pressure transmitters 10.07 - emis-meter.com · 2019-11-09 · ex-proof transmitter of exdia type...

EMIS-BAR OPERATION MANUAL

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EB 100.000.00 OM 14.02.2020 V2.0.04

Pressure transmitters EMIS-BAR

Operation manual

High accuracy

Accuracy does not depend on process parameters

Ex-proof application

LCD display In-built self-check

EMIS CJSC Russia, Chelyabinsk


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Present Manual is used for studying the structure, operation, operating rules, maintenance and calibration of pressure transmitter EMIS-BAR (hereinafter “transmitter”, “converter”).

This operation manual contains general technical parameters, directions for usage, calibration, transportation and storage, and other information for accurate operation of the pressure transmitter.

The design of the transmitter is constantly being improved, so the device you purchased may have minor differences from the descriptions in this document that do not affect the performance, technical characteristics and usability.

The list of documents referenced in this manual is given in the Appendix A. Any use of the trade marks and present manual, partial or full, is prohibited without copyright holder

permission. Manufacturer has the right to update the product and documents without prior notice if it does not

affect product performance.


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CONTENTS

1 DESCRIPTION AND OPERATION 4

1.1 Transmitter application 4

1.2 Specification 5

1.3 Explosion protection 8

1.4 Supply scope 10

1.5 Configuration and operation 10

1.6 Marks and seals 18

1.7 Package 19

2 APPLICATION 20

2.1 Operating features 20

2.2 Mounting requirements 20

2.3 Operation 22

3 MAINTENANCE 22

4 CALIBRATION 22

5 LIST OF POSSIBLE FAILURES 22

6 PERSONELL ACTIONS IN CASE OF ACCIDENT, CRITICAL FAILURE OR BREAKDOWN

23

7 LIMIT STATE CRITERIA 23

8 STORAGE 23

9 TRANSPORTATION 24

10 RECYCLING 24

11 PRECIOUS MATERIALS CONTENT 24

Appendix A List of reference documents 25

Appendix B Connection scheme 26

Appendix C Order sheet EMIS-BAR pressure transmitter 27

Appendix D Mounting kit order sheet 33

Appendix E Dimensions, connection size 36

Appendix F Mounting kit 57

Appendix G Explosion protection scheme 62

Appendix H Sealing scheme 64

Appendix I List of cable glands 65


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1 Description and operation 1.1 Transmitter application 1.1.1 EMIS-BAR transmitters (hereinafter referred to as "transmitters") are designed for continuous

measurement of pressure (excessive, vacuum, absolute, hydrostatic and differential (pressure difference) and conversion of the measured pressure into a rated DC output signal 4-20 mA overlapped with digital HART, as well as displaying the measured value on the display.

EMIS-BAR pressure transmitters can be used in automatic control, adjustment and operation systems and at variable industries.

1.1.2 Transmitters can be operated and adjusted using in-built key-board or remotely via HART-compatible device.

1.1.3 Transmitters with HART can transfer information about measuring value in digital form via the 2-wire connection line along with 4-20 mA current signal. Digital signal can be received and converted by any HART-compatible device. Digital output is used to connect transmitter with portable HART communicator or PC via standard serial interface and additional HART modem. The following operation can be executed: setup transmitter, select main parameters, read measured pressure, etc. HART-protocol allows two master devices be connected to the system: HART-compatible PC and portable HART communicator. Transmitter can receive and execute commands of each of the control devices with different addresses and exchanging data in the time sharing mode.

Measured value is displayed in selected units on the transmitter indicator or HART communicator in measuring mode.

1.1.4 Transmitter has ex-proof and general industrial versions. Ex-proof transmitter is intended for use in explosive environment of premises and outdoor installations according to chapter 7.3 of the Russian Electrical Code and other normative documents for explosive environments.

Ex-proof transmitters comply with technical regulations TR CU 012/2011. Ex-proof transmitters of Exd and RV types have ex-proof enclosure "d" under GOST IEC 60079-1-

2011 are used for operation in explosive environments of I, IIB, IIC, IIIB и IIIC groups. ЕхiaC, ExiaB, RO types ex-proof transmitters have intrinsically safe electrical circuit "i" under GOST

31610.11-2014, used for operation in explosive environments of I, IIB, IIC, IIIB и IIIC groups. Ex-proof transmitters of Exdia and RVia types have ex-proof enclosure "d" under GOST IEC 60079-1-

2011 and intrinsically safe electrical circuit "i" under GOST 31610.11-2014, used in the environment of explosive mixtures of IIC group.

1.1.5 Transmitter connection is shown in the Appendix B. 1.1.6 Transmitter order sheet is shown in the Appendix C. 1.1.7 Mounting kit order sheet is shown in the Appendix D, shall be filled in if necessary. Supply

scope example is shown in the Appendix F.


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1.2 Specification

1.2.1 Transmitter versions and measuring ranges are shown in the table 1.1.

Table 1.1 - Measuring ranges

Transmitter

version Code Full range

Min.upper

range, Pu min

Max.upper

range, Pu max Overload

pressure,

Mpa

Range

adjustment

kPa MPa kPa MPa

EMIS-BAR 103

(-100…100)kPa -100…100kPa 5 - 100 - 0.6 1:20

(-100…400)kPa -100…400kPa 10 - 400 - 1 1:40 AM

(-0,1…1,6)MPa -0,1…1,6MPa - 0.016 - 1.6 3.2 1:100

(-0,1…6,3)MPa -0,1…6,3MPa - 0.063 - 6.3 10 1:100

(-0,1…16)MPa -0,1…16MPa - 0.16 - 16 25 1:100

(-0,1…40)MPa -0,1…40MPa - 0.4 - 40 60 1:100

EMIS-BAR 105

(-100…100)kPa -100…100kPa 5 - 100 - 0.6 1:20

(-100…400)kPa -100…400kPa 10 - 400 - 1 1:40

(-0,1…1,6)MPa -0,1…1,6MPa - 0.016 - 1.6 3.2 1:100

(-0,1…6,3)MPa -0,1…6,3MPa - 0.063 - 6.3 10 1:100

(-0,1…16)MPa -0,1…16MPa - 0.16 - 16 25 1:100

EMIS-BAR 113

(0…100)kPa 0…100kPa 10 - 100 - 0.6 1:10 AM

(0…400)kPa 0…400kPa 40 - 400 - 1 1:10 AM

(0…1,6)MPa 0…1,6MPa - 0.016 - 1.6 3.2 1:100

(0…6,3)MPa 0…6,3MPa - 0.063 - 6.3 10 1:100

EMIS-BAR 123

(0…25)kPa 0…25kPa 0.83 - 25 - 0.6 1:30 AM

(0…130)kPa 0…130kPa 4.3 - 130 - 1 1:30 AM

(0…500)kPa 0…500kPa 16 - 500 - 3.2 1:30 AM

(0…3)MPa 0…3MPa - 0.1 - 3 10 1:30 AM

(0…16)MPa 0…16MPa - 0.6 - 16 25 1:25 AM

(0…40)MPa 0…40MPa - 1.4 - 40 60 1:28 AM

EMIS-BAR 133

(0…25)kPa 0…25kPa 0.83 - 25 - 3.2 1:30 AM

(0…130)kPa 0…130kPa 4.3 - 130 - 3.2 1:30 AM

(0…500)kPa 0…500kPa 16 - 500 - 3.2 1:30 AM

(0…3)MPa 0…3MPa - 0.1 - 3 16 1:30 AM

(0…10)MPa 0…10MPa - 0.53 - 10 25 1:18 AM

EMIS-BAR 143

(-10…10)kPa -10…10kPa 1 - 10 - 16 1:10 AM

(-25…25)kPa -25…25kPa 1 - 25 - 16 1:25 AM

(-60…60)kPa -60…60kPa 1 - 60 - 16 1:60

(-160…160)kPa -160…160kPa 1.6 - 160 - 16 1:100

(-500…500)kPa -500…500kPa 5 - 500 - 16 1:100

(-0,5…3)MPa -0.5…3MPa - 0.03 - 3 16 1:100

EMIS-BAR 163,

EMIS-BAR 164

(-10…10)kPa -10…10kPa 2 - 10 - 16 1:5

(-25…25)kPa -25…25kPa 2.5 - 25 - 16 1:10 AM

(-60…60)kPa -60…60kPa 2.5 - 60 - 16 1:24 AM

(-160…160)kPa -160…160kPa 5.3 - 160 - 16 1:30 AM

(-500…500)kPa -500…500kPa 16 - 500 - 16 1:30 AM

(-0,5…3)MPa -0.5…3MPa - 0.1 - 3 16 1:30 AM

EMIS-BAR 173

EMIS-BAR 174

(-100…100)kPa -100…100kPa 5 - 100 - 0.6 1:20 AM

(-100…400)kPa -100…400kPa 20 - 400 - 1 1:20 AM

(-0,1…1,6)MPa -0,1…1,6MPa - 0.08 - 1.6 3.2 1:20 AM

(-0,1…6,3)MPa -0,1…6,3MPa - 0.32 - 6.3 10 1:20 AM

(-0,1…16)MPa -0,1…16MPa - 0.8 - 16 25 1:20 AM

(-0,1…40)MPa -0,1…40MPa - 2 - 40 60 1:20 AM

EMIS-BAR 175, (0…25)kPa 0…25kPa 5 - 25 - 0.6 1:5


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Transmitter

version Code Full range

Min.upper

range, Pu min

Max.upper

range, Pu max Overload

pressure,

Mpa

Range

adjustment

kPa MPa kPa MPa

EMIS-BAR 176 (0…130)kPa 0…130kPa 10 - 130 - 1 1:13 AM

(0…500)kPa 0…500kPa 25 - 500 - 3.2 1:20 AM

(0…3)MPa 0…3MPa - 0.15 - 3 10 1:20 AM

(0…16)MPa 0…16MPa - 0.6 - 16 25 1:26 AM

(0…40)MPa 0…40MPa - 1.4 - 40 60 1:28 AM

EMIS-BAR 183,

EMIS-BAR 184,

EMIS-BAR 185,

EMIS-BAR 186,

EMIS-BAR 187,

EMIS-BAR 188

(-25…25)kPa -25…25kPa 2.5 - 25 - 0.6 1:10 AM

(-60…60)kPa -60…60kPa 3 - 60 - 1 1:20 AM

(-160…160)kPa -160…160kPa 8 - 160 - 3.2 1:20 AM

(-500…500)kPa -500…500kPa 25 - 500 - 10 1:20 AM

(-0,5…3)MPa -0.5…3MPa - 0.15 - 3 25 1:20 AM

EMIS-Bar 193 (-2…2)kPa -2…2kPa 0.1 - 2 - 0.2 1:20

1.2.2 The limits of the permissible basic reduced error to the measuring range for models with an analog output signal at an ambient temperature from plus 15 to plus 25 ° C are shown in the Table 1.2.

Table 1.2 - Basic reduced error for transmitters with analog output signal

The limits of the permissible basic reduced error depending on the coefficient of adjustment of the measuring range ɣ%

Application based on the version

r*≤10 10<r≤30 30<r≤100**

±0,04 ±(0,004·r) - 103, 105, 113, 123, 133, 143

±0,065 ±(0,0065·r) ±(0,005·r+0,071)

±0,074 ±(0,0074·r) - 163, 164

±0,1; ±0,15; ±0,2; ±0,25; ±0,4; ±0,5; ±1,0

±(ɣ/10·r) ±(ɣ/10·r+0,071) 103, 105, 113, 123, 133, 143,

163, 164

r≤5 5<r≤20

±0,086 ±(0,071+0,0029·r) 193

±(0,09+0,01·r) ±(0,09+0,012·r) 173, 174

±0,15; ±0,2; ±0,25; ±0,4; ±0,5; ±1,0 ±(0,09+ ɣ/10·r)

±0,15 ±(0,09+0,012·r) 175, 176, 183, 184, 185, 186, 187, 188, 193 ±0,2; ±0,25; ±0,4; ±0,5; ±1,0 ±(0,09+ ɣ/10·r)

Note * r - coefficient of adjustment of the measuring range of the pressure transmitter, calculated by the formula:

𝑟 =𝑃𝑢 𝑚𝑎𝑥

𝑃𝑢

where Pu is the upper limit of measurement after adjustment. ** Retuning from 30 to 100 is possible only for versions 103, 105 and 143.

