Empresarios Agrupados

General Presentation

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Engineering services

Company Profile

Architect Engineer & Construction Management Established in 1971 Heaquarters in Madrid (Spain) Main focus: Power Plant Projects – Nuclear,

Conventional (Coal/FO – Fired &CCPP),Solar, Biomass

The leading engineering company in this field Projects in more than 40 countries Multidisciplinary staff of about 1,100 people Covering all project disciplines Full range of engineering services provided

Quality System: ISO 9001-2008 & ISO 14000 Certification

10CFR50 App. B, 10CFR21, IAEA GS-R-3

ASME NQA-1 & NQA 2009 (SW)

Services Provided

Consulting Pre-construction activities:

(e.g. Feasibility studies,Project development studies,Site selection & preparation,Bid Invitation Specifications (BIS),Bid evaluation, Support in Contract negotiations, etc.)

Licensing and Permitting Project Management Engineering & Design (all project disciplines) Procurement Services Construction Management Testing & Commissioning Management Quality Management Engineering Support to Plants in Operation Owner Engineering Services

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Fields of activity

Nuclear Projects ITER Fusion Reactor-Cadarache (France)

Thermal Power Plants

Renewable energies

New-buildnuclear power plants

Engineering support services to plants in operation

Decommissio-ning and Radioactive Waste Management

Research Reactors and Generation IV Reactors

Solar and Biomass ThermalPower Plants

Combined-cycle thermal power plants

Coal and FO-fired thermal power plants

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USA, NPs

Mexico, NP(1CF, Boiler‐FW/ST – Alstom)

Chile (2CF, Boiler‐FW/ST‐Skoda)

Argentina, NPs(1CF, Boiler‐FW/ST‐Siemens2CC  GT‐Si/ST‐Si)

Brazil, NPs(1CC, GT‐GE/ST‐GE)

Latvia (1CC, GT‐GE/ ST‐Siemens)

Lithuania, NP

Romania (1CC, GT‐GE/  ST‐GE)

Netherlands (1CC, GT‐GE/ ST‐GE)

Finland, NPs

Russia, NPs,(1CC, GT‐GE/ ST‐GE)Czech Republic, NPs

Slovakia, NP

Poland, NP

Switzerland, NP

Bulgaria, NP

France, NPs(1CC, GT‐GE/ ST‐GE)

Spain (12 CC, GT‐GE/ ST‐GE) (20 FF)

Portugal (1CC, GT‐GE/ ST‐GE)

Algeria (2CC, GT‐GE/ ST‐GE 1 Desalination plant)

Ukraine, NP

Greece (6CC, GT‐GE/ST‐GE )

Turkey NP,(3CC, GT‐GE/ST‐GE, 1CC GT‐ Si /ST‐ Si)

South Africa, NP

Yemen (1SC, GT‐SI)

Oman (1SC, GT‐GE)

Qatar (1CC, GT‐GE/ ST‐GE)

Syria (2CC, GT‐Ansaldo/ ST‐Ansaldo)

KSA (1FF, Boiler‐ST Alstom)

Bangladesh (1SC, GT‐Alstom)

China, FEED Project

Vietnam 1(CF)

Taiwan, NP

World projects in 30 countries

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Gen III+

Conventional

Gen III

Gen IV

Architect-Engineer of

81 Units - 40 Gwe

Architect-Engineer of

106 Units - 42 Gwe

Main references in Power Plant Projects

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EA headquarters and staffing

13%Administrative8%

Technicians14%

65% Engineers

Designers

Madrid HQs

Cadarache:permanent

establishment

Total

1060

Home office Field

865 195Nuclear

500

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EA Organizational Units and Scope of Work

Procurement ConstructionManagement

Testing &Start‐up

Support to O & M

Services Departments

Geotechnical Studies

Site Preparation

Concrete Bldgs. & Structures Civil / Structural Design

Steel StructuresDesign

Structural Analysis

Dynamic / Seismic Analysis

Architectural

Mechanical SystemDesign (NI/TI/BOP)P&IDsFlow Diagrams /Process DiagramsFluid Syst. Calcs.System Design Specs.System DescriptionsMech. Components ListsMechanical Eqpt. SpecsMechanical Component Structural AnalysisPiping and Valve engineeringChemical Treatment SystemsRadwaste Treatment SystemsHVACFire ProtectionThermal Hydraulic Analysis

