precision i reliability i performance 06 05 04 03 07 02 01 ... · severn glocon aberdeen –...
TRANSCRIPT
Severn Glocon Aberdeen Capability Profile
PRECISION I RELIABILITY I PERFORMANCE06
01
07
09
08
10
1312
11
14
04
0203
05
17
18
19
20
21
1516
22
Isolation valves are more than a commodity. They play a vital role in safety and performance, and that’s why Severn Glocon Aberdeen takes them so seriously.
You’re never alone with our isolation valvesQuality, reliability and technical knowledge are the three pillars of ourquarter and multi-turn isolation valve stock and supply business. We don’t just sell valves. We take time to understand the specific demands of each valve’s end application. And we offer a complete package, including actuation and advanced aftermarket services
Isolation valve stock & services At Severn Glocon Aberdeen we know all about the rigours and challenges of processing industries. We insist that suppliers meet exacting selection criteria and demonstrate an outstanding reputation for product quality and on-time delivery.
Coupled with strategically located facilities in Aberdeen, Perth and Dubai, this enables us to offer a ‘right first time’ fast-track service ahead of industry average.
We also offer a complete service package both via our workshops and in the field. This includes actuation, repair and field-based inspection,repair and recertification. In-house cryogenic, hydro-pneumatic, gas and PMI testing is also available.
Isolation valves are more than a commodity. They play a vital role in safety and performance, and that’s why Severn Glocon Aberdeen takes them so seriously.
02 SevernGloconAberdeen–CapabilityProfile
Contents
Standards & procedures 01
Our valves & associated products 02
Valve services – Workshop services 06
Valve services – Mobile workforce 08
Severn Glocon Group structure 10
SevernGloconAberdeen–CapabilityProfile01
Standards & proceduresIn-house testing and quality assurance is offered as standard on our quarter and multi-turn isolation valves. All tests are conducted under one roof, so you can witness testing and sign-off paperwork in a single visit. Qualified on-site engineers are always available to meet any pre-dispatch needs.Valves can be coated or painted as necessary and packaging can be lightweight or robust depending on storage and transportation requirements.Our internal documentation department can create bespoke packages in line with customer needs. We offer a wide range of tailored services, including certification, documentation, expediting and third-party inspection.Our valve stock is specified to all primary FPAL, API and EU standards, including Norsok and API 6a & 6d.
Testing services Function testing
Pressure testing
Low temperature testing
High temperature testing
Cryogenic testing
Industry standardsBS21/BS EN 12266-1:2003 / BS EN122266-2 2002 /BS1873 /BS1868 /BS EN ISO 172:2004
ANSI B16.34 / ANSI B16.10/ BS EN ISO 15761:2006/B16.25/BS EN ISO 10434:2004
ANSI B1.20.1 /ANSI B16.11 / BS EN 12627; 1999/ API 6D / API 607 /API 6A /BS EN 588-1:1996
Quality & Environmental AccreditationISO 9001:2008 Accredited BSi Certificate – FS583820 ISO 14001:2004 Accredited BSi Certificate – EMS 595513
API 594 / API 602 /BS EN 588-2:1996/API 600/ API 598/NACE MR01-75 latest editions
PED 97/23/EC
ATEX Directive 97/23/EC
Fire Testing to BS 6755, latest specifications
Hydrostatic and gas testing
Fire testing
FAT (Factory Acceptance Testing) of actuator and control packages
PMI (Positive Material Identification) testing
Machining and modification
02 SevernGloconAberdeen–CapabilityProfile
Valves are supplied direct from our extensive stocks in Aberdeen, Perth and Dubai, or sourced on demand from a global supply network. Each valve comes with a proven design track record and material provenance. We go above and beyond standard quality procedures.
Our experienced valve engineers have a wide professional knowledge of the supply network, enabling very competitive pricing. They personally ensure that each product we supply offers optimum reliability in the application for which it is intended.
Valve products Trunnion-Mounted
Floating
Gate
Globe
Check
DBB
Butterfly
Subsea
Relief
Valve materials Bronze
Aluminium bronze
Carbon steel
Stainless steel
Duplex
Super duplex
Associated products Actuators
Control panels
Metal seat conversion kits
Our valvesSevern Glocon Aberdeen’ products come with the Severn Glocon Group stamp of world-class engineering intelligence. Our technical expertise means we commission the best isolation valve for the job – whatever the industry, whatever the application.
