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""'' RKY, r.u. Test Plan for Lunar Seismic Profiling Experiment ·subsystem of ALSEP ATM-6!?9 ( I ; PAGI OP DATI 11 I /70 PRELIMINARY LSPE INTEGRATED TEST PLAN Prepared by: m I y, M. H. Helj on Approved by, Manager I

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Page 1: Preliminary LSPE integrated test plan - lpi.usra.edu #230 - Prelim LSPE... · The purpose of this document is to define tests to be accomplished ... ATM-659 Test Plan for Lunar Seismic

""'' RKY, r.u.

Test Plan for Lunar Seismic Profiling Experiment ·subsystem of ALSEP

ATM-6!?9 ( I

;

PAGI OP

DATI 11 I ~0 /70

PRELIMINARY

LSPE INTEGRATED TEST PLAN

Prepared by: m I y, ~4'.tn1. M. H. Helj on

Approved by, -B!~'-~i~ro~ Manager

I

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Aero•paae r,tarn8 D~vWDn

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

CONTENTS

I. 0 INTRODUCTION

2. 0 TEST OBJECTIVES

3. 0 APPLICABLE DOCUMENTS

4. 0 LSP EXPERIMENT DESCRIPTION

4. I Central Electronics

4. I. I Transmitter Antenna Assy.

4. 2 Explosive package

4. 2. 1 Electronics and Safe/Arm Assembly

4. 2. 2 HE Block

4. 3 Geophones Module

5. 0 ENGINEERING MODEL

5. I Engineering Model Tests

5. 2 Engineering Model Test Philosophy

5. 2. I Transmitter Tests

5. 2. 2 Control and data formating logic

5. 2. 3 DC/DC Converter

5. 2. 4 Transmitter Antenna Assembly

5. 2. 5 Explosive package

5. 2. 5. I Electronic and Safe/Arm Assembly

. ATM-659~··-

i PAOI 011

OATI 11/30/70

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP Aaroapaoe r-, ........ DlviiiiDn

5.2.5. 1.1 Receiver

5. 2. 5. 1. 2 Safe/Arm Assembly

5. 2. 5. 2 HE Block

5. 3 Place of tests

5. 4 Facilities and special equipment requirements

6. 0 CREW ENGINEERING MOCKUP

6. I Test purpose and sequence

7. 0 STRUCTURAL/MECHANICAL/THERMAL SIMULATOR

8. 0 LSP DESIGN VERIFICATION TEST (PROTOTYPE)

8. I Purpose of test

8. 2 Test Sequence

8. 3 Place of test

8. 4 Facilities and special equipment requirements

9. 0 LSP QUALIFICATION TESTS

9. 1 Purpose of test

9. 2 Test sequence

9. 2. 1 Qualification tests

9. 3 Place of test

9. 4 Facilities and special equipment requirements

IO. 0 LSP FLIGHT UNIT ACCEPTANCE TEST

10. 1 Acceptance

10. 2 Facilities and special equipment requirements

ATM-659

PAGI ii OF

DATI 11/30/70

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: : q ~

" ' Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP ~peoe r · ... ....., lilY-.._.__

l 11811'M1 ...........

11.0 TEST DOCUMENTATION

11.1 Test Procedures

11. 1. 1 Prototype Test Procedures

11. 1. 2 Qualification Test Procedures

11. 1. 3 Flight Model Test Procedures

11. 1. 4 Field Test Procedures

11. 1. 5 SMTS Test Procedures

11. 1. 6 Experiment Te~t Set Procedures

PAGI iii Of

DATI! 11 I 30/70

11. 1. 7 Electronic ~ Safe/Arm Test Set Procedures

11. 1. 8 Training Model Acceptance

11.2 Test Results Report

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: ; '. . .r

NO. REV. NO.

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

PAGI 1 OP

DAti 11/30/70

1. 0 INTRODUCTION

The purpose of this document is to define tests to be accomplished

on the various models of the Lunar Seismic Profile Experiment (LSPE)

hardware for Array E. The following test models will be considered in this

test plan.