1.2.3 The limits of the permissible basic reduced error to the measuring range for versions with digital output signal at an ambient temperature from plus 15 to plus 25 ° C are shown in the Table 1.3.

Table 1.3 - Basic reduced error for transmitters with digital output signal

The limits of the permissible basic reduced error depending on the coefficient of adjustment of the measuring range ɣ%


±0,04 103, 105, 113, 123, 133, 143

±0,065

±0,074 163, 164

±0,1; ±0,15; ±0,2; ±0,25; ±0,4; ±0,5; ±1,0 103, 105, 113, 123, 133, 143,

163, 164, 173, 174

±0,086 193

±0,15; ±0,2; ±0,25; ±0,4; ±0,5; ±1,0 175, 176, 183, 184, 185, 186,

187, 188, 193 1.2.4 An additional error of the transmitters, caused by a change in the ambient temperature within the

working temperature range, for every 10 ° С is given in the table 1.4.


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Table 1.4 - Permissible additional temperature error

The limits of the permissible additional reduced error to the measurement range caused by changes in ambient temperature ɣt, %


with analog output

±(0,023·r+0,02) 103, 105, 113, 123, 133, 143

±(0,04·r+0,04) 163..188

±(0,046·r+0,04) 193

for versions with digital output signal

±0,043 103, 105, 113, 123, 133, 143

±0,08 163..188

±0,086 193 1.2.5 Average service life is at least 30 years, provided proper maintenance and normal conditions:

- environment temperature plus (23±10)ºС; - relative humidity from 20 to 95%; - atmospheric pressure from 84 to 105.7 kPa; - power supply 24±0,5V DC; - no external electrical and magnetic fields (except for earth) influencing device operation; - no vibration, shaking, bumps affecting the operation of the transmitter; - non-corrosive medium. 1.2.6 Mean time before failure shall not be less than 150000 hours and depends on maintenance as

specified in the manual; 1.2.7 Medium temperature range from - 40° to +120°С for transmitter models 103, 105, 113, 123, 133,

143, 193. For models 163...188 temperature range depends on the operating temperature of the liquid in capillaries (code 11 in the order line).

1.2.8 Ambient temperature range for general industrial transmitters from -60° to +85°С. Ambient temperature for ex-proof transmitters are shown in Table 1.7.

LCD indicator working temperature range from 30° to +85°С. Lower temperatures will not damage the LCD, but there may be no indication.

1.2.9 The transmitters are resistant to 95 ± 5% relative humidity at +35 ° C and lower temperatures with moisture condensation.

1.2.10 In terms of resistance to the effects of environmental factors, pressure transmitters can be operated in boreal climates location class 1 under GOST 15150.

1.2.11 General purpose industrial transmitter and Exd ex-proof version shall be connected to 10.5 to 45VDC supply unit. For ExiaC, ExiaB, RO, RVia and Exdia versions the power shall not exceed 28V.

1.2.12 Consumption does not exceed 1.0 W (0.7W for ExiaC, ExiaB, RO, RVia and Exdia). 1.2.13 In accordance with the connection diagram (Appendix B), for HART protocol the transmitter is

connected via a load resistor with a resistance of 250 to 500 Ohm, taking into account the polarity. In this case, the transmitter supply voltage should be in the range from 15.8 to 45 V (see Figure 1.1).

Fig.1.1 - Graph of dependence between the load resistor resistance and transmitter supply voltage

1.2.14 Damping of the output signal means the measurement results averaging time. The time value is between 0 and 100 seconds with increment of 0.1 second.

1.2.15 Response time of the transmitter shall not exceed 100ms. 1.2.16 Saturation current when the measured value goes beyond the set limits: 3.8 mA - when the

measured value goes beyond the lower limit of the set measuring range; 20.5 mA - when the value exceeds the upper value of the set measuring range.

1.2.17 Transmitter is resistant to vibrations with a frequency of 10 to 2000 Hz and with an acceleration not exceeding 98 m/s

2, and refers to group G2 according to GOST R 52931-2008.

1.2.18 Transmitter is resistant to external magnetic field up to 400 A/m under GOST Р 50648 (IEC 1000-4-8-93).

kodeks://link/d?nd=1200003320


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1.2.19 Transmitter is resistant to industrial radio interference: GOST R 51317.4.4 3rd test severity level. GOST R 51317.4.3 3rd test severity level at 80-1000 MHz GOST R 51317.4.2 4th test severity level. GOST R 51317.4.6 2nd and 3rd test severity level with HART test operated under noises. GOST R 50648 5th test severity level. GOST R 50649 5th test severity level. GOST R 50652 5th test severity level.

GOST R 51317.4.5 2nd test severity level "wire-to-wire" interference and 3rd test severity level "wire-to-ground" interference. Interference resistance - A

1.2.20 The transmitters comply with the emission standards established for class B by GOST R 51318.11. Transmitters comply with technical regulations TR CU 020/2011.

1.2.21 Transmitters comply with technical regulations TR CU 032/2013. 1.2.22 Dimensions and connection size of pressure transmitter with mounting kit are show in the

Appendix E. 1.2.23 Transmitter weight does not exceed the values specified in the table 1.5.

Table 1.5 - Transmitter weight Transmitter name Weight, kg, not more than

EMIS-BAR 103, 123 1.6

EMIS-BAR 113 1.8

EMIS-BAR 105, 133, 143, 193 3.6

EMIS-BAR 153 4.0

EMIS-BAR 163, 164 depends on the flange type and size

EMIS-BAR 173, 174, 175, 176 1.6 without flanges

EMIS-BAR 183, 184, 185, 186, 187, 188 3.6 without flanges

1.2.24 For transmitters with remote diaphragm seal bending of capillary lines with a radius of not less

than 5 cm is allowed. The material of the capillaries is 316 stainless steel. 1.2.25 Ingress protection - IP65, IP68, depending on the selected cable gland according to the Appendix

I.

1.3 Explosion protection

1.3.1 Explosion protection of the type «intrinsically safe circuit of “I” level» under GOST 31610-11-2012

is provided by the following means:

- Ехia version transmitter power supply is provided only from intrinsically safe unit with output circuits and electrical parameters of "ia" level according to GOST 31610.11-2014 for intrinsically safe circuits of electrical equipment that complies the conditions for operation of transmitter in an explosive atmosphere;

- external devices are connected to the digital and current outputs of the transmitter only via intrinsic safety barrier with circuits and electrical parameters that meet the requirements of GOST 31610.11-2014 for intrinsically safe circuits of electrical equipment that complies the conditions for operation of transmitter in an explosive atmosphere;

- the electrical load of the active and passive elements of intrinsically safe circuits does not exceed 2/3 of the nominal values;

- Creepage distances, electrical gaps and dielectric strength, electrical parameters of printed circuit boards and contact joints comply with GOST 31610.11-2014;

- the internal capacitance and inductance of the electric circuit do not accumulate energy dangerous for spark ignition of explosive atmosphere corresponding to the conditions for operation of transmitters in explosive zone;

- insulation of the circuit against the body and between the intrinsically safe circuit and the body or grounded part of the transmitter withstands the testing voltage not less than 500V AC;

- current- carrying connections and electronic components are protected against environmental exposure with IP67 (IP68) enclosure complying with GOST 14254-2015.

For ExiaC, ExiaB, RO, RVia and Exdia versions input parameters of supply circuit and output signal circuits are shown in Table 1.6. Table 1.6 - Circuit input parameters of Exia, Exdia, RO, RVia transmitters

Parameter Parameter value for current circuit

Input voltage range Ui, V 12 to 28

Input current Ii, mA, not exceeding 100

Input power Pi, W, not exceeding 0.7

Internal capacity Ci, nF, not exceeding 30 Internal inductance Li, µH, not exceeding 0.6

1.3.2 Ex-proof enclosure of "d" level under GOST IEC 60079-1-2011 is provided by the following means:



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all electrical circuits are enclosed into ex-proof enclosure, excluding the transfer of combustion to the explosive environment;

explosion stability and explosion-resistance of the enclosure meets the requirements of GOST IEC 60079-1-2011;

parameters of joints of explosion-proof enclosure comply with the requirements of GOST IEC 60079-1-2011;

axial length of the thread and the number of complete turns in the engagement of the threaded flameproof joints comply with the requirement of GOST IEC 60079-1-2011;

mechanical strength of the enclosure of pressure transmitter complies with the requirements of GOST 31610.0-2014 (IEC 60079-0: 2011);

warning signs on the cover: "Switch off before open in explosive environment".

Exd transmitters shall be equipped with Ex-proof cable glands and Ex-proof plugs complying with "d" type of explosion protection for IIC sub-group, environment temperature for T6 version of transmitter and ingress protection not lower than IP67 under GOST 14254-2015.

1.3.3 Protection against ignition of combustible dust is ensured by the use of "protection against dust ignition by enclosure" t "in accordance with GOST IEC 60079-31-2013.

1.3.4 Explosion-proof transmitters have an additional plate with the explosion protection marking indicated in the table 1.7.

Table 1.7 - Ex-proof marking

Ex-proof type of EMIS-BAR Marking

For explosive gas medium For explosive dust medium

Exd

1Ex d IIC T4 Gb X - 60 ≤ ta ≤ + 85 °C

Ex tb IIIC 135°C Db - 60 ≤ ta ≤ + 85 °C

1Ex d IIC T5 Gb X - 60 ≤ ta ≤ + 85 °C

Ex tb IIIC 100°C Db - 60 ≤ ta ≤ + 85 °C

1Ex d IIC T6 Gb X - 60 ≤ ta ≤ + 70 °C

Ex tb IIIC 85°C Db - 60 ≤ ta ≤ + 70 °C

ExiaC

0Ex ia IIC T4 Ga X - 60 ≤ ta ≤ + 85

0C

Ui ≤ 28 V, li ≤ 100 mA, Pi ≤ 0,7 W, Ci = 30 nF, Li = 0,6 mH

Ex ia IIIC 135°C Da - 60 ≤ ta ≤ + 85 °C


0Ex ia IIC T5 Ga X - 60 ≤ ta ≤ + 85

0C


Ex ia IIIC 100°C Da - 60 ≤ ta ≤ + 85 °C


0Ex ia IIC T6 Ga X - 60 ≤ ta ≤ +70

0C


Ex ia IIIC 85°C Da - 60 ≤ ta ≤ + 70 °C


ExiaB

0Ex ia IIB T4 Ga X - 60 ≤ ta ≤ + 85

0C


Ex ia IIIB 135°C Da - 60 ≤ ta ≤ + 85 °C


0Ex ia IIB T5 Ga X - 60 ≤ ta ≤ + 85

0C


Ex ia IIIB 95°C Da - 60 ≤ ta ≤ + 85 °C


0 Ex ia IIB T6 Ga X - 60 ≤ ta ≤ + 70

0C


Ex ia IIIB 80°C Da - 60 ≤ ta ≤ + 70 °C


Exdia

1Ex d ia IIC T4 Gb X - 60 ≤ ta ≤ + 85 °C


-



-



-



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RV РВ Ex d I Mb X

- 60 ≤ ta ≤ + 70 °C -

RO РО Ex ia I Ma X

- 60 ≤ ta ≤ + 70 °C -

RVia РВ Ex d ia I Mb X - 60 ≤ ta ≤ + 70 °C

-

Pressure transmitters of explosion-proof versions “RV”, “RO”, “RVia” used in underground workings of mines, mines and their surface structures hazardous to mine gas are used only with the body and all structural elements of the sensor made of stainless steel.

