precision metal stampings value-added assemblies welded … · precision metal stampings...

12
Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn Heights, Ohio 44131 Phone: 216-749-4656 Fax: 216-749-1160 www.die-matic.com [email protected] Partnering Through Innovative Engineering

Upload: others

Post on 23-Jan-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Precision Metal Stampings

Value-Added Assemblies

Welded Assemblies

Prototypes

Progressive Dies

201 Eastview DriveBrooklyn Heights, Ohio 44131

Phone: 216-749-4656 • Fax: 216-749-1160www.die-matic.com • [email protected]

Partnering Through Innovative Engineering

Page 2: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Company History & Overview

- Founded in 1958 initially to design & build progressive dies

- Located in Cleveland, Ohio with 140,000 square feet

- 90 employees, an ESOP company, non-union

- Lean Manufacturing, APQP, PPAP, 5S, Kanban,Continuous Improvement, EDI, ASNs, etc.

- 99% On-Time Delivery

- Asian-sourced tooling, weld fasteners, hose clamps, rubber grommets, etc.

- $20+ million in sales, D&B low risk, debt free

- On-site minority-owned “A” coat supplier

- Warehousing & assembly capabilities in Mexico

- TS 16949 Certified

Over Molded

Page 3: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Industries Served

25%

27%32%

1%1%1%

9%

1% 3%

Automotive Domestic

Automotive Transplants

Appliance/Consumer Goods

Medical

Construction

Military

Alternative Energy

Mining

Fire Arms

Page 4: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Some of Our Long-Standing Partners

Page 5: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Automotive Applications

Page 6: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Capabilities

Tooling & Gauging • Progressive dies, deep draw, single hit tooling • Attribute gauges & weld fixtures • In-die taping, clinching & sensors• Prototypes

Die Protection� Combination of laser, analog & photoelectric sensors in-die� Sensors detect part ejection, tonnage, material feeding, die

closure & more

In-house Design, Automation & Mistake Proofing • Automation & special machine designs• Work cells, poka-yoke & vision systems • Solid Works, Solid Edge, Auto Cad, CATIA, IGES, etc.

Stamping Presses• Presses ranging from 30 to 1000 tons• Bed sizes ranging from 24” to 168”• Stock width ranging from 0.250” to 60” • Stock thickness ranging from 0.005” to 0.875”

Value-Added Processes & Operations• Spot, resistance, MIG & TIG welding• Assembly, parts washing, deburring, etc. • Single hit operations & line dies

Page 7: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

22 Presses from 30 to 1000 Tons

Page 8: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Value-Added Operations

In-house Deburring

Turntable / Rotary Welding

Parts Washing

Page 9: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Quality

CMM

• TS 16949 certified

• Attribute & variable gauges

• Advanced bar coding

• APQP, PPAP & FMEAs

• Gauge calibration

• Cage code 2K462

• JCP certified

• Material traceability

Micro Vu Vision System

Page 10: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Various Materials and External Processes

MATERIALS• Low carbon & high strength steel• Galvanized & galvannealed• Brass, copper & phosphorus bronze• Stainless steel• Aluminum & aluminized• Zinc & terne plated• Rubber coated metal & metal-plastic-metal• Non-metallics such as siliglas, cardboard, foam, etc.• Clad, layered & pre-coated

EXTERNAL PROCESSES• Zinc plating – rack & barrel• E-coat & powder coating• Phosphate & black oxide• Heat treat & annealing• Anodizing & passivation• Vinyl dip• Plastic & rubber overmolding• Decorative chrome plating• GEOMET® coating• Vapor degreasing• Buffing, grinding & machining• Nickel, tin & cadmium plating• Teflon coating• Laser etch

Page 11: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

Partnering Through Innovative Engineering

Sampling of Parts

Thickness from 0.005" to 0.875"

Parts as small as ¼”

diameter

Assemblies Large Parts up to 8’

Page 12: Precision Metal Stampings Value-Added Assemblies Welded … · Precision Metal Stampings Value-Added Assemblies Welded Assemblies Prototypes Progressive Dies 201 Eastview Drive Brooklyn

201 Eastview DriveBrooklyn Heights, Ohio 44131

Phone: 216-749-4656 • Fax: 216-749-1160www.die-matic.com • [email protected]

Partnering Through Innovative Engineering

Thank You!