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PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN CONSULTING LLC JACKSON, MICHIGAN JUNE 14, 2010

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Page 1: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

PRESENTED BY DON GRAHAM

GRAHAM SANITARY DESIGN CONSULTING LLC

JACKSON, MICHIGAN

JUNE 14, 2010

Page 2: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 3: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom Handling Facilities, and Equipment to Reduce Food Safety Hazards.

Page 4: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Sanitary design of facilities

can increase profits,

will increase product safety,

and protect brand equity.

Page 5: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 6: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 7: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 8: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 9: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 10: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 11: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 12: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 13: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Salt

(120µ

m)

Mold

sp

ore

(3

µm

)

Lis

teria

(0.5

µm

)

Yeast (5

µm

)

Page 14: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Unwashedslices on agar less than 24 hoursafter being pressedon a Petri plate

Page 15: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 16: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 17: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 18: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 19: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 20: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 21: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 22: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 23: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 24: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 25: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 26: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 27: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 28: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 29: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 30: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 31: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 32: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 33: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 34: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 35: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 36: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 37: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 38: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 39: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Critical food-contact surface means a surface that contacts food, or a surface from which drainage onto the food or onto surfaces that contact food ordinarily occurs during the normal course of operations

Critical non-food-contact surface or area means a surface (other than a food-contact surface) or area that could, through the action of man or equipment, contaminate a food.

Critical non-food-contact surfaces and areas include equipment, vents, fixtures, drains, walls, floors, employee clothing, shoes, and accessories, and other surfaces in the plant that do not (or are not intended to) contact food.

Page 40: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 41: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 42: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 43: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 44: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 45: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 46: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 47: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 48: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Black stuff in drive roller

after disassemble from

frame and shaft taken

apart.

6. Free of Growth niches

Page 49: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 50: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 51: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

• Equipment floor supports should not be sites where soils can accumulate

Page 52: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 53: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 54: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 55: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Penn State Sanitation Shortcourse

Equipment edges

Good design

Poor design

Page 56: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 57: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 58: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 59: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 60: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

• 76 Million Cases of Food Borne Illness occur in the

U.S. Each Year

Food Borne Illness

Page 61: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom

Food Borne IllnessFood Borne Illness

• 76 Million Cases of Food Borne Illness Occur in the

U.S. each Year

• 5000 Deaths are Attributed to Contaminated Food

Page 62: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 63: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 64: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 65: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 66: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 67: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 68: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 69: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 70: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom
Page 71: PRESENTED BY DON GRAHAM GRAHAM SANITARY DESIGN … · Establish Sanitary Design Principles for the Design, Construction, Renovation and Operation of Mushroom Processing & Mushroom