pre feasibility report -...
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
PRE – FEASIBILITY REPORT
FOR
ESTABLISHMENT OF PROPOSED
MOLASSES/GRAIN BASED DISTILLERY
HAVING CAPACITY: 160.0 KLD (MOLASSES
BASED)
OR
120.0 KLD (MOLASSES BASED) + 40.0 KLD
(GRAIN BASED) ALONGWITH 7.0 MW CO GEN
POWER
UNIT - 2
AT
VILLAGE: BHIKKI, DHANDHEDA, SIKHREDA,
TEHSIL & DISTRICT: MUZAFFARNAGAR,
UTTAR PRADESH
BY
M/s TRIVENI ENGINNERING & INDUSTRIES LTD,
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 1
PRE - FEASIBILITY REPORT
1.0 Executive Summary
(I) Introduction
Triveni Engineering & Industries Ltd, is proposing Molasses / Grain based Distillery. Proposed distillery
will be run on two mode , first 160.0 KLD molasses based operation and second mode is 120.0 KLD
(Molasses based) + 40.0 KLD (Grain based) along with 7.0 MW of Co-Generation Power Plant (Unit – 2)
at Village : Bhikki, Dhandheda, Sikhreda, Tehsil & District – Muzaffarnagar, Uttar Pradesh.
Triveni Engineering & Industries Ltd having 7 Sugar mills, 6 Co – generation unit and 1 distillery spread
over 8 locations in Uttar Pradesh. With seven sugar units located across Uttar Pradesh, Triveni is one of
the largest integrated sugar manufacturing companies in India.Group altogether has a capacity of sugar
cane crushing to about 61,000 TCD. Name of the sugar units and respective capacities are as under:
• Khatauli, Muzaffarnagar : 16,000 TCD
• Deoband, Saharanpur : 14,000 TCD
• Ramkola Kushinagar : 6,500 TCD
• Sabitgarh, Bulandshehar : 7,000 TCD
• Chandanpur, JP Nagar : 6,000 TCD
• Raninagal, Moradabad : 5,500 TCD
• Milak Narainpur, Rampur : 6,000 TCD
Triveni presently operates four co-generation power plants, one at Deoband, two at Khatauli and one at
Sabitgarh unit with combined capacity of 80 MW. Apart from the co-generation facilities, the company
also has two incidental co-generation plants at Chandanpur & Milak Narayanpur with a total capacity of ~
23 MW.
Triveni entered the distillery business in 2007 with an aim to integrate its sugar operations and to reduce
the impact of its cyclicality, with the commissioning of one of the largest single stream molasses based
distilleries in India in Muzaffarnagar district in U.P.
For proposed distillery project Molasses / Grain and Bagasse will be sourced from nearby sugar mills.
As per EIA Notification dated 14th Sep., 2006 and as amended from time to time; the project falls in
Category ‘A’, Project or Activity - 5(g).
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 2
TABLE – 1
Salient Features of the Project
Sr No Particulars Details
1 Nature and Size of Project Proposed Molasses/Grain based distillery
having capacity 160 KLD (Molasses based
operation only) or 120.0 KLD (Molasses
based) + 40.0 KLD (Grain Based) along
with 7.0 MW Co-generation Power Plant
{Proposed plant either run on 100 %
molasses based operation or 120.0 KLD
Molasses based + 40.0 Grain based (only
at one mode at a time)}.
2 Category of the Project As per EIA Notification dated 14th Sep.,
2006 as amended from time to time; the
project falls in Category ‘A’, Project or
Activity - 5(g).
3 Locations Details
Khasra No Village Bhikki : 1, 7, 8, 9, 10, 11, 12, 13,
14, 15, Dhandheda : 633, 636, 638, 639
Sikhreda : 433, 434, 436, 437, 438, 439,
440.
Village Bhikki, Dhandheda & Sikhreda
Block Muzaffarnagar
Tehsil Muzaffarnagar
District Muzaffarnagar
State Uttra Pradesh
Latitude 29˚25’48.28” N
Longitude 77˚46’34.85” E
Toposheet No 53G/11, 53G/10 53G/14 and 53G/15
4 Area Details
Total Plant Area Total land for proposed Distillery – 30.8
Acre or 12.47 Hectare
Greenbelt / Plantation Area ~33% of the project area will be covered
under green belt plantation of 4.11 Hectare.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 3
5
Environmental Setting Details (with approximate aerial distance & direction
from plant site)
Nearest Village Habitation Sikhreda – 1.28 Km in North East
direction,
Dhandheda – 2.0 km in North west
direction,
Bhikki – 1.44 in South east direction.
Niraana – 1.62 in South direction.
Nearest Town & City Muzaffarnagar – 5.69 Km in North west,
Khatauli –17.0 km in north
Nearest National Highway / State
Highway
NH - 58- Delhi to Haridwar
(4.09 km in West direction)
SH – 12A – Muzaffarnagar - Miranpur
(2.27 km in south direction)
Major road – Muzaffar Nagar to
Behdasadat (0.9 km in north direction)
Nearest Railway station Muzaffarnagar Railway Station (7.95 km in
NW direction)
Jadoda Railway Station (7.15 km in west
direction)
Nearest Airport IGI New Delhi (~ 115.21 km in South West
direction)
National Parks, Reserved Forests
(RF)/ Protected Forests (PF),
Wildlife Sanctuaries, Biosphere
Reserves, Tiger/ Elephant
Reserves, Wildlife
Corridors etc. within 10 km radius
No National Park, Wild Life Sanctuary,
Biosphere Reserve, Tiger / Elephant
Reserve, Wildlife Corridors, Reserved
Forests (RF) / Protected Forests (PF) etc.
falls within 10 km radius of the plant site.
River / Water Body (within 10 km
radius)
River : Kaali Nadi (9.90 km in West
direction)
River Ganga ( 19.37 km in east direction)
Upper Ganga Canal : 6.10 km in east
directions.