Electrical SystemsdesignElectr. studies & calcs.One-line diagramsSchematic & wiring diagrams of electrical systemsElectrical eqpt. Specs.Electr. components listsCabling engineering

Control System ArchitectureMech. systems I&CMech. systems control diagramsSchematic & wiring diagrams of mechanical systemsInstrument specifications and data sheetsInstrument ListsCCS I/O listMMI & graphic displaysControl valve engineeringInstrument hook-ups

3D model Plot PlanGeneral Arrangement dwgs.Bldgs. & Structures Concrete dwgs.Rebar drawingsStructural steel dwgs.Architectural dwgs.Piping designPiping Isometric dwgs.Cable tray & conduit designHVAC duct designInstrument location & instrument racksAux. steel structures designMaintenance access dwgs.Escape routesFire areas dwgs.BOQs

Piping stress analysisPiping support designSupport fabrication dwgsFluid systems transient analysisHigh Energy Pipe Rupture Analysis

Plant DesignElectricalCivil‐Structural

Licensing

Nuclear Safety

PSA

Rad. Protection

Shielding Design

Physical Security

Licensing & Nuclear Safety

I&C

New Build         Nuclear Power Plants

NPPs in operation; Decommissioning and    Radwaste Management

Advanced Projects  and                    R&D

Information Technology                   & Simulation

Procurement,   Construction Mgt., Commissioning and   

O&M Services

Conventional Power Plants

Business Units

Engineering Departments

Engineering Management

OperationsManagement

QualityManagement

MechanicalPiping 

Analysis & Supports

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Nuclear: BWR Projects (1/2)

ESBWR design development: Support to GEH Design Certification by US NRC DCD preparation

ABWR design development: Support to GEH Design Certification by US NRC First-of-a-Kind-Engineering (FOAKE)

Engineering & Design services to GE for Nuclear Island in all Project disciplines

Lungmen 1 and 2 NPP – Taiwan2x1360 MWe, ABWR

Engineering support to plant operation Operation licence extension program Extensive backfitting projects

Sta. Mª Garoña NPP – Spain460 MWe, BWR 3 / Mark I

Architect – Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services

Valdecaballeros NPP – Spain2x975 MWe, BWR 6 / Mark III

Cofrentes NPP – Spain1100 MWe, BWR 6 / Mark III

Architect – Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services

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Nuclear: BWR Projects (2/2)

Leibstadt NPP – SwitzerlandBWR-6, Mark III Containment, GE,1245 MWe

BWR Standard Turbine Island Design(GE, Large Steam Turbine Division,Schenectady, NY, USA)

Design of a Standard Turbine Island for a 1300 MWe GE BWR Nuclear Island

Scope as needed to prepare TI Proposals with reliable prices:(GAs and plant layout, systems design & descriptions, drawings (all disciplines), eqpt. specifications, BOQs, etc.)

Laguna Verde 1&2 NPP, Mexico (CFE)(BWR-5, Mark II Containment, GE, 2 x805 MWe)

Design of the Turbine Island modifications associated with the plant power uprate and modernisation project Subcontractor to the EPC Contractor

Olkiluoto 4 NPP, TVO, Finland

ESBWR Licensing Feasibility Studies:Engineering support to GE-Hitachi to perform the Licensing Feasibility Studies (LFS) to license of the ESBWR design in Finland (“Design Finlandisation”)

Olkiluoto 4, GE-Hitachi ESBWR Nuclear Island Technical Bid to TVO:Engineering support to GE-Hitachi for the preparation of the OL4 Nuclear Island Technical Bid to TVO

PSAIntegrationProject

ShutdownPSA

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Nuclear: PWR Projects

Architect-Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services

Almaraz 1 & 2 NPP – Spain2x1040 MWe, PWR

Architect-Engineer for the project Complete Engineering & Design Procurement services Construction Management Commissioning services

Trillo NPP – Spain1066 MWe, PWR

Detail engineering activities for the project, supporting AREVA’s Taishan Design Team on site

