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Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 1
COPENHAGEN, May 20, 2015
Company and Product
Building solutions
Residential
Education
High‐rise
Future Perspective
„Development and application of building systemswith KLH (cross laminated timber)“
COMPANY AND PRODUCT
KLH = KreuzLagenHolzEngl. = Cross Laminated Timber Panels
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 2
OVERVIEW OF THE CORPORATE HISTORY
1996 Product development
1997 Establishment of the company
1999 Opening of the current production plant in Katsch/Mur
2005 Establishment of the subsidiary company „KLH UK Ltd.”
2011 Beginning of internationalisation
2012/2013 Johann Offner Group assumes sole ownership of KLH Massivholz GmbH
2014 Investment CNC machine (€ 1,5 Mio.)
2014 Establishment of the subsidiary company „KLH US Holding Corp.”
JOHANN OFFNER GROUP
Since 1755 the company has been in possession of the Offner family
and has been handed down from father to son since then
DI Hans Micheal Offner and Mag. Johann Offner
MARKET & DISTRIBUTION
DISTRIBUTION AGENCIES
Germany
France – Luxembourg
Italy
Switzerland ‐ Liechtenstein
BelgiumThe Netherlands
Czech Republic
Portugal
Poland
KLH UK Ltd.
Japan
Austria
Finland, Denmark
Sweden, Norway
SUBSIDIARIES
KLH US Holding Corp.
Canada
Australia
Taiwan
FIELD STAFF
Spain
PRIME MARKETS IN EUROPE
INTERNATIONAL MARKETS IN DEVELOPMENT
France (incl. Benelux) Austria United Kingdom Germany Italy Spain
Norway Sweden Switzerland Liechtenstein Portugal
Canada USA Australia
New Zealand Japan Taiwan
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 3
KLH – THE PRODUCT
crosswise glued lamellas
lamellas mainly in spruce
large sized elements for walls, ceilings and roofs
maximum dimensions 16.50 m by 2.95 m up to 0.50 m thick
non‐visible, industrial visible and domestic visible quality
3, 5, 7 or even more layers, according to structural requirements
production made to order
KLH – THE ADVANTAGES
material is sustainable and environmentally friendly
light‐weight construction
short erection time due to prefabrication
extremely accurate shapes and openings
combinable with many different materials
allows for maximum architectural freedom
KLH – WE LEAD THE MARKET
longest experience in the industry
extensive technical know‐how and ongoing project support
solution and customer service oriented working style
state‐of‐the‐art manufacturing processes and equipment
long‐lasting partnerships and repeat business as the target
minimum claims rate
custom fit surfaces and finishes
internal R&D department with own research facilities
MANUFACTURING
high quality PEFC/FSC–certified raw material
glued under a high pressure for excellent structural characteristics
emission free PUR adhesive
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 4
CNC ‐ ROUTING
routing with CNC‐technology
tolerances +/‐ 2mm
ASSEMBLING
delivery to the construction site
assembling by expert timber construction companies
TECHNICAL APPROVALS & CERTIFICATES
European Technical Approval › Approval for Germany › Approval for France › Approval for Spain
› ISO 9001 Quality management › ISO 14001 Environmental management
› PEFC/FSC – Certification › ISO 14025 Environmental Product Declaration
BUILDING SOLUTIONS – RESIDENTIAL
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 5
SINGLE FAMILY HOUSEin Austria
CASA SIFERAIn Spain
SINGLE FAMILY HOUSEIn Germany
HOTEL FANESin South Tyrol
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 6
SINGLE FAMILY HOUSEon the island of Corsica
SINGLE FAMILY HOUSE „WEBER‐MZELL“in Austria
PYRAMIDin the Netherlands
ATELIER AM KOGLin Semriach| Austria
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 7
EASY CONNECTIONS COMPATIBLE WITH BEAMS
OPEN SPACE BY „BOX“‐ SOLUTIONS EXAMPLES: OUTER WALLS
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 8
EXAMPLES: ROOF DETAILS
RESIDENTIAL BUILDINGin France
PASSIVE HOUSE „SAMER MÖSL“in Austria
RESIDENTIAL BUILDING „FRAUENGASSE“in Austria