A. Engineering Model

B. Crew Engineering Model

C. Structural/Mechanical/Thermal Simulator (SMTS)

D. Prototype

E. Qualification

F. Flight

2. 0 TEST OBJECTIVES

The objectives of the tests outlined in this document are to demon-

strate and verify that the design meets the experiment operational perfor-

mance requirements through each stage of development in accordance with

the LSPE Performance & Interface Control Specifications, and Component

Design Requirements. Testing will be accomplished from subassembly

through integration of LSP experiment in the ALSEP system.

3. 0 APPLICABLE DOCUMENTS

The following documents are referenced in this document and are

the source for detailed design specifications and control

25

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MO. RIY, MO.

ATM-659

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

PAGI

DATI

OF

11/30/70

BxA (a) IC314131 Interface Control Specification for LSPE

(b) AL900 13 1 Perforn1ance Specification for LSPE

(c) AL770000 EMI

(d) MIL-STD-H 1 OA Environmental Test Methods for Aerospace and Ground Equipment

4. 0 LSP EXPERIMENT DESCRIPTION

The LSP experiment consists of the following major assemblies;

Central Electronics, Geophones Module Package and Explosive Package

Transport Modules (two per array each containing four Explosive Packages.

4. 1 Central Electronics - The central electronics is composed of

a transmitter to command detonate the explosive packages, a multiplexer

and A/D Converter, control and data formating logic, DC/DC Converter and

Geophone amplifier assembly.

4. 1. 1 Transmitter Antenna Assembly - The antenna assembly will be

mounted to the ALSEP Central Station and is used in conjunction with the

transmitter for the RF link to explosive packages.

4. 2 Explosive Package - The explosive package is comprised of

two major assemblies, the Electronics and Safe/Arnl Assembly and the HE

Block Assembly.

4. 2. 1 Electronic and Safe/Arm Assembly- The Electronics and Safe/

Arm assembly is comprised of the receiver and associated antenna (deployable

25

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

NO.

ATM-659

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OP

DATI! 11/30/70

from outside the explosive package), logic module for triggering firing

circuit, the firing circuit, End Detonating Cartriclge ( EDC ), two (2) timers,

a :-;afe/a rm slide plate assernhly and a thermal battery.

4. 2. 2 HE Block Assembly - This section of the explosive package

contains the explosive material ann housing. It is attached to the electronics

and safe/arm assembly mechanically.

4. 3 Geophones Module Package - The Geophones Module Package

is comprised of four (4) geophones and their deployable interconnection

cables, and a central structure for stowage of the geophones and cables.

The structure is configured to be used in deployment of the geophones. The

interconnection cables will be hard wired to the Central Electronics. The

initial:::::: 35 feet of cables will be stowed on a reel at the base of the geophones

transport case. This :::::: 35 feet of the cable will consist of the four geophone

cables tied together and will be deployed as a single cable. Upon deploy-

ment of this cable the structure will serve as a stand from which the geophones

will be deployed.

5. 0 ENGINEERING MODEL

5. 1 Engineering Model Tests - Engineering Models of the following

components will be fabricated and tested: transmitter, transmitter antenna

assembly, receiver, receiver antenna, DC/DC converter, control and data

25

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~lllfOapaoe

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

PAGI 4 OF

r ·tams Dlvlalon DATE 11/30/70

formating logk, safe/arm and Hdng circuits for explosive package. Eight

engineering model HE Blocks will be fabricated and detonated with EDC 1s

by NOL.

5. 2 Engineering Model Test Philosophy - Engineering model units

may be built with parts which have not been qualified. Testing will be per-

formed to verify design and functional operation of the con1ponents in ac-

cordance with design requirements. Tests will be conducted under ambient

conditions and selected environmental simulations commensurate with level

of development. Test procedures, test methods and test equipment require-

ments will be developed during this phase of testing. Integration of the

assemblies will be accomplished to highest level practicable at this stage

of hardware development for interface compatibility verification.

5. 2. 1 Transmitter Tests - Tests will be performed to verify design

and performance of the transmitter. Tests shall demonstrate transmitter

performance with respect to response to external command, frequency

stability, pulsed output characteristics (i.e., rise/fall time, pulse width,

repetition rate), average power, spectrum characteristics harmonics and noise.

