prefab & interiors catalog-1-a...

EXTRA COFibre Glass & Prefab Houses L.L.C.


Prefab and Interiors

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726Mail: PO Box 6174 Sharjah, UAEE‐Mail: [email protected] Website: www.extraco.ae

Tel: +971 (6) 5311699 Fax:+971 (6) 5311726Mail: PO Box 6174 Sharjah, UAE

E‐Mail: [email protected] Website: www.extraco.ae

1. The Fiberglass Composites Business Unit manufactures everything fromstandard fiberglass infrastructure products to specialized custom fiberglassproducts.

2. The Prefab & Interiors Business Unit manufactures both standard and custom-designed prefab houses for temporary and permanent use, as well as completeinterior fit-outs and carpentry work.

3. The Precast Business Unit produces and installs standard and custom elements inGRC, gypsum, and concrete

4. The Metal Works Business Unit produces and erects all types of Steel Structures,designs and manufactures scaffolding systems, supplies cut and bent steelreinforcement bars for the construction industry, and manufactures steel profiles forstructural and sheeting requirements

About Extra Co

Company History

throughout the United Arab Emirates. Extra Co’s products and services have reached many

parts of the world, including the Middle East, Africa, Europe, and the United States of

America. Throughout its operations, Extra Co has adopted state-of-the-art manufacturing

technologies and has pioneered new manufacturing methods to bring customer

requirements to reality; all while maintaining the highest quality standards. Extra Co

possesses several accreditations for its product ranges and operational procedures from

the most globally acknowledged and reputed quality standards institutions. Extra Co’s

product portfolio grew over the years to form four major Business Units:

Extra Co was established in Sharjah, United Arab

Emirates in the year 1979. The company started out as

a very small operation with few workers producing

small fiberglass water tanks. Since then, Extra Co has

significantly grown in size and capabilities to become a

leading industrial manufacturer in the region for

thousands of different products, with more than 4,000

employees



BUSINESS UNIT DIVISIONS PRODUCT RANGES

Prefab & Interiors

Prefab

Prefab Site Offices

Prefab Accommodation

Prefab Ablutions, Kitchens & Halls

Prefab Guard Houses & Kiosks

Prefab Villas

ExtraCAD

Interiors

Furnishings & Fit‐Outs

Doors & Frames

Raised Floors & False Ceilings

Prefab & Interiors Business Unit

Prefab & Interiors Accreditations

ISO 9001:2008 certified for all products and services

BM Trada (Q-Mark) certified for Timber, Steel, and Composite Fire Doors

UAE Civil Defense certified for Timber Fire Doors



PREFAB Division

The Prefab Division manufactures different

products as per the customer requirements.

Simple temporary solutions are available, as

well as more sophisticated and specialized

solutions for more long term uses. Extra Co

Prefab units can be manufactured to meet

specifications required by any authority or

auditing party. The prefab products can be

built in self contained transportable units for

easy shifting, or can be built onsite on top of a

concrete base/floor. The walls can be made of

wooden panels, metal composite panels, or

any other panel type as per the customer

requirements. Some of the product ranges

include Site Offices, Accommodation,

Ablutions, Kitchens & Halls, Guard Houses &

Kiosks.



Prefab Site Offices

Site Offices can be manufactured

as per the design of the customer

(standard designs are also

available). Site Offices can be built

from single or multiple joined units,

and in single or multiple stories.

Internal room divisions are

structured as per customer

requirements. Toilets and

Kitchens/Kitchenettes can also be

incorporated into site office units.

Internal finishing of site offices can

be simple as well as of very high

standards, based on the

requirements of the customer.



Prefab Houses - Advantages

Easy To Produce

Easy to Transport

Easy to Assemble

Easy to Dismantle

Saves Money & Time

2 Main Specification Categories:

• Standard Specifications

• Fire Rate Specifications (Extra Co is approved

by Abu Dhabi Civil Defense)

Manufacturing Systems:

• Single Unit Systems

• Multi Unit Systems

• Knock Down Unit Systems

• Multi-Storey Systems (G+1, G+2, G+3)

Multiple Unit

Single Units

Knock Down Units

Transport



Prefab Guard Houses & Kiosks

Guard Houses & Kiosks can be

manufactured as per the design of the

customer (standard designs are also

available). Guard Houses & Kiosks are

built as independent self-contained units

since they are usually small in size.

