presentations coil innovation relayexport 2014

7/22/2019 Presentations Coil Innovation Relayexport 2014

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www.coilinnovation.at

COIL INNOVATION GMBH [t] +43 (0)7272 75200

Nikola-Tesla-Straße 1 [f] +43 (0)7272 75200-100

A-4070 Eferding / Austria [e] [email protected]

January 2014 1







January 2014 2

• History Flash, Company Structure and LocationIntroduction

• Patented Winding Manufacturing TechnologyCoil InnovationTechnology

• Coil Innovation Product Portfolio / ApplicationsAir-Core Reactor

Applications

•

Various Installation Pictures

Coil Innovation

Installations

• High-Voltage and Acoustic Test LaboratoryCoil Innovation

Test Facilities

• Design Parameters / Installation RequirementsEngineering Issues

• Patented Low-Noise TechnologyRecent Developments

• Company Development and ReferencesSummary







January 2014 3

Coil Innovation – History Flash

Formation of Coil Innovation GmbH: July 2004

Building construction/production set-up: Aug 2004-Apr 2005

Start of reactor production: May 2005

First reactor deliveries: July 2005

1. Company site expansion: May-Aug 2006ISO 9001 certification: Sep 2006

ISO 14001/OHSAS 18001 certification: April 2007

2. Company site expansion: May-Sep 2008

3. Company site expansion: Oct 2010-Aug 2011Formation of Coil Innovation USA, Inc. Nov 2013

Accumulated reactive power of

Coil Innovation supplies (~ 3700 coils): ~ 47.000 MVAr







January 2014 4

Coil Innovation GmbH – Shareholders (via Coil Holding GmbH)







January 2014 5

N

S

OW

Coil Holding GmbH

Eferding/AUSTRIA

Issued by G-Gr Status January 2, 2014

M403-30100

Organization Chart - Coil Innovation Group

Coil Innovation GmbHEferding/AUSTRIA

Coil Immobilien GmbHEferding/AUSTRIA

Document No.

Coil Innovation USA, Inc.Raleigh/NC-USA







January 2014 6

N

S

OW*) Legend:IMS = Integrated Management System (ISO 9001/14001/18001)MDS = Management Data System

AS = Authorized SignatoryDep. = Deputy

Coil Innovation Designees:

Top Management Representatives

Quality: A. GrisentiEnvironment & Occup. Health & Safety: J. Eder

F ir e S afet y R ep re se ntat iv es : M . S aw il la (E me rg en cy Ma na ge r)D. Reischl, M. Westreicher, F. Hofer

Safety Representatives

Production: J. Eder

T es t L ab ora to ri es + O ff ic e: W . Si met sb er ger Safety Confidants

Production: E. Eberstaller, M. Sawilla

Test Laboratories: W. Simetsberger

External Support:Data Processing / HW & ERP System: G. Mayrho fer IMS: S. Hofer

Safety Officer: Ing. W. GeisslerOccupational Physician: Dr. B. Gruber-Tumeltshamer

Helga Grisenti

Finance & Controlling

Administration & Human Res.

Alexander Grisenti

CEO

David Linzner (PV-Dep.)Sales 1

Issued by G-Gr Status January 02, 2014

M403-30105

Organization Chart - Coil Innovation GmbH

Peter Dopplmair (AS*)

Design & Sales

Product Development

Josef Eder (AS*, G-Dep.*)

Production

Supply Management

Walter Simetsberger

Quality & Environment

IMS* & MDS*

Johann Mülleder

Techn. Software Development

Research and Theory

PV FP QU TPCF

Bernhard Eder

Sales 2

Gerald Steininger

Mechanical Design

Peter Dopplmair

Prod. Develop. & Techn. Support

Martina Schörflinger

Administration & Forwarding

PV1

PVK

PVE

PVP

PV2Simon Brand

Purchasing

Christopher GillichProduction Planning

Christoph Springer (QU-Dep.)Test Laboratories

Markus Fuchs

Integrated Managementsystem

Markus Gerhold

Data- & K nowledge Management

Silvia Hofer (CF-Dep.) Accounting & Payroll Admin.

