presentation ukay metal ind.pvt.ltd.-ashok 7-2015
TRANSCRIPT
Ukay Metal Ind.Pvt.Ltd. Excel with Passion
Plastic Molded
parts & Assy.
NVH parts PU Foam Seats&
Head Rest
GR
OU
P
ST
RU
CT
UR
E
UKAY METAL INDUSTRIES PVT.LTD.
MA
NA
GE
ME
NT
ST
RU
CT
UR
E
Mr. Rajendra Katore
MD
PR
OD
UC
T
CA
PA
BL
ITY
C
ap
ab
ilit
y Turnover
Ukay Metal Ind.Pvt.Ltd
OEM Supplier Rs. 1260 Million
Technical center provides support for Design validation,, Testing, Tooling and Prototype
Precision
CNC
Machined
Parts
Integral Skin
PU foam molded parts
Excel with passion
TS16949,
ISO 14001,
OHSAS 18001
CRISIL A+ Rating
LMR-RIM
Parts
Head Liner
Ukay Metal Ind.Pvt.Ltd.
Vision: To be a global customer oriented mega organization,
driven by proactive people, unconventional innovation,
modern technology and simplified system.
Mission Total Customer Satisfaction through Continual
Improvement in its Products, Processes and Systems
through Optimization in Cost.
Excel with passion
CORE VALUES
PASSION
EXCELLENCE
SELF - DISCIPLINE
SPEED
HUMILTY
ACCOUNTABLITY
CORE
VALUES
Ukay Metal Ind.Pvt.Ltd
6 Plants at MIDC, Ambad, Nashik
1 Plant at Gondhe, Nashik for Soft Luggage
1 Plant at Haridwar
1 plant at Ranjangaon,Pune
1 Ware House at Chakan
Corp.& registered office at MIDC , Ambad,
Nashik
Excel with passion
Ukay Metal Ind.Pvt.Ltd
8
7
6
5
4 3
2 1
2015 : Kaizen Winner State Level –CII
2014 : MSES B within a Six Month – M&M
2014 : Platinum Award - Godrej
2014 : Kaizen Appreciation Award – State Level CII
2013 : First prize in NPD - Godrej
2013 : Kaizen Winner State Level –CII
2013 : ISO14001/OHSAS18001 Certification – bsi.
2012 : Kaizen 2nd Runner-up - M&M
2012 : ISO/TS 16949 : 2009 Certification – bsi.
2012 : Fast Product Development Award - LEAR
2010 : Excellence Award - LEAR
2009 : ISO14001/OHSAS18001 Certification – bsi.
2009 : Best Product Unit Award - M&M
2009 : Best VAVE Award - M&M
2008 : Best VAVE Award - M&M
2004 : ISO/TS 16949 : 2002 Certification – bsi.
2000 : ISO9001 :2000
1999 : NIMA Award
1999 : Bhartiya Udyog Ratna Award
1997 : Established
1997 2000 2004 2008 2012 2015 2016 2017
TQM
Milestones
Excel with passion
Sales Performance
# projected
Excel with passion
Rs. Million
Ukay Metal Ind.Pvt.Ltd.
ISO/TS 16949:2009 , ISO 14001 & OHSAS 18001 Certificates
Excel with passion
Ukay Metal Ind. Pvt.Ltd.-Business Partners
Excel with passion
Ukay -Manufacturing Facilities
Injection Moulding
1850 T -1machine
1450 T -1machine
660 T -1machine
450 T - 1 machine
200 T - 2 machine
150 T - 2 machine
125 T - 3 machine
80 T – 4 machine
50 T – 2 machine
Excel with passion
Injection Moulding Shop
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Injection Molded Products Assy.