Kiosks can be used for different

purposes, such as control rooms,

canteens, and enclosures.



Kiosks



Prefab Accommodation

Accommodation units can be manufactured as

per the design of the customer (standard designs

are also available). Accommodation units can be

built from single or multiple joined units, and in

single or multiple stories. Internal room divisions

are structured as per customer requirements.

Toilets and Kitchens/Kitchenettes can also be

incorporated into accommodation units. Internal

finishing of accommodation units can be simple

as well as of very high standards, based on the

requirements of the customer. As such,

accommodation units can be configured to suit

local laws and preferences for both workers and

staff of different hierarchical levels.



Ablutions, Kitchen & Halls:

Ablutions, Kitchens and Halls can be

manufactured as per the design of the

customer (standard designs are also

available). Ablutions and Kitchens are usually

built as independent self-contained units for

easy utility connections and transport, but can

be built as multiple joined units if the customer

requires. Halls can be built from single or

multiple joined units and can be used for

different purposes, such as conference halls,

mess halls, recreation halls and prayer halls.

Internal finishing of ablutions, Kitchens and

Halls can be simple as well as of very high

standards, based on the requirements of the

customer.Ablution

Conference Hall

Prayers HallMess Hall

Kitchen



ExtraCAD Manufacturing System is

EXTRA Co.'s new manufacturing

technology that improves quality and

reduces delivery time of prefab houses.

Extra CAD can be used to manufacture

standard range of prefab houses but

also accommodation camps (up to G+3)

and low cost villas

Prefab -- EXTRACAD is a turn-key building

solution that uses advanced Cold Formed

Steel (CFS) construction technology.

Cold Formed Steel ( CFS) is the core

building component of the EXTRACAD

building system. These steel elements make

up the entire structure and frame elements of

the end product.



Why Steel?

Economic

Superior Seismic Performance

Non-Combustible

Stable In Any Condition

Rotting-Free

Construction Process Not Effected By Climate

Consistent Material Quality

High Strength to Weight Ratio

No Risk of Rusting

Full Compatibility to Project and Design

Elimination of Plumbing and Installation Mistakes

Flexibility In Design

Ease of Handling and Transportation

Ease of Fabrication

High Speed of Erection

Most green building system



Architecture, Design, Build, Maintenance, Services, Expertise, & Enablement

3D Modelling Engineering & Detailing Manufacture

IndividualComponentsAssemblyConstruction

EXTRA CAD

EXTRACAD -- SYSTEM OVERVIEW



EXTRACAD - SYSTEM COMPONENTS:Walls

Walls are the main supporting element in ExtraCAD

construction

Load Bearing Walls carry the load from super

structure

Non load bearing wall do not carry any load and act

as partition only

Walls are made up of vertical Studs at some

determined spacing

Horizontal studs are called Top and Bottom

plate/Track

Horizontal Noggin / Blocking is used to strengthen the

wall

K-Brace is used to prevent skewing of walls while

erection

Joists

Joists are horizontal members placed at specific distance to support Floor

Floor Joists are of simple C sections or Open Web Type composed of C sections

Capacity of Joist is depends on Thickness of material, Depth of Joist and number of

screws at each connection

Top Chord supports the Sheathing of the floor above

Bottom Chord supports the Ceiling

Web Members provide added strength to the Joist and can space between them can be

used for mechanical/electrical conduits



Truss

A truss is a type of Joist but comprises of one or more triangular units

Trusses are composed of Top Track, Bottom Track and Web members

Trusses are designed to carry Dead load, Live load and Wind Load

Capacity of truss depends upon material thickness, spacing and arrangement of web

members

ExtraCAD Trusses can be modified to achieve aesthetic roof style

EXTRACAD is ribbed type Construction, so load distribution is similar to load bearing

type

Load is transferred from roof truss to upper walls and lower wall carries load from upper

wall along with floor load to the foundation.