Iordanka Schneider-Marinov

Physiotherapy Services

Petra Dieplinger

Social- & Cleaning Services

Erich Eberstaller (FP-Dep.)Maintenance and Safety

Georg Lackner

Winding Shop 1

Roland Höller

Winding Shop 2

Peter Breuer

Setup & R esin Impregnation

Rainer Priesner

Assembly

Mensur Sokoli

Painting

Peter Wiesinger

Packaging

Günther Fritz

Open-Air Storage & Loading

Mario Rammerstorfer

Material Storage

FP1

FP2

FPI

FPR

FPE

FPL

FPK

FPA

FPM

FPV

FPF

CFB

CFS

CFG

QUL

QUS

QUD

Martin Alexandra

CEO-Assistant

Claudia Rötzer (as of Jan 14, 2014)

Administration

QUA

GAG

Document No.







January 2014 10

Company site – Eferding / Austria

Eferding







January 2014 11

Coil Innovation GmbH - Company Building







January 2014 12

Coil Innovation GmbH - Company Building







January 2014 13

2010 / 2011

20??

2011 2004 2006 2008

2013Freilager

Coil Innovation – Development of Company FacilitiesActual areas

Production and testing area 5.400 m³

Office area (all 3 levels) 950 m³

Open-air storage area 6.000 m³

Parking area 1.000 m³

Open-air area incl. transit areas 14.100 m³

Total 26.800 m³







January 2014 15




Applications

• Various Installation PicturesCoil Innovation

Installations


Test Facilities










January 2014 16

Multi-layer Winding Design

w i n d i n g h e i g h t ( H )

c o i l a x i s

parallel winding layers

c o n d u c t o r p i t c h







January 2014 17

Coil Innovation – Winding Manufacturing Technology

with integrated online-conductor-processing

controller

integrated conductor(-bundle) processing

actuator shaping rolls

shaping insulating winding

disturbances acting on the systemaffecting the conductor(-bundle) dimensions *)

measuringdevice

height HN(t) of actually wound winding(-layer)

number of actually wound turns N(t)

expected final value of winding height H

* critical dimension is the conductor(-bundle) pitch = physical dimension in the direction parallel to the coil axis

desired value ofwinding height H

+

-

error controlled variable

conductor(-bundle) pitch*)







January 2014 26




Applications


Installations


Test Facilities










January 2014 30

a)a)

c)

d)

b)

Air-core Reactor Applications

Current limiting reactors (a) to limit the short circuit power on the load side

Load balancing reactors (b) for load sharing in parallel circuits

Bus tie reactors (c) installed between two different bus systems

Capacitor inrush current limiting or damping reactors (d)







January 2014 31


Neutral grounding reactors

for low-impedance grounding of the neutral point of three-phase networks

to limit the fault current







January 2014 32


Harmonic filter reactors

to eliminate harmonic currents

by providing a low impedance path for certain harmonic frequecies

150 Hz 250 Hz 350 Hz







January 2014 33


Shunt reactors

for reactive power compensation (compensation of capacitive VARs)

connected to the tertiary winding (e.g. at 20kV) of the high voltage transformer

(e.g. 400 kV/110 KV transformers) (a) or directly connected to the system (b)

for system voltages up to 115kV

400 kV 110 kV 20 kV

a) b)







January 2014 34


Thyristor controlled reactors (a)→ TCRs

Damping reactors (b)→ TSC reactors

series connected to thyristor switched shunt capacitors

Harmonic filter reactors (c)

b)a)

c) c)







January 2014 35


HVDC smoothing reactors (a)

HVDC filter reactors

installed on the DC side (b) and

installed on the AC side (c)

HVDC transmission line

HVDC transmission line

c) A C p

o w e r s y s t e m

A C p

o w e r s y s t e m

a)

b)

a)

b)

a)

a)

b)

c)

b)