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Injection Molded Products
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Reaction Injection Moulding- shop
Excel with passion
Ukay -Manufacturing Facilities
Reaction Injection Moulding Low pressure process with low
viscosity liquids
Tooling Options Cavity pressure of 15 to 30 psi
Class A or Aesthetic parts( Nickel
shell or machined Aluminum)
Industrial parts( Cast Aluminum )
Prototype(Composite molds)
Molded-In Inserts are an
option with liquid moulding
Ribs & bosses can be
moulded in for stiffness and
attachments
Excel with passion
Ukay Metal Ind.Pvt.Ltd Liquid Molding Resin
Reaction Injection Moulding
-DCPD Creates Design freedom option
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Liquid Molding Resin
Reaction Injection Moulding
-DCPD Creates Design freedom option
Head Liner
Excel with passion
Maxm. Size 2 m*3.0 m
Foam Slicing Line
Meyer Compression Forming
Lamination Line
Ukay Metal Ind.Pvt.Ltd Head Liner
Excel with passion
Head Liner
Head Liner
Compression Forming
Excel with passion
Robotic Water Jet forTrimming
Excel with passion
FLOOR CARPET, BONNET INSULATION ,PARCEL TRAY & UNDER TUNNEL ETC;
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Ukay Metal Ind.Pvt.Ltd. NVH Parts
Excel with passion
Thermo Forming
Excel with passion
3 machines, can process part of 1200,1500 and 2200 mm
Ukay Metal Ind.Pvt.Ltd Vacuum Forming Products
Excel with passion
PU Foam Seats Cushions
3 nos. High Pressure Foaming
Machines 39 mould carrier continuous running
oval conveyor line.
Automated clamps and mould
closing and opening system.
Mould heating station on mould
carriers
8 nos. Integral Skin Foaming
Machines
Semi Rigid PU Foaming Line
Vaccum Crushing equipment
Roller crushing equipments
Material Bulk Storage Racks
Excel with passion
Ukay Metal Ind.Pvt.Ltd. PU Foam Seats Cushions,
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Head Rest
Excel with passion
Integral Skin PU Foam Moulding
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Integral Skin PU Foam Products
Excel with passion
NVH Foam
Excel with passion
NVH Parts
High Pressure PU Moulding machine from Italy
Acoustic/ Viscos- elastic type foam with 130 kg/M^3 Density
Used for Engine cover, Noise insulation;
Ukay Metal Ind.Pvt.Ltd
Excel with passion
Paint Booths
Wet Paint Booths-2 nos Dry Paint Booth-2 nos.
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Composites Products
Excel with passion
Seat CoverTrims
Digitizer Equipment
CNC cloth spreading Machine
CNC cloth cutting Machine
High Speed Industrial Sewing
Machine
High Frequency PVC welding
Jigs For Stitching & Inspection
CNC spreading Industrial Sewing
Machine-150 nos. CNC Cloth Cutting
Excel with passion
Tool Room & Machining Shop
DMG Mori SeikiTurn mill
Centre
ACE Make CNC Lathe
Makino VMC Machine (4 Axis)
TAL Make VMC
Jyoti Machine
CNC Router
Ultra 3D Printer (Prototype
Machine)
Conventional Milling
Machines
Conventional Lathes
Radial drilling machines
Excel with passion
Tool Room
DMG Machine
Jyoti VMC Machine
LT-20 CNC Lathe
Water Jet Machine
Makino Machine
EDM
Excel with passion
Tool Room
Excel with passion
Ukay Metal Ind.Pvt.Ltd. Precision CNC Machined parts
Excel with passion
Assembly Work Station- Sunvisor Line
Assembly Work Station- Bolero Line
WSS AT SHOPFLOOR
Excel with passion
Operator Meeting Plant Indicators for DWM
Operator Meeting and DWM implementation resulting the PPM reduction
from 724 to BELOW 100 PPM in last 2 years.
Daily Work Management
Excel with passion
Ukay Metal Ind.Pvt.Ltd.
