sodium
14 Oxadiargyl
15 Oxyflourfen
16 Butachlor
17 Pendimethalin
18 Diuron
19 2,4-D Ethyl Ester
20 Quizalofop Ethyl
21 Penoxsulam
22 Metamitron
23 Propanil
24 Zineb
25 Cyhalofop-p-Butyl
26 Pyrithiobac Sodium
27 Sulfentrazone
28 Propaquizafop
29 S-metachlor
30 Tembotrione
31 Aminopyralid
32 Ametryn
33 Pinoxaden
34 Mesotrione
35 Acifluorfen
36 Azimsulfuorn
37 Bensulfuron Methyl
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
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38 Flumioxazin
39 Halosulfuron
40 Propyzamide
41 Thifensulfuron
42 Florasulam
43 Chlorosulfuron
44 Dimethachlor
45 Hexazinon
46 Isoxaben
47 Metolachlor
48 Dicamba
Insecticide
1 Acephate 4700
2 Thiamethoxam
3 Indoxacarb
4 Fipronil
5 Diafenthiuron
6 Buprofezin
7 Dichlorvos
8 Lambda Cyhalothrin
9 Imidachloprid
10 Novaluron
11 Bifenthrin
12 Permethrin
13 Propargite
14 Chlorpyriphos
15 Perfenofos
16 Diflubenzuron
17 Acetamiprid
18 Dinotefuron
19 Emamectin Benzoate
20 Thiocyclam Oxalate
21 Etoxazole
22 Pymetrozine
23 Fenpyroximate
24 Triazophos
25 Hexythiazox
26 Cypermethrin
27 Pyriproxifen
28 Triflumezopyram
29 Flonicamid Technical
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
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30 Chlorantraniliprole
31 Spirotetramat
32 Flubendiamide
33 Spiromesifen
34 Nitenpyram
35 Temephos
36 Afidopyropen
37 Spinosad
38 Etoxazole
39 Lufenuron
40 Chlorfluazuron
41 Clothianidin
42 Diazinon
43 Ethiprole
44 Fenitrothion
45 Transfluthrin
Fungicide
1 Tricyclazole 13100
2 Cymoxanil
3 Propiconazole
4 Hexaconazole
5 Tebuconazole
6 Difenconazole
7 Metalaxyl
8 Carboxin
9 Propineb
10 Azoxystrobin
11 Myclobutanil
12 Carbendazim
13 Pyrachlostrobin
14 Trifloxystrobin
15 Fluoxastrobin
16 Isoprothiolane
17 Chlorothalonil
18 Thifluzamide
19 Copper Oxy Chloride
20 Thiophanate Methyl
21 Thiram
22 Mancozeb
23 Ziram
24 Captan
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
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25 Pyraclostrobin
26 Isoproturon
27 Picoxystrobin
28 Epoxiconazole
29 Boscalid
30 Cyazofamid
31 prothioconazole
32 probenazole
33 Fludioxonil
34 Imibenconazole
35 Prochloraz
36 Valifenalate
37 Kresoxim Methyl
38 Penconazole
Plant Growth Regulator
1 Ethephon 350
2 Gibberellic Acid
3 Paclobutrazol
4 Forchlorfenuron (CPPU)
5 Brassinolide
Intermediate
1 Cyclopropyl acetylene 5000
2 Lambda Acid
3 C.C.M.P
Table 3: List of Byproducts (During Expansion )
S.No By products
1. Phenol
2. SO2 gas & HCl gas
3. SO2 gas, HCl gas
4. Sodium Chloride, ammonia
5. Ammonium Chloride
6. HCl gas
7. Imidazole
8. Sodium acetate, Sodium Chloride, Potassium Carbonate, Potassium Chloride, HCl gas
9. Sodium Carbonate, Sodium Chloride
10. HCL gas, POCl3, CO2 gas, Potassium chloride
11. Sodium chloride
12. Sodium chloride, HCl gas
13. Triethyl amine HCl
14. SO2 gas, HCl gas
15. Sodium bromide, Sodium fluoride
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
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16. HCL
17. Methane sulphonic acid sodium salt, Mehtanol HCl
18. Ethanol, CO2
3.5 Raw material required along with estimated quantity, likely source, marketing area
of final products, mode of transport of raw material and finished product.
