process design case study
TRANSCRIPT
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Welcome to this presentation
It will show you, on a practical case, how the process design of a typical Oil & Gas facility, an Oil & Gas production (Upstream) facility is done
Process design bases identification
Process scheme selection
Process simulations
Sizing of Process Equipment
Specification of Mechanical Equipment
Comments are most welcome ([email protected]), which I will incorporate for the benefit of all.
Hervé
Process Design case study
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Oil + gas + water Gas
Oil
Water
Tanker
Gas re-injection in reservoir
Well
HP Separator
LP Separator
Imagine we have to do the process design of a simple oil production system… What would be the bases of design?
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Oil + gas + water Gas
Oil
Water
Tanker
Gas re-injection in reservoir
Well
HP Separator
LP Separator
P T Q xi
Pg
Vapour pressure spec Bases of design
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Oil + gas + water
Oil
Water
Well
HP Separator
LP Separator
How would we optimize the process scheme?
Tanker
Gas
Gas re-injection in reservoir P
T Q xi
Pg
Vapour pressure spec
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Oil Well
HP Separator
LP Separator
P1
P2 T
Oil + gas + water
Oil
Water
Gas
Tanker
Gas re-injection in reservoir P
T Q xi
Pg
Vapour pressure spec
We would select P1, T, P2 to optimize oil flowrate
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
HP Separator
LP Separator
What are the input to the Process simulation?
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
HP Separator
LP Separator
P1
P2 T
Pg
P T Q xi
Input to the Process simulation
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
HP Separator
LP Separator
What are the output to the Process simulation?
P1
P2 T
Pg
P T Q xi
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
HP Separator
LP Separator
Vapour pressure spec
P Q
Q
W
W P T Q xi
P T Q xi
P1
P2 T
Pg
P T Q xi
Process simulation output
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Process scheme selection & simulation output: Process Flow Diagram Heat & Mass balance
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Tanker
HP Separator
LP Separator
HP Separator sizing
LP Separator sizing
Sizing of Process equipment
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Tanker
HP Separator
LP Separator
HP Separator sizing
LP Separator sizing
Sizing of Process equipment
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
13
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Case study: Equipment Sizing
Production separator
Sets the gas cross section
Sets the liquid volume
Vessel size
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process data sheet
Pressure vessels are designed, i.e., sized by Process.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Tanker
HP Separator
LP Separator
Compressor data sheet
Pump data sheet
HX data sheet
Specification of Mechanical Equipment
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Specification of Mechanical Equipment
Mechanical equipment are not sized by Process, they are simply specified, i.e., inlet/outlet conditions are given, sizing is left to equipment Vendor.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Tanker
HP Separator
LP Separator
Compressor data sheet
Pump data sheet
HX data sheet
Specification of Mechanical Equipment
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Specification of Mechanical Equipment
Mechanical equipment are not sized by Process, they are simply specified, i.e., inlet/outlet conditions are given, sizing is left to equipment Vendor.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Tanker
HP Separator
LP Separator
Compressor data sheet
Pump data sheet
HX data sheet
Specification of Heat Exchangers
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Process Design case study
Specification of heat exchangers
Heat exchangers are simply specified by Process, i.e., inlet/outlet conditions are given, sizing is left to equipment Vendor.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Wrap-up: the first steps of Process design
Process design bases identification
Process scheme selection
Process simulations
Sizing of Process Equipment
Specification of Mechanical Equipment
Process Design case study
Some equipment are designed and some other are specified by Process. Remember which ones?
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Wrap-up: the first steps of Process design
Process design bases identification
Process scheme selection
Process simulations
Sizing of Process Equipment
Specification of Mechanical Equipment
Process Design case study
Some equipment are designed and some other are specified by Process. Remember which ones?
Equipment performing a process function, e.g., separation, are
designed by Process.
Equipment performing a mechanical function, e.g., pumps, compressors as well as heat exchangers, are specified
by Process.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Wrap-up: the first steps of Process design
Process design bases identification
Process scheme selection
Process simulations
Sizing of Process Equipment
Specification of Mechanical Equipment
Deliverables issued:
Process Flow diagrams + Heat & Material Balance
Equipment data sheet
Process Design case study
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Wrap-up: the first steps of Process design
Process design bases identification
Process scheme selection
Process simulations
Sizing of Process Equipment
Specification of Mechanical Equipment
Deliverables issued:
Process Flow diagrams + Heat & Material Balance
Equipment data sheet
Next steps:
Development of P&IDs, material selection, line and instrument sizing, relief system etc. Find out about these next steps in The Guide
Process Design case study
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide
2nd edition
A unique synthesis for the busy Project professional
270 pages 350 illustrations
Published: March 2015
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide - 2nd edition
Discipline presentation: activities and deliverables
Table of Contents
The overall process
Methods & tools
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
Discipline presentation: activities and deliverables
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The work of each Engineering discipline is described
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Design activities are explained, e.g., Plant
Equipment layout
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Complex activities, such as QRA, are explained through a
practical example.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
How are materials of construction selected ?
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
How and when are Piping Materials ordered?
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
A sample of all common Engineering documents is
included
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
A sample of all common Engineering documents is
included
Use this to specify what you want to your Engineering
supplier !
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Verify the contents of engineering documents
with check lists.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Difference between Engineering and Shop
drawings
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Understand the main technical aspects, e.g., DCS
vs ESD
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The common 2 types of package control
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The different Plant drainage systems
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The dynamic forces to which an Off-Shore
Plant is subject
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
The overall process
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Use this as standard, question deviations.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Understand the new 3D-model centered engineering process
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Know the interfaces between disciplines...
and with Vendors
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Understand what drives the Project schedule
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide - 2nd edition
Table of Contents
Methods & tools
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Use these methods as standard, question
deviations.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Implement powerful procedures
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Request meaningful progress reports
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
Implement effective Project Control
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide - 2nd edition
This book is destined to both:
Oil & Gas companies Project execution personnel
Oil & Gas contractors Project execution personnel
Date of publication: March, 2015.
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide
2nd edition
If your are on the Client side, i.e., contracting Engineering services, this book will help you to:
Specify to an Engineering supplier what you want: what deliverables and with what contents,
Set a standard in Engineering execution that you and your supplier can adhere to: design stages/gates, methods to be used, etc.
Specify the progress report you want, with the meaningful indicators,
Ask the right questions to assess the true progress,
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide
2nd edition
If your are on the Contractor side, i.e., performing Engineering activities, this book will help you to:
Understand the work of each discipline and the overall picture,
Challenge what one discipline tells you,
Understand the critical areas,
Put in place the right methods to be successful,
HERVE
BARON
© 2
01
5 – H
ervé
Baro
n
The Oil & Gas Engineering Guide
2nd edition
Order direct from the publisher:
http://www.editionstechnip.com/en/catalogue-detail/1111/oil-gas-engineering-guide-the.html