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 9
IBA ‐ CASE STUDYin Germany
Apartmenthouse with 4 floors
Timber‐concrete slab elementsfor long spans
Floor built‐up with screed layer
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 10
Wooden surfaces at the ceilings RESIDENTIAL BUILDING „SPÖTTLGASSE“in Austria
KLH ‐ STRUCTURE
Access balconies made of concrete
Floor elements run through the walls
stabilising walls with openings
Single‐leaf partitian wall
Loggias prefixed
KLH
KLH
KLH
Freestanding facing
screed
Grit/bottoming/gravel
Suspended ceiling
FLOOR BUILT‐UP
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 11
INSTALLATION SLOTS AND OPENINGS
Groves in direction of top layers
Big openings ‐> check structural analyses
PREFABRICATED PARTITIAN WALLS
PREFABRICATED INSTALLATION UNITS
PASSIVE HOUSE „AM MÜHLWEG“in Austria
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 12
KLH ‐ STRUCTURE
Building joint
Stairhouse made of concrete
double‐leaf partitian wall
balconies prefixed
KLH
KLH
KLH
KLH
Double leafpartitian wall
screed
Grit/bottoming/gravel
Suspended ceiling
FLOOR AND WALL BUILT‐UP
PREFABRICATED OUTER WALLS
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 13
HYTTKAMMARENin Falun ‐ Sweden
5‐STOREY PASSIVE HOUSEin Berlin ‐ Germany
WOODTEK HEADQUARTERin Taiwan
ÅSBOVÄGENin Fristad ‐ Sweden
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 14
RESIDENTIAL BUILDING „HELIADES“in Saint‐Dié‐des‐Vosges ‐ France
KINGSGATE HOUSEin London | United Kingdom
RESIDENTIAL BUILDING – social housingin Saint Dié des Vosges ‐ France
RESIDENTIAL BUILDING in Saint Denis ‐ France
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 15
INSTALLATION – CONCEPTS INSTALLATION – CONCEPTS
9‐STOREY RESIDENTIAL BUILDING „MURRAY GROVE“in London – United Kingdom Ground floor in concrete
Wall panels KLH 5s 128mm
Floor panels KLH 5s 146mm
7000 m2 KLH‐panels
760 Tons bonded carbon CO2
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 16
All inner walls load bearing in KLH
Slab elements as
continuous beams
Loadcase
„Disproportionate
Collapse“
Connectors are able to
transmit loads to other
load bearing walls (tension)
R30
R60
R120
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 17
All load bearing
elements 90 min.
fire resistance
no sprinkler
system (sprinkler
is needed for
buildings >30m)
Stair construction
made of steel
Production of the KLH‐
panels in Austria
Transportation by truck
to the site
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 18
Stadthaus, Murray Grove - Waugh Thistleton Architects
Stadthaus, Murray Grove - Waugh Thistleton Architects Stadthaus, Murray Grove - Waugh Thistleton Architects
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 19
Stadthaus, Murray Grove - Waugh Thistleton Architects Stadthaus, Murray Grove - Waugh Thistleton Architects
Stadthaus, Murray Grove - Waugh Thistleton Architects Stadthaus, Murray Grove - Waugh Thistleton Architects
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 20
Stadthaus, Murray Grove - Waugh Thistleton Architects Stadthaus, Murray Grove - Waugh Thistleton Architects
Stadthaus, Murray Grove - Waugh Thistleton Architects
Erection time:
3 working days
per floor
Montage team
= 4 carpenters
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 21
Erection: 9 floors
in 9 weeks
Comparison to
concrete frame:
17 week time
saving
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 22
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 23
Stadthaus, Murray Grove - Waugh Thistleton Architects Stadthaus, Murray Grove - Waugh Thistleton Architects
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 24
Stadthaus, Murray Grove - Waugh Thistleton Architects Stadthaus, Murray Grove - Waugh Thistleton Architects
10‐STOREY RESIDENTIAL BUILDINGin Melbourne ‐ Australia
Forte Apartments – Lend Lease
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 25
Forte Apartments – Lend Lease Forte Apartments – Lend Lease
Timber volume 1025 m³
Build period: 16 weeks
Tallest timber building
in the world (?)