Raw material will be supplied by approved vendors from domestic market as well as from
global market. Finished product will be sold in domestic as well as global market.
Table 4: List of Raw Materials (Existing and Proposed) Existing raw material Proposed Raw Material
H2SO4 1,2,4- triazole
TRIAZINONE (4-chlorophenyl) methanethiol
DMSO4 (R/S)-2-(4-hydroxy phenoxy)-propionic acid
SODIUM CARBONATE (NA2CO3) 1-(2-Chloro-4-pyridyl)-3-phenylurea
CAUSTIC LYE 1-(4-chlorophenyl)-3-hydroxy-1H-pyrazole
CYANURIC CHLORIDE 1,1' -Carbonyldiimidazole
MIPA 70% 1,1,2-trichloroethane
HCl 1,2,4–Triazole
MEA 50% 1,2-Dichloroethane
NACl 1,3-cyclohexadione
2 ETHYL SULFONYL IMIDAZO (1, 2 -A) PYRIDINE 3 SULFONAMIDE
1,4-Dioxane
CARBAMATE 1-[2-(2,4,6-trimethyl-phenyl)-acetoxyl]-cyclopentane carboxylic acid ethyl ester
SODIUM TUNGSTATE 1-Bromo-3,3-dimethylbutan-2-one [5469-26-1]
PHISPHONO METHYL IMINODIACETIC ACID (PMIDA)
1-Chloro-4-(Chloromethyl)Benzene [104-83-6]
SODIUM METABISULFITE 1H-1,2,4-Triazole
VANADIUM SULFATE 1-methyl-5-hydroxy pyrazole
H2O2 1-methylpyrrolidin-2-one [NMP]
5-CHLORO-2,3-DIFLUOROPYRIDINE 2 – (4 – Hydroxy Phenoxy) Propionic Acid
K2CO3 2-(2,2-difluoroethoxy)-6-(trifluoromethyl)benzene-1-sulfonyl chloride
R(+)-2-(4-HYDROXY PHENOXY PROPIONIC ACID
2‐(2,4 – dichlorophenyl)PentylAlcohol
PROPARGYL CHLORIDE 2-(2,5-dimethylphenyl)acetic acid
2,6-DEA 2-(5-amino-2,4-dichlorophenyl)-4-(difluoromethyl)-2,4-dihydro-5-methyl-3H-1,2,4-triazol-3-one
PROPOXY ETHYL CHLORIDE 2,3,5,6,TetraFluoroBenzylAlcohol
NaOH FLAKES 2,3-dichloropyridine
CHLOROACETYL CHLORIDE (CAC) 2,4,6-Trichlorophenol
DIETHYL 5 ETHYL PYRIDINE DI 2,4-Dichlorophenol
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
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CARBOXYLATE
2 AMINO 2,3 DIMETHYL BUTANAMIDE 2,5 dichloro phenyl
SODIUM ETHOXIDE 2,6 difluoro aniline
O-SULFOISOCYANATE METHYL BENZOATE
2,6-DFBA
2-AMINO-4-METHOXY-6-METHYL-1,3,5 TRIAZINE
2,6-Dibromo-4-trifluoromethoxy aniline
ETHYL-1-METHYL-5-SULFENAMIDE-ISOCYANATE-1H-PYRAZOLE-4-
CARBOXYLATE (PYRAZOLE)
2,6-dichloro quinoxaline
2-AMINO-4,6-DIMETHOXY PYRIMIDINE (PYRIMIDINE)
2,6-dichlorobenzeonitrile (DCBN)
DICHLORO BENZOXAZOLE 2,6-Dimethyl aniline (2,6 oxylidine)
2-(4-HYDROXY PHENOXY) PROPANOATE 2amino 4 methoxy 6 methyl 1,3,5 triazin
N-BUTYL (3-CYANO-3- HYDROXY PROPYL METHYL PROPINATE
2-amino-4,6-dimethylpyrimidine
LIQUOR AMMONIA 2-Bromo aniline
2 CARBEETHOXY BENZENE SULFONYL ISOCYANATE
2-chloro propionic acid
2-AMINO 4-CHLORO 6-METHOXY PYRIMIDINE (ACMP)
2-Chloro-4-aminopyridine
