pressure drop in water gas shift reactor (jason keith)

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  • 8/10/2019 Pressure Drop in Water Gas Shift Reactor (Jason Keith)

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    CACHE Modules on Energy in the Curriculum

    Fuel Cells

    Module Title: Pressure Drop in a Water Gas Shift Reactor

    Module Author: Jason Keith

    Author Affiliation: Michigan Technological University

    Course: Kinetics and Reaction Engineering

    Text Reference: ogler !"thedition#$ Section "%&

    Concepts' Use the Ergun e(uation to deter)ine the pressure drop *ithin a *ater+gas shift

    reactor%

    Problem Motiation:

    uel cells are a pro)ising alternative energy conversion technology% ,ne type of fuel cell$

    a proton e-change )e).rane fuel cell !PEM/# reacts hydrogen *ith o-ygen to produceelectricity !igure 0#% unda)ental to a hydrogen econo)y po*ered .y fuel cells is the

    generation of high purity hydrogen%

    /onsider the sche)atic of a co)pressed hydrogen tan1 !2333 psi$ regulated to 03 psi#

    feeding a proton e-change )e).rane fuel cell$ as seen in igure 2 .elo*% We *ill no*

    focus on deter)ining the pressure drop in a *ater+gas shift reactor$ *hich is used togenerate hydrogen to .e used in fuel cells%

    0stDraft J%M% Keith ,cto.er 23$ 2334

    2nd Page 0 March 05$ 2336

    72tan1 uel /ell

    /o)puter

    !Electric

    8oad#

    72out

    9ir in

    9ir : 72, out

    igure 2% Diagra) for fueling a laptop%

    Pressure

    regulator

    72feed line

    8,W /79;;E8S8,W

    /79;;E8S

    H2

    H2

    H2

    H2

    H2

    O2

    O2

    H+

    e-

    e-

    AnodeElectrolyte

    Cathode

    O2

    H2O

    H2O

    O2

    H+

    H+

    H+H2

    H2

    H2

    H2

    H2O

    H2O

    8,W /79;;E8Sigure 0% Reactions in the PEM/

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    !ac"ground

    ;atural gas has .een proposed as a source of hydrogen for fuel cell vehicle applications.ecause of the e-isting infrastructure%

  • 8/10/2019 Pressure Drop in Water Gas Shift Reactor (Jason Keith)

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    Ac$ cross sectional area !ft2#

    c$ solid catalyst density !l.):ft?#

    Definingy@P:Po$ E(uations 0+? can .e co).ined together$ *ith so)e alge.ra$ to yield'

    ydWdy

    2= !"#

    *here and oare constants and are given .y'

    occ

    o

    PA

    #0!

    2

    = !

    and

    += GDDgG ppco

    o 5&%0#0!0&3#0! ? !A#

    The first ter) in the .rac1ets is do)inant for la)inar flo* and the second ter) is

    do)inant for tur.ulent flo*%

    E(uation " can .e integrated to yield the reactor e-it pressurePfro)'

    2:0#0! WP

    P

    o

    = !5#

    Thus$ for an isother)al reaction *ith no change in )oles$ the pressure drop can .edescri.ed .y E(uation 5% or )ore detail on this derivation$ see page 04? in Section "%&

    of oglerBs te-t%

    0stDraft J%M% Keith ,cto.er 23$ 2334

    2nd Page ? March 05$ 2336

  • 8/10/2019 Pressure Drop in Water Gas Shift Reactor (Jason Keith)

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  • 8/10/2019 Pressure Drop in Water Gas Shift Reactor (Jason Keith)

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    2"

    2

    2

    ft03&%4

    ft

    c)"4%?3

    c)0

    ""

    =

    == reactorcD

    A !03#

    The feed pressure in l.f:ft2is'

    2

    f

    2

    22

    f

    ft

    l.03A33

    ft

    in0""

    at)0

    in

    l.A6A%0"

    at)&=

    =oP !00#

    The catalyst *eight in l.)is'

    )) l.305%3g"&"

    l.g&%5==W

    !02#

    Thus$

    2

    2

    f

    ?

    )2"+

    )?

    f

    033%"

    ft

    l.03A33

    ft

    l.5A#&%3!ft034%&

    #l.305%3#!ft

    l."0"!2

    #0!

    2

    =

    =

    =

    occ

    o

    PA

    WW

    !0?#

    The e-it pressure can .e deter)ined fro) E(uation 5 as'

    64%3#0! 2:0 == WP

    P

    o

    !0"#

    Analysis' Since Po@ & at)$ the e-it pressurePis e(ual to "%6 at)% Thus$ the pressure

    drop is a.out 3%0 at) !0%& psi# in the la.oratory reactor% This is relatively negligi.le%

    0stDraft J%M% Keith ,cto.er 23$ 2334

    2nd Page & March 05$ 2336

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    Home Problem #tatement: /onsider an industrial scale *ater+gas shift reactor in a

    tu.ular pac1ed .ed of 03 c) dia)eter *ith A3 1g catalyst%