Attention! during operation it is necessary to take measures of protection against excess temperature of the

transmitter elements due to heating from the measured medium above the value acceptable for the temperature class T6 ... T4;

painted transmitters can present a risk of potential electrostatic charge. Wipe only with the wet or antistatic cloth;

close transmitter cover before switch it on;

the explosion protection is valid for the medium pressure below the maximum level permitted for that type of transmitter.

1.4 Supply scope 1.4.1 Supply scope is presented in the table 1.8.

Table 1.8 - Supply scope

No Name Name Number

1 Pressure transmitter EMIS-BAR 1pc

2 Data sheet EB 100.000.00 DS 1pc.

3 Operation manual EB 100.000.00 OM 1pc.

4 Calibration method EB 100.000.00 CM 1 pc for the batch

5 "Unauthorized access" sticker - 6pcs

1.4.2 Mounting kit is supplied upon request. Mounting kit depends on transmitter version and shown in Appendix D.

1.5 Configuration and operation. 1.5.1 Transmitter structure is shown in the figure 1.2.

A In-line mount transmitter B Traditional-mount transmitter

Fig.1.2 - Pressure transmitter structure

Pressure transmitter consists of pressure receiver and electronic unit (fig.1.2). Transmitter is attached to the threaded socket of the pressure receiver. Transmitter includes: electronic board (4), sealed covers (2), LCD unit (5), RFI filters (3), terminal board (8), adjusting buttons (9).

The difference between the in-line mount (Fig.1.2A) and the traditional-mount versions (Fig.1.2B) is in the design of the pressure receiver (6). For In-line version, the pressure receiver consists of a housing and a fitting, in


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which the sensor and measuring diaphragm are located. In traditional-mount version, the pressure receiver consists of the sensor with measuring diaphragms at the positive side (high pressure) and the negative side (low pressure), flanges (7) and fasteners.

1.5.2 The sensors work is based on a piezoresistive method of pressure measurement, which is based on measuring the voltage difference across the resistances of the bridge circuit of an integrated sensitive element made of single-crystal silicon under mechanical action. Sensor is fixed on the silicon lining, which itself fixed on the measuring diaphragm. When the pressure of the working medium changes, the geometry of the resistances of the Wheatstone bridge and the potential difference at its outputs change. After double conversion of an analog-digital-digital-analog signal in the electronic unit, amplification, filtering, modulation, the current signal at the output of the sensor is proportional to the change in the pressure of medium.

The nominal static characteristic of the sensors in the pressure range from Y0 to YВ corresponds to one of the following types:

Х = Х0 + а ∙ (Y-Y0) (1)

,0

0

0YY

YYbXX

K

(2)

where: X - current value of the output signal, units for pressure, flow, volume, level, mA; Y, Y0, Yк – current value, lower, upper limit of input signal, pressure units; Х0 – lower limit of the scale, units for flow pressure, volume, level, mA. For current output signal Х0 = 4

mA; а, b – coefficients. For current output signal a= 16/(Yк – Y0); b = 16.

1.5.2 The structure allows to rotate transmitter for 270° around the common vertical axis, while the rotation angle is limited to the design of the rotation assembly.

After rotation is done, tighten the lock screw to avoid accidental rotation.

270º

Fig.1.3 - Transmitter rotation angle

1.5.3 Setup main parameters using buttons located on the transmitter. Setup can also be performed via HART.

Table 1.9 presents main control functions. Special control functions are accessible through HART. Table 1.9 - Control functions

Function Adjusting buttons Adjustment via HART

Lower limit of measurement Yes Yes

Upper limit of measurement Yes Yes

Damping time Yes Yes

Zero point adjustment Yes Yes

Emergency current value according to NAMUR NE43

Yes Yes

Keyboard lock and write protection Yes Yes, but cannot write protection

Lock screw


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Measuring units selection Yes Yes

Characteristic curve (linear, root-extracting)

Yes Yes

Self-check No Yes

1.5.4 Follow the operation rules below: - Overrange is indicated by symbols ↑ and ↓. - To configure the device using the keyboard, unlock the input buttons. - During pressure transmitter setup on site, any HART write commands are prohibited. Reading of

measured parameters is allowed. Notice: If more than two minutes have passed since the last press of the enter button, the entered

settings are automatically saved and the device enters the display mode.

1.5.5 For versions with LCD the measured value and additional information is shown on the display (see fig.1.4).

1. Measured value 2. Units / bar chart 3. Radical sign 4. Mode / buttons lock 5. The value is lower than specified limit 6. Measured value sign 7. Exceed the upper limit 8. Connection indicator

Fig.1.4 - LCD display

Depending on the user's settings, one of the following values is displayed in the field 1: - current on the sensor output; - measured value as a % of the specified range; - measured value in selected units. Indicator 8 blinking means that data are transferred via HART at the moment. Radical sign 3 is displayed when the root extraction function is enabled (for differential pressure transmitter

only). 1.5.5 Menu structure is presented in the table 1.10.

Table 1.10 - Menu structure

Function description

Menu item (M)

Displayed as (Russian)

Button function

Note

[↑] [↓] Simultaneous

pressing [↑] and [↓]

Measured value normally displayed

Shows pressure, current value or percent

Calibration by external pressure

1

Select from two possible values

Lock (by default) or enable menu items 2 and 3


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Menu item (M)


Button function

Note



Set lower limit of pressure in pressure measurement mode 2

Increase Decrease Set 4mA

Set current loop for specified pressure range. Enabled if item 1 of the menu is active.

Set upper limit of pressure in pressure measurement mode

3

Increase Decrease Set 20 mA

Damping time

4

Increase Decrease Set 0sec.

Adjustment within 0 to 100sec.

Set lower pressure limit in no-pressure

mode 5

Increase Decrease Set 0kPa

Set upper pressure limit in no-pressure

mode 6

Increase Decrease Set upper limit

of pressure (UPL)

Set zero point

7

- - Set 0

Enable if no external pressure

Set fixed value of current

8

Select from five possible values

Fix selected value

Options: 3,6; 4; 12; 20; 22,8mA. Press "M" to return to operation mode

Emergency current value according to

NAMUR NE43 9

Select from two possible values

3.6 or 22.8 mA


14


Menu item (M)


Button function

Note



Button control lock

10

Select from five possible values

Б0=button not locked Б1=buttons locked Б2= lower pressure limit setup is enabled only Б3=upper pressure limit setup is enabled only Б4=write protection, it is impossible to write via HART, only ready

Output signal mode (root extraction)

11

Select from three possible values

Lin=linear SQLIN=linear until specified point, then square SQNO=no until specified point, then square

SQLI2=linear kinked until specified point, then square (see 12)


15


Menu item (M)


Button function

Note



The point of application of the

quadratic dependence of the

output signal

12

Increase Decrease 10%

When the root extraction function is enabled, the values are 5 ... 15%, step 0.1

Display mode selection

13

Select from three possible values

Pressure value, current or %

Measuring units selection

14 see table 1.11 Select measuring units Pressure units selection

1.5.6 Transmitter can be controlled by the buttons. The button module is installed in the upper part of the housing and allows you to adjust the device in the hazardous area without violating the seal of the transmitter casing.

To access the buttons unscrew two screws in the upper side of the casing and fold back the plastic cover. Use M button to navigate and "↑"and "↓" to change the value (see fig.1.7)

Fig.1.4 - Keypad (1 - mode selection button, 2 - value increase button, 3 - value decrease button)

Steps: - Unscrew the screws and open the cover - Select the mode using "M" button. - Select the value using [↑] and [↓] - Press "M" to save the value and transit to the next mode - Close the cover and tighten the screws.

Set the pressure scale with reference pressure To configure or set the start value of the measurement scale, you need to:

- check if calibration by pressure is enabled in menu item 1 - feed reference pressure - transit to menu item 2 - set the start value of the measurement scale to 4mA. - Save changes by pressing [M].


16

To configure or set the start value of the measurement scale, you need to: - feed reference pressure - transit to menu item 3 - Set the start value of the measurement scale to 20mA. - Save changes by pressing [M].

Setting the start and end value of the measurement scale on devices without a display. Procedure for setting the output current of the measurement scale start to 4 mA:

- Feed reference pressure. - Simultaneously press [↑] and [↓]. - Set the start value of the measurement scale to 4mA. - The value is saved automatically when the user releases the buttons.

Procedure for setting the output current of the measurement scale end to 20 mA: - Feed reference pressure. - Press and hold "M" button. - Simultaneously press [↑] and [↓]. - Set the end value of the measurement scale to 20mA. - It will be saved automatically when the user release the buttons.

If during parameter adjustment value exceeds the measurement limits by more than 20%, the setting function is not performed. Previous value will be kept.

Damping time setup Set damping time to 0.2sec:

- Select mode 4. - Simultaneously press [↑] and [↓]. - Save changes by pressing [M].

User setup of damping time:

- Select mode 4. - Set damping time using [↑] and [↓], setting step is 0.1 s, but when you press and hold the [↑] or [↓]

buttons, the setting step increases, the maximum value is 100 seconds. - Save changes by pressing [M].

Set the pressure scale with no pressure Set initial pressure in no-pressure mode

- Select mode 5. - Simultaneously press [↑] and [↓], hold for 3 sec to adjust to zero (0kPa) or use [↑] and [↓] to set the

pressure value corresponding to the beginning of the measurement scale. - Save changes by pressing [M].

Setup of the end value of the measurment scale: - Select mode 6. - Simultaneously press [↑] and [↓], hold for 3 sec to set to zero (0kPa) or use [↑] and [↓] to set the

pressure value corresponding to the end of the measurement scale. - Save changes by pressing [M].

Set zero point When adjusting the zero point, you correct the measurement errors caused by the location of the pressure

transmitter during installation and the temporal drift of the zero point. Zero point adjustment for overpressure transmitter:

- Apply initial "zero" pressure to the transmitter; - Select mode 7; - Simultaneously press [↑] and [↓], hold for 3sec; - Save changes by pressing [M].

Zero point adjustment for absolute pressure transmitter: - Feed reference pressure. Its value shall be known and lies within the measurement range; - Select mode 7; - Select reference pressure using [↑] and [↓]; - Save changes by pressing [M].

Setup a fixed value of the output current Operation fixed current mode allows to connect an external current meter. In this case, the current no

longer depends on the process pressure. The following fixed output current values can be set: 3,6 mA; 4,0 mA; 12,0 mA; 20,0 mA; 22,8 mA.

Current output value setup: - select mode 8, 4-20 current will be displayed; - Simultaneously press [↑] and [↓], hold for 4 sec;


17

- Select current value; - Press "M" to exit the mode 8.

Intermediate values are set via the HART protocol. Emergency current value In the event of a malfunction, the sensor transmits a fixed output signal of 3.6mA or 22.8mA according to

NAMUR NE43 as selected by the user. - Select mode 9; - Select current value (3.6 or 22.8 mA); - Save changes by pressing [M].

To reset the fault current and return the transmitter to the current transfer mode corresponding to the medium pressure (normal operation), press [↑], [↓] and [M] buttons simultaneously.