DIHYDROXY BENZOIC ACID 2-chloro-5-chloromethyl pyridine
4,6 DIMETHOXY-2-(METHYL SULFONYL) PYRIMIDINE
2-chloro-N-(2,4-dichlorophenyl) acetamide
OXADIAZON 2-chloro-nicotinoyl chloride
3-CHLOROPHENOL 2-chloropyridine
CHLOROETHANE 2-chlorosulfunyl-8-Fluoro-5-Methoxy-[1,2,4]Trizole-[1,5c] pyrimidine
HNO3 2-Hydroxy-6-trifluromethyl pyridine
4-TRIFLUOROMETHYL-2-CHLORO PHENOL SODIUM SALT
2-methyl 6-ethyl aniline
2,6 DIETHYL ANILINE 2-methyl-3-(4,5-dihydroisoxazol-3-yl)-4-methanesulfonyl-benzoic acid (Benzoic acid)
FORMALDEHYDE (PARA FORMALDEHYDE)
2-methyl-4-amino-6-methoxy triazine
DMPTC 2-methyl-6-ethyl aniline
ACETIC ANHYDRIDE 2-nitro-4-methylsulfonyl benzoyl chloride
3-METHYL-4-NITROIMINO-PERHYDRO-1,3,5-OXADIAZINE
3,4– Fluoro Benzonitrile
2-CHLORO-5-CHLOROMETHYL TRIAZONE 3,4,5,6-Tetrahydropthalic anhydride
METHYL-7-CHLORO-2,5-DIHYDROIDENS[1,2-E] OXADIAZINE-
4A(3H)-CARBOXYLATE
3,4-Dichloroaniline
METHYL(CHLOROCARBONYL)[4-TRIFLUOROMETHOXY PHENYL]
CARBAMATE
3,4-xylidine
1‐(2,6‐DIISOPROPYL‐4‐PHENOXYPHENYL) THIOUREA (DTU)
3,5-dichlorobenzoic acid
TERTIARY BUTYL AMINE (TBA) 3,6-dichloro-2-methoxybenzoic acid methyl ester
TMA-HCl 3-Bromopropyne
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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FIPRONIL PYRAZOLE 3-Isochromanone
TRIFLUORO METHYL SULFINYL CHLORIDE (TFMSC)
3-methyl-4-Nitrophenol
1-ISOPROPYL-3-TERT-BUTYL THIOUREA 4-Chloro phenyl boronic acid
N-CHLORO METHYL-N-PHENYL CARBAMOYL CHLORIDE
4-chlorobenzaldehyde (CBA)
AMMONIUM CARBONATE 4-DMAP
CHLORAL 4-phenoxyphenol
TRIMETHYL PHOSPHITE 4-Picoline
LAMBDA CYHALOTHRIC ACID (MTH ACID) 5% Pd/C catalyst
THIONYL CHLORIDE 5,8-dimethoxy-[1,2,4]triazolo[1,5-c]pyrimidin-2-amine
METAPHENOXY BENZALDEHYDE (MPBD) 5-Fluoro-2-nitrophenol
NaCN Acetic Acid
SODIUM HYPOCHLORITE (NaOCl) Acetic anhydride
2 – CHLORO, 5 – CHLOROMETHYL PYRIDINE (CCMP)
Acetone
N-NITROIMINOIMIDAZOLIDINE (N-NII) Acetone Cyanohydrin
2,6-DIFLUORO BENZOYL ISOCYANATE Acetonitrile
3-CHLORO-4-(1,1,2-TRIFLUORO-2-(TRIFLUORO METHOXY)ETHOXY)
ANILINE
Activated Charcoal
2-METHYL 3- BIPHENYL METHYL CHLORIDE (BPC)
Alumina
SODIUM BICARBONATE Aluminium Chloride
CYPERMETHRIC ACID CHLORIDE (CMAC) Aluminium oxide
2-(4- TERT BUTYL PHENOXY CYCLOHEXANOL
Amino acetonitrile sulfate AANS
PROPARGYL ALCOHOL Ammonia Gas
TRIETHYL AMINE Ammonium chloride
O,O-DIETHYL THIOPHOSPHORYL CHLORIDE(DETC)
Anhydrous potassium carbonate
SODIUM SALT OF 3,5,6-TRICHLOROPYRIDINE-2-OL
antranilic acid
O-CHLOROPHENOL Aqueous ammonia
BROMINE (Br2) Benzene
TRIMETHYL AMINE benzoxazinone
PROPYL BROMIDE Butyl Cellosolve
