presentation thermal paper production plant

March 2014

An Overview

For

Thermal Sensitive Paper

Project

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What is Thermal Paper

� Thermal paperThermal paperThermal paperThermal paper is a special fine paper that is coated with a chemical

that changes color when exposed to heat. It is used in thermal

printers and particularly in inexpensive or lightweight devices such

as adding machines, cash registers, and credit card terminals.

� The surface of the paper is coated with a solid-state mixture of a

dye and a suitable matrix. When the matrix is heated above its

melting point, the dye reacts with the acid, shifts to its colored form,

and the changed form is then conserved in a metastable state

when the matrix solidifies back quickly enough.

� Usually, the coating will turn black when heated, but coatings that

turn blue or red are sometimes used. While an open heat source,

such as a flame, can discolor the paper, a fingernail swiped quickly

across the paper will also generate enough heat from friction to

produce a mark.


Indian Market of Thermal Paper

� Total requirement of thermal paper in India is 1800 -2000 Tons/ Month.

� Total manufactured in India is approximately 1000 - 1100 Tons/ Month.

� Imported from Thailand, China and Japan:

� Stock Lot (Mixed Lot with various types) – 400 - 500 Tons/Month

� A Grade material – 150- 200 Tons/ Month


Present Manufacturing Facility in India

� NORTH INDIA : 3 MANUFACTURERS

� Present production of this product in North India is about 130 Tons/

Month

� WESTERN INDIA AND CENTRAL INDIA (from Ahmedabad up to Mumbai):

� Present production of this product in Western India is about 500-550

Tons/ Month

� SOUTH INDIA : 2 MANUFACTURERS

� Present production of this product in South India is about 250 Tons/

Month

� EAST INDIA : (From Nagpur region up to Arunachal) – NO MANUFACTURER


Composition of Thermal Paper

� Thermal Paper is a type of paper which is sensitive to hwat and which

is used for applications employing direct thermal printing technology,

i.e when printing is effected by the used of heat.

� The following parts can be distinguished :

� Base Paper. This paper is base to which the coating is applied and on

which the image will be printed

� The under Coating (or UC layer). This is the first coating which is

applied to the base paper so as to guarantee a smoother and more

uniform surface on which to apply the thermal coating, making for a

more evenly- spread distribution of the latter.

� The thermal coating. This is the second coating, made of a large

number of chemical compounds which, when subjected to heat,

react among themselves and develop the image. The main

components of this coating are: a colouring, a sensitizing ( or co-

reacting agent, and a colour enhancer.


Mode of Operation and Composition of Thermal Paper


Advantages Thermal Paper


Different Usage of Thermal Paper (ATM)

� One of the most common application of this paper is at ATM’s. The

increasing usage of ATM’s is propelling demand of this type of paper.


� For every purchase minimum 2 prints are used for each transitions.

Different Usage of Thermal Paper (Credit Cards)


� These days at each store or Point of Sales (POS), thermal paper is

used for printing Cash Memo due to its various advantages.

Different Usage of Thermal Paper (POS)


� Every air line uses Thermal Paper for Printing Baggage tags

Different Usage of Thermal Paper (Baggage Tag)


Different Usage of Thermal Paper

� Some other usage of Thermal paper, which is increasing every day

basis are:

– Air Line Boarding Passes

– Bar Code tags at Stores

– Bar Code labels for various applications

– Packing labels for different applications


Manufacturing Process

Paper

Coating

Calendaring

Slitting (Jumbo Rolls)


Estimated Cost of Project

ESTIMATED PROJECT COST

RS' LACS

DESCRIPTION AMOUNT

1 Land 262

2 Building 271

3 Plant & machinery 951

4 Misc. fixed assets 185

5 Preliminary expenses 8

6 Pre-operative expenses 74

7 Contingent expenditure 44

Total project cost 1,796


Contact

� For more details, please contact:

Ravi b Arora

Onella Consulting Pvt Ltd

+91-9312054022

[email protected]

presentation thermal paper production plant

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