precoate filtration equipment

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    EIMCO Precoat Filters

    or Clarication/Polishing

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    EIMCO Precoat Filters

    The EIMCO Precoat Filter is a

    continuous rotary vacuum drum type

    clarication or polishing lter available

    in high and low submergence

    conguration. It is applied or

    clarication o dicult ltering, low

    solids slurries on a continuous basis.

    Precoat ltration is accomplished

    through a pre-deposited bed o

    diatomaceous earth or similar

    material. The slurry solids deposited

    on the surace o this bed during

    vacuum operation are removed each

    revolution exposing a resh surace

    which maintains the ltration rate.

    Our engineers are available to assist in

    determining the easibility o applying

    precoat ltration to your process. All

    ndings are kept condential.

    Precoat Filters CommonApplications

    Clarication o ruit juices in ood

    processing

    Separation o juice and lees in

    wine production

    Purication o base streams in

    pharmaceutical manuacture

    Removal o oil rom slop streams

    in rening operations

    Recovery o liquids rom brewery

    wastes

    Polishing applications in metallur-

    gical processing

    Treating industrial wastes and

    waste water clarication

    Corn syrup clarication

    Pregnant liquor clarication prior

    to solvent extraction

    Polishing plasticizers rom

    solvents

    Filtration and purication o

    tetracycline broths

    Removal o ats, oils, protein, and

    unconverted starch rom

    neutralized sugar liquor

    Plating waste treatment

    Dextrose clarication

    Lube oil polishing

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    3

    Operating Principles

    EIMCO Precoat Filters operate similar

    to other continuous rotary vacuum

    drum lters, but instead o drawing

    the liquid through a lter cloth, the

    fow is through a predeposited bed o

    coating material. The bed o precoat

    material traps coarse, ne, or

    coagulated colloidal solids that

    normally cannot be captured by

    typical lter medias.

    Beore going on stream, the drum is

    covered with a material such as

    diatomaceous earth or similar material

    that will orm a coating over the

    entire drum to a thickness o our to

    six inches. The tank then may be

    drained o the residual precoating

    slurry. In most operations, the process

    fow is introduced directly, ultimately

    displacing the precoating residual.

    As vacuum is applied to the system,

    the claried liquid passes through the

    precoat, and solids are deposited on

    the surace o the precoat. This

    deposit is removed by a scraper blade

    which covers the length o the drum

    and eeds inward to shave o a

    predetermined thickness o precoat

    on each revolution.

    The depth o cut can be regulated as

    desired by the operator and is

    determined by the amount o cake

    and precoat that must be removed to

    leave a clean precoat surace or the

    beginning o the ltration cycle.

    The knie can be quickly adjusted

    through use o individual high speed

    advance and retraction motors. The

    scraper advance is independent o the

    drum drive.

    Precoating time varies with the

    thickness applied, typically 1/2-2

    hours. Operating cycle time on one

    precoating depends entirely on the

    speed o the lter and the thickness

    o the cut.

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    Engineering Facts

    Worm Gear Drive

    The worm gear drive on the lter

    assures continuous constant speed

    rotation. Worm gears are cast iron or

    bronze, and the worm hardened steel.

    Trunnions rotate in lubricated bearings

    with replaceable liners.

    Valve Assembly

    Rotary outlet(valveless) design isstandard. Two-solution outlet

    Hy-Flow design is also available.

    Drum

    EIMCO Precoat Filters are

    manuactured to extracting standards.

    Drums are abricated on the latest

    types o production equipment and

    machined components are produced

    on computer-controlled automatic

    equipment. Internal support rings,

    which stien the drum, are machinedto enhance the trueness o drum

    rotation, making it possible to achieve

    more complete use o the precoat

    material. This is especially important

    and can provide considerable cost

    savings on large diameter lters

    Agitator

    Operating near the bottom o the

    tank, the agitator provides complete

    agitation throughout the entire tank,

    including the discharge side where

    pick-up on the lter drum starts.

    Rakes on the agitator are positioned

    with a 90-degree downward angle.

    Assembly o the agitator pivot hub

    uses a bearing and steel shat to

    provide long wear and to eliminate

    rocking action. The agitator is driven

    through a shat mounted gear

    reducer. Various mounting and drive

    arrangements are available to suit the

    installation requirements. Drive guards

    are installed to provide operator

    saety and meet OSHA guidelines

    Scraper Mechanism

    Precoat scraper advance mechanismensures stability and uniorm,

    accurate, stepless removal o spent

    precoating material and lter solids.

    Apron and support assembly positively

    eliminate blade chatter and

    unnecessary production loss.

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    EIMCO Precoat Filters

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    Technical Data

    Theoretical fow rates or various

    grades o precoat materials are shown

    in the chart to the right. Rates are

    based on solids-ree liquid passing

    through a rm 1-3/4 thick precoat bed

    at 50% submergence with a pressure

    drop o 20 Hg vacuum.

    Precoat grades range rom a ne grade,

    having a relative fow number o 100,

    to coarser grades.

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    EIMCO Precoat Filters

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    www.fsmidth.com

    FLSmidth is here to help you with all

    your solid/liquid separation needs. For

    a complete listing o our worldwide

    locations and regional phone numbers,

    visit www.fsmidth.com

    Copyright 2010 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or

    warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.

    Minerals Processing

    Technology Center

    FLSmidth Salt Lake City, Inc.

    7158 S. FLSmidth Drive

    Midvale, UT 84047-5559

    USA

    Tel: 801 871 7000

    Fax: 801 871 7001

    Email: [email protected]

    Chemical & Industrial

    Technology Center

    FLSmidth Wiesbaden GmbH

    Am Klingenweg 4a

    D-65396 Wallu

    GERMANY

    Tel: +49 - (0) -6123-975-300

    Title EIMCO Precoat Filters

    or Clarication/Polishing