CARBON DISULFIDE (CS2) Butyllithium
DIISOPROPYL MALONATE Carbon disulfide
2,6 DIFLUOROBENZAMIDE Carbon Disulphide
4 CHLOROPHENYL ISOCYANATE Carbon Tetrachloride
N-CYANO METHYL ACETAAMIDE (NCMA) Catalyst
2-CHLORO 5-(METHYL AMINO METHYL) PYRIDINE (CMAMP)
Catalyst‐1
M,N,O (2,3-DIMETHYLAL NITROSOUREA Catalyst‐2
3- (AMINOMETHYL) TETRAHYDROFURON Caustic lye
ABAMECTIN BENZOATE caustic scrubber
TETRA METHYLETHANE -1,2-DIAMINE (TMEDA)
Caustic Soda
ALLYL CHLOROFORMATE Caustic Soda Lye
PHENYL DICHLOROPHOSPHATE CausticLye(46–48 %)
DIMETHYL SULFOXIDE (DMSO) Chlorine cylinder
85% PHOSPHORIC ACID Chlorine Gas
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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HEPTAMETHYLDISILAZANE Chloro acetyl chloride
SODIUM BOROHYDRIDE chloro-2-(1-chlorocyclopropyl)-3-(2-chlorophenyl) propan-2-ol[2-CAPOL]
ACETIC ACID chloroacetyl chloride
BENZOIC ACID Con. HCl
BENSULTAP Copalyl Pyraphosphate
SODIUM SULFIDE Cuprous chloride
OXALIC ACID Cyclohexanone
N-(2, 6 -DIFLUOROBENZOYL) 2-AMINO 2-(4 TERT BUTYL -2- ETHOXY PHENYL
CHLORO ETHANE)
Cyclohexyl isocyanate
3 PYRIDINE CARBOXALDEHYDE Di methyl formamide
1,2,4 TRIAZINE-3 (4H) 1,4 -AMINO-5,6 -(DIHYDRO-6-METHYL)
Dichlorethane
1-3 DIMETHYL -5-PHENOXY OXIME (PCDPO)
Dichloro methane
TERT BUTYL -4- (CHLORO METHYL BENZOATE) (TBCMB)
Dichloroacetic Acid
POTASSIUM HYDROXIDE (KOH) Dichloroethane
FORMIC ACID Dichloroethane (DCE)
CUCl Dichloromethane
2‐AMINO‐ 4‐METHYL BENZOTHIAZOLE (AMBT)
Diethoxyethane
HYDRAZINE MONO HYDRATE Diethyl Ketone (3-Petanone)
PHENYL HYDRAZINE HYDROCHLORIDE Diisopropylether
UREA Dimethyl amine
SODIUM NITRITE Dimethyl Formamide
1-CYANO ACETYL 3 ETHYL UREA Dimethyl Sulfate
META DICHLORO BENZENE (MDCB) Dimethyl sulphate
ACETYL CHLORIDE Dimethyl sulphoxide
1, 2 PENTANE DIOL Dimethylamine
1,2,4 TRIAZOLE DiMethylFormamide
1-(4-CHLOROPHENYL) 4-4-DIMETHYL-3-PENTANOATE
Dioxane
SODIUM METHOXIDE DMF
DIMETHYL SULFIDE (DMS) DV Ester
BROMOKETAL Electrolytic copper
N-(2,6-DIMETHYL PHENYL) ALANINE-METHYL ESTER
Ent- Kaurene
METHOXY ACETYL CHLORIDE Ethanol
ACETOACETANILIDE Ethyl 4,4,4-trifluoroacetoacetate
SULFURYL CHLORIDE (SO2Cl2) Ethyl acetate
2-MERCAPTOETHANOL Ethyl alcohol
DIAMINO PROPANE Ethyl Amine
ZINC SULFATE Ethyl bromoacetate
METHYL-3-METHOXY-2-2-6-CHLOROPYRIMIDINE-4-4-IYL-
OXYPHENYL- ACRYLATE (MMCPOA)
Ethyl chloroformate
2 CYANO PHENOL Ethyl oxalyl chloride
CUCl2 Ethylene diamine
4 CHLOROPHENYL ACETONITRILE Ethylene Dichloride
N-BUTYL BROMIDE Ethylenediamine
DIBROMOMETHANE Geranylgeranyl Pyrophosphate
THIOUREA H2SO4