Load transferred to wall from Truss or Joist is dependent upon the span of supporting

member and distributed Dead and Live load

DL + LL

DL + LL

DL + LL DL + LL

DL + LL

DL + LL

DL + LL

Structural Behavior:



EXTRACAD -- Advantages over Conventional SystemsTime Saving 80%

Cost Saving 15 to 20%

Maintenance Saving 50%

Life Expectancy 50 years +

Green Building Construction No waste

Workers Usage Saving 50%

• Architectural Design + Engineering Design + Structural Analysis

• Preparation of Manufacturing Files + Manufacturing + Panel Assembly +

Transportation + Erection Of The Houses On Site

• Electrical & Plumbing Installations + Interior And Exterior Cladding

Architectural Drawings Converted to 3D Drawing

EXTRACAD FEATURES:



• Steel is Durable

• Galvanized with minimum Z180 coating (G60)

• Life expectancy of over 200 years

• Steel meets IBC, ASTM A653 and AISI specifications:

• G350 steel (50 ksi)

• 0.75 mm to 1.6 mm (22 gauge to 16 gauge) thick

• 89 mm profile (3-1/2”)

• Steel Rated Assemblies:

• Fire

• Sound

• Designed to withstand:

• Live and dead loads

• Seismic loads

• Wind loads (including hurricane winds and uplift)

EXTRACAD SPECIFICATIONS:

Dead load of ExtraCAD steel structures is about

30% of conventional structures

Forces generated due to earthquake are very

low as compared to conventional structures

Forces are transferred from Floor or Roof

diaphragm to load bearing walls

Forces are transferred to foundation by Cross

Bracings

EARTHQUAKE RESISTANCE:



INTERIORS Division:The Interiors Division manufactures many different products and provides many services

to meet customer requirements. The Division can handle discrete product orders but can

also take on complete Turnkey furniture and fit-out projects which would include

flooring (raised flooring, tiles, wooden flooring, carpets, etc…), ceilings (false ceiling,

gypsum boards, gypsum decoration), lighting appliances, furniture (chairs, tables, sofas,

cupboards, etc…), doors & door frames, windows, sanitary ware, wall painting, and

others. Some of the Interiors Division product ranges include Furnishings & Fit-Outs,

Doors & Frames, Raised Floors & False Ceilings.



Furnishings & Fit-Outs

All types of furnishings and fit-outs can be manufactured or

sourced as per the requirements of the customer. This includes

fit-outs for offices, residential units, restaurants, hotels, exhibition

halls,

Some of the products and services that are included in this

product range are:

• Furniture – Beds, Chairs & Sofas, Tables & Desks, Cupboards

& Drawer Chests, Counters, etc…

• Flooring – Tiles & Marble, Wooden Flooring, Carpets, etc…

• Ceilings – False Ceiling, Gypsum Boards, Gypsum Decoration

• Decorative Items – Mirrors, Planters, Pots, Statues, etc…

• Lighting appliances & Sanitary Ware

• Doors, Frames, Windows, & Shutters

• Wall & Ceiling Painting & Cladding



Pergola



Doors & Frames

Doors and frames are manufactured as per the design of the

customer (standard designs are also available). They can be

purchased individually or as part of a complete fit-out project.

Since Extra Co utilizes a wide range of manufacturing

technologies, doors and frames can be manufactured in wood

(different wood types are available as well as fire rated doors),

steel, or fibreglass depending on the application (aluminum is

also offered and manufactured by Extra Co).



Fire Rated Doors

We offers different choices for fire-rated

doors, including 30 to 120 minute fire-

rated wood doors and MDF doors. And

since Extra Co fire doors have been

designed to match other interior doors,

your fire-rated doors will blend

seamlessly with all doors in your home.

Extra Co MDF doors are available with

120-, 90-, 60- and 30-minute fire

ratings.



Assessment / Test Report

Doorset Description Rating Test Type

Chilt/A01204 Extra Co – HO - 30 30min BS 476 Part 22

Chilt/A01205 Extra Co – HO - 60 60min BS 476 Part 22

Chilt/A05151 Extra Co – HE - 90 90min BS 476 Part 22

Chilt/A06087 Extra Co – H - 120 120min BS 476 Part 22

Chilt/A06218 Extra Co – WS - 120 120min BS 476 Part 22

Chilt/A06138 Extra Co Horizontal Access Hatches (Steel) - 120

120min BS 476 Part 22

Scope



Fire Rated Doors



UAE Civil Defense Certificate for FR Doors



Certificates



Telephone: +971 (6) 5432538 / +971 (6) 5431621

Fax: +971 (6) 5421381 / +971 (6) 5421371

Mail: P.O.Box 6174 Sharjah, UAE

E-Mail: [email protected]

Website: www.extraco.ae

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