pre - feasibility report residential township...

PRE - FEASIBILITY REPORT

RESIDENTIAL TOWNSHIP

MERAMANDALI

5.6 MTPA INTEGRATED STEEL PLANT

BHUSHAN STEEL LIMITED

MERAMANDALI, DIST. DHENKANAL, ODISHA

Residential Township Report Page 1 of 38

CONTENTS

Chapter No.

Description Page No.

1. Executive Summary 02

2. Identification Of Project And Project

Proponent 04

3. Project Description 09

4. Site Analysis 23

5. Planning Brief 27

6. Proposed Infrastructure 28

7. R&R Plan 31

8. Proposed Schedule & Cost Estimates 32

9. Analysis of Proposal 33




1 EXECUTIVE SUMMARY

Bhushan Steel Limited (BSL) proposes to expand the Residential

Township within the Plant Premises for the employees working in

the Integrated Steel Plant, near Meramandali. The Township will be

self-contained and self-sustainable in terms of living, working and

recreation.

SALIENT FEATURES OF THE PROJECT:

Particulars Details

Total site Area 201964 m2 (49.88 acres)

Total Built-up Area 146577 m2

Total dwelling units 1451 main dwelling units

Residential

population

6862

Water requirement 995 KLD

Source of water Brahmani River

STP capacity 1000 KLD

Power requirement 7100 kWh

Source of Power Own Power Plant / Odisha State

Electricity Board

Estimated Project

cost

593.62crores (INR)




BSL’s existing residential township is located adjacent to the

integrated steel plant, about 5 km from Meramandali. National

Highway 42 runs along the northern side of plant site. The plant

site is 18 km from Angul and 42 km from Dhenkanal. The nearest

port is Paradeep, which is more than 215 km away. Nearest airport

is at Bhubaneswar, about 130 km from Meramandali.

The area of the total land located for Residential Township is

146577.21 m2. The construction for 113417.71 m2 area, approx.

seventy five percent of total allotted area completed and the

construction for balance 33159.50 m2 area, approx. twenty five

percent of the total allotted area will be completed within next one

year.

The existing supporting infrastructure would be sufficient to cater

to the proposed project.

No R&R is envisaged as the project is being undertaken in the land

area owned by BSL.




2 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

Bhushan Steel Limited (BSL) proposes to expand the Residential

Township within the Plant Premises for the employees working in

the Integrated Steel Plant, near Meramandali. The Township will be

self-contained and self-sustainable in terms of living, working and

recreation.

PROJECT PROPONENT

The Company, Bhushan Steel Limited (BSL) (formerly Bhushan

Steel & Strips Limited) was established in 1989 by Mr. B. B. Singal,

the Chairman of the Group. Mr. Neeraj Singal, Vice Chairman &

Managing Director of the Company is looking after the operations of

the Company. Since its inception, the Group has kept its focus on

steel industry. Under the dynamic leadership of its Chairman,

Mr. B. B. Singal, the Group has emerged as one of the top players

in the secondary steel industry in the country and now also an

upcoming primary steel producer with backward integration into

Hot Rolled Coil production.

Bhushan Steel Limited (BSL) is a dominant player in the Indian

steel industry with India’s one of the largest Cold Rolled (CR) Steel

Plant in the secondary sector with a line to manufacture Auto

Grade CR Coils and Sheets upto a width of 1700 mm. BSL, a public




limited listed company engaged in manufacturing of vide range of

products such as CR Steel Strips (CRSS), Galvanised Plain and

Corrugated Sheets and other upstream and downstream products.

BSL is the first in India to manufacture specialized value added

cold rolled steel sheets for applications in outer body of

Automobiles and White Goods. In addition to this, BSL also holds

the title to manufacture Galume, the zinc and aluminum coated

sheet, for the first time in India, in its gamut of landmarks.

The Company’s manufacturing facilities are located at Sahibabad,

Ghaziabad, Uttar Pradesh and Khapoli, Maharashtra and

Meramandali, Odisha.