SevernGloconAberdeen–CapabilityProfile03
Trunnion-Mounted Ball ValvesFlanged, weld and hub-ended ANSI 150-2500 API 5000/10000/ trunnion-mounted. Carbon steel, low temperature carbon steel, alloy steels, stainless steel, duplex and exotic alloys/soft and metal seats, soft seated.
½" to 36" full and reduced bore/fire safe/NACE/PED/ATEX/3.1b (3.1c available). Conversions to metal seats available from stock valves.
Pipeline DBB ValvesAPI 6D face to face and bespoke, manual or actuated, trunnion mounted, firesafe, anti-static, anti-blowout, full bore or reduced bore, low temperature carbon steel, alloy steels, stainless steel, duplex and exotic alloys. Soft or metal seated. Nace, ATEX.
Floating Ball ValvesFlanged PN16/40 and ANSI 150, 300, 600 floating ball valves/carbon steel, low temperature carbon steel and stainless steel.
½" to 12" full and reduced bore/soft and metal seats/fire safe/NACE/ PED/ATEX/3.1b (3.1c available).
Three-Piece Ball ValvesClass 150 to 2500 three-piece ball valves with flanged, screwed and weld ends. Carbon steel, low temperature carbon steel, alloy steels, stainless steel, duplex and exotic alloys/soft and metal seats.
½" to 4" full and reduced bore/soft seats/fire safe/NACE/PED/ATEX 3.1b (3.1c available).
04 SevernGloconAberdeen–CapabilityProfile
Gate Globe and Check ValvesForged steel gate, globe and check valves/Class 800/1500, ANSI 150 to 2500/carbon steel, low temperature carbon steel, alloy steels (F5, F11 and F22 etc.), stainless steel.
½” to 2” full and reduced bore/flanged, screwed and weld ends. Bolted and welded bonnets/NACE/3.1b/PED.
Cast steel gate, globe, and check valves including SDNR, ANSI 150 to 2500/carbon steel, low temperature carbon steel, alloy steels (F5, F11 and F22 etc.), stainless steel/full and reduced bore/flanged, hub-ended and weld ends. Bolted and welded bonnets/NACE/3.1b / 3.1c/PED.
2" to 48" full and reduced bore/flanged, screwed and weld ends. Bolted and welded bonnets/NACE/3.1b/PED.
Butterfly ValvesDouble and triple offset butterfly valves ANSI 150/1500 up to 36". Carbon steel, stainless steel and aluminium bronze/wafer and lugged pattern, double flanged also available. We offer soft and metal seated. NACE/fire safe/PED/ATEX/3.1b.
Resilient seated butterfly valves/PN10 and 16/cast iron, steel, aluminium bronze/EPDM, Viton and nitrile liners. Wafer and lugged pattern available.
Wafer Check ValvesWafer pattern dual plate check valves, wafer and lugged pattern (flanged and hub-ended available). ANSI 150-2500 and PN6-16 up to 48" cast iron, low temperature carbon steel, stainless steel and aluminium bronze. Soft and metal seated/NACE/PED/ATEX/3.1b/fire safe available.
SevernGloconAberdeen–CapabilityProfile05
Actuation & Instrument ServicesSevern Glocon Aberdeen offers you the benefits of our experienced Actuation Team. We can offer various brands meeting and designs to meet your requirements.
Using manufacturers sizing software, Severn Glocon Aberdeen strives to ensure that both your operations are satisfied whilst ensuring the stringent regulations for North Sea certification, safety and environmental concerns are maintained within our ethos.
ControlsOur control panel, either open or enclosed can combine the full functionality with limit switches, positioners, air sets, partial stroke capabilities, inter-locking, SOV’s and control of accumulator tanks. We can also supply with manual or gear over-ride.
Instrument DBB ValvesWe offer instrumentation DBB valves, LTCS, Carbon Steel, Stainless Steel and exotic alloys. Flanged, screwed, hub and quill ends. ANSI 150 to 2500. Reduced bore, fire safe, NACE / PED/ ATEX / 3.1 certification.