Fault current alarm occur in the following cases: - Software error; - Hardware malfunction; - Diagnostic alarm; - Sensor failure; - Measure values displayed as ERROR

Button control lock

- Select mode 10; - Select block mode:

B0=button not locked B1=buttons locked B2= lower pressure limit setup is enabled only B3=upper pressure limit setup is enabled only B4=write protection, it is impossible to write via HART, only ready

- Save changes by pressing [M]. For versions without LCD display we recommend to use LS lock mode which only allows to adjust zero

point and measurement scale. If you make permanent adjustment of the device without a display, make sure that the LS lock mode is always active.

To unlock the buttons (B1, B2, B3 and B4), hold [M] for 5 seconds. To disable write protection via HART (L), hold [M] for 5 seconds.

Root extraction function (for differential pressure transmitters only) Root extraction is used for flow measurement. Adjustment of characteristic curve being the dependence between output current and medium pressure:

- Select mode 11; - Select curve type:

linear "LIN": proportional to the differential pressure, root "SQLIN": proportional to the flow volume (not applied before specified point), root "SQREV": proportional to the flow volume (linear before the specified point of application) root "SQLI2": proportional to the flow volume (twice linear before the specified point of application);

- Save changes by pressing [M]. Quadratic dependence application point adjustment:

- Select mode 12; - Select point of application using [↑] and [↓] in the range from 5 to 15% or simultaneously press [↑]

and [↓] to set the point as 10% from the range; - Save changes by pressing [M].

"Srli2" function applies the point of application with a fixed value of 10%. In the part of the range until this point, two linear dependencies of the characteristic curve are applied. The first curve lies in the range from zero pint until 0.6% of the output value and 0.6% of the pressure value. The second curve is characterized by a higher slope and passes to the point of application of the root (10% of the output value and 1% of the pressure value).

After setting the measurement mode "LIN" or "SQLI2" in mode 11, mode 12 is disabled. If the root characteristic curve has been set in mode 11 and if the pressure display has been selected in mode 13, the square root sign and differential pressure on the display correspond to the flow.

Display mode selection You can select the display mode of the measured value of the medium pressure in mA,% of the scale or as

the pressure value (for a complete list, see table 1.11): - Select mode 13; - Select value displayed mode - Save changes by pressing [M].


18

Table 1.11 - Variable displayed in the LCD

Menu item No Display Description

0 P Pressure

1 % Percentage of scale

2 mA Current

Measuring units selection You can select the units in which the measured value will be displayed

(for a complete list of units of measure, see table 1.12): - Select mode 14; - Select measuring units - Save changes by pressing [M].

Table 1.12 - Displayed units

Pressure units Display

MPa MPa kPa kPa Pa Pa Pa PSI

mm Hg. mm HG mmH2O (at +20ºС) mmH2O ft.H2O (at +20ºС) FTH2O

inch Hg I n HG inchH2O (at +20ºС) I nH2O

mBar mBAR bar BAR atm ATM torr TORR

gf / cm² Гcm2 kp/cm2 kgcm2

mH2O (at +20ºС) mH2O mH2O (at +4ºС) m4H2O

inchH2O (at +4ºС) I 4H2O

1.5.8 Transmitter control via HART All functions are available via HART. Use main glands to connect the transmitter to the HART devices. HART communicator and PC software are not included in the supply scope. A detailed description of the

used HART communicators, connection and operation, as well as PC software is given in the operation manual for the HART communicator and original software "EMIS-Integrator".

1.6 Marks and seals 1.6.1 The nameplates attached to the transmitter must indicate: 1. Manufacturer trade mark 2. Measuring tool approval mark 3. Transmitter name and model 4. Measurement limits 5. Ingress protection 6. Full range of measurement (for overpressure and absolute pressure transmitters) or permissible

overpressure (for differential pressure transmitters) along with measurement units; 7. Manufacturer serial number 8. Date of manufacture; 9. Input voltage; 10. Output signal; 11. Manufacturer and country of manufacture; 12. Serial number 1.6.2 General purpose industrial versions have separate plate with indicated ambient temperature ranges

and caution sign: "Do not use in explosive environments". 1.6.3 Ехd, Ехia, Exdia, RO, RV, RVia transmitters have individual plate with explosion protection type

marking, certificate of conformity NO, ex-proof sign as specified in TR CU. 1.6.4 Output signal terminals are marked in accordance with their purpose and the requirements of design

documentation. 1.6.5 "H" and "L" sign on the transmitter body mark the point of medium feed. In flange-type transmitters,

the “H” mark corresponds to the point of supply of the measured pressure or the greater of the measured pressures, and the “L” mark indicates the chamber communicating with the static pressure, or the chamber for supplying the smaller of the measured pressures.


19

1.6.2 Fasteners fixation Sealing shall be done to prevent from unauthorized access to the electronic unit. Fixing is performed using

captive screws installed in the housing in accordance with GOST IEC 60079-0. The covers of the electronic unit are fixed using the friction method. Dismantling, loosening of screws without a special hexagon tool is not possible.

Similarly, a locking screw with an internal hexagon installed in a groove is protected against rotation around the vertical axis of the pressure receiver by the housing, in order to avoid loop deformation.

1.6.3 Sealing The transmitter is sealed at the factory to prevent unauthorized access to the control module. The seal is in

the form of a warning sticker. To operate the transmitter, you have to remove the sticker and, after the operation, install a new one. Operation shall be performed by duly authorized manufacturer employee. The place of application of the sticker is shown in the Appendix H.

1.7 Package 1.7.1 The transmitter packaging is performed in closed ventilated premises at an ambient temperature of

15 to 40 ° C and a relative humidity of up to 80% when there are no aggressive impurities in the environment. 1.7.2 Before packing, the holes for cables, the holes of the fittings, flanges, the threads of the fittings are

closed with caps or plugs to protect the internal cavity from contamination, and the thread from mechanical damage. Degreasing and cleaning of working cavities, plugs, fittings of oxygen transmitters are performed before packing.

1.7.3 Preservation is provided by placing a cardboard box with a sensor in a film case with a drying agent - silica gel. It is allowed to directly place the transmitter in a film case with a drying agent. Conservation products must comply with protection type B3-10 GOST 9.014. Maximum effective period is 1 year without re-conservation.

1.7.4 Details of the sets of mounting parts for the oxygen transmitter, which have been and have not been cleaned and degreased, are wrapped separately from each other. Pressure transmitters and mounting parts must be separated from each other and sealed in a box using gaskets made of packaging material. Technical documentation is placed in the box (on top of the product) together with the transmitter and mounting parts. Technical documentation is placed in a plastic bag with a Zip-lock clip. Boxes are packed in transport containers - wooden, plywood boxes. The boxes are lined with paper. The free space between the cartons and the box is filled with cushioning material or gaskets. When transporting in containers, it is allowed to use corrugated cardboard transport packaging according to GOST R 52901.

1.7.5 The weight of transport packaging (plywood or fiberboard) with transmitters does not exceed 50 kg. Transport packaging weight (wooden according to GOST 2991) does not exceed 70kg. The weight of transport packaging made of corrugated cardboard does not exceed 30 kg.


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2. Application 2.1 Operating features 2.1.1 Transmitter is delivered in the manufacturer tare. Check tare for damages after receiving the goods. In

case of any damages to the package, make a report to indicate damage severity. 2.1.2 In winter time, keep boxes unpacked in warm premises for 12 hours. 2.1.3. Check the supply scope according to the data sheet immediately after unpacking. 2.1.4 Write down the commissioning date in the data sheet. Remember to fill the operation data in the data

sheet: maintenance records withe the list of failures and their causes; calibration data, etc. 2.1.5 Remove the transportation plugs form the dynamic, static chambers and cable glands before the

operation. 2.1.6 Transmitter can be installed indoors and outdoors. 2.1.7 The transmitter received by the consumer is configured by the manufacturer in accordance with the order

sheet for a specified process. You can change the configuration either using the buttons on the pressure transmitter housing or via HART.

Use local buttons or HART modem or HART communicator to adjust the device parameters. 2.1.8 After exposure to maximum or minimum operating temperatures, a “zero” point adjustment is

recommended. 2.1.9 Self check is automatically starts after the power is on. Self check lasts for 2 to 5 sec, then the transmitter

switches to normal operation - pressure measurement. In the event of an error, the transmitter will display a message and adjust loop current value based on the specified value.

2.1.10 For corrosive, toxic, and other environments, make sure that the selected version of the transmitter is suitable for operation in these environments.

2.1.11 During installation it is necessary to make sure that the used mounting parts correspond to the pressure transmitter model and application conditions.

2.1.12 Exceeding the maximum permissible pressure, temperature of the measured medium and / or environment can lead to the failure of the transmitter and accident (the severity of the consequences depends on the level of the exceedance and the operation conditions).

2.1.13 Incorrect wiring or loose covers / cable glands can damage the flameproof enclosure of the pressure transmitter.

2.1.14 Transmitter body and sight window shall not be exposed to direct sunlight. 2.1.15 If operating in minus temperatures, avoid the following: accumulation and freezing of condensate in the

working chambers and inside the connecting tubes when measuring the parameters of gaseous medium, freezing, crystallization of the medium or crystallization of its individual components when measuring liquid medium.

2.1.16 Short-term pressure jumps (water hammer, pulsating pressure) that exceed the permissible values are not allowed during the operation of the transmitter. In these cases, the transmitter may fail due to damage or destruction of its sensor. If pulsating pressure, water hammer cannot be excluded, pulsation dampers or other means must be applied to prevent damage or destruction of the sensor.

2.1.17. It is recommended that pressure selection be made in places where the medium velocity is the smallest and there is no flow turbulence, i.e. in straight sections of the pipeline at a maximum distance from valves, elbows, expansion joints and other hydraulic connections. To reduce the influence of the pulsation of the measuring medium on the measurement result, it is allowed to use damping devices.

2.1.18 Shock loads and vibration exceeding the specified values can lead to failure of the sensor and lead to emergency situations.

2.1.19 IMPORTANT: an increase in damping time leads to an increase in the accuracy of slow processes, but increases the reaction time by damping time.

2.1.20 IMPORTANT: for differential pressure transmitters, check if the connection of the high and low pressure chambers is correct (L for low pressure and H for high pressure).

2.2 Mounting requirements 2.2.1 General rules of mounting Mounting (dismantling), electric connection, adjustment, operation shall be performed by by duly authorized

and electrically trained personnel who carefully read present manual. Please follow mandatory rules when proceeding the transmitter installation: - provide free access to the transmitter; - The installation site should ensure its operation without possible mechanical damage; - It is not allowed to install the transmitter in flooded underground heating facilities; - The transmitter can be installed in vertical, horizontal or inclined sections of the pipeline. - Installation in areas with strong magnetic interference (e.g. near supply transformer) is not permitted; - Switch off the transmitter before performing any works; - It is prohibited to perform any work using non-grounded devices and electrical tools to avoid damage to

the transmitter by static electricity. - Unused cable glands shall be securely plugged; - Connection of external circuits shall be performed after installation in the pipeline is done, disconnection

shall be done before dismantling;


21

- Transmitter grounding shall be carried out before connecting the power supply and measuring lines by connecting a ground wire to the terminal marked with the ground sign.

- Operation of transmitter with signs of external damage is not allowed. - Recommended location of pressure tap nozzles (see figure 2.1).

Fig.2.1 - Pressure tap nozzles location

2.2.2 The measuring sensor can be installed directly at the point of connection to the process or using the mounting bracket. Installation options using the mounting bracket:

- on the wall using 4 screws - on the vertical or horizontal mounting pipe (50-60mm) using brackets, pressure transmitter is fixed to the bracket using 4 supplied screws. Bracket dimensions are presented in the Appendix E.

