pressure vessel design presentation

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Hibernian Insurance Hibernian Insurance Engineering Services . Engineering Services . An Appreciation of the; Simple Pressure Vessel Directive. Simple Pressure Vessel Directive. Pressure Equipment Directive. Pressure Equipment Directive. Machinery Directive. Machinery Directive.

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Page 1: Pressure Vessel Design Presentation

Hibernian InsuranceHibernian InsuranceEngineering Services .Engineering Services .

An Appreciation of the;

Simple Pressure Vessel Directive.Simple Pressure Vessel Directive.

Pressure Equipment Directive. Pressure Equipment Directive.

Machinery Directive. Machinery Directive.

Page 2: Pressure Vessel Design Presentation

LegislationLegislation

Factories Act 1955 European Directives Harmonised Standards Irish Standards Supporting Standards

Page 3: Pressure Vessel Design Presentation

Introduction Introduction Simple Pressure Vessel Directive

87/404/EEC Implementation: June 1992. Essential Safety Requirements. 0.5 to 30 bar & PS.V not exceeding

10,000bar/litre. Air or Nitrogen – Unfired. Interpretation & Appreciation.

Page 4: Pressure Vessel Design Presentation

Introduction Introduction

European Pressure Equipment Directive 97/23/EC.

Implementation: 29/05/2002. Essential Safety Requirements. Pressure Vessels of 0.5 bar and greater. Interpretation & Appreciation

Page 5: Pressure Vessel Design Presentation

Introduction Introduction

Machinery Directive

98/37/EC.

Implementation: 01/01/1995 Machinery Essential Safety Requirements. Interpretation & Appreciation.

Page 6: Pressure Vessel Design Presentation

Pressure Equipment DirectivePressure Equipment Directive

Scope. Exclusions. Notified Body. Essential Safety Requirements.

General, Design, Manufacture,

Materials, Hazard Assessment.

Page 7: Pressure Vessel Design Presentation

Harmonized Standards. Alternative Compliance. Safeguard Clause. CE marking and Declaration of Conformity.

Pressure Equipment DirectivePressure Equipment Directive

Page 8: Pressure Vessel Design Presentation

Overview Overview Classification- Group 1 Dangerous fluids.

Group 2 All other fluids. Category I, II, III, IV.

Equipment falls within a category depending on; Whether it is;

A vessel, assembly, etc. Liquid or a gas.

Maximum Allowable Pressure*Volume. PS*V

Page 9: Pressure Vessel Design Presentation

Vessels sample chart.Vessels sample chart.

I II III IV

0.1 1000V

PS1000

200

1.0

PS.V=25 IPS.V=50 IIPS.V=200 IIIPS.V=1000 IV

0.5

Page 10: Pressure Vessel Design Presentation

Category. Category.

I - does not require a Notified Body. II -requires surveillance of final assessment. III -requires EC Type examination and

surveillance of final assessment. IV -requires type examination and verification

of each final item of pressure plant.

Page 11: Pressure Vessel Design Presentation

Category - Module.Category - Module.

Category Module

IV B+D,B+F,G,H1.

III B1+D,B1+F,B+E,B+C1,H.

II A1,D1,E1.

I A

0 Sound Engineering Practice.

Page 12: Pressure Vessel Design Presentation

Modules.Modules. A-internal production control. A1- as above with final monitoring. B- EC Type examination. B1- EC Design Examination. C1-Monitoring of final assessment for B. D -QA for production ,inspection & testing. D1- as above and Notified Body assessment

of QA.

Page 13: Pressure Vessel Design Presentation

Modules cont:Modules cont: E -QA Final inspection & testing of each

item of pressure plant & N.B approve technical document for the Type.

E1 - as above but without Technical Document approval on Type.

F- Product Verification. N.B examines design, construction, calculations,

documentation and issue Certificate of Conformity.

Page 14: Pressure Vessel Design Presentation

Modules Cont:Modules Cont:

G - Unit Verification. N.B examines and tests each item of pressure plant as per standards. Issues Certificate of Conformity.

H -Full QA. N.B audits full QA procedures. H1-As above with design examination and

testing by N.B.

Page 15: Pressure Vessel Design Presentation

Category - Module.Category - Module.

Category Module

IV B+D,B+F,G,H1.

III B1+D,B1+F,B+E,B+C1,H.

II A1,D1,E1.

I A

0 Sound Engineering Practice.

(no C.E mark)

Page 16: Pressure Vessel Design Presentation

In Service Issues.In Service Issues.

What is the PS value. Hydraulic Test values. Repair Implications - major & minor.

Does C.E marking apply

Is a risk assessment required. Second Hand pressure vessels

within / outside the Community.

Page 17: Pressure Vessel Design Presentation

SummarySummary

What is Different - Then & now. Implementation: 29/05/2002. Appreciation of the P.E.D. Implications and Responsibilities. F.A. Questions.

Page 18: Pressure Vessel Design Presentation

HIBERNIAN INSURANCEHIBERNIAN INSURANCE

ENGINEERING SERVICES.ENGINEERING SERVICES.