Excel with passion
Operational Efficiency Monitoring
Excel with passion
Firewall Work Station
PDI Inspection Defect Sample Display
Master Sample
QUALITY MANAGEMENT
Excel with passion
Metrology & Quality Auto Melt flow Indexer
Shore A &Shore OO Hardness Tester for
Integral skin foam & rubber parts
Portable Hardness Tester
UTM Machine for checking Foam
Indentation, Hardness & Tensile Test
Spectro Photometer for shade matching by
dE
DFT Meter for paint thickness µ
Gloss Meter for gloss checking 20° & 60°
Horizontal Flammability Tester
Salt Spray Cabinet
Digital Stormer Viscometer
Anemometer Air Velocity
Digital Thickness Meter
Lux Meter
IZOD impact
HDT Heat deflection Temp.(for plastic parts)
Excel with passion
Metrology & Quality
CMM Machine- Cimtrix AEH
Germany
Video Measuring Machine-
AEH Germany
Surface Roughness Tester-
Carl Zeiss
Height Gauge-Mitutoyo
3D Bases Arm Type CMM
AEH Germany
Excel with passion
Design & Development
All the members in Design are engineers.
Senior members having experience more than 25 years in
Molding and PU Foam industry
Custom designed design software available for design
calculations
3D CAD Stations supported by Software:
UG NX3
Magic's 9.45
Auto CAD
Art CAM /Dell CAM for CNC Programming
Excel with passion
APQP Review Meeting Project Progress Tracking
Timely Review of the projects are resulting to In-time development & First
time right Quality products. One of the example is W105.
PROJECT MANAGMENT
Excel with passion
Logistic Management
Storage Despatch
Excel with passion
Supplier Meet Supplier Audits – M/s.Jindal
STA team works upon supplier up-gradation for Improving PPAP ,
Reducing PPM level etc.
55 out of 107 Suppliers have undergone through trainings and our STA
team is monitoring the effectiveness at supplier end through audits.
SUPPLIER UP-GRADATION
Excel with passion
MSES B
SBCB Kaizen Appreciation Award – State Level CII
ACHIEVEMENTS
Excel with passion
Customers Appreciation
Excel with passion
Training & Development
Behavioral training for Managers and executives
Goal Setting for Managers & Executives.
Competency mapping
Reforms in Operational area through TQM techniques
Career and succession Planning for Staff
Empowerment initiative for employees
Talent Development and Retention initiatives
Excel with passion
TRAINING FOR STAFF
Training Need Identification
Training Plan
Training (Execution)
Post Test Evaluation
Effectiveness Monitoring
Gap Analysis ( Skill Personal Card )
InputCompetency Matrix
Pre-Test (If Applicable)
If Gap Observed
Class Room Training
Gurukul Work station
Practical- Assembly station
Till Date 381 Operators have Completed Gurukul Training.
Gurukul
Excel with passion
CSR Activity & Employee Motivation
Participate in customer CSR activities (blood donation, Nanhi
Kali, Providing Helps to Adharashrams, AIDS awareness)
Kaizen Awards
Awards for Best Kaizen from all Plant , Best Kaizen from Individual
plants , Highest Kaizen Plant & Certificates to all participants.
Excel with passion
ENVIRONMENT
Tree Plantations are organized jointly Management and
employees.
ETP at place to reuse the coolant water and Paint shop waste
water for gardening
Rain Water Harvesting in all our new plants.
Sewerage Treatment plant.
Excel with passion
Tree Plantation-Goti 11.07.2015
Excel with passion
Health & Safety
Regular and periodical check-ups for employees
First Aid provided at work Places with proper visibility
Ventilators installed at all plants
Fire Hydrant and Fire extinguishers System at designated
places.
Excel with passion
Ukay Metal Ind.Pvt.Ltd
Contact:
Ashok Chandak
Executive Director- Business Development
Ukay Metal Industries Pvt. Ltd.
F-139, MIDC Ambad,
Nasik -422012, Maharashtra, INDIA
Tele fax : +91 253-6695508
Phone: +91 253 6629460
Mobile:+91 9819920011
Email: [email protected]
www.ukayindustries.co.in
Excel with passion