Taking advantage of the industry upturn and its strong competitive

position, Bhushan Steel Limited has embarked on a major

expansion project to backward integrate into Hot Rolled Coil

production. For this purpose, it is setting up an integrated steel

plant and power project at Meramandali in the state of Odisha.




SALIENT FEATURES OF THE PROJECT:

Particulars Details

Total site Area 201964 m2 (49.88 acres)

Total Built-up Area 146577 m2

Total dwelling units 1451 main dwelling units

Residential

population

6862

Water requirement 995 KLD

Source of water Brahmani River

STP capacity 1000 KLD

Power requirement 7100 kWh

Source of Power Own Power Plant / Odisha State

Electricity Board

Estimated Project

cost

593.62crores (INR)




NEED FOR THE PROJECT AND ITS IMPORTANCE

The plant employs directly and indirectly, almost 5,500 employees

including senior management staff, technical staff, office staff and

labor. The company needs to construct a good Residential Township

for employees, who live within the plant along with their families.

Inter alia, this would include construction of housing colonies along

with all necessary amenities including Gardens, Club, Recreational

facilities, Temple, Gymnasium, School etc.

Initially, it was envisaged that most of the employees employed at

the Steel Plant shall be staying at Angul. Angul is the nearest

district town area, about 20 Kms away from the Plant Site, with all

requisite amenities including schools, markets and other

infrastructure. With the period of time and fast expansion of the

plant it became difficult for so many employees to commute daily

from Angul. Thus, there arose an inevitable requirement to set up a

Residential Township within the Plant premises.

As the plant is continuously expanding, there has been addition in

the number of staff members / employees and thus there have been

constructions of Residential Township and all important amenities.

Therefore, the construction of Residential Township has been

considered on priority.




The water, roads, power supply, mode of transportation is well

available in the Residential township area.




3 PROJECT DESCRIPTION

TYPE OF PROJECT INCLUDING INTERLINKED PROJECT The proposed project is for construction of residential and

recreational facilities to be sited within the existing premises of the

plant near Meramandali, Dhenkanal district, Odisha. The project is

interlinked with the existing 5.6 MTPA integrated steel plant and its

expansion projects.

LOCATION BSL’s existing residential township is located adjacent to the

integrated steel plant, about 5 km from Meramandali. National

Highway 42 runs along the northern side of plant site. The plant

site is 18 km from Angul and 42 km from Dhenkanal. The nearest

port is Paradeep, which is more than 215 km away. Nearest airport

is at Bhubaneswar, about 130 km from Meramandali.

ANALYSIS OF ALTERNATIVE SITES

This is the first step considered for development of any area

which plays major role in its output after completion. The land for

the Residential Township is within the Plant premises, near to Plant

main gate. The study for assessment of natural shading, land

contours, gradient, water logging, solar radiation etc carried out




before finalizing the building orientation and its design. This will

help in efficient planning of the work to carry out which will

minimize earth work/excavations and again help in identifying the

ground gradients to flow surface and ground water. The land uses

have been allocated considering the physiographic attributes of the

site. Alternate sites were not considered since the proposed project

would be carried out in the available area within the existing

premises of BSL.

MAGNITUDE OF OPERATIONS

The total project area would be about 202,000 m2 including

about 146,600 m2 of built up area. Post expansion there would be

about 1,440 dwelling units.

PROJECT DESCRIPTION

The details of the project would be as follows:

Sl

No.

