process group.ppt

PROCESS PLANT DIVISION

General Presentation

Capabilities

Total Project Management with IT System

Experience

General Information
Company Overview Company Location Vision & Philosophy Business Area Field of Service Our Clients Organization Overseas Distribution Manpower Resources Research and Development Quality Control & Assurance/HSE Major Reference for Process Plant Projects Project Document Control System Engineering Data Management 3D CAD System Procurement & Material Management System Schedule and Progress Control Construction Management System Pre-Commissioning & Commissioning Management System
Contents

Company Overview

Year Established

1974 as an Engineering Arm of Hyundai Group

President & CEO

Dong Wook Kim

Manpower Strength

1,765 Staff (As of March 2009)

Business Area
Process Plant
- Power & Energy Plant

- New Industrial Plant
Infrastructure & Environment
Globalization

Engaged mostly in overseas projects

(about 75%)

Business Area

2

Onshore Production & Gathering Offshore (Fixed Facilities &
Floating Mobile Unit)
Oil & Gas Processing
Upstream
PetrochemicalChemicalsFertilizer
Downstream
Refinery Aromatics LNG
Midstream

Field of Service

FULL RANGE OF SERVICE

EPC

EP

FEED

PMC

E

EP,CM

Feasibility Study

Conceptual

Engineering

FEED

PMC Services

Total Project Management

Construction Management

Commissioning & Start-up

Operation & Maintenance

Basic & Detail

Engineering

Procurement

Procurement Service

Construction

3

Our Clients (Overseas)

OIL MAJOR COMPANY

4

Our Clients (Overseas)

STATE OWNED OIL & GAS COMPANY

5

Our Clients (Domestic)

6

Organization

7

Technology Innovation

& Development Office
Upstream Oil&GasLNG FacilitiesOil RefineryOil TerminalPetrochemicalFertilizer &Chemicals
Ok-chul Kim

Nam-wook Park
Thermal Power PlantCombined Cycle Power PlantCogeneration Power PlantDiesel Power PlantGeothermal/Wind Power PlantHydro & Pumped Storage
Power Pant
Transmission, Substation &
Distribution
Nuclear Power PlantNew & Renewable EnergyPower System Studies
Infra
RoadStructureUrban PlanningArchitecture
Environment
Water Supply & SewerageWater PowerUnderground WaterEnvironmentNew Business Opportunities
in the era of GDP $ 30,000,

Strategic future
Business to Create new
contents

Dong-kyu Paik
technology development Quality managementProcess Management
Analysis

Wee-chul Kim

Yoon-young Lee
Planning Business Analysis Public Relation (PR)Industrial Environment DesignCreative Value for Clients
Planning Office

Dae-young Ji
HR Planning, HRD, HSE
Accounting, Budget Control

Personnel, Employee Welfare,

Domestic and Foreign-

constriction management

Won-keuk Lee

OUTSOUR. & PROCUREMENT

Jong-ho Lee
Material ProcurementTransportation, L/CCustoms InspectionOutsourcing Partner (Vendor)
Selection

POWER & ENERGY PLANT

PROCESS PLANT

INFRA & ENVIRONMENT

INDUSTRIAL PLANT

BUSINESS & MARKETING

GEN. ADMIN. & MGT.

Sang-wook kim
Domestic & International
Marketing & Contract
Marketing DevelopmentNational Risk ManagementIntegrated Marketing for
new markets

Overseas Distribution

Korea :

HDO Clean Fuels Project

Hyundai Oil Refinery Phase I & II

Hyundai Petrochemical Complex I & II

Incheon LNG Project

Yongduk Wind Power Plant

FGD Facility for Pyongtaek TPP

Brazil :

Porto Velho 340 MW CCPP

China :

Chishui Urea Plant

Pingdingshan Urea Plant

Shaanxi Urea Plant

Libya :

Attahaddy Gas Field Development (350 MMSCFD)

Ras Lanuf Petrochemical Complex Phase II

Misurata Thermal Power Plant

Nigeria :

Bonny Terminal Integrated Project

India :

HPCL Hydrogen Generation Plant

GMR MADRAS DPP

Mangalore Barge Mounted CCPP

Iran :

South Pars Phase 4 & 5 (2,000 MMSCFD)

South Pars Phase 2 & 3 (2,000 MMSCFD)

Kuwait :

KNPC New Oil Pier Project

Petroleum Hydrotreatin Catalyst Plant

Qatar :

QGPC NGL-4 Plant

Philippines :

Petron TCCU Revamp & Mixed Xylene

NPC-1159 230KV Substation

Indonesia :

Suban I & II Gas Project

Sumpal Gas Project

Miwon CPP

Malaysia :

GPP Stage II & III, IV (each 500 MMSCFD)

