problemsolvers
DESCRIPTION
Mate problemsolversTRANSCRIPT
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Problem solvers from Mate Precision Tooling
Roller ball Sheet marker Ultra Light Power max Nipple AdapterFully Guided
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Ultraform Rollerball® Kit
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Mate Rollerball™ Assembly
Available for TTT, Nova, W - 114, Salvagnini
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Rollerball Examples
Flange or Offsets
( Max mtrl. Thickness 2.7mm , 11 mm min. outside corner radius.)
Any Design Rib (3.7mm high incl. one mtrl. thickness)
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Rollerball Example
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Detail outside corner Rollerball® Beading
Mate’s Rollerball®
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Rollerball® Beading in 1mm mild steel
Detail inside corner Roller Ball Beading
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Special Tools
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Special Tools
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Ultraform Sheetmarker™ Kit
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Diamond marker
Roller ball die
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Sheetmarker™
Three Springs, Two points (120&150) allow control of depth and width of the line scribed
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Sheetmarker™ Work Examples
P127389Z
P127389ZXYZ Company
XYZ Company
Available For:
Thick Turret
114
Nova
Salvagnini
Can be run at up to 90 m / min
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Score Plastic Protection for removal before laser cutting or fabrication ( bending lines etc.)
Cuts trough the protective plastic film without leaving any marks on the metal surface .
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Heel Tool for sheet trimming
Heel tool corner notching
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Non Slugfree Heel
Corner notching in 3mm Hot Rolled Steel
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ULTRA / TTStandard Stripping Force
C - Station = 28,7 KN D & E Station = 46,9 KN
Sheet marking problems in sensitive material ?Looking for less noise and less vibrations?
(Based on 6,4mm material thickness)
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Spring Canisters A & B Ultra Light™
A Station:
70%
B Station:
60%
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Ultra Light™ Spring - Casette Solves Sheet marking Problems in Sensitive Material !
Remove Belleville springsfrom the assembly (C -, D – and E -)
Replace with Ultra LightCoil spring cassette and adjust Stripping force stepless
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•Gold Springs reduce stripping- force by 25%
•Red Springs reduce stripping- force by 50%
•Blue Springs reduce stripping- force by 75 %
Ultra Light™ Cassette--3 Sets Of Springs
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Extrusion Tool Pre-pierce and Form
Having Problems when forming in thick material or Stainless steel?
? !
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Always specify if used in an up - forming – or standard station!!
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Please , always specify if used in an up - forming or normal station!
Gripper Line in combination with the Power - max solves the problem
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Mate Gap Max Ultra Form Assemblies B- E
Lifts forming tools 6 mm for easy and smooth programming of high forms
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Brush dies used adjacent to forming tools in order to avoid sheet marking
Mate Brush dies available B - E Station
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D – B Adapter for high speed operation
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When punching small diameter or narrow holes, maintain the following ratio ofpunch size (minimum) to material thickness:
Material
Aluminum
Mild Steel
Stainless Steel
Punch to Material Ratio
0.75 to 1 (0.5 to 1 Fully Guided)
1 to 1 (0.75 to 1 Fully Guided)
2 to 1 (1 to 1 Fully Guided)
Use Fully Guided Tooling for Small Diameter or Narrow Holes!
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Saves 85.0 mm Of Sheet
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B Fully Guided
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•Precision Ground Guide ID
•Precision Ground Stripper OD
Fully Guided Construction
•0.04mm Total Clearance Between Stripper And Punch (0.02mm/side)
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Spacer ring which makes it Possible to pierce with a shaped die in a FP up forming station.
1 F0LB00SM FINN-POWER THICK TURRET 10 SERIES HOLDER SHIM PLATE FINISHED COMPONENT 1 SEE BELOW: F0LC01SM C STATION SHAPE DIE SHIM PLATE 1 SEE BELOW: F0LD01SM D STATION SHAPE DIE SHIM PLATE
Key slot
Key
Article No;s B-,C- and D-station
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Special slug free design for material thickness 0,4mm – 1,5mm
Mate Slug Free® Die
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Tool Maintenance Convenience ItemsC- E Thick Turret Guide Stand
Torque wrench Lower Unit Forming Tool Fixture
T - handle
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Thank You !
Mate Precision Tooling P. L . 2004