6 Cost Details
Total Project Cost 20000.0 Lakhs
Cost for Environment Management Capital Cost: 5600.0 Lakh or 56 Crores
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 4
Plan Recurring cost: Rs3.2 Crores /Annum
7 Basic Requirements for the project
Fresh Water Requirement Mode 1, 160.0 KLD
Molasses based
operation Or
Mode 2, 120.0 KLD
Molasses based
operation + 40.0
KLD Grain based
Operation
1296.0 KLD (@8.1
KL/KL of
Products)
1380.0 KLD (@ 8.6
KL/KL of
products)
Source :Ground Water
Power Requirement 4.5 MW
Source –Co Generation Power Plant – 7.0
MW (In House)
Man Power Requirement 148.0 (Source:- Unskilled / Semi-Skilled -
Local Area; Skilled- Local & Outside)
8 Product Mix Ethanol /ENA/RS
9 Working Days 365.0 Days
2.0 Identification of project and project proponent
Triveni Engineering and Industries Ltd are having 7 Sugar mills, 6 Co – generation unit and 1 distillery
spread over 8 locations in Uttar Pradesh. With seven sugar units located across Uttar Pradesh, Triveni is
one of the largest integrated sugar manufacturing companies in India. Group altogether has a capacity of
sugar cane crushing to about 61,000 TCD. Name of the sugar units and respective capacities are as under:
• Khatauli, Muzaffarnagar : 16,000 TCD
• Deoband, Saharanpur : 14,000 TCD
• Ramkola Kushinagar : 6,500 TCD
• Sabitgarh, Bulandshehar : 7,000 TCD
• Chandanpur, JP Nagar : 6,000 TCD
• Raninagal, Moradabad : 5,500 TCD
• Milak Narainpur, Rampur : 6,000 TCD
Triveni presently operates four co-generation power plants, one at Deoband, two at Khatauli and one at
Sabitgarh unit with combined capacity of 80 MW. Apart from the co-generation facilities, the company
also has two incidental co-generation plants at Chandanpur & Milak Narayanpur with a total capacity of ~
23 MW. Triveni entered the distillery business in 2007 with an aim to integrate its sugar operations and
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 5
to reduce the impact of its cyclicality, with the commissioning of one of the largest single stream
molasses based distilleries in India in Muzaffarnagar district in U.P.
Now Triveni Engineering and Industries Ltd is proposing Molasses/ Grain based Distillery (UNIT – 2)
having capacity 160.0 KLD molassed based (mode – 1) or 120.0 KLD molasses based + 40.0 KLD Grain
based(mode -2) distillery along with 7.0 MW of Co-Generation Power Plant at Village Bhikki,
Dhandheda, Sikhreda , Block : Muzaffarnagar, Tehsil & District -Muzaffarnagar, Uttar Pradesh.
2.1 Brief description of the project
Brief description of the project Proposed site meets the guidelines prescribed by Ministry of
Environment, Forest and Climate Change for setting of an industry. Geographical coordinates of the site
are 29˚25’48.28” N, 77˚46’34.85” E. It is located approximately 2.27 km away from State Highway No.
12A (Muzaffarnagar - Miranpur) and National highway no. 58 i.e. Delhi to Haridwar road is
approximately 4.09 km away from the site and approach road is connected at Bilaspur village.
Table 2.1,
Project Highlights
Sr No Name of the proponent M/s. Triveni Engineering and Industries Ltd,
Unit: 2
1 Khasra No Village Bhikki : 1, 7, 8, 9, 10, 11, 12, 13, 14, 15,
Dhandheda : 633, 636, 638, 639 Sikhreda : 433, 434,
436, 437, 438, 439, 440.
2 Location of the project Village Bhikki, Dhandheda, Sikhreda , Block :
Muzaffarnagar, Tehsil & District -Muzaffarnagar,
Uttar Pradesh.
3 Land Total land allocated =12.47 Hectare.
No need of acquisition of new land as, it is already
under the possession of the project proponent
(industrial land use) and the open plot near to
existing distillery unit – 1.
4 Project 160.0 KLD Molasses based Distillery
Or
120.0 KLD Molasses based + 40.0 KLD Grain based
Distillery along with 7.0 MW Co gen power.
5 Product Rectified Spirit / Extra Neutral alcohol / Ethanol
6 Operation days per annum 365.0 Days
7
Main Raw Material Mode 1 Mode 2
Molasses
(100 %
Molasses
(120.0 KLD
Grain
(40.0 KLD
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 6
Molasses based) Molasses) Grain)
720.0 MT/Day 540.0 MT/Day 88.0 MT/Day
8
Total Water Requirement Mode 1 Mode 2
160.0 KLD Molasses
based operation Or
120.0 KLD Molasses
based operation + 40.0
KLD Grain based
operation
1296.0 KLD(@8.1
KL/KL of Products)
1380.0 KLD (@ 8.6
KL/KL of products)
9 Source of Fresh Water Ground Water
10
Fuel Mode 1 Mode 2
Bagasse (238.0 T/Day)
+ SLOP (356.0 KLD)
Bagasse (288.0 T/Day) +
SLOP (306.0 KLD)
Source: Adjacent and nearby Sugar Mills
11
Steam Mode 1 Mode 2
160.0 KL Molasses
Based
120.0 KL
Molasses
Based
40.0 KL
Grain
Based
54.0 TPH 44.0 TPH 14.0 TPH
12 Effluent Treatment System 100 % Molasses based operation (Mode – 1):
Spent wash will be concentrated in Multi effect
evaporation and then used as fuel in incineration
boiler of capacity 60.0 TPH along with bagasse/other
biomass.
Secondary effluent like MEE condensate and Blow
down, lees will be treated in Secondary ETP and
reutilised in process and other use.
Or
120.0 KLD (Molasses based) + 40.0 KLD (Grain
based) operation (Mode – 2):
Molasses based: Spent wash will be concentrated in
Multi effect evaporation and then used as fuel in
incineration boiler of capacity 60.0 TPH along with
bagasse/other biomass.