WARNING! When mounting the transmitter rotated in relation to the vertical axis, it is necessary to

carry out a zero calibration before commissioning! 2.2.3 Installation in the pipeline with high temperature medium inside. To install transmitter in the pipeline

with high temperature medium inside (more than 85°С) follow the recommendations below: - It is not allowed to cover support bar with heat insulation. Otherwise, it may lead to electronic unit

overheating even if ambient temperature does not exceed +70°С. - To decrease convection heating of electronic unit we recommend to install the flow meter so that it is

located below or on the side of the pipeline, not above it (support bar placed horizontally or vertically downward). 2.2.4 Electrical installation For electrical installation please follow recommendations below: - Do not place transmitter communication lines near power cables; - We recommend to place cables and wires between transmitter and control gauges inside metal hoses or

metal pipes; - For wire laying we recommend to use control cables coated with rubber or plastic insulation, signal cables

coated with PVC insulation; - It is allowed to put transducer supply wire and output signal wires in the same cable; - We recommend to use shielded cable to lay near 0,5kVA electric units communication lines. - Insulated wires of the same cable can be used as signal and supply wires, provided that insulation

resistance shall be not less than 10 MOhm. No shielding required between output signal circuit and transmitter supply circuit;

Wiring of cables connecting the pressure transmitter with secondary devices shall be carried out according to the schemes given in the Appendix B.

- Test cable for continuity and mark each end, than connect them to terminal box of the transmitter. Perform visual inspection to check if all wires connected to the right gland;

- Transmitter grounding shall be made using not less than 0,5mm2 wire installed between earth bus and

earth clamp of the transmitter. 2.2.7 Mounting of ex-proof pressure transmitter. Carefully check the transmitter before installation. Pay attention to ex-proof marks, warning signs, check for

damages of ex-proof enclosure and transmitter, check for ground clamp, seals for cables and covers, supply cable condition.

For «Exd», «Exdia», «RV», «RVia» transmitters, examine all ex-proof surfaces which will be unmounted. No scratches, indention, shears on the surfaces marked as ex-proof on the drawing in the Appendix G are allowed.

Wiring shall be carried out in accordance with the wiring diagrams given in the Appendix B. Connections can be made using any type of cable not less than 0,35 mm2 according to the chapter 7 of

the Rules of electrical installation design .


22

It is not allowed to ground any circuits when using intrinsically safe power supply sources galvanically coupled with earth or load.

Transmitter body shall be grounded using not less than 0,5mm2 cable. Check ground resistance after

installation, it shall not exceed 4 Ohm. If only one cable gland is used, another one shall be plugged. Use certified plugs with ex-proof marking to

plug unused gland of the «Exd», «Exdia», «RV», «RVia» transmitters. After electrical installation make sure that all covers of the transmitter case are tightened and locked

according to the drawing in Appendix G. Installation, operation and maintenance of the transmitter should be carried out in accordance with the

Electrical Installation Standard, ГОСТ 31610.0, “Rules for the technical operation of electrical installations of consumers”, “Order of the Ministry of Labor of Russia dated July 24, 2013 No. 328н” and this Operational Manual.

2.3 Operation. 2.3.1 Preparation 2.3.1.1 Before the first launch do the following: check whether installation on the pipeline is done correctly; - check power supply parameters; - check whether grounding is done correctly; - check whether external sources are connected correctly. 2.3.1.2 transmitter parameters according to customer requirements are specified in the data sheet: - pressure measurement range; - serial number; - accuracy class; 2.3.2 Adjust zero point before commissioning, see 1.5.7. 2.3.3 Commissioning It shall be accepted for operation by making acceptance act. Acceptance date should be specified in the data sheet and approved by an authorized person.

3 Maintenance and Repair 3.1 Maintenance of the ex-proof transmitter shall be performed according to GOST 31610.0-2014 (IEC

60079-0:2011). 3.2 The transmitter does not require special maintenance other than periodic inspection to verify operation

conditions during the operation. 3.3 Inspection interval depends on the operating conditions and shall be scheduled by the service party. 3.4 Violation of operating conditions may cause transmitter failure or severe measuring errors. 3.5 Repair is performed at the manufacturer once the faliure is detected.

4 Calibration The transmitter is subject to initial calibration at manufacturer after being tested and approved by QC for

compliance with the technical requirements. Calibration to the extent of initial calibration shall be performed in the following cases: - before commissioning after long storage if the calibration validity has expired - after raepair if the transmitter was dismantled Periodical calibration shall be performed for flowmeters in operation and after repair. Calibration interval is 5 years. Calibration shall be performed according to the Calibration method EB 100.000.00 CM. Note: unscheduled calibration can be performed during operation when it is necessary to check transmitter

operating conditions, after seal removal or loss of calibration worksheet.

5 List of possible failures 5.1. Table 5.1 shows the main malfunctions of the electronic unit of the EMIS-BAR pressure transmitter and

recommendations for their remedy.

Table 5.1 - List of major failures

No Description Remedial procedure

1 No output signal Check voltage at the transmitter terminals.

Check connection polarity

2

No connection between commutator and pressure transmitter

Check load resistance Check devices addresses Check output signal current Check voltage at the terminals of the transmitter


23

3

Transmitter does not read the pressure changes

Check connection tightness Check valve/pulse or others lines for blockage Check measurement equipment operating conditions Check whether transmitter setting comply with the pressure parameters

4 Unstable output signal (floating value)

Check connection tightness

Table 5.2 - List of failures codes

Error Description Remedial procedure

Err 1 Low signal from pressure transmitter Check lower pressure limit setup Replace sensor

Err 2 Signal processing unit is broken Replace electronic unit

Err 3 Temperature sensor failure Replace electronic unit

Err 4 Signal strength exceeded specified value

Check whether the system pressure is too high Replace sensor

Err 5 AD encoder calibration coefficient error

Check AD encoder calibration Replace electronic unit

Err 6 Current loop calibration break Replace electronic unit

Err 7 Electronic unit ROM failure Replace electronic unit

Err 8 Invalid values of AD encoder Replace electronic unit

5.2 The list of possible failures associated with working under pressure (including critical). The danger of injury of citizens and animals, damage to the environment, property of individuals and legal entities, arising from the product as a result of their critical failure may be caused by the following:

- destruction, fully or partially, of body parts and loss of material density of the parts operating under the pressure; - sealing failure in relation to the environment as the result of gasket damage; - change of geometry of the body parts exceeding the permissible values; In the event of failure to fulfill the intended function, the danger of injury of citizens and animals, damage to

the environment, property of individuals and legal entities, arising from the product as a result of their critical failure may be caused by the following:

- non-compliance of the sensor parameters with the operating conditions and the parameters of the working environment;

- violation of labor protection requirements during the operation of the product; - incorrect installation of the device; 5.3 Personell mistakes leading to failure, emergency or accidents To provide safety operation, it is prohibited to: - use the device under conditions different from specified in the data sheet; - use the tools which does not match the size of the fasteners; - do installation, de-installation, service works or repair under working pressure of the medium; - operate the rotameter without operation data sheets.

6 Personnel actions in case of accident, critical failure or breakdown Stop medium supply in case of failure or breakdown.

7 Limit state criteria - reach of specified values - violation of geometry and elements size preventing from normal operation; - irreversible damage of elements caused by corrosion, erosion and ageing.

8 Storage 8.1 Keep flow meter indoor on the shelve after unpacking. Storage conditions after unpacking shall comply

with GOST 15150 under ambient temperature of -60 to 50°С and relative humidity of 95% non-condensing at 25°С.

8.2 Do no pile the transmitters one on top of the other. 8.3 In winter time keep for 12 hours in heated premises before unpacking. 8.4 Long-term storage shall be provided in the manufacturer's package.


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9 Transportation 9.1 Transmitters can be transported in manufacturer's packaging by any means of transport according to

GOST 15150 under ambient temperature of -60 to +50°С and relative humidity of 100 % non-condensing at 25°С. 9.2 Transit time shall not exceed 1 month. 9.3 Follow the requirements of handling marks while loading, transporting and unloading. 9.4 Protect equipment from precipitations.

10 Recycling 10.1 Transmitter does not contain hazardous materials or components dangerous to people health or the

environment during service life and recycling. 10.2 Recycling shall be performed divided by groups of materials: plastic elements, metal elements of the

body and fasteners.

11 Precious materials content Does not contain precious metals.


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Appendix A (informative)

List of reference documents

1. GOST 22520-85 Transmitters for pressure, vacuum and difference pressure measurement with analog output signals General specifications.

2. GOST Р 52931-2008 Instruments for process monitoring and control. General specifications. 3. GOST R 51318.22-2006 (CISPR 22:2006) Electromagnetic compatibility information technology equipment.

Industrial radio interference. Measurement regulations and methods. 4. GOST 31610.0-2014 (IEC 60079-0: 2011) Explosive atmospheres. Part 0. Equipment. General requirements. 5. GOST IEC 60079-1-2011 Explosive atmospheres. Part 1. Equipment with the type of protection "Explosion-

proof enclosures" d ". 6. GOST 31610.11-2014 (IEC 60079-11: 2011) Explosive atmospheres. Part 11. Equipment with the type of

protection "intrinsically safe electrical circuit" i ". 7. GOST IEC 60079-31-2013 Explosive atmospheres. Part 31. Equipment with protection against dust ignition by

enclosure “t”. 8. GOST 14254-2015 (IEC 60529:2013) Protection levels provided by the enclosure (IP code) 9. GOST 15150-69 Machines, instruments and other industrial products Modifications for different climatic

regions. Categories, operating, storage and transportation conditions as to environment climatic aspects influence.

10. GOST R 50648-94 (IEC 1000-4-8-93) Electromagnetic compatibility of technical equipment. Resistant to external magnetic field. General technical requirements and test methods

11. TR CU certificate 012/2011 on "The safety of equipment in explosion hazardous environments" 12. TR CU 020/2011 Electromagnetic compatibility of technical equipment 13. TR CU 032/2013 on "The Safety of equipment working under excessive pressure".