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METHYL CHLOROFORMATE HCl
O-POHENYLENE DIAMINE Heptane
1,4 DICHLORO BENZENE Hexamethylene tetramine
3 CHLORO PYRAZOLE hoxafloropropene
2 CHLORO BENZYL ALCOHOL Hydrazine Hydrate
N METHOXY CARBAMATE Hydrochloric acid
2-METHYL ANILINE Hydrogen
GLYOXYLIC ACID METHYL ESTER OXIME Hydrogen Peroxide
CHLORINE Hydroquinone
OXIDAMIDE IN-R4E28
2 HYDROXY PHENACYL BROMIDE IN-RPA19
METHOXY AMINE Iron Powder
POTASSIUM TERT BUTOXIDE Isopar-G
TERT BUTYL NITRATE Isophthalic acid
ETHYLENE OXIDE (EPOXY ETHANE) Isopropanol
TRIFLUORO PYRIMIDINE Isopropyl Alcohol
PCl3 Isopropyl chloroformate (IPCF)
AMMONIA GAS Lignin Sulfonate
ALUMINIUM CHLORIDE Malonic Acid Malononitrile MDC MeOH Metaphenoxy Benzaldehyde MethaneSulphonylChloride Methanol Methoxy acetone Methoxy ethyl chloride Methoxyacetone methyl Methyl 3-aminosulfonylthiophene-2-carboxylate Methyl Amine Methyl Chloroformate (MCF) Methyl cis-4-methoxycyclohexane-1-aminocarboxylate Methyl Di-Chloride (MDC) Methyl isobutyl ketone Methyl[2-(bromomethyl)phenyl] methoxycarbamate Methylene Dichloride MethylPentanoate Monochloro benzene Monochloroacetic acid; MCA N-(2,6-Difluorobenzoyl) 2-Amino 2-(4 Tert Butyl -2- Ethoxy Phenyl Chloro Ethane) N,N-Diethyl formamide N,N-Dimethyl Formamide [DMF] N,N-Dimethylsulfonylpyrazole Na2CO3 NAI Na‐Metal NaOH N–Butyl Bromide
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
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N-Formyl-piperidine Nitric Acid Nitrogen cylinder N--methyl hydrazine sulphate N-Propylamine O,O dimethyl thiophosphoryl chloride O,O-Dimethyl Phosphoro chloridothioate O-Cresol O-Methoxyl amine Hydrochloride Ortho phosphoric acid Orthophenylene Diamine (OPDA) Oxalyl Chloride Oxime O-xylene Palladium tetrakis P-chloraniline P-Cumidine Perchloro Methyl Mercaptan (PCMM) Pethalide Phase Transfer Catalyst Phenyl chloroformate Phenyl isocyanate Phosgene Phosphorus Pentachloride p-methylsulfonyl-(4,6-dimethoxy pyrimidine) (MSDP) Potassium carbonate Potassium hydroxide Propanoic Acid Propylene oxide p-Toluene sulfonic acid Pyrazole Sulfonamide Pyridine R/S-ethyl-2-(4-hydroxy phenoxy)-propionate R–TransCypermethricAcidChloride Soda Ash Sodium acetylide Sodium aminde Sodium azide Sodium bicarbonate Sodium bisulphate Sodium Borohydride [16940-66-2] Sodium Carbonate Sodium chloride Sodium cyanide Sodium dioxide Sodium Hydride [7646-69-7] Sodium hydrosulfide Sodium Hydroxide Sodium Lauryl Sulphate (Surfactant) Sodium Lignosulfonates Sodium methoxide