5. 2. 2 Control and Data Formating Logic - Tests shall verify design

philosophy and demonstrate logic operation. This will be in a brass board

configuration. Testing shall verify parameters such as, proper control of

25

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multiplexer, verify logic control of data format with respect to sampling

rate of seismic data and/or engineering data, verify operation of mis-

cellaneous circuitry such as calibration signals and transmitter sampling.

Test logic levels and establish driving capabilities of the logic circuits.

5. 2. 3 DC/DC Converter - Tests shall verify design and func-

tional performance of the assembly. Tests will verify proper performance

wi th minimum to maximum input voltages, transients due to turn on and/

or changes in loading. Tests shall determine that noise and ripple are in

tolerance. Determine, if any, the resultant effect on the central station

of a short in the LSP power distribution, verify voltage and current outputs.

5. 2. 4 Transmitter Antenna Assembly - Tests shall verify de-

sign and functional performance of the assembly. Tests will determine in-

put impedance, radiation patterns, gain characteristics, mechanical inter-

face and deployment characteristics.

5. 2. 5 Explosive Packag<~

5. 2. 5. 1 Electronic and Safe/Arm Assembly

5. 2. 5. 1. 1 Receiver - Tests shall verify receiver design and per-

formance. Testing shall determine receiver bandwidth, receiver minimum

detectable signal and noise figure, dynamic range output logic levels and

switching times over input power range using a representative pulsed input.

Verify receiver performance through antenna system.

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5. 2. 5. I. 2 Safe/Arm Assembly - Tests will be performed to verify

operation of subcontractor supplied timers with respect to actuating the

safe/arm slide plate assembly and activation of thermal battery and EDC 1 s.

Headers will be substituted for EDC 1 s. Tests shall verify mechanical interface

tolerances with the HE Block and EDC assemblies. Perform tests inte-

grating the electronics with the safe/arm assembly for sequential operation

of total assembly.

5. 2. 5. 2 HE Block - Tests of a set (8) HE Blocks in conjunction

with EDC and BxA supplied safe/arm assembly will be conducted concur-

rently by NOL White Oak, Maryland. BxA firing circuitry will be used to

provide the EDC firing signal for some of these (approximately 5) with

high speed photography used to measure detonation time delay.

5.4 Facilities and Special Equipment Requirements - Standard

laboratory equipment will be used to perform these tests. A thermal con-

trolled vacuum chamber and vibration facility will be required for selected

tests. Data collection may require magnetic recorder, analog strip chart

recorder in conjunction with hand tabulated data sheets.

6. 0 CREW ENGINEERING M~CKUP

A mechanical mockup approximating the conficulation of flight units

will be fabricated for crew training and human factors considerations. The

following LSP components will be fabricated, an LSPE Transmit Antenna

25

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

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Assy., Geophone Module Assembly mounting bracketry, a Geophone Module

Package with one Geophone Reel Assembly, Transport Frame Assembly and

one Explosive Package structural assembly excluding Electronics and Safe/

Arm internal components, and HE material.

6. 1 Test Purpose and Sequence - The tests are performed to

establish deployment procedures and contingency procedures. Tests will

verify that deployable packages are compatible with physical movement limi-

tations of the astronaut and other human factor design criteria. The test se-

quence and environments are as follows:

A. Shirt sleeve in one g environment in the Crew Engineering lab

Bendix Aerospace Systems Division.

B. Space suited in a one g environment in the Crew Engineering lab

Bendix Aerospace Systems Division.

C. Space suited in a 1/6 g environment in the Crew Engineering lab

Bendix Aerospace Systems Division.

D. Space suited in an Airforce KC 135 aircraft to obtain zero g

environment. (conducted as a part of System Test)

7. 0 STRUCTURAL/MECHANICAL/THERMAL SIMULATOR

A thermal simulator of the explosive package will be fabricated.

This unit will simulate flight hardware with respect to thermal capacity,

conductivity, absorption propertic A to permit evaluation and refinement

by Solar Simulation test.

25

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MO. RIV. MO.