Particulars Details

1 Total site Area 201964 m2 (49.88 acres)

2 Total Built-up Area 146577 m2

3 Total dwelling units 1451 main dwelling units

4 Number and Types of

Building

Type A = 2 Blocks, Type B =

2 Blocks, Type C = 2 Blocks,




Type D = 2 Blocks, Type F =

9 Blocks

5 Social Facilities

Mandir, Hospital, Nursery

School, Bank, Shopping

Complex, Gymnasium,

Restaurants

6 Residential population 6862

7 Floating population and

visitors

500

8 Water requirement 995 KLD

9 Source of water Bramhani River

10 STP capacity 1000 KLD

11 Power requirement 7100 kWh

12 Source of Power Captive Power Plant /

Odisha State Electricity

Board

13 Emergency power

Backup

From Integrated Steel Plant

14 Parking Provision 200 nos. of Four Wheeler

and 225 nos. of Two Wheeler




Type of Buildings in Residential Township:

The typical configurations for various types of buildings in Bhushan

Residential Township are as follows:

Type A – Two (2) blocks of High Rise Building, Basement +

Ground + 9, Buildup area – 218865.36 Sq. ft, No. of Flats – 160,

Constructed before July’ 2008

Type B – Two (2) blocks of High Rise Building, Basement +

Ground + 9, Buildup area – 171262.96 Sq. ft, No. of Flats – 80,


Type C – Two (2) blocks of High Rise Building, Basement +

Ground + 12, Buildup area – 201747.62 Sq. ft, No. of Flats –

100, Constructed before July’ 2008

Type D – Two (2) blocks of High Rise Building, Basement +

Ground + 12, Buildup area - 201563.29 Sq. ft, No. of Flats –

150, Under Construction

Club House – Low rise Building, Ground + 5, Buildup area -

155232,95 Sq. ft, No. of Rooms – 260, Under Construction

Type F – Nine (9) blocks of Low rise Building, Basement +

Ground + 3, Buildup area - 134298.19 Sq. ft, No. of Flats – 144,





President Bungalows – Low rise Building, Ground + 1, Buildup

area- 13621.62 Sq. ft, No. of Bungalows – 4, Constructed before

July’ 2008

Sr. G.M Bungalows – Low rise Building, Ground + 1, Buildup

area- 38377.33 Sq. ft, No. of Bungalows – 32, Constructed

before July’ 2008

G.M Bungalows – Low rise Building, Ground + 1, Buildup area -

49001.89 Sq. ft, No. of Bungalows – 30, Constructed before July’

2008

Dy. G.M Block – Low rise Building, Basement + Ground + 3,

Buildup area- 45592.73 Sq. ft, No. of Flats – 48, Constructed

before July’ 2008

Dy. Mgr. Block – Low rise Building, Ground + 3, Buildup area -

42825.21 Sq. ft, No. of Flats – 64, Constructed before July’ 2008

Sr. Mgr. Block – Low rise Building, Ground + 3, Buildup area -


Mgr. Block – Low rise Building, Ground + 3, Buildup area -





DTE/MTE Hostel – Four (4) blocks of Low rise Building,

Ground +3, Buildup area - 106582.69 Sq. ft, No. of Units – 248,


The Residential Township comprise one no. of Club House, One

no. of Bank, Mandir, Two nos. of ATM’s & Two nos. of Utility

buildings and Four wheeler / Two Wheeler Parking Facilities.

The summary sheet indicating the Name of the building /structure,

No. of Flats/Units, Built-up area (Sq. ft.), Rate/Sq. ft, Unit, Type

etc. attached, Enclosure – 1.

The typical floor plan for each type of building as mentioned above

enclosed, Enclosure – 2 / No. of Sheets

Boundaries of the Township

The layout of the proposed township are attached in Figure 1 at the

end of the report.

Landscaping Features

The plantation of trees along the road alignment and around the

small parks implemented. The green cover is being developed. This

has substantial advantages in terms of the local ambience and also

in terms of the oxygen levels in the atmosphere.




Ventilation and Lighting

The Lighting in the houses during day time shall be ensured by

sunlight through designs and orientation of buildings in group

housing. It will encourage people to choose natural ventilation

through natural drafts to minimize energy use in the building. The

proper use of atriums will be encouraged to make a significant

difference to energy consumption in the building.

