presentation wdj
TRANSCRIPT
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Jan Bakker
Duta Jaya
Mei 2014
Wavin DJ
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2Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute8. Complaints
9. Standards
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Personal 3
1. Jan Bakker
2. 1987 now
3. Operator Teamchef Plastic craftsman Test leader Shiftleader Unit leader QualityManager
4. Wavin NL Wavin Rollepaal Wavin T&I Wavin NL
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4Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute8. Complaints
9. Standards
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1. Other topics?
2. We can change the shedule
Weekplan WDJ
MO Introduction JBA and WDJ Extrusion Cibitung
Guided tour Q department Cibitung
Q lab Karawang
PP-R problem
TU Witness tests done by WDJ Impact , MCT, Krimp, etc.
QA department WDJ en WNLExplaining the way of working from the QA department WavinNetherlands.
Task and responsibilties
Relation between QA and production Overweight and rework
Analyses KBC (IKS / EKS / BRT / Q-nr)
WE PVC-O Testing overview and way of working QA WNL
Certification Certification (SNI?) what is the procedure in NL and what will WDJ?
How is Wavin Netherlands handles assessments by f.a. Kiwa, Komo,BCCA BSI
TH ISO 9001 and Wavinormen Presenting a quality plan
ISO 16422 BRT, PVT, TT
Procedures and work instructions WDJ and WNL
FR Conclusions and resume What have we seen?
How improve?
Who does when what and how?
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6Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute8. Complaints
9. Standards
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Regional Management Committee 7
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8Production
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Quality - HSE 9
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Occupation 10
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Tasks QA 11
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Tasks per person 12
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Responsible and contact points 13
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Expectations 14
Dit mag u van ons verwachten
Kalibratie volgens procedure en aanwezigheid van juiste meetmiddelen.
Uitvoeren van testen volgens KP2-W74
Bewaken kwaliteitssysteem en ISO9001 gerelateerde zaken.
Ondersteuning bij afwijkingen en problemen.
Afspraken nakomen op Health Safety and Environment gebied.
Klachten bespreken, analyseren, terugkoppelen en afwerken.
Normen- en certificatenbeheer.
Machine-onderhoud en storingen juist en duidelijk noteren in MP5.
Mede zorgdragen voor juiste informatie die nodig is om volgens norm eneisen te produceren.
Ingangscontroles producten en grondstoffen volgens afspraak.
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15Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production
6. PVC-O
7. Certification institute8. Complaints
9. Standards
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ISO 9001 16
ISO:International Organization for Standardization
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The ISO Quality Systeem in Wavin NL.
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Quality book 18
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IKB = QA 19
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QA calibration and raw material 20
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QA - Extrusion 21
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Procedures 22
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Work Instructions 25
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WI - MCT 26
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WI - Chamfering 27
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Forms 28
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Production form 29
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Quality control card 30
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ISO Audit 33
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34Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production6. PVC-O
7. Certification institute
8. Complaints
9. Standards
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1. We have different meetings with production:1. Morning meeting (daily)
2. Procesgroup meeting (weekly)
3. Quality meeting (monthly)
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Procesgroup
Production, Mixing plant, Quality
Problems in production
Testing for purchase (cheaper and secondsupplier)
Improve recipe (increase output and quality
issues)
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Quality meeting 38
KBC (QAR- Quality Awareness Rating)
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Audit 40
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Plan 41
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EKS 44
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BRT 45
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46Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production6. PVC-O
7. Certification institute
8. Complaints
9. Standards
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First time 400mm, january 2007 47
C ifi d d d
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Certificate and standard 48
E
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E-spec 49
Quality Plan
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Quality Plan 50
BRT
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BRT 51
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WI and E-spec 53
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WI and E spec
Workinstruction \KP2-W78 biax.doc
E-spec \e34.doc
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BRT KP2 W15 1 april 14 uitgave 11.xlsx
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55Agenda
1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production6. PVC-O
7. Certification institute
8. Complaints
9. Standards
Flow for certification of products 56
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p 56
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Overview of audits by inspection institute 58
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We have two complaint systems:
1. Internal Complaint System
2. External Complaint System
ICS 63
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ECS, Steps to fill in 64
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Procedure 65
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68Agenda
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1. Introduction
2. Program
3. QA department Wavin NL
4. ISO 9001 (WI, Procedures, Forms)
5. Relation QA and production6. PVC-O
7. Certification institute
8. Complaints
9. Standards
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Standards we use: EN
NEN
ISO
BRL
Wavinorm Internal specs
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Thank you for your attention!
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