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

PAOI 8 OP 25

DATI 11/30/70

Mechanical Model of a Geophones Reel will be fabricated for function

and fit checks to aid in specification of manufacturing processes for pro-

totype design.

8. 0 LSP DESIGN VERIFICATION TEST (PROTOTYPE)

This unit is to be manufactured with the same tooling, processes,

quality control and design as flight hardware. High reliability burnt-in com-

ponents are not required for this unit. The completed unit will conform to

description in Section 3. 0.

8. 1 Purpose of test - The purpose of this unit and associated

test program is to verify design and manufacturing methods. The test pro-

gram will verify electronic circuit performance, electrical interconnect

harnesses and mechanical fit and structural integrity of LSP hardware from

module level to the integrated experiment level. The test program will sub-

ject the unit to a series of functional tests and design limit environments,

culminating in field test of the experiment. Acceptance test procedures

will be developed and finalized for the Qualification Test program.

8. 2 Test Sequence - In-house and field tests will be accom-

plished on this unit. In-house testing will include in-process testing at

sub-assembly level, functional testing at assembly level and experiment

component level; functional, environmental and field testing at the experi-

ment level.

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

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PAGI OP

DATI 11/30/60

In-process testing and assembly level testing will be

accomplished to Type II test procedures. Functional, environmental and

field test at experiment component and integrated experiment level will be

accomplished to Type II procedures.

Receiving Inspection test may be accomplished on sub-

contractor furnished components. These tests may vary from visual in-

spection to application of power and basic functional checks.

In-process testing will be accomplished at module level

to verify manufacturing techniques and circuit performance prior to final

assembly. In-process testing will include mechanical fit checks of struc-

tures and enclosures. Selected environrnents may be required at this level.

Functional and environmental tests will be performed at

component and integrated experiment level to verify system performance.

Functional tests will be accomplished before and after design limit environ-

mental testing. Typical flow of hardware and test sequence is depicted in

Figure 8-0.

Concurrent with BxA in-house testing NOL, White Oak,

Maryland will be conducting a series of tests on the HE Blocks at Dahlgren,

Virginia. Structural models of the Electronic and Safe/Arm assemblies

and Transport Frame Assembly will be furnished by BxA. These tests

25

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4·..a•p•oe Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

PAGI !0 OP 25

r ·.tame Dlvllllon OATI 11/30/70

will consist of acceptance and design limit environments with X -ray tests

performed after each environment to verify HE Block integrity. Flow of

hardware and test sequence is depicted in Figure 8-1.

At the completion of In-house testing at BxA and NOL

testing at Dahlgren, Va. hardware will be field tested at a remote site at

Flagstaff, Arizona. The field test will be conducted by BxA with support

of NOL personnel. Functional test will be accomplished on the hardware

utilizing the Experiment Test Set and the Electronics & Safe/Arrn Assembly

Test Set prior to the field test of the experiment. This test will include

deployment of experiment and remote detonation of Explosive Packages.

8.3 Place of Tests - Testing will be accomplished at Bendix

Aero space Systems Division and at a remote field test site. A parallel

test effort will be conducted by N'JL, White Oak, Maryland on the HE

Blocks (REF. TIR7 27-8-0125)

In-house testing at Bendix Systems Division will in-

elude in-process testing at subassembly level, component level test and inte-

grated experiment level testing.

The NOL testing with live ordnance will be conducted

at test facility at Dahlgren, Virginia.

Field testing will be accomplished at test site at Flagstaff,

Arizona. Testing will be accomplished by BxA with support of NOL personnel.

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: : . ~ A,'-'

.,{~! :.l,_~%r" }.;;<

fill: Yo ftUo

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

PAGI 11 OP

DATill/30/70

8.4 Facilities and Special Equipment Requirements -

In-process test sets will be required to accomplish testing during fabrication

and assembly of the transmitter, receiver, firing circuit, DC/DC converter

and control and data formating logic. These test sets will consist of fixtures

and adaptors to obtain access to printed circuit board paths and/or terminals

to facilitate inserting and switching of input stimulus and monitoring outputs

signals in conjunction with standard laboratory equipment and BxA designed test

equipment. The Experiment Test Set and Electronics & Safe/Arm Assy Test Set

25

will be required for component level and experiment level tests performed in-house,

at NOL and in the field.