Grain based: Spent Wash (Slops) generation from
Distillation, will be sent through separation of
suspended solids in Decanter Centrifuge, part Thin
Slops are concentrated in Multi-effect evaporators to
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 7
form a Thick (Protein) Syrup, which is mixed with
the Wet Cake DWG separated earlier from
Decanters. This interim product called DWGS has
30-32% w/w Solids is subject to drying in a rotating
steam tube bundle dryer to deliver a value added by-
product – DDGS – Distillers Dried Grains with
soluble and which has min. 90% Solids and max.
10% moisture. This DDGS sells as Cattle Feed /
Poultry Feed / Fish Feed based on its Protein
Content.
13 Manpower Approx 148.0 Number
14 Total Project Cost 20000.0 Lakhs
15 Capital expenses for
Environment management
5600.0 Lakhs
2.3 Need of project and its importance to the country and region
As an agro based industry, Sugar industry in India is dependent on monsoon. Its financial viability
drastically gets affected due to weather conditions as well as market. Therefore, it is forced to explore the
alternative products from the available resources so as improve its financial stability. Molasses based
distillery is one of such an alternative. Because raw material availability i.e. molasses is fulfilled in-
house, sugar mills produces own power (electricity). Therefore, the management of the factory has
planned to establish a 160.0 KLPD molasses/grain based distillery.
In India, mainly three types of alcohol are popularly produced, i.e. rectified spirit (RS), extra neutral
alcohol (ENA) and anhydrous alcohol (AA). Of these, RS is used for large number of industrial,
scientific, laboratory, medical and many other applications. Thus, demand for the same is immense and it
is ever increasing. ENA is used for making liquors and other alcoholic beverages. AA is a fuel alcohol; it
is used for blending with petrol in the ratio of maximum 26:7.
Table 2.2,
Expected performance of sugar factory for next five years
Season
Cane
Crush
Lac MT
Sugar
Production
Lac MT
Press Mud
Production
Lac MT
Molasses
Production
Lac MT
Molasses
required for
existing
Distillery
Unit Lac MT
Molasses
available
for new
distillery
Lac MT
2017-18 77.5 8.8 2.4 3.5 2.35 1.14
2018-19 85.0 9.6 2.7 3.8 2.35 1.48
2019-20 95.0 10.7 3.0 4.3 2.35 1.93
2020-21 105.0 11.9 3.3 4.7 2.35 2.38
2021-22 105.0 11.9 3.3 4.7 2.35 2.38
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 8
Molasses is a by-product of sugar industry. The above table shows the expected availability of molasses
as a raw material for the proposed distillery unit. Since, the cane crushing capacity of various project is
going to increase, thus the molasses production will also increase. In addition, keeping in mind dynamics
situation of sugar production cycle, company also envisage to use B-Heavy molasses as and when it is
viable to use. Therefore, it has decided to install a new distillery (molasses based or Molasses + Grain
based) of 160.0 KLD along with co gen power 7.0 MW. The distillery unit will be producing,
RS/ENA/AA which are very significant for other industries, medical services, etc. Ethanol is used to
blend with petrol, thus able to save valuable foreign exchange on import of fossil fuel.
2.4 Import vs. Indigenous production
The process is straight line and the technology even for the pollution control/disposal is available
indigenously.
2.5 Export possibility
The finished products viz. Rectified Spirit (RS), Extra Neutral Alcohol (ENA) and Anhydrous Alcohol
(AA) is having great export potential.
2.6 Domestic / Export markets
Market places such as New Delhi, Ghaziabad, Chandigarh, Pune, Surat and Vadodara as well as chemical
industries of Uttarakhand, Uttar Pradesh and Haryana are the potential domestic market for rectified
spirit, ENA as well as AA. ENA could be an exportable product.
2.7 Employment Generation
Proposed project will be generating about 148.0 direct employment opportunities, of which about 80.0
will be for skilled and about 68.0 for unskilled persons. Apart from this, the project is anticipated to give
plenty of indirect opportunities to transporters, shopkeepers and various facility providers such as
schools, medical facilities, etc.
3.0 PROJECT DESCRIPTION
3.1 Type of project
Proposed project is a new installation of 160.0 KLPD molasses/ Grain based distillery. Proposed unit is
based two modes of operation, first (mode – 1) will be 100.0 % molasses based operation for 160.0 KLD
or second (mode – 2) will be 120.0 KLD on molasses based along with 40.0 KLD on grain based.
Proposed unit will be run on single mode at a time, either on mode -1 or mode -2. Molasses is a by-
product from the sugar industry which will be used as raw material in the proposed new distillery and in
grain based operation broken rice / maize / corn etc. will be used as raw material. The project is placed
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 9
under item 5 (g) - for distillery unit as ‘A’ category as per EIA Notification, 2006 (as amended in 2009)
and will be appraised at central level.
3.2 Location with coordinate
For EIA Study 5.0 & 10.0 km radial study area is covered and the same is shown on SOI Topo sheets
53G/11, 53G/10 53G/14 and 53G/15. in the map below Fig: 1.1 & 1.2 respectively.
Latitude and Longitude of the site at four corners and in the centre given below in Table 2.3
Table; 2.3
Latitude and longitude of the project site
Corners Directions Latitude and Longitude
1st North Lat : 29°26’12.64” N, Long: 77°46’48.20” E
2nd South West Lat : 29°25’55.17” N, Long: 77°46’35.51” E
3rd South East Lat : 29°25’51.19” N, Long: 77°46’49.56” E
4th East Lat : 29°26’05.47” N, Long: 77°46’51.62” E
- Centre Lat : 29°25’58.82” N, Long: 77°46’43.97” E
3.3 Details of alternative site considered and basis of selecting the proposed site:
Alternative sites for the proposed project are not considered, because of following reasons –