26

Appendix B (normative)

Connection scheme

1. Grounding 2. Connecting of current loop 4-

20mA+HART 3. Test terminals for test 4-20mA

pick-up


27

Appendix C (normative)

Order sheet EMIS-BAR pressure transmitter

0 Item name

EMIS-BAR Pressure transmitter

1 Version Application based on the version

103 Gauge pressure transmitter, vacuum pressure; in-line mount connection

105 Gauge pressure transmitter, vacuum pressure; traditional-mount connection

113 Gauge pressure transmitter with fully-welded diaphragm seal

123 Absolute pressure transmitter; in-line mount connection

133 Absolute pressure transmitter; traditional-mount connection

143 Differential pressure transmitter; traditional-mount connection

163 Pressure transmitter for level measurement with remote diaphragm seal

164 Pressure transmitter for level measurement with remote extended diaphragm seal

173 Gauge pressure transmitter with remote diaphragm seal

174 Gauge pressure transmitter with remote extended diaphragm seal

175 Absolute pressure transmitter with remote diaphragm seal

176 Absolute pressure transmitter with remote extended diaphragm seal

183 Differential pressure transmitter with remote diaphragm seals (static pressure up to -50 kPa)

184 Differential pressure transmitter with remote extended diaphragm seal (static pressure up to -50 kPa)

185

Differential pressure transmitter with one remote diaphragm seal and one remote extended diaphragm seal (static

pressure up to -50 kPa)

186 Differential pressure transmitter with remote diaphragm seals (static pressure up to -100 kPa)

187 Differential pressure transmitter with remote extended diaphragm

seals (static pressure up to -100 kPa)

188

differential pressure transmitter with one remote diaphragm seal and one remote extended diaphragm seal (static

pressure up to -100 kPa)

193 Micro differential pressure transmitter

2 Digital protocol

H from 4 to 20 mA/HART

3 Explosion protection

- No ex-proof

ExiaB Intrinsically safe circuit: Explosion gas medium: 0Ex ia IIB T6…T4 Ga X; Explosion dust medium: Ex ia IIIB T80°/T95°C/T135°C Da

ExiaС Intrinsically safe circuit Explosion gas medium: 0Ex ia IIC T6…T4 Ga X; Explosion dust medium: Ex ia IIIC T85°/T100°C/T135°C Da

Exd Ex-proof enclosure Explosion gas medium: 1Ex d IIC T6…T4 Gb X; Explosion dust medium: Ex tb IIIC T85°/T100°C/T135°C Db

Exdia Combined protection 1Ex d ia IIC T6…T4 Gb X

RO Mine type RO: Ex ia I Ma X

RV Mine type RV: Ex d I Mb X

RVia Mine type RV: Ex d ia I Mb X

4 Measuring ranges

See table 1.1


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5 Basic reduced error

0,04% 0,04% 103, 105, 113, 123, 133, 143 0,065% 0,065%

0,074% 0,074% 163, 164

0,086% 0,086% 193

0,10% 0,10% 103…164, 173, 174

0,15% 0,15% 103…164, 173..176, 183…187, 193

0,20% 0,20%

for all

0,25% 0,25%

0,40% 0,40%

0,50% 0,50%

1,00% 1,00%

6 Materials 1)

Diaphragm material

S Stainless steel 316L 103..193

H Hastelloy HC-276 103..193

T Tantalum 105, 133…188

M Monel 105, 133…188

G 316L with gold coating 103, 105, 123…188

N Nickel 163..188

Chamber cavity material

S Stainless steel 316L 103…143, 193

HH Hastelloy HC-276 (for diaphragm Hastelloy HC-276) 103, 105, 123, 143

HG Hastelloy HC-276 (for diaphragm - 316L with gold coating) 105, 133, 143

HT Hastelloy HC-276 (for diaphragm - Tantalum)

Fill fluid Cleaning measuring part

1 Silicon oil Common cleaning 103..193

2 Silicon oil Degreasing 103…164, 193

3 Inert oil Degreasing 103, 105, 123…164, 193

7 Connection to the pipeline

- n/a 163..188

М20 М20х1,5 external thread

103, 123 G1/2 G1/2 external thread

1/2NPTF 1/2NPT inner thread

1/2NPT 1/2NPT external thread

1/4F inside the flange 1/4NPT internal thread, drain valve at the back 105, 133, 143, 193

1/4FS inside the flange 1/4NPT internal thread, drain valve at the side

1/4FSR inside the flange 1/4NPT internal thread, drain valve at the side, flanges rotated to 90°С

143

ST 1" threadless connection without welded counterpart (only for the range 0 ... 400 kPa)

113 STW 1" threadless connection without welded counterpart (only for the range 0 ... 400 kPa)

М44 М44х1,25 treaded connection without welded counterpart

М44W М44х1,25 treaded connection with welded counterpart

X Special version 103…143, 193

8 Flange size and type

- n/a 103…143, 193

Flange size

A DN 25 (1 inch) 163, 164, 173, 175, 183, 186

B DN 50 (2 inches)

163..188 C DN 80 (3 inch)

D DN 100 (4 inches)

X Special version

Raised face flange size 2)

C DN 80 (3 inch)

185, 188 D DN 100 (4 inches)

X Special version

Flange type Max pressure

A02 ANSI 150 2 MPa 163..188

A05 ANSI 300 5 MPa


29

A11 ANSI 600 11 MPa

A15 ANSI 900 15 MPa 173..188

A26 ANSI 1500 3)

26 MPa 173..176

A40 ANSI 2500 40 MPa

D1,6 DIN EN 1092-1 PN 10/16 1.6 MPa

163..188 D4,0 DIN EN 1092-1 PN 25/40 4 MPa

D6,3 DIN EN 1092-1 PN 63 6.3 MPa

D10 DIN EN 1092-1 PN 100 10 MPa

D16 DIN EN 1092-1 PN 160 16 MPa 173..188

X Special version 163..188

Flange sealing type

- Raised face

163..188

J For oval gasket

E Male

F Female

X Special version

Flange material

CS Carbon steel with protective coating

163..188

304 Stainless steel 304

316 Stainless steel 316

316L Stainless steel 316L

X Special version

9 Connection from negative side

- n/a except for 163, 164

1/4FS inside the flange 1/4NPT internal thread, drain valve at the side 163, 164

9.1 Chamber cavity material on the low pressure side

- n/a For all

S Stainless steel 316L 163, 164

10 Length of submersible part of the diaphragm 4)

- n/a 103…163, 173, 175, 183, 186, 193

Length of submersible part of the positive chamber

1 X2 = 50 mm

164, 174, 176, 184, 185, 187, 188

2 X2 = 100 mm

3 X2 = 150 mm

4 X2 = 200 mm

5 X2 = 250 mm

X Special version

Length of submersible part of the negative chamber

0 X2 = 0 mm 164, 174, 176, 185, 188

1 X2 = 50 mm

184, 187

2 X2 = 100 mm

3 X2 = 150 mm

4 X2 = 200 mm

5 X2 = 250 mm

X Special version

11 Capillaries

- No 103…164, 193

Filling liquid5)

Temp.

S Silicon oil -10…250°С 173, 174, 183, 184, 185

LS Silicon oil -30…180°С 173..188

HT High temperature 10…300°С 173, 174, 183, 184, 185

F Inert oil -50…150°С 173..188

LT Low temperature -90…120°С 173..188

UHT 6)

Ultra high temperature -20…400°С 173, 174, 183, 184, 185

X Special version 173..188

Purification rate

1 Common cleaning 173..188

2 Degreasing

Capillary length in the positive chamber 7)

00 W/o capillary 173..188

01 1 meter


30

02 2 meters

03 3 meters

04 4 meters

05 5 meters

06 6 meters

07 7 meters

08 8 meters

09 9 meters

10 10 meters

11 11 meters

12 12 meters

13 13 meters

14 14 meters

15 15 meters

Х Special version

Capillary length in the negative chamber

01 1 meter

183..188

02 2 meters

03 3 meters

04 4 meters

05 5 meters

06 6 meters

07 7 meters

08 8 meters

09 9 meters

10 10 meters

11 11 meters

12 12 meters

13 13 meters

14 14 meters

15 15 meters

Х Special version

12 Transmitter body case material

Al Aluminum

S Stainless steel

13 LCD display

- W/o LCD

LCD with LCD in Russian

LCDe with LCD in English

14 Electrical connection

See Appendix I

15 Additional protection

- n/a

Protection

PT Pressure sensor external protection

Pressure transducer bolts material

- Carbon steel with protective coating

B304 304 105, 133…164, 183…193

B316 316

16 Transmitter lightning protection

- n/a

LP Lightning protection

17 High-temperature version:

- n/a

R 8)

With a radiator between the transmitter housing and the diaphragm, for use with a measuring medium temperature of up to 200 ° C

163...174, 183…188

18 Special version

- Standard version

AST 9)

Hydrogen sulfide medium application


31

19 Check

- Manufacturer calibration

SC State calibration

20 Valve block

- Without installed valve block

KBU 10) With installed valve block

Note 1)

For models 103…143, 193 diaphragm and chamber material can be selected. Available options: SS, HS for 103, 105, 113, 123, 133, 143, 193; HH for 103, 105, 123, 133, 143, 193; GS for 103, 105, 123, 133, 143, 193; TS, MS, TH, GH – for 105, 133, 143;

For other materials, please contact our technical specialists. 2)

Remote diaphragm flange size is specified only for versions 185, 188. Available options: BC, CD, CC, DD.

3) Flange type ANSI1500 and ANSI2500 is not available for Dn25.

4)

Code consists of two digits «_ _»: first digit stands for remote seal of the positive chamber, the secons - for negative chamber. For versions 164, 174, 176, 185, 188 only positive chamber diaphragm size shall be selected, the second digit goes as 0. 5)

For models 173, 175, 183, 186, 186, 188 if selected flange size B (Dn50), as well as for models 174, 176, 184, 187 with C (DN80) and 185, 188 with BC (DN50-DN80) and filling liquid selected as LS the length of capillaries is not more than 10 m. When choosing other types of liquids, the length of the capillaries is not more than 8 m. For models 174, 176, 184, 187 with B (DN50) the temperature should be above -10 ° С, and capillary length not more than 3 m. If you need to increase the length, please contact our technical service.

For models 186, 188, when choosing an LS-type filling fluid, the use of a transmitter for measuring absolute pressure is allowed at temperatures up to 150 ° C and at pressures not exceeding 100 kPa. If using liquids F or LT the pressure range is limited to 60 kPa. For any changes, please contact our technical service.

6)

For versions 173, 174 capillary length is not more than 3m. If capillary length exceeds 1 m the operation temperature range lies in the range of -10…400°. 7)

Code consists of four digits «_ _/_ _»: first two digits stands for positive cavity capillary length, the senod two satnds for the negative cavity.

If there is no capillary, the pressure should be below 10 MPa, and the temperature below 120 ° C. For versions 173, 174, 183, 184, 185, 186, 187, 188 at temperatures from 120 ° C to 200 ° C, choose High-temperature options. 8)

For high-temperature options the capillary length is not specified. 9)

AST models are designed for operation when the content of hydrogen sulfide in the environment in normal mode does not exceed 10 mg / m3, in an emergency mode- up to 100 mg / m3 during 1 hour. The content of dissolved hydrogen sulfide in the liquid is up to 6% by volume. 10)

The valve block is selected separately. The transmitter is supplied with the valve block, he leakage test of the transmitter-valve block assembly note is made in the Data Sheet.

EMIS-BAR pressure transmitters codes

1 2 3 4 5 6 7 8 9 9.1 10

EMIS-BAR 103 -H -Exd -(-100…100)кPа -0,1% -SS1 -M20 - - - -

11 12 13 14 15 16 17 18 19

- -Al - LCD -M1 -MS - -LP - -SC

Description:

1- overpressure, vacuum pressure transmitter; in-line mount;

2 - digital protocol 4-20mA/HART;

3 - Ex-proof enclosure 1Ex d IIC T6…T4 Gb X

4 - measuring range (-100…100) kPa;

5 - basic reduced error 0.1%.

6 - diaphragm material stainless steel 316L, chamber cavity material - stainless steel 316L, filling liquid - silicon oil,

general cleaning;

7 - connection to the process М20х1,5 external thread;

8 - no flange size;

9 No connection from negative side of the cavity;

9.1 - chamber cavity material for low pressure side n/a;


32

10 - length of submersible part of the diaphragm n/a;

11 - no capillary;

12 - transmitter body made of aluminum;

13 - LCD, Russian language

14 - cable gland for unshielded cable made of nickel plated brass, crimping diameter from 6 to 12mm, cable entry thread

М20х1,5 supplied with the plug made of nickel plated brass.

15 - no additional protection

16 - electronic unit lightning protection;

17 - high-temperature version n/a;

18 - special version n/a;

19 - state calibration.