EA is Subcontractor to AREVA for this project

Taishan NPP – ChinaEPR, 1660 MWe, AREVA

AP600 design development Engineering support for NRC

Design Certification

AP600Advanced PWR, passive type,

600 MWe, Westinghouse AP1000 design development

AP1000Advanced PWR, passive type,

1150 MWe, Westinghouse

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Engineering Services to Plants in Operation

EA provides engineering support services to all 8 Nuclear Units in operation in Spain

EA has been delivering these services on a continuous basis for the last 35 years

Garoña NPP, SpainBWR 3, Mark I, 466 MWe

GEH

Cofrentes NPP, SpainBWR 6, Mark III, 1100 MWe

GEH

Almaraz NPP, SpainPWR, 2 x 1040 MWe

Westinghouse

Trillo NPP, SpainPWR, 1066 MWe

Areva (Siemens-KWU)

Vandellós 2PWR, 1080 MWe

Westinghouse

AscóPWR, 2 x 1030 MWe

Westinghouse

Examples of Services provided:• Plant design modifications• Plant updates due to new requirements by the

regulatory authorities• Modernisation authorities• Power uprating• Plant life extension• Post-Fukushima backfitting programmes• Refuelling outage support

Services include:• Project management• Engineering and design• Construction/erection supervision• Commissioning support

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Examples of on-going EA activities nuclear projects

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KRŠKO NPP (NEK, Slovenia)PWR, Westinghouse, 730 MWeProject: Upgrading of the Emergency 

Electrical Power Supply SystemScope of services:• Preparation of the design and installation criteria• System Design• Electrical Calculations• Layout• Equipment procurement specifications• Technical support for erection & commissioning• Modification of existing licensing documentation 

& operation procedures• Elaboration of the as‐built documentation

ALMARAZ 1&2 NPP (Spain)PWR, Westinghouse, 2 x 1040 MWe

TRILLO NPP (Spain)PWR, Siemens‐KWU (AREVA), 1066 MWeProject: Filtered Containment Venting System

Scope of supply: Complete EPC Turnkey Project

• Project management, QA, scheduling and cost control• Detailed Engineering• Licensing• Procurement of material and 

equipment• Civil works (subcontract)• Erection (subcontract)• Construction and erection 

supervision• Testing and Commissioning• As‐built documentation

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Examples of on-going EA activities in nuclear projects

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Project: Khmelnitsky (Ukraine) Client: European Union / NNECG

Energoatom Duration: November 2015 – November 2018 Consortium: Empresarios Agrupados

Internacional, S.A. (Spain), EGIS Industries,S.A.S. & SITES S.A.S. (France)

Scope: Cooperative safety programme toenhance safety and endurance of NNECGEnergoatom’s nuclear power plants in caseof extreme external impacts. Establishmentof a system for monitoring technicalconditions of NPP buildings and structuresbased on advanced methods and techniques

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Nuclear: New Build NPP Projects in Europe (1/2)

■ Preparation of “Bid Inquiry Specifications (BIS)”■ Engineering Support to TVO

for the Technical Bid Evaluation■ “Technical Due Diligence Report” prepared for the

Financing Institutions■ EA was member of the “Design Review Committee”

during the Licensing and Design Phase of the project

■ Technology Evaluation and Selection

■ Studies to support the General Licensing Application

■ Preparation of RESUN Utility Requirements Matrix

RESUN(Switzerland)

Olkiluoto 3 NPP (TVO, Finland)

■ Owner Engineer for preconstruction activities■ Technical Bid Invitation Specifications (BIS)■ Owner’s Requirements■ NI/TI Design Bases Evaluation■ Owner’s Project Implementation Requirem.■ Assessment of Supplier Delivery Capabilities■ First review of Supplier Bids (Toshiba-ABWR preselected by Owner)

Hanhikivi NPP ( , Finland)

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Nuclear: New Build NPP Projects in Europe (2/2)

Owner Engineer for Preconstruction activities:■ “Request for information Document” to Vendors■ “Assessment of Technologies” proposed by Vendors■ “Project Feasibility Study”■ “Bid Invitation Specifications“(BIS)■ “Bid Evaluation Manual and Procedures”■ Support to CEZ for Bids Evaluation■ Cost Benchmarking

Temelín, 3&4 NPP (ČEZ-Czech Republic) Akkuyu NPP (Turkey)