ActuatorsPneumatic, Hydraulic or Electric actuation complete with full controls for ESDV, SDV & BDV, topside or subsea operations with or without accumulators. Accredited manufacturers stocked in relation to our valve stock profile for fast track options.
06 SevernGloconAberdeen–CapabilityProfile
Valve servicesEach of our international locations offers bespoke service solutions to ensure isolation valves work effectively and safely throughout their lifetime. We also provide technical services for top-side and subsea mechanical valves, such as: testing, repair, maintenance, overhaul and upgrade activity.
Workshop servicesOur Aberdeen facility is fully equipped with 20T & 10T overhead gantry cranes as well as 8T & 1.5T fork-lifts. Our increased and specialised pressure testing capability covers 0-30,000psi in both gas and hydro to all industry standards and is monitored on remote operated HD CCTV in each of the test bays. Our technical and inspection services are bolstered by lapping & polishing facilities, PMI as well as NDE inspection.
SevernGloconAberdeen–CapabilityProfile07
Core services include Stock management and spares coordination
Offshore surveys
Reverse engineering
Overseas inspection and repair consultancy to ensure compliance
Machine shopFor repairing / renewing spindles, valve seats and other valve components. Includes cutting tools, quick change tool holder, 3 jaw chuck, 4 jaw chuck, coolant system, fixed centre, fixed and sliding steadies, 2 axis digital read-out for cross and long feed, factory fitted safety guard, splash guard, halogen work light, foot brake and standard tool set.
In-house testing and inspection (cryogenic, hydro-pneumatic, gas, PMI)
Reporting on and recertifying valves (onshore and offshore)
Logging and maintaining valve histories
Nozzle remover – valve fixture blockRobust combination of a 4 Claw and base construction for assembling and disassembling valves.
Blasting cabinet – steel shotFor cleaning all steel valve parts and components. Includes 25kg aluminium oxide shot.
Blasting cabinet – glass beadsFor cleaning stainless steel components, e.g. valve trims. Includes 25kg glass beads.
Electric installation3 Phase 380-400 volt system for the gas compressor in the compartment, industrial tube lights, single phase 20-240 volt metal pipe protected ring with wall outlets.
Pneumatic installationMetal pipe protected pneumatic system 7 bar / 100 PSI. (max. 11 bar / 160 PSI) with (6) quick coupler outlets, inlet filter and drain system.
Mobile workforceOur trained and experienced valve technicians can be deployed on or offshore. Severn Glocon Aberdeen can supply personnel to inspect, test and service site valves during shutdowns or maintenance campaigns. For large projects this service can be further supplemented with our mobile workshops.
08 SevernGloconAberdeen–CapabilityProfile
Mobile workshop: repair unit equipment
Test unit for shut-off, control and safety valvesUniversal test unit for all common safety, shut-off valves and control valves from ½" to 10" up to Class 1500. It includes a high pressure gas test system 0-300 bar / 4,350 PSI; high pressure liquid test system 0-400 bar / 5,800 PSI; leak detection / classification equipment, including all required consumables; sealing plates and test liquid.
Electric installation3 Phase 380-400 volt system for the gas compressor in the compartment, industrial tube lights, single phase 20-240 volt metal pipe protected ring with wall outlets.
Pneumatic installationMetal pipe protected pneumatic system 7 bar / 100 PSI. (max. 11 bar / 160 PSI) with 6 quick coupler outlets, inlet filter and drain system.
High pressure gas compressor and storage installationHigh pressure gas (compressed air) 300 bar / 4,350 PSI installation with 2 pcs. 50 litre storage cylinders, stainless steel piping and 2 quick coupler outlets, stainless steel piping, drain / release valves and cylinder storage bracket. High pressure line for connection to the test unit.
Additional components include a 500kg JIB crane, air conditioning, robust workbenches, secure storage and office facilities.
SevernGloconAberdeen–CapabilityProfile09
Mobile workshop: test unit equipment
10 SevernGloconAberdeen–CapabilityProfile
LNG INDUSTRY
OFFSHORE INDUSTRY
OFFSHORE / FPSOS
OFFSHORE / SUBSEA
AGEING ASSETS
01 02 03 04 05
Subsea innovation and multi-discipline engineering
including innovative HPHT down-hole technologies for harsh environments.