A thermal controlled vacuum chamber, vibration facility and

EMI chamber will be required for environmental testing.

9. 0 LSP QUALIFICATION UNIT TESTS

The qualification unit will consist of one complete experiment plus

an additional quantity of four (4) explosive packages manufactured with the

same tooling, processes, quality control and design as flight hardware.

Each of the four (4) additional explosive packages will have timers of dif-

ferent operating times to represent the four different operating tirre s of a

complete set of eight; and will contain inert HE Blocks & EDC 1 s.

9. 1 Purpose of Test - The purpose of the qualification test

program is to demonstrate the .LSPE manufacturing processes and

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ATM-659

PAGE 12 OP

DATI 11/30/70

fabrication methods comply with performance requirements, are compatible

with ALSEP system and capable of performance through acceptance level

test followed by design limit induced environments required for flight units.

9. 2 Test Sequence -Qualification hardware must satisfactorily

complete tests defined in the acceptance test procedures developed in the pro-

totype test program. In-process testing will be accomplished during the

25

manufacturing process at module and assembly level prior to acceptance testing.

Qualification testing of the LSP will be accompli shed in two parts:

A. Environmental conditioning of eight (8) explosive packages (with

inert HE Blocks) by temperature cycling in vacuum at BxA and

design limit vibration and shock test by NOL at Dahlgren, Va.

facility followed by field test of the complete experiment at a

remote site to verify the complete LSP including active HE

Blocks. Eight ·explosive packages will be expended during this

test. Test sequence and flow of hardware is shown in Figure. 9-0

and Figure 9-1.

B. Functional and environmental testing as a part of the ALSEP

System using LSP hardware remaining from the above field

test plus four explosive packages (with inert EDC and HE

Blocks). One explosive package will undergo solar simulation

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~· .. ~apace r '.an18Divlelan

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

NO. RIV. MO.

ATM-659

fAGI ~ 3 OF 25

DATI 11/30/70

thermal vacuum with ALSEP and will be activated by command

from ALSEP. Three explosive packages will under go tern-

perature cycling over operating limits in vacuum and will be

activated by command from ALSEP which will be at ambient.

One explosive package will be field tested locally at BxA to

assure immunity from ALSEP Central Station radiation. Test

sequence and flow of hardware is depicted in Figure 9-0.

9. 2. 1 Qualification Tests - The following tests shall be per-

formed on qualification hardware:

A. Acceptance Tests

1. Experiment Functional (PIA)

2. Mass Properties

3. Acceptance Vibration, 3 axes, random (operate for cen-

tral electronics, non-operate for explosive packages,

and geophones)

4. Experiment Functional (PIA)

B. Explosive Package Environmental Conditioning and Experiment

Field Test (8 Explosive Packages)

1. Temperature cycling over operating design limits in

vacuum, 8 explosive packages.

2. Explosive Package Functional (PIA)

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

14 OP 25

DATI 11/30/70

3. Explosive Package Functional at Dahlgren, Va. (by BxA).

4. Design Limit Vibration and Shock, pre and post test X-ray

inspection at Dahlgren Facility.

5. Explosive Package Functional (PIA) at Dahlgren, Va.

(by BxA).

6. Field Test experiment (8 explosive packages expended).

C. Testing as a Part of ALSEP System

Complete sequence of ALSEP Array E Qualification tests

for the LSPE Central Electronics, Geophone Module Assem-

bly, and Transmit Antenna, plus one ( l) explosive package

(with inert detonator and HE Block) will undergo solar simu-

lation test and be activated by ALSEP thermal vacuum test.

The following tests, unique to LSP, will be performed upon LSP/

ALSEP as a part of the ALSEP Array E Qualification Test Sequence:

1. Explosive Package Temperature cycling and Activation in

Vacuum by ALSEP Command - Three explosive packages,

temperature cycled over operating limits in vacuutn and

activated by ALSEP command with the ALSEP Central

Station in ambient.