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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Sodium nitrite Sodium Sulfide Sodium thiocyanate (NaSCN) Solvent – Di MethylFormamide (DMF) Solvent – DMF Solvent – n‐Hexane Solvent – Toluene Solvent‐Methanol Solvent‐Xylene Sovent (Acetone) Sulfuric Acid Sulphur powder Sulphuric Acid TBAB TertiaryButylAlcohol(TBA) Tetra Hydro Phthalic Anhydride (THPA) tetrahydrofurane TFDCI TFNA i.e 4-trifluoromethyl nicotinic acid Thioacetamide Thiodiphenol Thionyl chloride Toulene Trans 5-(4-chlorophenyl)-4-methyl-2-thiazolidone Tri ChloroTriFluoroEthane Trichlorobenzene Triethyl amine Triethyl orthoformate WaterforHClSolution WaterforWashing Xylene Zinc Zinc chloride solution
3.6 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
All the solvents used will be recovered and recycled for all products. Energy efficient
equipment will be installed at all locations. Waste water will also be reused after proper
treatment. There will be no discharge from the proposed site.
3.7 Transportation details of Raw Materials
The raw material will be transported through trucks from approved vendors.
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3.8 Availability of water its source, energy/power requirement and source should be
given
3.8.1 Water Source
Existing fresh water requirement for the plant is 97 KLD. The proposed water requirement
for the plant is 300 KLD. The source of water for the proposed project will be meeting
through groundwater.
Electricity & Fuel Requirements
Existing power requirement for the plant is 1000 KVA and the proposed power
requirement is 4000 KVA which will be sourced from UPPCL.
For the power backup of 2 DG set of 380 KVA each is set to be installed.
3.9 Quantity of waste to be generated (liquid and solid) and scheme for their
management /disposal
3.9.1 Waste Water generation & Management plan
The sources of waste water from the proposed plant will be from canteen facilities and
office building. The waste water will be treated in sewage treatment plant and will be
reused for gardening and other activities like toilet flushing and cleaning purposes.
For industrial effluent Zero Liquid Discharge (ZLD) is proposed. There is no process
effluents discharged. Hence impact on water quality from the proposed project is
insignificant
3.9.2 Solid & Hazardous waste generation & Management plan
Solid hazardous wastes will be sent to TSDF site while other solid wastes will be
segregated in salable and non salable waste. Salable waste will be sold off. Nonsalable
waste will be sent to land fill.