Windows and Doors

It is planned that 15-20% of the room wall area will be allocated to

windows and doors. This is to ensure adequate ventilation and

daylight which will help in reducing the demand for energy inside

the buildings. Use of blinds curtains, shutters and air curtains will

be enforced to use appropriately for energy efficient operations. Use

of double-glazing with air gaps doors will be used so that more than

10% of energy can be conserved.

Existing drainage pattern

There is no drain originating or passing through the project area.




Energy conservation

The lighting in the houses during day time shall be ensured by

sunlight through designs and orientation of buildings in group

housing. It will encourage people to choose natural ventilation

through natural drafts to minimize energy use in the building.

Proper use of atriums will be encouraged to make a significant

difference to energy consumption in the building. Use of blinds

curtains, shutters and air curtains will be enforced to use

appropriately for energy efficient operations. Use of double-glazing

with air gaps doors so that more than 10% of energy can be

conserved.

Township Maintenance

The maintenance of the township involve regular watering of

greens, regular mowing of lawns, maintenance of houses for normal

civil works & painting and normal maintenance of houses including

plumbing/carpenter/electrical jobs. The maintenance agency

supervised by Hospitality Manager of the company is responsible for

maintenance activities of the Residential Township.




Status of the Project;

A few photographs, for Residential Flats / Bungalows have been

shown in Figure Nos. – 2, 3, 4, 5 & 6 on the next page.




Figure 02: Residential Apartments




Figure 05: Residential Apartments (High Rise Building), Under Construction




Figure 06: Guest House




4 SITE ANALYSIS

CONNECTIVITY The Residential Township is well connected with Bhubaneswar,

capital of Odisha, Cuttack, the oldest town of Odisha and nearby

district town Angul by National Highway 42. The existing township

is located about 5 km from Meramandali Railway Stations (on Angul

- Cuttack broad gauge main railway line of East Coast Railway). The

nearest Airport is Biju Patnaik International Airport, Bhubaneswar

which is approx. 120 Km. from the Township. The Residential

Township in totality is well linked through Road, Rail & Air. . The

nearest port is Paradeep, which is more than 215 km away.

LAND FORM, LAND USE AND LAND OWNERSHIP

The area allocated for the proposed project is within the existing

premises of BSL. The total land area is a built-up area consisting of

residential units, landscaped area, recreational facilities and vacant

land available for expansion.

The area of the total land located for Residential Township is

146577.21 m2. The construction for 113417.71 m2 area, approx.

seventy five percent of total allotted area completed and the

construction for balance 33159.50 m2 area, approx. twenty five




percent of the total allotted area will be completed within next one

year.

CLIMATIC CONDITIONS: The Climate of the region is hot and dry sub humid type with an

average annual rainfall of 1287 mm. The average annual dry-bulb

temperature is in the tune of about 27° C. The average maximum

and minimum relative humidity is about 74% & 54% respectively.

The average wind speed is about 6.7 kmph.

SOIL:

The major part of the district is covered by red sandy soil, red

loamy soil, red gravelly and old alluvial soils. In the study area the

soil pH is reported to be majorly acidic to neutral. As per available

report of earlier studies, the tested soil samples collected from

different location pertaining to the study area have nutrients

ranging from low to high concentration.

Organic carbon has been reported to be of medium to high

concentration. Available Phosphorus and Nitrogen are reported to

be in low to medium concentration, whereas availability of

Potassium varies from medium to high.




AVAILABLE SOCIAL INFRASTRUCTURE:

Hospital - The small hospital run by the company located within

the township. There is a 24 * 7 medicine shop managed by Apollo

Pharmaceutical located inside the Residential Township. The Govt.

Hospital and Private Hospitals are located in Angul, 19 Km. from

Bhushan Residential Township.

Places of Worship- The Mandir is located within the Township.

Educational Facilities - The Nursery school managed by Company

is located within the township. There are three to four no. of

schools located in Angul. The Company provides the free

transportation, bus service for the children residing in the township

for going to School.