2. Explosive Package Immunity to ALSEP Radiation, plus

Activation by ALSEP Command - Local (BxA) field test

with Explosive Package at a distance from ALSEP Cen-

tral Station equal to- minimum lunar deployment distance.

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NO. REV. NO.

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

PAGI OP

11/30/70 DATI

3. One Explosive Package in thermal vacuum chamber during

Design Limit testing.

9.3 Place of Tests - Functional, environmental acceptance,

environmental condition tests and qualification tests with ALSEP will be con-

ducted at Bendix Aerospace Systems Division. Field test of LSP experiment

will be conducted at a remote test site at Flagstaff, Arizona. N0L will conduct

qualification on live explosive packages at Dahlgren, Va. facility.

9.4 Facilities and special equipment requirements - In-process

testing will be accomplished with Standard laboratory equipment augmented

with adaptors and breakout boxes as required.

Experiment Test Set and Electronic and Safe/Arm Test Set

will be required for acceptance tests at component and experiment test level

through environments and field test.

Thermal vacuum chamber and vibration facilities will be

required for acceptance tests and environmental conditioning tests. Field

test of the experiment will be at a remote field test site.

25

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t···-

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NO. REV. HO.

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

fAG I 16 OF

DATI 11/30/70

10.0 LSP FLIGHT UNIT ACCEPTANCE TEST

Subsequent to in-process testing and prior to the integration into an

ALSEP Array the LSPE shall be subjected to the following tests to demon-

strate that the flight units meet performance requirc1nents.

10. 1 Acceptance Tests

A. Acceptance Tests at BxA

I. Experiment Functional (PIA)

2. Mass Properties

3. Acceptance Vibration, 3 axes, random (operating for cen-

tral electronics, non -operating for explosive packages and

geophones)

4. Experiment Functional (PIA)

B. Acceptance tests by NOL at Dahlgren Facility

I. Acceptance Vibration, 3 axes, random HE Blocks attached

to structural models of Electronic and Safe/ Arm Assembly

(8 assemblies required) mounted in a Transport Frame As-

semblies (2 required)

2. X -ray inspection, post vibration.

C. Testing at KSC

I. Functional test of eight (8) Electronic and Safe/ Arm As-

semblies prior to assembling to HE Block Assemblies,

using the Elcctroni c and Safe/ Ar·m Test sd:.

25

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~·pace

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

NO. RIV. NO.

ATM-659

OF 25

/ •.'tama Divlelon DATI 11/30/70

10. 2 Facilities and special equipment requirements -In-process

testing will be accomplished with standard laboratory equipment augmented

with adaptors and breakout boxes as required.

Experiment Test Set and Electronic and Safe I Arm Test

Set will be shipped to KSC and will be required for Functional acceptance

testing.

Vibration facilities will be required for acceptance en-

vironmental tests.

II. 0 TEST DOCUMENTATION

II. 1 Test Procedures

11.1.1 Prototype Test Procedures - The following test procedures

will be required:

I. Experiment Functional, 2 procedures

( 1) CE/Geophone Module/Transmit Antenna

(2) Explosive Package

2. Experiment EMI (onP Explosive Package with inert HE Block)

3. Design Limit Vibration 3 procedures, Central Electronics/

Geophones Module /Transmit Antenna Assembly

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

NO, ltiiV, MO.

ATM-659

flAG I 18 Of' 25

j)~aoe ( 1teme Dlvllllan DATI 11/30/70

( 1) Design limit sine, L&B random, LD random - all non-operating.

(2) Design limit random, operating (CE only)

Eight Electronic and Safe arm assemblies with inert HE Blocks in

Transport Frame Assemblies (2)

( 1) Design limit sine, L&B random, LD random - all non-operati~.

4. Thermal Vacuum Environmental - 2 Procedures

(1) CE/Geophones Module/Transmit Antenna Assy.

(2) One Explosive Package consisting of Electronics and

Safe Arm Assy, with inert HE Block.