I. The project proponent is having land which is adequate for the proposed unit establishment.
II. The present site meets the guidelines for sitting of an industry prescribed by MoEF&CC,
III. Proposed site is adequate for raw material availability and fuel.
IV. No rehabilitation or restoration issues involved with the proposed site,
V. The plot is open and barren, thus minimal disturbance to the ecology,
VI. Infrastructure and resources such as road, water, electricity, manpower, etc is already available.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 10
Fig : 1.1, Toposheet Map within 10.0 Km radius.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 11
Fig : 1.2, Toposheet Map within 15.0 Km radius.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 12
Fig: 1.3, Location of Proposed Project Site.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
13 Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based +
40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP)
3.4 Size or magnitude of operation
New molasses and grain based distillery of 160.0 KLD along with 7.0 MW co gen power. Proposed
unit would be run on two modes of operation. First will be 100.0 % molasses based for capacity
160.0 KLD and second will be 120.0 KLD molasses based along with 40.0 KLD grain based.
3.5 Project description with process details
Proposed unit would be run on two modes of operation. First will be 100.0 % molasses based for
capacity 160.0 KLD and second will be 120.0 KLD molasses based along with 40.0 KLD grain
based. Co gen power generation will be 7.0 MW. Triveni Engineering & Industries Ltd, Unit: 2,
decided to adopt the latest technology to achieve Zero Liquid Discharge (ZLD) for the proposed
distillery unit.
❖ Manufacturing Process (Molasses based):
The production process involves the following stages:
1. Fermentation
2. Distillation
Fermentation- Molasses is the chief raw material used for production of alcohol. Molasses contains
about 50% total sugars, of which 30 to 33% are cane sugar and the rest are reducing sugar. During
the fermentation, yeast strains of the species Saccharomyces cerevisieae, a living microorganism
belonging to class fungi converts sugar present in the molasses such as sucrose or glucose in to
alcohol. The continuous fermentation process involves addition of fresh nutrients medium either
continuously or intermittent withdrawal of portion of nutrient for recovery of fermentation products.
In continuous process, fermenter is in constant usage with little shut down and after initial
inoculation of yeast culture, further inoculation is not necessary.
Distillation- After fermentation, the next stage in the manufacturing process is to separate alcohol
from fermented wash and to concentrate it to 95%. This is called Rectified Spirit (RS). For this
purpose, method of distillation is employed. After separation of alcohol, the remaining part is the
effluent of the process i.e. spent wash and spent lees.
Re-distillation to manufacture Extra Neutral Alcohol (ENA)
ENA is prepared by re-distillation of the rectified spirit (RS) for the removal of impurities like higher
alcohols, aldehydes and methyl alcohol. This is done by, remixing rectified spirit with soft water and
distilling it in the ENA column.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 14
Anhydrous Alcohol (AA)
Anhydrous alcohol is an important product required by industry. As per IS specification it is nearly
100% pure or water free alcohol. Alcohol as manufactured by Indian distilleries is rectified spirit,
which is 94.68% alcohol. It is not possible to remove remaining water from rectified spirit by straight
distillation as ethyl alcohol forms a constant boiling mixture with water at this concentration and is
known as azeotrope. Therefore, special process for removal of water is required for manufacture of
anhydrous alcohol.
The various processes used for dehydration of alcohol are as follows
i) Azeotropic Distillation
ii) Molecular Sieves
iii) Pervaporation / Vapour permeation system.
We will use Molecular Sieves process for dehydration of alcohol.
Fig:1.4, Schematic Flow chart of RS / ENA /AA
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 15
❖ Manufacturing Process (Grain based)
1. Liquefaction
Single Tank Liquefaction: In liquefaction process, starch is hydrolysed to dextrins. The Liquefaction
is carried out in single liquefaction tank. Feedstock flour is transferred to pre-masher and mixed with
recycle Streams, thin stillage and liquefying enzyme. Slurry from pre-masher is taken to liquefaction
tank where temperature is maintained by injection of direct steam through steam sparger / Ejector.
Necessary retention time is maintained in the liquefaction tank. Slurry pH is maintained by supplying
dilute caustic solution. Contents in slurry tank are kept in suspension by agitation. The Liquefied
slurry is then cooled in slurry cooler using cooling water supply and transferred to pre-fermentation
and fermentation section.
2. Fermentation
Yeast Activation:
Yeast seed material is prepared in Yeast Activation Vessel (Pre-Fermenter) by inoculating sterilized
mash with yeast. Optimum temperature is maintained by circulating cooling water. The contents of
the Yeast Activation Vessel are then transferred to fermenter. The purpose of Fermentation is to
convert the fermentable substrate into alcohol. To prepare the mash for Fermentation, it is diluted
with water.
Yeast is added in sufficient quantity to complete Fermentation to produce alcohol. At the start of the
cycle, the fermenter is charged with mash and contents of the Yeast Activation Vessel (Pre
fermenter). Significant heat release takes place during Fermentation. This is removed by passing the
mash through heat exchangers to maintain an optimum temperature. The re circulating pumps also
serve to empty the fermenters into beer well. CO2 can then be taken to CO2 vent line where it is
vented out. After emptying of fermenter, it is cleaned for next batch.
3. Distillation
Wash to ENA Mode
Multi-Pressure distillation system having several distillation columns operating at various pressure
conditions. Heat energy from columns operating under high pressure is utilized for columns
operating under low pressure to optimize the operation for energy consumption.
Following Columns will be under operation
• Analyser Column
• Degasifying Column
• Pre-Rectifier Column cum
• Exhaust Column
• Extractive Distillation Column
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 16
• Rectifier cum Exhaust Column
• Recovery Column
• Simmering Column
Pre-heated fermented wash is fed at the top of the degasifying column. Analyser column is provided
with re boiler. Top vapors of analyser column containing all the alcohol in the wash are sent to Pre-
Rectifier column. Rest of the fermented wash flows down the Analyser column and is taken out as
thick slops from Analyser column bottom. Low boiling impurities are concentrated in the Pre-
Rectifier column. A draw of impure alcohol is taken out from the top of the Pre-Rectifier column. RS
draw is taken from the top of Pre rectifier column, which further is sent to Extractive Distillation
column. Dilution water is fed to this column. The Extractive Column operates on the principle of
inversion of relative volatility. Low boiling impurities are separated in the Extractive Distillation
Column & bottom is sent to Rectifier cum Exhaust column. The Rectifier/Exhaust column
concentrates the alcohol to 96% v/v. The spirit is drawn from the upper trays of the Rectification
Column. Fusel oil build up is avoided in the Rectifier cum exhaust column by withdrawing side
streams (fusel oils). ED condensates, fusel oil draw from R/E column are sent to Recovery column
where these fusel oils are concentrated and then sent to decanter where these streams are diluted with
water and fusel oil rich layer is separated. Washings are sent back to the column to recover alcohol.