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Sr. No. Type of Waste Category as per
HW
Treatment / Disposal Method
1. Used Oil 5.1 Collection, Storage, Transportation &
Disposal by selling to registered re-
processor / reuse as lubricant
2. Process Waste / Waste
Residue containing
Pesticides
29.1 Collection, Storage, Incineration at
common Incineration / Disposal of
Incinerable waste to TSDF
3. ETP Sludge 29.2 Collection, Storage, Transportation &
Disposal at nearest TSDF site
4. Date Expired / off
specification products
29.3 Collection, Storage, Incineration at
common incineration
5. Discarded Container 33.3 Collection, Storage, Decontamination,
Detoxification & sell to authorized
vendor 6. Discarded bag / liners 33.3
7. Distillation Residue
from contaminated
organic solvents
36.4 Collection, Storage, Incineration at
common incinerator
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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4 SITE ANALYSIS
4.1 Connectivity
• Nearest railway station :GajraulaRailway Junction, 4 km (E)
• Nearest highway: SH-51 at a distance of 800 m(N).)
• Nearest Airport: Indira Gandhi International Airport – 165 km
Figure 2: Connectivity of Proposed plant
4.2 Land Form, Land Use and Land Ownership
The proposed project site is situated at Plot No. C - 6, 7 & 8 UPSIDC Industrial Area,
Gajraula, J. P. Nagar District of Western Uttar Pradesh. The land belongs to UPSIDC and
has been taken on long lease by M/s Best Crop Science LLP. The proposed unit is located
in notified industrial Area of UPSIDC. The copy of notification of UP State Government
notifying this industrial Area
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Total Land : 54,891.39 M2
34 % Green belt is allocated for the greenbelt which already maintained in the non
operational unit.
4.3 Topography (along with map).
Topographically the area is flat terrain and the elevation of the plant site is between 204-
205 m above Mean Sea Level.
Figure 3: Plant Boundary of Proposed plant
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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Figure 4: Topo map of the Project site
4.4 Existing land use pattern
The project area is flat terrain, located inside notified Industrial area of UPSIDC.
CRZ is not applicable to the proposed project. Details study area map is given above.
4.5 Existing Infrastructure
The proposed site is to come inside the UPSIDC, Gajraula which is very well connected to
SH-51 and is also having very well developed internal road and other required
infrastructure. The proposed project site is to come inside the non operational Formulation
& R& D technical unit with existing building and other infrastructure which will be
utilizedaccording to the requirement.
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4.6 Soil Classification Soil investigation will be done during construction of the proposed
technical unit of pesticide
General Characteristics of the Soil in the District
Older Flood Plain
Older flood plain of river Ramganga can be delineated extending to few kilometres.
Locally it is known as Khadar. The zone is characterized by presence of fluvial land from
such as meander scars, cut off meanders forming water bodies and pale channels. The
sediments are fine grained sand and silt with thin clay horizons. The zone can be separated
from older alluvium by presence of natural levee, sand dunes and abrupt change in slope.
Older Alluvium
It occupies the entire upland or interfluves area between the major drainage Ramganga and
Kosi and Sot & Ramganga. The soils are silty, clayey and sandy in varying proportions. The
older alluvium can be differentiated into following geomorphic units:
➢ Sandy Tract and
➢ Central Upland Plain of Interfluves Area
Sandy Tract
These are occurring very close to old flood plain of Ramganga. This unit corresponds to Bhur
of physiographic unit. This unit is characterized by absence of drainage ways, indication of
high permeability, as coarse sand exists.
Central Upland Plain or Interfluves Area
The unit occupies the central part as well as eastern part of the district and is characterised by
presence of well drainage ways namely Ganga & Sot. The soils are clayey through at place
these are sandy. Back swamp deposits can also be seen in this zone.