Australia‘s first timber
high rise apartment
building
10 storeys high
Forte Apartments – Lend Lease
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 26
BUILDING SOLUTIONS – EDUCATION
KINDERGARTEN „JOSEF‐FELDER‐STRASSE“in Germany
KINDERGARTEN „ARCHE NOAH“in Germany
ANNE FRANK SCHOOLin the Netherlands
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 27
EDUCATIONAL CENTRE CEIP CATALUNYAin Spain
BESSEMER GRANGE CHILDREN‘S CENTREin the United Kingdom
DROOMSCHOOLin The Netherlands
THE OPEN ACADEMYin the United Kingdom
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 28
Open Academy Norwich‐ Sheppard Robson Architects
Open Academy Norwich‐ Sheppard Robson Architects Open Academy Norwich‐ Sheppard Robson Architects
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 29
Open Academy Norwich‐ Sheppard Robson Architects Open Academy Norwich‐ Sheppard Robson Architects
Open Academy Norwich‐ Sheppard Robson Architects Open Academy Norwich‐ Sheppard Robson Architects
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 30
Open Academy Norwich‐ Sheppard Robson Architects Open Academy Norwich‐ Sheppard Robson Architects
Timber volume 3095 m³
Build period: 16 weeks
KLH panels: approx.
2476 tonnes of CO2
removed from
atmosphere
140 tonnes of emitted
CO2 from transporting
timber to project site
Therefore a „net gain“
of 2336 tonnes
Open Academy Norwich‐ Sheppard Robson Architects
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 31
WEST LONDON ACADEMYin the United Kingdom
West London Academy – Architects Co‐Partnership West London Academy – Architects Co‐Partnership
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 32
West London Academy – Architects Co‐Partnership West London Academy – Architects Co‐Partnership
Timber volume 910 m³
Build period: 10 week
KLH panels: approx. 728
tonnes of CO2 removed
from atmosphere
34 Tonnes of emitted CO2
from transporting timber
to the project site
therefore a “net gain” of
694 tonnes
West London Academy – Architects Co‐Partnership
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 33
RADLEY SCHOOLin the United Kingdom
Radley College – Design Engine Architects
Timber volume 103 m³
Build period: 3 week
KLH panels: approx. 77
tonnes of CO2 removed
from atmosphere
7 Tonnes of emitted CO2
from transporting timber
to the project site
therefore a “net gain” of
70 tonnes
Radley College – Design Engine Architects
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 34
WILLIAM PERKINUnited Kingdom
William Perkin Church of England School ‐ Feilden Clegg Bradley William Perkin Church of England School ‐ Feilden Clegg Bradley
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 35
William Perkin Church of England School ‐ Feilden Clegg Bradley William Perkin Church of England School ‐ Feilden Clegg Bradley
William Perkin Church of England School ‐ Feilden Clegg Bradley William Perkin Church of England School ‐ Feilden Clegg Bradley
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 36
William Perkin Church of England School ‐ Feilden Clegg Bradley
Timber volume 3748 m³
Build period: 14 week
KLH panels: approx. 3144
tonnes of CO2 removed
from atmosphere
168 Tonnes of emitted
CO2 from transporting
timber to the project site
therefore a “net gain” of
2976 tonnes
William Perkin Church of England School ‐ Feilden Clegg Bradley
BUILDING SOLUTIONS – „HIGH RISE“
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 37
HoHoUnder development in Vienna
TIMBER TOWERin Germany
Development and application of building systems with KLH 20.05.2015
DI Johannes Habenbacher, KLH Massivholz GmbH 38
FUTURE PERSPECTIVE
‘If the nineteenth century was the century of steel and the twentieth the century of concrete, then the twenty‐first century is about engineered timber ’
Alex de Rijke, Director, dRMM
MANY THANKS FOR YOUR ATTENTION