Dukovany 5 NPP (ČEZ-Czech Republic) Bohunice V-3 NPP (JESS-Slovakia)

■ “Project Feasibility Study” ■ “Project Feasibility Study”

■ BID Evaluation● NPI● Candu● Westinghouse

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TI design and preparation of Technical Proposals submittedby Mitsubishi for several plants in Europe

EA supported Mitsubishi in the preparation of the Technical Proposals for the Turbine Island of the following projects:

Hinkley Point 1&2 (NNB/EDF, UK) Penly (EDF, France) Olkiluoto 4 (TVO, Finland)

These Turbine Islands were offered by Mitsubishi on an EPC basis with EA as the engineering company

These proposals were based on the Standard TI Design previously developed by EA for MHI

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French Codes & Standards

Hinkley Point (NBB/EDF, UK)

TI Design for the EPC contractors

Penly (EDF, France)

TI Design for the EPC contractors

ITER Project ( France)

JHR Contract: Primary HXs( France)

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Examples of Decommissioning and RadwasteManagement Projects in Spain

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Examples of Decommissioning and RadwasteManagement Projects outside Spain

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Participation in European fission and fusion platforms

Expert support

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Participation in fission and fusion Spanish initiatives

Centros de referencia

Internal programmes

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Generation IV Reactors: Gas and Liquid-Metal cooled

“Eurotrans”

“LEADER”

“ADS”

“ELSY” “ESFR”

“RAPHAEL”

“HYTECH”

“EISOFAR”

“HyCYCLES”

“ADEL”“MAX”

“SILER”

“CDT”“ARCHER”

LEAD SODIUM

ACCELERATOR GAS

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European Projects – 7th Framework Programme: ESNII+ (1/2)

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European Projects – 7th Framework Programme: ESNII+ (2/2)

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Fission Research Reactor Projects: MYRRHA (1/2)

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Fission Research Reactor Projects: MYRRHA (2/2)

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Fission: Innovative reactors - JHR

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Fusion: Research and Innovation (1994-2003)

1994-2003

Fusion Reactor – ITER Project

EA is member of EFET from 1994 till 2003 Remote Handling, Balance of Plant,

Buildings, Safety, System Engineering, Heat Transfer Systems Design, Safety Analysis, Control System European Site Studies

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Fusion: Research and Innovation (2000-2003)

Project EFDA Task 93/851 GC

Hot Cell Requirements for On-Line & Off-Line Refusrbishment

EFDA (2000)

TOKAMAK BUILDING

RECEIVING

CELLTEST TANKS

RH TOOLSSTORAGE/ REPAIR

DIMENSIONCONTROL

BLANKET MODULES

REPAIR

DIVERTOR CASSETTESAND OTHER EQUIPMENT

REPAIR

REPAIR &TESTINGCELL

HANDS-ON WORK

DOCKING

DECONT.

NBI CLEANINGCELL

BERYLLIUMSHAVING

DEC

ON

TAM

INAT

ION

& IN

SPEC

TIO

N

TRITIUMENCAPSULATE&

RECOVERY

CUTTING &PACKINGSTATION

RAD

WAS

TE B

UIL

DIN

G

HIGH LEVEL WASTE

STORAGE

NEWCOMPONENTS

STORAGE

REPAIRED PIECESSTORAGE

PERSONNEL CORRIDOR

PERSONNEL CORRIDOR

RADWASTEPROCESSING CELL

HOT CELL BUILDING

Surveilled area Controlled area Controlled/restricted area

EQUIPMENTMAINTENANCE

Project EFDA 93/851 GC

Mechanical and civil design for Hot Cell building , RW building, Acces Control/Personnel building

EFDA (2001)

Design of the power supply system of the auxiliary services for ITER

CIEMAT (2003)

Calculation of the electrical system response to ITER loads.