5. Central Electronics Functional

6. Transmitter Functional (In Process)

7. Temperature/Vacuum Environmental, non-operating - 1 Pro-

cedure (Partial set of 7, and set of 8 Electronics and Safe/arm

Assemblies

8. SDS Amplifier Functional (In Process)

9. Central Electronics P. C. Boards In-Process Functional

10. DC/DC Power Converter Functional (In Process)

11. Geophones Module, Mechanical and Electrical

12. Geophone and Cable Assy. Functional (In Process)

13. Electronics & Safe/ Arm As sy. Functional (In Process)

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

PAGI

DATI

#9 OF

11/30/70

14. Electronics and Safe/Arm Assembly Bridgewire Resistance

Measurement

15. Electronics & Safe/Arm Assy Capacitor Circuits In-Process

Functional

16. Receiver Functional (In-Process

17. Central Electronics Handling Procedure

18. Geophone Module Handling Procedure

19. Explosives Package Handling Procedure

20. Components Handling Procedure

21. EED/RFI, Explosive Package only

22. Experiment Integration (with ALSEP) - LSP portion of procedure.

11.1.2 Qualification Model Test Procedures - The following test

25

procedures will be required~

New Test Procedure:

l. Mass Properties, 3 procedures: Central Electronics, Geo-

phone Module Assy, Explosive Package and Transport Frame Assy.

2. Acceptance Level Vibration (Random only), 3 procedures: cen-

tral Electronics (operating), Geophones Module Assy. /Transmit

Antenna (non-operating), Explosive Package and Transport Frame

Assy. (non-operating)

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Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

RillY. NO.

ATM-659

PAGI 20 01" 25

~...UIIpace . tame Division

11/30/70

Revised and updated as required, the following Prototype Test

Procedures

1. Experiment Functional, 2 Procedures: Central Electronics/

Geophones Module Assy/Transmit Antenna; Explosive Package.

2. Design Limit Vibration, non-operating - l procedure (8 Elcc-

tronics and Safe/Arm Assy's in Transport Case)

3. Temperature/Vacuum Environmental, non-operating - 1 procedure

(8 Electronics and Safe/ Arm As sy' s)

4. Central Electronics Functional

5. Transmitter Functional (In Process)

6. SDSAmplifier Functional (In Process)

7. Central Electronics P. C. Boards In-Process Functional

8. DC/DC Power Converter Functional (In Process)

9. Geophones Module, Mechanical and Electrical

10. Geophone and Cable Assy Functional (In Process)

11. Electronics & Safe/ Arm Assy Functional

12. Electronics & Safe/ Arm Assy Bridgewire Resistance

Measurement

13. Electronics & Safe/Arm Assy Capacitor Circuits In-Process Func-

tional

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: ; ' . ; 0 ,. ' Test Plan for Lunar Seismic

Profiling Experiment Subsystem of ALSEP

MO. RIIV. MO.

ATM-659

llAGIIl 21 /)'..o&paoe / tame DlvWan

DATI 11/30/70

14. Receiver Functional (In Process)

15. Central Electronics Handling Procedure

16. Geophone Module Handling Procedure

17. Explosives Package Handling Procedure

18. Components Handling Procedure

Generate the LSP unique sections of the following procedures for LSP

test with the ALSEP Qual Model

I. Experiment Integration (update of Prototype)

2. IST with IPU

3. System EMI

4. Acceptance Vibration, S/P I (Operating, 3 axes random)

5. Design Limit Vibration, S/P 1 (3 axes operating 7 non-operating)

6. Modified IST

7. · Thermal Vacuum - Functional and Environmental

(2 procedures)

a. Chamber Setup

b. Chamber Verification

c. ALSEP deployment

d. Open Door IST

e. Lunar Morning IST

f. Lunar Noon IST

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MO. RIV. MO.

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

g. Crosstalk

h. Lunar Night IST

i. Open Door IST

j. Removal from Chamber

ATM-659

PAGI 2.2 OP

DAnll/30/70

8. Design Limit Thermal Vacuum - Functional & Environmental

(2 procedures) a. through j. as above.