January 2014 36


Load flow reactors

to control the impedance of the transmission path

connected in series to the high voltage transmission line

grid node

A grid node

B







January 2014 37


Series reactor for electric arc furnaces

installed in the feeder system of an electric arc furnace (EAF)

to improve the efficiency of the furnace, especially during the melting process







January 2014 38




Applications


Installations


Test Facilities










January 2014 39

SVC Alfa Acciai - Italy

COIL INNOVATION GMBH [ ] 43 (0)7272 75200







January 2014 42

SVC Vitkovice – Czech Republic

COIL INNOVATION GMBH [t] 43 (0)7272 75200







January 2014 43

SVC Vitkovice – Czech Republic








January 2014 44

SVC Statnett - NorwaySVC Statnett - Norway








January 2014 52

Current Limiting Reactor - Azerbaijan








January 2014 53

225 kV Filter Reactors – France (RTE)110 kV Load Flow Reactors – Austria








January 2014 54

225 kV Load Flow Reactors – Portugal (REN)








January 2014 57

345 kV Current Limiting Reactors –

South Korea (KEPCO)








January 2014 58

225 kV Filter Reactors – France (RTE)








January 2014 59

400 kV MSCDN Reactors – Germany (E.ON)








January 2014 61

Arc Furnace Series Reactors





[ ] ( )



January 2014 62

NorNed HVDC Filter Reactors (AC-Side) – Norway





[ ] ( )



January 2014 66

HVDC Smoothing Reactor – Caprivi Link Namibia





( )



January 2014 69

FennoSkan2 HVDC Smoothing Reactor - Finland







January 2014 71

Rio Madeira HVDC Neutral Bus Smoothing Reactors







January 2014 72

Rio Madeira HVDC Pole Bus Smoothing Reactors







January 2014 74




Applications


Installations


Test Facilities










January 2014 75

View from the Test Lab Control Room







January 2014 76

Coil Innovation – High Voltage Test Laboratory







January 2014 78

Coil Innovation

Impulse Voltage Generator


Nik l T l St ß 1 [f] 43 (0)7272 75200 100






January 2014 79

Coil Innovation – AC High Voltage Test System


Nik l T l St ß 1 [f] 43 (0)7272 75200 100






January 2014 80

Coil Innovation Adjustable Capacitor Bank(VAR compensation during heat-run test)


Nik l T l St ß 1 [f] +43 (0)7272 75200 100






January 2014 81

Coil InnovationStep-up Transformer


Nikola Tesla Straße 1 [f] +43 (0)7272 75200 100






January 2014 83

Impulse voltage generator:

max. charging voltage 2000 kV

max. impulse test voltage 1700 kV

energy at max. charging voltage 200 kJ)

Turn-to-turn overvoltage test set-up:repeatedly charging/discharging capacitor

max. charging voltage 200 kV

AC test transformer:

max. AC test voltage 250 kV / 400 kV

max. secondary current 0,5A cont. duty / 1,0A 15min

Capacitor bank for reactive power compensation:

power supply 300 kVA 3-phase / 3 x 100 kVA 1-phase

rated voltage 1,5 / 3 / 6 / 9 / 12 / 15 / 18 /24 / 30 / 36 kV

max. current 4000 A / total reactive power 60 MVAr

Winding temperature measurement:

by fibre-optic sensors (during energization)

by DC resistance method

by thermovision camera

DC power supply:

power supply 275 kW via 6-pulse rectifierrated voltage 55 / 110 / 220 V

max. current 5000 / 2500 / 1250 A

Sound & vibration measurement:

Laser Vibrometer

Acoustic laboratory with harmonic current excitation

Coil InnovationHV Test Laboratory

Capabilities








January 2014 84

ISO & OHSAS Certifications








January 2014 154

Excerpt from Coil Innovation References(End-) Customers - Utilities & Research Institutes

F I N G R I D

Austrian Power Grid








January 2014 155

Excerpt from Coil Innovation References(End-) Customers - Industry



presentations coil innovation relayexport 2014

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