Community Facilities – The State Bank of India is located within

premises of Bhushan Steel. There are two (2) nos. of ATM located

inside the Residential Township. There is an air conditioned

shopping mall inside the Township, to cater the daily needs for the

people staying inside the Township. There is a Gymnasium in the

Township in view of taking care for fitness of people residing in

Township. There are four (4) nos. of quality Restaurants inside

Residential Township managed by company.




Other Basic Facilities – There are Water Treatment Plant, Sewage

System and Incinerator with Chimney, exclusively for the

Residential Township to take proper care of health & hygiene of the

residents living inside the Township.




5 PLANNING BRIEF

LAND USE PLANNING

The land use of the project site would be as given below Total Site Area 201964 sq. meter (49.88 acres) Total Built up Area 146577 sq. meter Total Dwelling Units 1451 main dwelling units Total Road Area 36415.70 sq. meter Total Drain Area 4907.50 sq. meter Total Parking Area 61894.83 sq. meter Total Green & Vacant Area 101270 sq. meter

ASSESSMENT OF INFRASTRUCTURE DEMAND

The existing supporting infrastructure would be sufficient to cater

to the proposed project.




6 PROPOSED INFRASTRUCTURE

PROPOSED SOCIAL INFRASTRUCTURE

As mentioned earlier, the existing supporting infrastructure would

be sufficient to cater to the proposed project.

DRINKING WATER SYSTEM

Raw water from reservoir is sent to tube settler where coagulant,

flocculants & disinfectant chemicals are added respectively as per

requirement. Clear clarified water is collected in a storage tank

from where it is again pumped to over head tank which is used for

domestic as well as industrial purposes. Then the water from

overhead tank is stored in raw water storage tanks.

As per the requirement, it is then passed through Multi Media Filter

and Activated Carbon Filter. After filtration, final treated drinking

water is pumped through drinking water transfer pump on

periodical basis to maintain the overhead tank level of concern

areas. The drinking water is distributed to different building

through PVC pipes of size varied from 20 mm to 150 mm.




SEWERAGE

• Drainage system for soil & waste is based on the most efficient,

functional design, minimum maintenance after installation and

available side topography to minimize the excavation work in laying

the pipes; two pipe systems (soil and waste) is proposed to carry

soil and waste separately from the building under gravity.

• Waste pipes are connected to sewerage manhole through gully

trap and soil pipes are to be directly connected to the sewerage

manhole.

• The main sewage is carried through a battery of manholes and

finally discharged into Sewage Treatment Plant (STP).

The STP is constructed for Residential use only having a capacity of

500 KLD with provision for expansion up to 1000 KLD considering

waste water generation rate of about 600 KLD.

SOLID WASTE MANAGEMENT

Collection and disposal of solid waste is planned to comply with the

respective National Code for Commercial waste as per Municipal

Solid Waste Management Rules, 2016.




Resource recovery would be carried out through sorting and

recycling i.e., recovery of materials (such as paper, glass, metals)

etc through proper segregation.

The daily Solid Waste (SW) generation suggested is 300 MT with a

comparatively high per capita generation rate of about 0.4 kg.

POWER REQUIREMENT

The electrical energy requirement for the residential township would

be about 7100 kWh which would be catered to by the captive power

generating units of the integrated steel plant with provision for

importing power from the Grid.




7 REHABILITATION AND RESETTLEMENT (R&R) PLAN

Since the project would be carried out within the existing premises

of BSL, no R&R is envisaged.




8 PROJECT SCHEDULE & COST ESTIMATES

The construction for 113417.71 m2 area, approx. seventy five

percent of total allotted area has been completed and the

construction for balance 33159.50 m2 area, (approx. twenty five

percent of the total allotted area) will be completed within the next

one year.

The estimated cost for the project would be about 593.62crores (INR)




9 ANALYSIS OF PROPOSAL

There would be generation of employment for the local people

during the construction phase as casual and contractual services.

Local population would also benefit due to the generation of

employment opportunities in different categories like horticulture,

domestic help, maintenance, security etc.

pre - feasibility report residential township...

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