9. LSP Explosive Package Temperature Cycling & Actuation in

Vacuum by ALSEP Command

10. LSP Explosive Package Immunity to ALSEP Radiation plus Ac-

tuation by ALSEP Command

11.1.3 Flight Model Test Procedures -Revise and update as re-

quired the following Test Procedures for the Flight Model (LSP W /0 ALSEP)

1. Exper.imental Function, 2 Procedures (CE/Geophones Module/

Transmit Ant., Explosive Pkg.)

2. Central Electronics Functional (In Process)

3. Transmitter Functional (In Process)

4. (Multiplexer and A/D Converter Functional - Deleted)

5. SDS Amplifier Functional (In Process)

6. Central Electronics Logic Boards In-Process Functional

7. DC/DC Power Converter Functional(In Process)

25

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' ' I

: ; I ~

"~ 1 ~'

NO. RI!V. MO.

Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

ATM-659

PAGI 23 Of

DATI 11/30/70

8. Geophones Module, Mechanical and Electrical

9. Gcophone and Cable Assy. Functional (In Process)

10. Electronics & Safe/Arm Assy. Functional (In Process)

11. Electronics and Safe/ Arm Assembly Br idgewire Resistance

Measurement

12. Electronics & Safe/Arm Assy. Capacitor Circuits In-Process

Functional

13. Receiver Functional (In Process)

14. Central Electronics Handling Procedure

15. Geophone Module Handling Procedure

16. Explosive Package Handling Procedure

17. Components Handling Procedure

18. Mass Properties, 3 Procedures: Central Electronics, Geophone

Module /Transmit Antenna, ExplosivP Package and Transport Case

19. Acceptance Level Vibration (random only), 3 Procedures: Cen-

tral Electronics, Geophones Module, Transmit Ant. , Explosives

Package and Transport Case ( CE operating, rest non -operating)

Generate (or update as specified) the LSP unique sections of the following

25

procedures for LSP test with the ALSEP flight model:

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: : . ~ ( o\i_ 4 i Test Plan for Lunar Seismic

Profiling Experiment Subsystem of ALSEP

NO.

ATM-659

PAGI 24

RIV. NO.

Of 25

DATI 11/30/70

A. New Procedur cs

1. Experiment Fit Check

2. MSFN Turn-on & Verification

3. MSFN SIT

B. Update of Qual Proc(~dures

4. Experiment Integration

5. IST with IFU

6. System EMI

7. Acceptance Vibration, S/P 1 (3 axes operating &

non-operating)

8. Modified IST

9. Acceptance Thermal Vacuum - Functional & Environmental

( 2 Procedures)

11.1.4 Field Test Procedures - Generah) the following four Test

Procedures for Prototype Model Field Tests:

1. Support Equipment/Facilities Checkout at Test Site

2. Pre -Test Functional of Test Article

3. Deployment of Test Article and Support Equipment

4. Test Conduct

Update above 4 Procedures for Qualification Model Field Test

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: : t, ~

,, Test Plan for Lunar Seismic Profiling Experiment Subsystem of ALSEP

.t-\. .L J.VJ. - 0 :> ';I I

PAGE 25 OF 25

DATE ll/30/70

1 L 1. 5 Structural/Mechanical/Thermal Simulator Test Procedures

Prepare the following test procedure for thP Explosive

Package Simulator;

1. Thermal Vacuum

11.1.6 Experiment Test Set Procedures - Gencrat(' the following

test Procedure for the Test Set:

1. Experiment Test Set verification (acceptance)

2. Experiment Test Set calibration

11.1.7 Electronic and Safe/ Arm Test Procedures:

1. Electronic and Safe/ Arm Test Set Acceptance Test Procedure

2. Electronic and Safe/ Arm Test Set Calibration

11.1.8 Crew Training Model Procedures:

1. Crew Training Model Acceptance Test Procedure.

11. 2 Test Results Reports - Test Results reports will be pre-

pared and submitted for acceptance tests on Qualification and Flight hardware,

and for the qualification tests specified in para. 9.2.1B.

Reports shall consist of:

A. Pre-test meeting minutes

B. As -run procedure including Discrepancy Reports (DR), Test

Discrepancy Reports (TDR) and variation sheets.

C. Post-test meeting minutes

D. Documentation of closing action items and test results.

analysis of test re!-1ll.lts.