The spirit Draw from the Rectifier column is sent to the Simmering column where methanol is
separated in the form of a cut from the top and ENA is taken out from the bottom. ENA drawn from
the Simmering Column is taken to the receiver after cooling in ENA cooler.
4. Evaporation
The suggested treatment scheme is a Four Effect (Integrated) plus Two Finisher working on the
principle of falling film Evaporation & Forced circulation. Simmering vapours is fed to the first
effect evaporator shell side and exhust vapour is fed to shell side of finisher at the given pressure and
temperature as the heating medium. The Feed at predetermined temperature is fed from the top of
First effect evaporator. Vapours generated in 1st effect VLS (Vapour Liquid Separator) are used as
heat source in the 2nd effect which is in series to the first effect & so on. A Shell & tube type Multi-
pass Surface condenser is employed for condensing the shell side vapours. The product at the desired
concentration is obtained at the outlet of last effect. Each effect is provided with recirculation cum
transfer pump. The condensate from surface condensers is collected in a common condensate pot.
The condensate is transferred for further treatment / drain by using centrifugal pump. The system
operates under vacuum.
Water-ring vacuum pumps will be used to maintain a desired vacuum. Cooling water from cooling
tower is used in the surface condensers for condensing the vapours.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 17
5. Dryer
❖ Wet distiller’s grains shall be fed into the dryer housing at controlled rate through a suitable
feeding system. The Rotary Tube Bundle is enclosed in an insulated dryer housing and on its outer
flights is fixed. Dry saturated steam is to be supplied to the tube bundle through rotary joint at one
end & the condensate is discharged through rotary joint mounted of another end.
❖ During the course of rotation, these flights pick up the material and shower them on to the tube
bundles. The heat transfer is primarily by conduction. The water vapors are exhausted through an
Exhaust Blower & passed through a cyclone separator for separating fines.
❖ Dry product partially recycled back to feed conditioner for feed conditioning through Product
Screw & Recycle Conveyor.
❖ Entire operation of the dryer is controlled through Control panel.
Fig: 2.8; Process flow diagram during grain based operation
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 18
3.6 Raw Materials required for finished products
Raw materials for the proposed project will be available from the local market. Molasses as raw
material will be available from adjacent inhouse sugar mills. Product wise raw material consumption
is given below:
Sr No Particular Quantity,
MT/Day
Storage Source of raw material &
Mode of Transportation
Mode 1
1. A Molasses 720.0 MT/Day 30 Days Nearby sugar mill of our group
and other sugar units.
Tanker will be used for
molasses transport.
Mode 2
1 B Molasses
Grain
540.0 MT/Day
And
88.0 MT/Day
30 Days
30 Days
Nearby own and other sugar
units.
Tanker will be used for
molasses transport.
Nearby market and truck will
be used for transportation.
2. Other Chemicals
Sulphuric Acid 68 kg/Day 15 Days Nearby Market by Truck.
15 Days storage will be
provided. Sodium
Hydrooxide
(Caustic)
10.0 Kg/Day 15 Days
Enzymes 6.0 kg/Day 15 Days
NH2-CO– NH3
(Nutrient : 46% N2
10.0 kg/Day 15 Days
Antifoam Agent 135 kg/Day 15 Days
3.7 Resource optimization / recycling and reuse envisaged in the project
Optimum utilization of the available resources is strived by the management. These resources include
land, water, steam, molasses and power. Press-mud is a by-product of sugar factory that will be used
for making manure by mixing fermenter sludge and potash rich fly ash generated in the distillery.
Thereby, nutrients will be recycled.
In grain based operation: Spent Wash (Slops) generation from Distillation, will be sent through
separation of suspended solids in Decanter Centrifuge, part Thin Slops are concentrated in Multi-effect
evaporators to form a Thick (Protein) Syrup, which is mixed with the Wet Cake DWG separated
earlier from Decanters. DWGS has 30-32% w/w Solids is subject to drying in a rotating steam tube
bundle dryer to deliver a value-added by-product – DDGS – Distillers Dried Grains. This DDGS sells
as Cattle Feed / Poultry Feed / Fish Feed based on its Protein Content.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 19
3.8 Water Requirement
Water required for proposed project will be different during 100.0 % molasses (mode 1) and 120.0
KLD molasses + 40.0 KLD grain (mode 2) based operation. During 100% molasses based operation
fresh water requirement will be 1296.0 m3/Dayand in molasses + grain based operation fresh water
requirement will be 1380.0 m3/day.Water balance for the proposed distillery unit 2 on both mode is
given in Fig : 1.5 (A – C) .
3.8.1 Availability of water and its source
Necessary fresh water requirement for the proposed project will be met from tube well. Water will be
required for domestic, industrial process and utility purpose. As the area fall in Safe Zone as per
CGWA Ground water assessment 2011. Water level in the ranges from 8.2 – 10.0 m bgl during pre-
monsoon season.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
20 Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based +
40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP)
Fig : 1.5 A, Mode -1, Water Balance for 160.0 KLD (Molasses based )
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 21
Fig: 1.5 B, Mode 2, 120.0 KLD Molasses based distillery
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 22
Fig : 1.5C, 40.0 KLD Grain based distillery
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
23 Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based +
40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP)
3.8.1 Steam & Power requirement
Steam requirement for the proposed project is 54.0 TPH at 3.5 Kg/cm2 (g) for 160.0 KLD (molasses
based) and 58.0 TPH at 3.5 kg/cm2 (Molasses + Grain Based). Therefore, a new incineration boiler of
capacity 60.0 TPH with 45 Kg/cm2 (g) pressure will be installed and this will supply steam to
proposed 7.0 MW turbo-alternator. It will fulfil the steam as well as power requirement of distillery.