1 2 3 4 5 6 7 8 9 9.1 10

EMIS-BAR 183 -H -ExiaB -(-60…60)кPа -0,15% -H1 - -BD1,6CS - - -

11 12 13 14 15 16 17 18 19

-LS10102 -Al - -NH15 -NS - - - - -SC

Description:

1 differential pressure transmitter with remote diaphragm seal (static pressure up to -50 kPa)

2 - digital protocol 4-20mA/HART;

3 - Intrinsically safe circuit 0 Exia IIC T6…T4 Ga X

4 - measuring range (-60…60) kPa;

5 - basic reduced error 0.15%.

6 - diaphragm material Hastelloy HC-276; filling liquid - silicon oil, general cleaning;

7 - for special flanged version connection to the process is not used;

8 - flange size Dn50, flange type DIN EN 1092-1 PN 10/16, max.pressure 1.6 MPa, seal type - raised face, flange

material - carbon steel with protective coating;

9 No connection from negative side of the cavity;

9.1 - chamber cavity material for low pressure side n/a;

10 - length of submersible part of the diaphragm n/a;

11 - capillary filling liquid is silicon oil, operation temp. -3- to 180°С, general cleaning, capillary length for positive side

is 1m, from negative side is 2m;

12 - transmitter body made of aluminum;

13 - w/o LCD display

14 - cable inlet for unshielded cable laid inside the metal hose RZTS15, MRPI15, MPG15, GERDA-MG-16 made of

nickel-plated brass, cable crimping diameter from 7.2 to 11.7 mm, thread for cable entry 1 / 2NPT, supplied with plug

from nickel-plated brass;

15 - no additional protection

16 - no lightning protection of electronic unit;

17 - high-temperature version n/a;

18 - special version n/a;

19 - state calibration.


33

Appendix D

(normative)

Mounting kit order sheet

0 Item name Application based

on the version

Mounting kit for

EMIS-BAR Mounting kit

1 Transmitter version

See table 1.1

2 Nipple with cap nut

Connection code Parts Material

SМ1 М20

Nipple with cap nut for connection to the outer diameter of the pipe 14 mm

12Х18Н10Т 103, 123

CSМ1 carbon steel

3 Mounting flange

Thread Parts Material

S4К2 K1/4

Two mounting flanges with fitting, fasteners

12Х18Н10Т

105, 133, 143, 163, 164, 193

S4N2 1/4NPT

S2K2 K1/2

S2N2 1/2NPT

SF3 - Two mounting flanges, nipple for connection to the outer diameter of the pipe 14 mm

Nipple made of 12Х18Н10Т

CSF3 - Nipple made of carbon steel

S4К4 K1/4 Two mounting flanges with threaded hole, fasteners

12Х18Н10Т S4N4 1/4NPT

S2К4 K1/2

S2N4 1/2NPT

SМ5

М20х1,5

Two mounting flanges with threaded fitting of М20х1,5 size, fasteners, nipple with cap nut for connection to the outer diameter of the pipe 14 mm.

Nipple 12Х18Н10Т Flanges 12Х18Н10Т

CSМ5

Nipple made of carbon steel Flanges 12Х18Н10Т

4 Connection adapter1)

Medium inlet-outlet thread Material

A1 К1/2 external - М20х1,5 external

12Х18Н10Т


A3 К1/2 inner - М20х1,5 inner

A4 К1/4 inner - М20х1,5 inner

A5 К1/2 external - G1/2 external


A7 1/4NPT external - М20х1,5 inner


A9 1/4NPT inner - М20х1,5 external

A10 1/2NPT inner - М20х1,5 inner

A11 1/2NPT external - М20х1,5 external









A20 G1/2 external - М20х1,5 inner

A21 G1/2 external - М20х1,5 external


34

A22 1/2NPT external - G1/2 inner

A24 1/2NPT external - 3/4NPT external




A29 К1/2 external - G1/2 inner

A30 1/2NPT external - G1/2 external

A31 3/4NPT external - G1/2 inner

A32 1/2NPT inner- G1/2 external

A33 М20х1,5 external - G1/4 external

A34 М27х1,5 external - G1/2 inner

A35 1/2NPT external - 1/4NPT external

5 Counter flange for special versions of transmitter2)

Flange size

163, 164, 173, 174, 175, 176, 183, 184, 185, 186, 186, 187, 188

A DN 25 (1 inch)

B DN 50 (2 inch)

C DN 80 (3 inch)

D DN 100 (4 inches)

Х Special order

Flange type Max pressure

A02 ANSI 150 2 MPa

A05 ANSI 300 5 MPa

A11 ANSI 600 11 MPa

A15 ANSI 900 15 MPa



D1,6 DIN EN 1092-1 PN 10/16 1.6 MPa

D4,0 DIN EN 1092-1 PN 25/40 4 MPa

D6,3 DIN EN 1092-1 PN 63 6.3 MPa

D10 DIN EN 1092-1 PN 100 10 MPa

D16 DIN EN 1092-1 PN 160 16 MPa

Х Special order

Flange welding type

WN Welding neck

PL Plate welded

Х Special order

Flange sealing type

- Raised face (by default)

J For oval gasket

E Male

F Female

Х Special order

Welding fitting (thread)

- n/a

М20 М20х1,5

1/2NPT 1/2NPT

Х Special order

Material of counter flange

09CS 09Г2С

CS Steel 20

S Stainless steel 12Х18Н10Т

Х Special order

Gasket

F Flat gasket

SW Spiral wound gasket

RJ Oval gasket

Х Special order

Gasket material Operating temperature ranges

09CS 09Г2С -40…475°С

S 12Х18Н10Т -270…600°С

GR Thermal packed graphite -200…450°С

P General-purpose polystyrene -50…450°С

RO PMB -40…250°С


35

Х Special order

Fastener material3)

CS Steel 20

S Stainless steel 12Х18Н10Т

Х Special order

6 Flushing ring4)

Size of the flushing ring 5)

163, 164, 173, 174, 175, 176, 183, 184, 185, 186, 186, 187, 188

B DN50

C DN80

D DN100

Х Special order

Plug hole size

1/4NPT 1/4NPT

1/2NPT 1/2NPT

Х Special order

Number of holes

1 1

2 2

Flushing ring size

304 304

316L 316L

Х Special order

7 Bracket

- n/a

Type

For all models, except for 163, 164

H Horizontal

A Corner

Material

CS Carbon steel

S Stainless steel

Note 1)

Medium pressure up to 40MPa. 2)

Flange size, and type correspond to the flange size of the transmitter. Counter part consists of the flange, gasket and fasteners. 3By default the counter flange is made of the same material as the main flange.

4) The flushing ring is supplied with plugs, the number of which corresponds to the number of holes.

5) Flushing ring size complies with the size of the main flange.

Mounting kit parts specification

1 2 3 4 5 6 7

Mounting kit for EMIS-BAR

163 - - - -BD6,41WN09CSFP

-B1/4NPT1304 -

Description: 1 – pressure transmitter for level measurement with remote diaphragm seal; 2- no nipple with cap nut; 3 - mounting flange is not used for pressure transmitters of special flanged versions; 4 - no connecting adapter; 5 - counter part consists of the flange Dn50, type DIN EN 1092-1 PN 63, socket weld type, flange material 09G2S, flat gasket, gasket material - general-purpose polystyrene with operation range of -50 to +450°С, fasteners (studs, nuts) made of 09G2S; 6 - flushing ring Dn50, hole thread 1/4NPT, 1 hole, flushing ring material Steel 304. 7 - fixing bracket is n/a for this version.


36

Appendix E

(normative)

Dimensions, connection size

Dimensions, connection size EMIS-BAR 103, 123


37

Fig.2 Dimensions, connection size EMIS-BAR 105, 133, 143, 193


38

Fig.3a Dimensions, connection size EMIS-BAR 113


39

Fig.3b Dimensions, connection size EMIS-BAR 113


40



41



42



43



44

Fig.6a Dimensions, connection size EMIS-BAR 173, 175


45

Fig.6b Dimensions, connection size EMIS-BAR 173, 175 with no capillary


46



47

Fig.7b Dimensions, connection size EMIS-BAR 174, 176 with no capillary


48



49

Fig.8b Dimensions, connection size EMIS-BAR 183, 186 with no capillary in positive chamber


50



51



52



53



54

Connection flanges size

Remote diaphragm seal, DN25

Flange standard by pressure

D1 D2 D3 D4 T1 Number

of bolts, n Hole diameter, d

ANSI 150 110 79.4 66 34 12.7 4 16

ANSI 300 125 88.9 66 34 15.9 4 18

ANSI 600 125 88.9 66 34 17.5 4 18

ANSI 900 150 101.6 66 34 28.6 4 26

ANSI 1500 150 101.6 66 34 28.6 4 26

ANSI 2500 160 108 66 34 35 4 26

DIN PN10/16 115 85 66 34 18 4 14

DIN PN25/40 115 85 66 34 18 4 14

DIN PN63 140 100 66 34 24 4 18

DIN PN100 140 100 66 34 24 4 18

Remote diaphragm seal,DN50




ANSI 150 150 120.7 100 61 19.5 4 18

ANSI 300 165 127 100 61 22.7 8 18

ANSI 600 165 127 100 61 32.4 8 18

ANSI 900 215 165.1 100 61 45.1 8 26

ANSI 1500 215 165.1 100 61 45.1 8 26

ANSI 2500 235 171.4 100 61 57.9 8 30

DINPN10/16 165 125 100 61 18 4 18

DINPN25/40 165 125 100 61 20 4 18

DIN PN63 180 135 100 61 26 4 22

DIN PN100 195 145 100 61 28 4 26

DIN PN160 195 145 100 61 30 4 26

Remote diaphragm seal, DN80




ANSI 150 190 152.4 130 89 24.3 4 18

ANSI 300 210 168.3 130 89 29 8 22

ANSI 600 210 168.3 130 89 38.8 8 22

ANSI 900 240 190.5 130 89 45.1 8 26

ANSI 1500 265 203.2 130 89 54.7 8 33

ANSI 2500 305 228.6 130 89 73.7 8 36

DIN PN10/16 200 160 130 89 20 8 18

DIN PN25/40 200 160 130 89 24 8 18

DIN PN63 215 170 130 89 28 8 22

DIN PN100 230 180 130 89 32 8 26

DIN PN160 230 180 130 89 36 8 26

Remote diaphragm seal,DN100





55

ANSI 150 230 190.5 155 115 24.3 8 18

ANSI 300 255 200 155 115 32.2 8 22

ANSI 600 275 215.9 155 115 45.1 8 26

ANSI 900 290 235 155 115 51.5 8 33

ANSI 1500 310 241.3 155 115 61.0 8 36

ANSI 2500 355 273 155 115 83.2 8 42

DIN PN10/16 220 180 155 115 20 8 18

DIN PN25/40 235 190 155 115 24 8 22

DIN PN63 250 200 155 115 30 8 26

DIN PN100 265 210 155 115 36 8 30

DIN PN160 265 210 155 115 40 8 30

Remote extended diaphragm seal size

Remote extended diaphragm seal DN50




ANSI 150 150 120.7 100 48 17.5 4 18

ANSI 300 165 127 100 48 20.7 8 18

ANSI 600 165 127 100 48 25.4 8 18

ANSI 900 215 165.1 100 48 38.1 8 26

ANSI 1500 215 165.1 100 48 38.1 8 26

ANSI 2500 235 171.4 100 48 50.9 8 30

DINPN10/16 165 125 100 48 18 4 18

DINPN25/40 165 125 100 48 20 4 18

DIN PN63 180 135 100 48 26 4 22

DIN PN100 195 145 100 48 28 4 26

DIN PN160 195 145 100 48 30 4 26





ANSI 150 190 152.4 130 71 24.3 4 18

ANSI 300 210 168.3 130 71 29 8 22

ANSI 600 210 168.3 130 71 38.8 8 22

ANSI 900 240 190.5 130 71 45.1 8 26

ANSI 1500 265 203.2 130 71 54.7 8 33

ANSI 2500 305 228.6 130 71 73.7 8 36

DIN PN10/16 200 160 130 71 20 8 18

DIN PN25/40 200 160 130 71 24 8 18

DIN PN63 215 170 130 71 28 8 22

DIN PN100 230 180 130 71 32 8 26

DIN PN160 230 180 130 71 36 8 26





ANSI 150 230 190.5 155 96 24.3 8 18


56

ANSI 300 255 200 155 96 32.2 8 22

ANSI 600 275 215.9 155 96 45.1 8 26

ANSI 900 290 235 155 96 51.5 8 33

ANSI 1500 310 241.3 155 96 61.0 8 36

ANSI 2500 355 273 155 96 83.2 8 42

DIN PN10/16 220 180 155 96 20 8 18

DIN PN25/40 235 190 155 96 24 8 22

DIN PN63 250 200 155 96 30 8 26

DIN PN100 265 210 155 96 36 8 30

DIN PN160 265 210 155 96 40 8 30


57

Appendix F

(normative) Mounting kit

2. Nipple with cap nut

Parts Pcs. Application

based on the version

Nipple for outer diameter of the pipe 14mm (material depends on the specified code in the order sheet)