Specialist valve support including maintenance, engineering solutions and valve supply.
Strategically located to serve the North Rumaila Oilfield.
Design, development and manufacture of small bore subsea valves from dedicated facilities in the UK. Creative engineering to help solve operators’ design challenges.
Pioneering control and choke valves for optimum performance in extreme conditions and challenging severe service applications.
WORLD CLASS ENGINEERING INTELLIGENCE
01
02
02
03
03
04
04
05
06
0708
Global reach, high-integrityAlignment with sister Group companies Severn Unival (engineering services) and Severn Glocon (control and choke valve manufacture) gives us international reach beyond our own network of facilities. We work on a global basis with major operators in the oil and gas, petrochemical, LNG and power generation arenas.Our wide range of high-integrity, quality-assured quarter and multi-turn isolation valves and actuator products are available either as standalone and emergency items, or in support of the Group’s complete package solutions for capital and modification projects.Contact us today to find out how you can enhance safety and performance with our world-class isolation valve products and services.
SevernGloconAberdeen–CapabilityProfile11
AGEING ASSETS
ONSHORE OIL & GAS
(New projects)
ONSHORE OIL & GAS (Existing plant,
engineering services)ONSHORE OIL & GAS
(Local training)
OTHER INDUSTRIES (Power generation
&refining)
06 07 08 09
Subsea innovation and multi-discipline engineering
including innovative HPHT down-hole technologies for harsh environments.
Technical specialists in control and isolation butterfly valve design and manufacture. Range includes large diameter, HPHT valves in exotic materials for severe service applications.
Valves up to 42" bore designed and manufactured in the UK and India.
Advanced technical advisory services to improve control valve performance through intelligence-led valve management, repair, failure analysis, custom design and inventory management. Home to the Brighouse Valve Innovation Centre.
WORLD CLASS ENGINEERING INTELLIGENCE
Quarter and multi-turn isolation valve stock and supply, underpinned by in-depth technical knowledge and robust procedures for assured quality and dependability.
01
02
02
02
03 04 05
05
05
06
02
04
05
0607
07
07
09
0909
01 Severn Glocon Group plc Gloucester England UK Severn Drives & Energy Gloucester England UK Mars Valve UK Gloucester England UK Ionex SG Nailsworth England UK LB Bentley Stroud England UK02 Severn Glocon Technologies Redruth England UK03 Severn Utilities Valves Rugby England UK
04 Severn Glocon Aberdeen Severn Unival Brighouse England UK05 Severn Glocon Aberdeen Aberdeen Scotland UK06 Severn Norway Bergen Norway07 Severn Glocon Atlantic Canada Newfoundland Canada Falcon SG Limited Newfoundland Canada08 Severn Glocon Calgary Canada09 Severn Glocon Houston Texas USA
10 Severn Glocon Rio Brazil11 Borkit SG Atyrau Kazakhstan12 Severn Valve Solutions Basra Iraq13 Severn Glocon Saudi Arabia14 Severn Glocon Doha Qatar15 QTRCO SG Dubai16 Severn Glocon FZE Dubai
17 Severn Glocon India Chennai India18 Severn Glocon Kuala Lumpur Malaysia19 Severn Glocon Australia Perth Australia20 Severn Glocon Beijing China21 Severn Glocon Seoul Korea22 Severn Glocon Tokyo Japan
06
01
07
09
08
10
1312
11
14
04
0203
05
17
18
19
20
21
1516
22
The Severn Glocon Group policy is one of continuous improvement and we reserve the right to modify these specification details without notice. Brochure design by verycreativepeople.co.uk
PRECISION I RELIABILITY I PERFORMANCEOlympus Park Quedgeley Gloucester Gloucestershire GL2 4NF England
T. +44 (0)845 223 2040 F. +44 (0)845 223 2041 [email protected] www.severnglocon.com
T. + 44 (0) 1224 780 036 F. + 44 (0) 1224 780 387 [email protected] www.severnballvalves.com
Brighouse Heywoods Industrial Park Birds Royd Lane Brighouse West Yorkshire HD6 1NAT. +44 (0) 8456 07 07 10 F. +44 (0) 8456 07 07 11
Headquarters Unit E Badentoy Avenue Badentoy Park Portlethen Aberdeen Scotland AB12 4YB