3.8.2 Fuel
Slop and Bagasse will be used as a fuel for the steam generation activity of the proposed industry. The
requirement of Bagasse and slop is given in table below
Fuel Slop Bagasse
Mode – 1,
160.0 KLD (100.0 % Molasses
based)
356.0 KLD 238.0 MT/Day
Mode – 2,
120.0 KLD (Molasses based) +
40.0 KLD (Grain based
operation)
306.0 KLD 288.0 MT/Day
Source In – House, it is
concentrate from MEE.
Procured from nearby sugar
mills / road transport.
Bagasse will be procured from nearby sugar mills of our group and other sugar mills present in nearby
areas.
3.8.3 Quantity of waste generation & disposal scheme
During 160.0 KLD Molasses based operation (Mode - 1): Estimated daily total water requirement of
distillery will be (input) 3998.0 m3/d. However, during day-to-day operations 2702.0 m3/day water
will be recycled and thus fresh water requirement will be restricted to 1296.0 m3/day. Effluent in the
form of spent wash will be 1240.0 m3 /day. It will be treated concentrated in Multi effect evaporation
and then concentrate from MEE will be utilised in Incineration fired boiler as a fuel along with
bagasse/other biomass. Flow diagram for spent wash treatment is given in Fig : 1.6.
During 120.0 KLD Molasses based (Mode - 2): Estimated daily total water requirement of distillery
will be (input) 3194.0 m3/d. However, during day-to-day operations 2146.0 m3/day water will be
recycled and thus fresh water requirement will be restricted to 1048.0 m3/day. Effluent in the form of
spent wash will be 910.0 m3 /day. It will be treated concentrated in Multi effect evaporation and then
concentrate from MEE will be utilised in Incineration fired boiler as a fuel along with
bagasse/bagasse/another biomass.
During 40.0 KLD Grain based operation (Mode - 2): Estimated daily total water requirement of
distillery will be (input) 1111.0 m3/d. However, during day-to-day operations 767.0 m3/day water will
be recycled and thus fresh water requirement will be restricted to 332.0 m3/day. Effluent in the form
of spent wash will be 313.0 m3 /day. It will be will be sent through separation of suspended solids in
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 24
Decanter Centrifuge, part Thin Slops (290.0 KLD), out of total thin slop 121 KLD recycle to
Liquefaction and rest 154.0 KLD are concentrated in Multi-effect evaporators to form a Thick
(Protein) Syrup (20.0 KLD), which is mixed with the Wet Cake DWG(36.0KLD) separated earlier
from Decanters. This interim product called DWGShas 30-32% w/w Solids is subject to drying in a
rotating steam tube bundle dryer to deliver a value-added by-product – DDGS – Distillers Dried
Grains with soluble (18.0 MT/Day) and which has min. 90% Solids and max. 10% moisture. This
DDGS sells as Cattle Feed / Poultry Feed / Fish Feed based on its Protein Content.
Other Effluent: In both mode 1 & Mode 2, the remaining moderately polluted effluent due to spent
lees and evaporating condensate will be treated in polishing unit and recycled in the same unit.
Estimated domestic effluent will be 16.0 m3/d, which will be treated separately in septic tank and soak
pit. Quantity of waste to be generated & scheme for their disposal is given in the following chart.
Fig: 1.6, Mode – 1, Flow Chart of Spent Wash treatment strategy (160.0 KLD)
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 25
Fig:1.7, Mode – 2, Flow Chart of Spent Wash treatment strategy (120.0 KLD).
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 26
Fig: 1.8, Mode – 2, Flow Chart of Spent Wash treatment strategy (40.0 KLD, Grain Based).
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 27
Fig: 1.9, Flow Chart for condensate polishing unit for molasses based operation
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 28
3.9.1 Solid waste
The proposed industrial activity could generate solid waste in the form of yeast and ETP sludge, boiler
ash. These are biodegradable material. The quantity and disposal technique is given briefly in the
following Table 2.3.
Table: 2.3,
Solid waste generation and disposal
Sr
No
Waste Mode -1 Mode – 2 Uses / Disposal
1 Total Ash 67.5 MT/Day 59.3 MT/Day Due to high potash content, will be
used as manure.
2 Yeast Sludge 16.0 MT/Day 14.9 MT/Day Will be sold to the farmer.
3 Condensate
polishing unit
sludge
5.0 KLD 4.5 KLD Will be sold to the farmer.
4 Cattle Feed
DDGS
Nil 18.0 MT/Day Will be sold
3.9.2 Air Emission and control
One incineration boiler of capacity 60.0 TPH will be used with working pressure of 45 Kg/cm2. Bag
filter of 125 % capacity system will be attached to the boiler. DG Set with adequate stack height and
acoustic enclosures will be installed for the proposed project.
3.9.3 Noise pollution
The plant and equipment will be specified and designed with a view to minimize noise pollution. The
major noise producing equipment will be provided with sound proof devices and silencers. DG set will
be provided with acoustic enclosures. Ear Plugs and ear muffs will be provided to the workers in
utility section. Greenbelt will be developed.
3.9.4 Health and Safety Measures
Triveni Engineering and Industries Ltd, Unit – 2, strives to provide hygienic & safe work place and
continually improve the effectiveness of Health & Safety system.