4.7 Climatic data from secondary sources
The average annual rainfall is 967.3 mm. The climate is sub-humid and it is characterized
by hot summer, a bracing cold season and general dryness except in the south-west
monsoon season. About 86% of rainfall takes place from June to September. During
monsoon surplus water is available for deep percolation to ground water. There is
meteorological observatory in the record of Bareilly, which may be taken as representative
meteorological condition. May and early part of June form the hottest part of the year. In
May, the mean daily maximum temperature is about 400C and mean daily minimum
temperature about 250C and maximum temperature raises upto over 450C. With the
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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advancement of the monsoon in June there is an appreciable drop in day temperature.
January is generally the coldest month with mean daily maximum temperature at about
210C and the mean daily minimum is about 80C. The mean monthly maximum temperature
is 29.40C and means monthly minimum temperature is 120C.
The air is very humid during south-west monsoon season and the rest of the period the
humidity is comparatively less. The mean monthly relative humidity is 69% and mean
monthly evening relative humidity is 51%. Winds are generally light with a little
strengthening in the summer and monsoon seasons. The mean wind velocity is 5.1 Kmph
Potential evapo-transpiration is 1402.8 mm.
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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5 PLANNING BRIEF
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and
Country Planning/Development authority classification.
Type of Industry: Technical grade pesticide plant with proposed capacity 29,800
TPA(Existing + proposed)
5.2 Population Projection
The city of Gajraula has a population of 55,048 of which male and female were 28,896 and
26,152 respectively in an area of 14.2 sq km. In 2001 census, Unnao had a population of
39,826 of which males were 21,107 and remaining 18719 were females.
5.3 Assessment of Infrastructure Demand (Physical & Social)
On the basis of the preliminary site visit, the infrastructure demand in the villages was
assessed on the basis of need and priority. Employment would be as per prevailing norms
of state government for skilled and unskilled people for the proposed project activity.
5.4 Amenities/Facilities
Proper site services such as First Aid, Canteen, Drinking Water, etc. will be provided to the
workers.
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6 PROPOSED INFRASTRUCTURE
6.1 Industrial Area (processing area)
The project is fall in UPSIDC, Gajraula. No additional land will be required.
6.2 Residential Area (non-processing area)
No residential area proposed in upcoming project
6.3 Green belt
34 % Green belt is allocated for the greenbelt which already maintained in the non
operational unit.
6.4 Drinking water management (source & supply of water)
Drinking water will be taken from Borewell.
6.5 Sewage system
Proposed STP will be used for sewage.
6.6 Industrial waste management
Solid hazardous wastes will be sent to TSDF site while other solid wastes will be
segregated in salable and non salable waste. Salable waste will be sold off. Non salable
waste will be sent to land fill.
6.7 Power requirement & supply/ source
Total power requirement 5000 KVA, Existing power requirement 1000 KVA to be
provided by UP Power Corporation Limited. Also for Power backup, HSD used as a fuel
for D.G sets 380 KVA& 500 KVA. DG set of adequate capacity will be provided for
emergency power supply.
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
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7 REHABILITATION AND RESETTLEMENTS (R& R) PLAN
7.1 Policy to be adopted (central/state) in respect of the project affected persons
including home oustees, land oustees and landless labourers (a brief outline to be
given)
Not applicable because the proposed project is located inside the UPSIDC, Gajraula.
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8 PROJECT SCHEDULE AND COST ESTIMATE
8.1 Likely date of start of construction and likely data of completion (time schedule for
the project to be given)
Terminal Likely time schedule for completion of project is 28 months
8.2 Estimated project cost along with analysis in terms of economic viability of the
project.
Total cost for proposed project is Rs 100 Cr.
New Technical Grade Pesticidesat PLOT NO. C-6,7 &8 , UPSIDC INDUSTRIAL AREA, PHASE-2, GAJRAULA, J P
NAGAR, UTTAR PRADESH
PFR
39 | P a g e
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
The project will be beneficial to people as the company progress and expands its activity
gradually. Through CSR activity company management will be committed to improve
infrastructural facilities for the local people in field of Environmental, Medical, and
Transportation etc. The local people will be benefited by way of indirect employment
opportunities which will improve the socioeconomic environment of the area.