1

103, 123

Cap nut М20х1,5 1

Copper gasket 1

3. Mounting flange

Mounting flange with fitting (S4K2, S4N2, S2K2, S2N2)



Mounting flange with fitting (thread size depends on the code specified in the order sheet)

2

105, 133, 143, 163, 164, 193 Bolts M10 4

Rubber sealing ring 2

Mounting flange with threaded hole (S4K4, S4N4, S2K4, S2N4)



Mounting flange with threaded hole (thread size depends on the code specified in the order sheet)

2

105, 133, 143, 163, 164, 193 Bolts M10 4



58

Mounting flange with nipple (SF3, CSF3)




2

105, 133, 143, 163, 164, 193

Mounting flange 2

Bolts M10 4


Mounting flange with nipple and cap nut (SM5, CSM5)




2

105, 133, 143, 163, 164, 193

Cap nut М20х1,5 2

Copper gasket 2

Mounting flange with fitting with thread М20х1,5

2

Bolts M10 4


4. Connection adapter (examples)


59

5. Counter flange

6. Flushing ring


60

7. Bracket

Name Parts Item

Pcs. Application based

on the version

Horizontal bracket made of carbon

steel (HCS)

Horizontal bracket, steel (A) 1 1 for all

mounting kits for horizontal bracket type 1, steel (A) (fig.F.1)

Steel bracket 2 1

103, 113, 123, 173, 174, 175,

176

Steel hook 3 1

Bolt М8х16 DIN 933 steel 8.8 4 4

Nut М8 DIN 934 steel 5 4

Clamp M8 stainless 6 1

Nut М8 DIN 934 stainless А4-80 7 2

Mounting kit for horiz.bracket type 2, steel (A) (fig.F.2)

Clamp M8 stainless 6 1 105, 133, 143, 183, 184, 185, 186, 187, 188,

193


Bolt М10х16 DIN 933 steel 8.8 8

4

Fig.F.1 - Steel horizontal bracket. Mounting kit type 1 Fig.F.2 - Steel horizontal bracket. Mounting kit type 2

Name Parts Articl

e Pcs.


Horizontal bracket made of stainless

steel (HS)

Horizontal bracket, stainless (E) 1 1 for all

Mounting kit for horizontal bracket type 1, stainless (E) (fig.F.3)

Stainless bracket 2 1

103, 113, 123, 173, 174, 175,

176

Stainless hook 3 1

Bolt M8х16 DIN 933 stainless А4-70 4 4



Mounting kit for horizontal bracket type 2, stainless (E) (fig.F.4)

Clamp M8 stainless 6 1 105, 133, 143, 183, 184, 185, 186, 187, 188,

193


Bolt M10х16 DIN 933 stainless А4-80

7 4

Fig.F.3 - Stainless horizontal bracket. Mounting kit type 1 Fig.F.3 - Stainless horizontal bracket. Mounting kit

type 2


61

Name Parts Article


on the version

Corner bracket made of

carbon steel (ACS)

Corner bracket, steel (C) 1 1 for all

mounting kits for corner bracket type 1, steel (C) (fig.F.5)

Steel bracket 2 1

103, 113, 123, 173, 174, 175,

176

Steel hook 3 1

Bolt М8х16 DIN 933 steel 8.8 4 4

Nut М8 DIN 934 steel 5 4

Washer М8 DIN 125 steel 6 4



mounting kits for corner bracket type 2, steel (C) (fig.F.6)

Bolt М10х16 DIN 933 steel 8.8 9 4 105, 133, 143, 183, 184, 185, 186, 187, 188,

193


Nut М8 DIN 934 stainless А4-80 8

2

Fig.F.5 - Steel corner bracket. Mounting kit type 1 Fig.F.6 - Steel corner bracket. Mounting kit type 2

Name Parts Article


on the version

Corner bracket made of

stainless steel (AS)

Corner bracket, stainless (F) 1 1 for all

mounting kits for corner bracket type 1, stainless (F) (fig.F.7)


103, 113, 123, 173, 174, 175,

176

Stainless plate 3 1

П-об. (????) Stainless plate 4 1

Nut М8 DIN 934 stainless 5 2



Lock washer DIN 127 stainless 8 2

mounting kits for corner bracket type 2, stainless (F) (fig.F.8)

Bolt M10х16 DIN 933 stainless А4-80 9 4 105, 133, 143, 183, 184, 185, 186, 187, 188,

193



Lock washer DIN 127 stainless 8

2

Fig.F.7 - Stainless corner bracket. Mounting kit type 1 Fig.F.8 - Stainless corner bracket. Mounting kit

type 2


62

Appendix G

(normative) Explosion protection scheme

1 - Transmitter; 2,3 - Cover; 4 - Glass (LK7); 5 - sealing ring 025-030-25-3 GOST 9833; 6 - sealing ring 070-075-25-3; 7 - external ground clamp; 8 - pressure receiver; 9 - lock screw; 10 – screw; 11 - retaining ring; 12 - Main explosion protection nameplate; 14 - RFI-filter - 2 pcs; 15 - cable gland; 16 - stop plug; 17 - Additional nameplate; 18 - sealing ring 054-058-25-3.


63


64

Appendix H (normative)

Sealing scheme

List of cable glands Appendix I (normative)

Order sheet code

Electrical connection

thread Application

In set with cable gland

Material

Protection level

according to GOST

14254 and higher

Ex-proof application

Figure

М1 М20х1,5 non-armoured cable, cable crimping diameter 6 ... 12 mm

Ex-proof plug nickel-plated

brass IP68

Exd, Exia, Exdia, w/o explosion protection

М2 М20х1,5 non-armoured cable, cable crimping diameter 9.4 ... 14 mm


brass IP68


М3 М20х1,5

non-armoured cable, cable crimping diameter 9.4 ... 14 mm

Ex-proof plug stainless steel IP68

Exd, Exia,

Exdia w/o explosion protection

M4 М20х1,5 non-armoured cable, cable crimping diameter 6…12 mm


Exd, Exia, Exdia, RO, RV, RVia,

w/o explosion protection

MB1 М20х1,5

armored cable, cable inner sheath diameter 6 ... 12 mm, cable outer sheath diameter 9 ... 17 mm


brass IP68


MB2 М20х1,5

armored cable, cable inner sheath diameter 6.5 ... 14 mm, cable outer sheath diameter 13.9 ... 20.9 mm


brass IP68


MB4 М20х1,5 armored cable, cable inner sheath diameter 3.4 ... 8.4 mm, cable outer sheath


brass IP68

Exd, Exia, Exdia, w/o explosion

diameter 6.7 ... 10 mm protection

MB5 М20х1,5

armored cable, cable inner sheath diameter 6…12 mm, cable outer sheath diameter 9…17 мм




MH25 М20х1,5

armored cable for metal hose RZTs25, the diameter of the inner sheath of the cable 6 ... 12 mm, the diameter of the outer sheath of the cable 9 ... 17 mm


brass IP68


MH15 М20х1,5

non-armoured cable for metal hoses RZTS15, MRPI15, MPG15, GERDA-MG-16, cable crimping diameter 7.2 ... 11.7 mm


brass IP68


MH18 М20х1,5

non-armored cable for RZTS18, MRPI18, MPG18, GERDA-MG-18 metal hoses, cable crimping diameter 9.4 ... 14 mm


brass IP68


MH20 М20х1,5

unarmoured cable for metal hoses RZTS20, MRPI20, MPG20, GERDA-MG-20, cable compression diameter 9.4 ... 14 mm


brass IP68

Exd, Exia,

Exdia, w/o explosion protection

MH22 М20х1,5

non-armoured cable for RZTS22, MRPI22, MPG22, GERDA-MG-22 metal hoses, cable crimping diameter 9.4 ... 14 mm


brass IP68


MH201 М20х1,5

non-armoured cable for RZTS20, MRPI20, MPG20, GERDA-MG-20 metal hoses, cable crimping diameter 6 ... 12 mm


brass IP68


MT М20х1,5

armored cable with fitting for connecting the pipe, cable crimping diameter of the inner sheath 6 ... 12 mm, outer sheath 9 ... 17 mm


brass IP68



MP1 М20х1,5 non-armoured cable, cable crimping diameter 6 ... 12 mm

- plastic IP65 Exia, w/o explosion protection

SHC14 М20х1,5 Plug connection: plug 2РМ14

Socket 2PM14 and straight pipe

with shielded nut

aluminum IP65 Exia, w/o explosion protection

GSP М20х1,5 Plug GSP 3 Type A DIN 43650

Plug GSP 3016 Type A DIN

43650 plastic IP65

Exia, w/o explosion protection

MS М20х1,5 Plug - nickel-plated

brass IP68


MSP М20х1,5 Plug - plastic IP65


MR М20х1,5 Plug - stainless steel IP68



N1 1/2NPT non-armoured cable, cable crimping diameter 6 ... 12 mm


brass IP68


N2 1/2NPT

non-armoured cable, cable crimping diameter 9.4 ... 14 mm


brass IP68


NB1

1/2NPT

armored cable, cable inner sheath diameter 6 ... 12 mm, cable outer sheath diameter 9 ... 17 mm


brass IP68


NB2 1/2NPT

armored cable, cable inner sheath diameter 9.4 ... 14 mm, cable outer sheath diameter 15.5 ... 21.1 mm


brass IP68


NB3 1/2NPT

armored cable, cable inner sheath diameter 3.4 ... 8.4 mm, cable outer sheath diameter 6.7 ... 10.3 mm


brass IP68


NH20 1/2NPT

unarmoured cable for metal hoses RZTS20, MRPI20, MPG20, GERDA-MG-20, cable compression diameter 9.4 ... 14 mm


brass IP68


NH15 1/2NPT

non-armoured cable for RZTS15, MRPI15, MPG15, GERDA-MG-16 metal hoses, cable crimping diameter 7.2 ... 11.7 mm


brass IP68


NT 1/2NPT

armored cable with fitting for connecting the pipe, cable crimping diameter of the inner sheath 6 ... 12 mm, outer sheath 9 ... 17 mm


brass IP68


NP1 1/2NPT non-armoured cable, cable crimping diameter 10 ... 14 mm

- plastic IP65


NS 1/2NPT Plug - nickel-plated

brass IP68



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pressure transmitters 10.07 - emis-meter.com · 2019-11-09 · ex-proof transmitter of exdia type...

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