To meet these objectives the TEIL will;
❖ Comply all relevant Laws, regulation, statutory provisions & codes of practice,
❖ Continually asses risks & hazards so as to evolve establish & upgrade hazard control measures,
emergency preparedness, & risks mitigation and correct the deficiency identified in timely
manner.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 29
❖ Ensure safe handling, storage, use and disposal of all substance & materials which are classified
as hazardous to health & environment,
❖ Create awareness in employees by providing appropriate training, motivation information’s so as
to create individual sense of duty, responsibility & participations & an institutionalize culture of
continually improvement in safety, health & environment matters,
❖ Make supervisors responsible for implementation of the safety precautions, use of safety devices,
& the safety of the people,
❖ Empower employees at all levels to be responsible & accountable for their personal health &
safety,
❖ Fire protection system will be provided in accordance to the local fire authorities regulations. The
firefighting system will consist of a hydrant network. It also incorporates suitable firefighting
equipment and flameproof lighting and power control arrangements.
❖ Portable fire extinguishers will be provided in strategic locations in new construction area.
3.10 Schematic representation of the feasibility drawing which give information of EIA purpose
Figure 3.6: Procedure of Environmental Clearance
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 30
4.0 SITE ANALYSIS
4.1 Connectivity
The site is well connected by road, railway. It is approx. 2.27 km and 4.09 km away from the state
highway no. 12A (Muzaffarnagar - Miranpur) and National highway no. 58 i.e. Delhi to Haridwar
road respectively. Approach road from Muzaffarnagar is 0.9 km away from the and connected through
approach road.
Muzaffarnagar railway station (of central railway) is approx. 7.95 km and Jadoda railway station is
approx. 7.15 km away from the project site. The international airport IGI New Delhi is approx. 115.21
km.
4.2 Land form, land use and ownership
The factory is holding 12.47 Hectare of land. The land is flat, open and already under the possession of
theTriveni Engineering and Industries Ltd, Unit - 2. So out of available land, a provision of approx.
4.11 Hectare is for green belt and rest 8.35 Hectare for the proposed distillery and ancillary units
thereof such as boiler house, turbine, storage etc.
4.3 Topography
The terrain is almost flat. The geographical coordinates of the area are 29˚25’48.28” N and
77˚46’34.85” E. The proposed site is 253.0 meter above the mean sea level. General slope in the study
area is divided into two halves, in eastern half of area showing slope from east to west toward Kali
River and western half of study area is showing slope from west to east toward Ganga River.
4.4 Land use pattern
The proposed project requires no additional land, existing land is under the ownership of Triveni
Engineering and Industries Ltd, Unit - 2. Therefore, no social issues are involved. There won’t be
change in the land use pattern since the land is under the possession of the industry. There is no
sanctuary, bio-sphere reserve or national park in the 10-km radius area. The land surrounding the
project site is used for agricultural purpose. There are more than 50 villages within 10 km of the study
area. River Kaali Nadi is approx. 9.90 km away from the project site in west direction.
Table 4.1,
Salient features of the project location
Nearest City/ Town Muzaffarnagar City: - 5.69 Km in west from the project site
Railway Station Muzaffarnagar railway station (of Central railway) is approx. 7.95 km
from the site
Airport The international airport IGI New Delhi is approx. 115.21 km.
River River – Kaali Nadi is approx. 9.90 km away from the project site in
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 31
west direction.
Schools Government school in Bhikki, Niraana and Bahera assa village for
primary education. Many English medium school and Junior college,
Muzaffarnagar is approx. 5.69 km from the project site.
Colleges Many Intercollege and few Degree College are found within 10.0 km
radius from project site. SD Inter College (Muzaffarnagar) approx.
6.95 km from the site.
Medical and health
care centers
Government Hospital &Private Hospital is within approx. 10.0 km
from the project site.
Banks OBC Bank & Kendriya Bank, Sikheda is. 4.50 km from the project
site
Market places Muzaffarnagar a nearest market place at approx. 5.96 km from the
project site.
Protected Area/
Sanctuaries/NP
None within 15.0 km radius
CRZ applicability Not applicable
Seismicity Seismic Zone- IV (High)
4.5 Existing Infrastructure
Proposed project is new project. There are no existing infrastructures within the project site. The
nearest residential area to the factory is at a distance of 1.0 km towards south. There is an agricultural
and cultivated land in the surrounding area of the site. Within 10 km Influence Zone, there is no
Tropical Forest, Biosphere Reserve, National Park, Wild Life sanctuary. Muzaffarnagar district
headquarter is 5.69 km from site towards west.
4.6 Soil Classification
The soil is fertile and rich. Good ordinary loam or dumat land suitable for wheat, barley and sugarcane
is locally known as Rausli; stiff clay soil is often found in the rice tracts which is called Dakar while
the low-lying parts yielding rice are called Dahar. Besides these, there is a hard and stiff soil, which
has at one time been the bed of jhils known as dabar or jot, and which is also suitable for rice
cultivation Bhur or bhudda is the usual name for all light dry soils which have a larger proportion of
sand. High ridges of sand are locally called ghur and are usually not fertile.
4.7 Climatic data from secondary sources
The climate of the district is healthy. Unlike the southern and eastern districts, the extent of cold
during winter is much more in this district. So the temperature during the summer is not much high.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 32
The maximum and the minimum temperature in the district was recorded as 40.4 - 45.0 and 3.0 - 5.0
degree celsius. The rains largely occur during monsoon season. Winter rains are very low in the
district. The normal rainfall was recorded in the district. The air is very humid during the monsoon
season.
Winds are generally light and a little strong in the summer and monsoon seasons. During October and
April they are mostly westerly or north westerly. From May they become easterly and during the
southwest monsoon season they are pre- dominantly easterly or south easterly. Dust storms and
thunderstorms in summer are often accompanied with violent squalls. With the western disturbances, a
few thunderstorms occur also in the cold season when sometimes the mornings are foggy.
4.8 Social Infrastructure available
Infrastructure such as school, colleges, market, banks, hospitals, public transport, road, drinking water,
electricity, post, telecommunication, radio, etc are easily available to the local people within 15.0 km
radius of project site.
The present project is proposed by one of the leading and progressive sugar industry from western
Uttar Pradesh.
The sugar factory has already initiated several activities for the development of the region. Some of
the prime activities are as follows.