CIEMAT (2003)

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Fusion: Research and Innovation (2007-2009)

Functional Specifications and Facilities of the National Centre of Technologies for Fusion (TechnoFusión)

CIEMAT (2009)

Study of RH Engineering in the NB cell (ITER)

CIEMAT (2007)

Project EFDA Task 06-915

DEMO conceptual design

EFDA (2007)

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Fusion: Research and Innovation (2004-2007)

CIEMAT several contracts: IFMIF, Neutral Beam Injection Maintenance, Tritium Blankets Simulation Techniques

AREVA-TA subcontractor to develop the ITER safety analysis report (several chapters)

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Fusion: Research and Innovation - IFMIF

IFMIF-EVEDA Radiofrequency System Cooling System (2009-2014)

CIEMAT contract

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Architect Engineer Contract (F4E) (1/5)

2010

Fusion for Energy (F4E): Architect-Engineer Contract Contract No. F4E-OPE-058-01: Contract for the provision of Civil Engineering and Construction Consultancy Services in connection with the ITER project

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Architect Engineer Contract (F4E) (2/5)

Architect Engineer and Construction Management Contract for all buildings and auxiliary systems at the ITER Site

Client:

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Architect Engineer Contract (F4E) (3/5)

Scope

PBS41 Pulsed Power Electrical Network (PPEN)

PBS43 Steady State Electrical Network (SSEN)

PBS61 Site

PBS62 Reinforced Concrete Buildings

PBS63 Steel Frame Buildings

PBS65 Liquid and Gas Distribution

2010-2018: A-E Contract

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Architect Engineer Contract (F4E) (4/5)

Control Bldg

Cooling

towers

Site service Bldg

Magnet Power Bldg

PF Coils Bldg (Out of Scope)

Tokamak Complex

Assembly Bldg

Cleaning Facility Bldg

NB Power supply Bldg

Diesel BldgCryoplant Bldg

RF Heating Bldg

ITER Buildings2010-2018: A-E Contract

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Architect Engineer Contract (F4E) (5/5)

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ITER SCS-N Contract (1/3)

ITER SCS-N Contract (2013-2017) Consortium

Empresarios Agrupados Internacional, S.A.

Instalaciones Inabensa, S.A.

Nominated subcontractorCosylab

Supply chainHIMA

Siemens

IMA

GMV

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ITER SCS-N Contract (2/3)

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ITER SCS-N Contract (3/3)

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FUSION – ITER DWS Tanks design and manufacture contract

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FUSION – Other F4E and IO recent Contracts(2012-2014)

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Empresarios Agrupados general experience: TCWS

IBED PHTS General Arrangement

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Empresarios Agrupados general experience: TBMs

Final design of the Connection Pipes for the Test Blanket System Contract (2016-2018)

Scope:

Piping Stress Analysis

High Energy Line Break

Support Design

Component Design

3D Model

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Singular research infrastructures (1/2)

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Singular research infrastructures (2/2)

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Singular infrastructures

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Aerospace and Defence research activities

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Innovation in engineering tools (1/2)

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Innovation in engineering tools (2/2)

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EA Integrated Design System (IDS) for Power Plant ProjectsMech. Systems 

P&IDsPhysical Plant 

DesignInstrumentation

& Control

SPP&ID

Drawings and Data

P&ID Line List Valve List Specialities Data Sheets Equipment List

SP3D & SPR

Drawings and Data

SPI

Drawings and Data

Control Diagrams for Mec. Syst. (Logic Diagrams)

DCS I/O List Instrument Data Sheets Instrument List Hook‐ups drawings

SPEL-D

Drawings and Data

Single Line Diagrams Control Diagrams

(Logic diagram) Wiring Schematic

Diagrams Cable Lists DCS I/O List

SmartPlant FoundationDrawings and

DataNavigation

Electrical

TeklaCivil Design

Staad / AnsysCivil Calcs.

AGPIPE orCAESAR

Piping StressAnalysis

SpiderPiping Support Design

StrayderCable TraySupport Design

PRACAutomatic CableRouting

EADOCDocument Management

General Arrangement Dwgs.

Civil‐Structural Dwgs. 3D Model and Review 

Sessions Piping Drawings Isometric Drawings Pipe & Cable Tray Supports List & Reports  BOQs Interference Reports

EcosimProSimulation

Publish Retrieve

An Integrated System Customized to EA working practices High productivity & quality design Intergraph Platinum Pipe Award

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Thank you very much for your attention!!

María Teresa Domínguez BautistaAdvanced Projects Director

Phone no.: 0034 91 309 80 22E-mail: mdb@empre.es