❖ The factory is providing medical aid to the employees and their dependents
❖ It provides primary school educational facilities to the children of workers
❖ It helps member farmers by supplying organic and chemical fertilizers, press-mud and
thedeveloped cane seeds approved by Government agency like NSI Kanpur. The factory also
arranges field demonstration to educate the farmers in sugarcane cultivation through application
of scientific methods
❖ Regular tree plantation with development being done every year through the separate tree
plantation cell in their campus and surrounding area. For nearby schools, hospitals free of cost
plants are provided.
5.0 PLANNING BRIEF
5.1 Planning concept
(i) Planning Concept (type of industries, facilities, transportation etc.) Town and country
Planning/ Development authority classification.
The proposed project is molasses and grain based distillery. Facilities required for the proposed project
will be provided as per requirement. Transportation of raw material and final product will be done via
existing road network and cement concrete road will be developed within the proposed project area.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 33
(ii) Population Projection
Temporary influx of people will be there as the managerial and supervisory staff will generally be
outsider. A projection may be made by a governmental organization, or by those unaffiliated with a
government.
(iii) Assessment of infrastructure demand (Physical & Social)
The Company will assess the demand of infrastructure (Physical & Social) in nearby area of the
proposed site and will be developed in under corporate social responsibilities programs.
(iv) Amenities/Facilities
The Company will develop the Amenities/Facilities in nearby area of the proposed project site as per
requirement of local people under corporate social responsibilities programs.
6.2 Proposed Infrastructure
The proposed project will be carried out in the area owned by the Triveni Engineering and Industries
Ltd, Unit - 2. The total allocated land for the proposed project is 12.47 Hectares.
5.2.1 Residential Area
The residential colony is in place ( for existing Distillery unit – 1 ). It has capacity to accommodate
additional families of proposed distillery unit – 2 . Since, most of the employees of the distillery unit -
1 are local.
5.2.2 Greenbelt Area
The total greenbelt area provided is ~ 4.11 Hectare.
5.2.3 Social infrastructure
The physical infrastructures such as land, roads, power, water, transportation etc are easily available
for the proposed unit. Raw material and filler material are also available with factory adequately. Very
minor influx of population is anticipated due to the project. Available social infrastructure such as
schools, colleges, market, medical facilities, etc. is adequate to support the probable minor population
increase.
5.2.4 Connectivity
The site is well connected by road, railway. It is approx. 2.27 km and 4.09 km away from the state
highway no. 12A (Muzaffarnagar - Miranpur) and National highway no. 58 i.e. Delhi to Haridwar
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 34
road respectively. Approach road from Muzaffarnagar is 0.9 km away from the and connected through
approach road.
Muzaffarnagar railway station (of central railway) is approx. 7.95 km and Jadoda railway station is
approx. 7.15 km away from the project site. The international airport IGI New Delhi is approx. 115.21
km.
5.2.5 Sewerage system
Estimated domestic effluent will be 16.0 m3/d, which will be treated separately in septic tank and soak
pit.
5.2.6 Drinking water management
Triveni Engineering and Industries Ltd, Unit - 2 draws water from well and supply the drinking water
to factory as well as the staff colony.
5.2.7 Industrial Waste management
The proposed Molasses and grain based distillery would be based on “ZERO EFFLUENT
DISCHARGE”.
5.2.8 Solid Waste Management
➢ Spent wash generated during molasses operation, would be concentrated in Multi-effect evaporator
and then used as fuel in incineration boiler.
➢ Spent wash generated during Grain based operation, would be centrifuged for solid separation,
permeate from centrifuge will be partly recycle to liquefaction and rest will be concentrated in
MEE and concentrate from MEE will be mixed with Wet cake from centrifuge. DWGS then finally
dried in dryer and dried DDGS will be used as cattle feed.
➢ Fly ash from the Boiler would be utilized as manure.
➢ Yeast sludge will be mixed with Press Mud for manufacturing Organic Manure.
5.2.9 Power requirement and source
The total power requirement for the proposed project will be 4.5 MW, which will be sourced fromCo
generation power plant of 7.0 MW and for emergency DG set will be installed.
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M/s Triveni Engineering and Industries Ltd, Unit - 2 PRE-FEASIBILITY REPORT
Establishment of Molasses / Grain based distillery having capacity 160.0 KLD molasses based or 120.0 KLD molasses based
+ 40.0 KLD Grain based distillery (unit – 2) at village: Bhikki, Dhandheda, Sikhreda,Tehsil & Distt; Muzaffarnagar (UP) 35
6.0 Rehabilitation and Resettlement (R & R) Plan
(i) Policy to be adopted (Central/State) in respect of the project affected persons including home
oustees, land oustees and landless labourers (a brief outline to be given).
The proposed plant is adjacent to own distillery unit – 1, named Triveni Engineering and Industries
Ltd, Unit – 2. The land is already under the possession of TEIL. Therefore, there will not be any
displacement of people and hence, Rehabilitation & Resettlement is not applicable.
7.0 Project Schedule and Cost Estimates
(i) Likely date of start of construction and likely date of completion (time schedule for the
project to be given).
The project will start only after obtaining Environmental Clearance and all other required clearance
and will complete within 1.5 years of commencement.
(ii) Estimated project cost along with analysis in term of economic viability of the project.
❖ Total cost of the Project: Rs. 200.00 Crores
❖ Cost for Environment Protection Measures:
• Capital Cost: Rs. 56.00 Crores
• Recurring Cost/annum: Rs. 3.20 Crores/annum
8.0 Analysis of Proposal
(i) Financial and social benefits with special emphasis on the benefit to the local people including
tribal population, if any, in the area.
Proposed project will result in growth of the surrounding areas by increasing ancillary development
and supporting infrastructure. Special emphasis on Financial and Social benefits will be given to the
local people including tribal population, if any, in the area.
Development of social amenities will be in the form of medical facilities, education to underprivileged
and creation of self-help groups.
Uttar Pradesh state will get revenues in terms of taxes. Business opportunities for local community
will be available like transport of raw material/product to market, fly ash transport to Brick
manufactures, maintenance & house-keeping contract work etc.