TAWAU DPP

Thailand :

NPK Fertilizer Complex

Bangladesh :

Kailashtilla LPG Plant

Meghnaghat CCPP

Pakistan:

Pirkoh Gas Compression

Project

Saudi Arabia :

Makkah Taif TPP

Romania :

Petrobrazi CPP

UAE :

UAE Rebar Mill

Vietnam : Pha Lai II Thermal Power Plant

Ba Ria add-on CCPP

Greece :

Crude & Vacuum Distillation

Taiwan : Fomosa Lube Base Oil

Yemen :

Ras Issa Refinery Project

Republic of Equatorial Guinea :

The Potable Water Supply Project,

Colombia:

Colombia Diesel Unit(HDT)

Overseas Projects

(75%)

Domestic Projects

(25%)

8

Mexico:

FEED of Sempra Baja LNG Terminal Project

Human Resources

PERMANENT EMPLOYEES

As of March, 2009

186

115

714

ADMINISTRATIVE

1,552

MARKETING

& PROPOSAL

Staff Location

----------------------------------

Head Office 1,461

Overseas 151

Domestic Site 123

Task Force Office 30

----------------------------------- Total 1,765

Staff Experience

-----------------------------------

Over 20 Years (20%)

10~20 Years (47%)

0 ~10 Years (33%)

----------------------------------- Average Experience : 13 Years

107

106

ENGINEER

Overall Manpower Breakdown

-------------------------------------

Project Management 179

Engineering (Subtotal) 1,041

Process & Safety 126

Civil & Arch 130

Piping 155

Mechanical 215

Electrical 102

C&I 105

Infra & Environmental 176

Nuclear 32

Construction Management 148

Procurement 46

Technical Planning 11

R&D / IT 39

QA/QC & HSE 53

Commissioning 35

Marketing & Proposal 106

Administrative 107

-------------------------------------

TOTAL 1,765

Korea Research Institute of Chemical Technology

MTO

Development of manufacture of light olefin from methanol and DME

2006. 11 ~ 2009. 10

Korea Electric Power Research Institute

CO2 2nd Stage

Scale up and Optimization Study on the CO2 recovery Process utilizing high performance absorbents of CO2

2006. 11 ~ 2009. 9

Korea Institute of Energy Research

GTL

Development of manufacture of FT synthetic oil with natural gas

2006. 8 2009. 7

Research & Development on Process Technology

Principal

Subject

Period

KICTEP

LNG

Detailed Planning on LNG plant Area

2007.10 2008. 2

10

Quality Control & Assurance
INSPECTION CONTROL MEASURING CONTROL TEST EQUIPMENT CONTROL QUALITY RECORDS CONTROL INTERNAL QUALITY AUDIT QUALITY POLICY CONTROL MANUAL QUALITY PROCEDURES WORK PLAN PROCEDURES INSPECTION AND TEST PLANS DESIGN&DOCUMENT CONTROL
(DRN, 3D REVIEW)
PROCUREMENT CONTROL
(SPMAT)
SPECIAL PROCESS CONTROL FIELD MATERIAL CONTROL CONSTRUCTION CONTROL COMMISSIONING &
STARTUP CONTROL(FSI)

PLAN

PRACTICE & ACTION

AUDIT & MONITORING

QUALITY IMPROVEMENT

COST REDUCTION

CUSTOMER VALUE MAXIMIZATION

11

PS - Online Review & Electronic Markup

On-Line Design Review

- Online DRN (Design Review Notice)

- Verification by related Discipline

Comment Method Change

- Hard Copy (paper) => Electronic Markup

Online Review

Elect. Markup


12


Q-Captains System

Q-CAPTAINS

Critical

Area

Critical Point Focused Quality Control System by Experienced Quality Engineer

(Q-Captains) during Preparation and Execution of the Project

QCaptains are responsible for identified

critical areas taking care of;
Mechanical Hauling & Access Plan (MH&AP) Safety in Design (SID) Constructability Consistency Check with P&ID Spec. Safety and HAZOP
Critical

Area

Critical

Area

Critical

Area

Critical

Area

Critical

Area

13


Flawless Startup Initiative (FSI)

- Lead the implementation of FSI in the respective Q Area

- Monitor the execution of the potential flaws mitigating action

Q-CAPTAINS - Ensure that FSI is considered in the relevant project activities

RESPONSIBILITY - Own the Q Area registers and documents

- Report regularly to management

- Take corrective actions if targets for FSI Plan are not met

- Identify and participate in Q Syndicate

FSI Q-Captains System

14

FSI ORGANIZATION

AWARENESS TRAINING

FLAW-LIST & MITIGATION

ACTION PLAN

LESSONS LEARNED

WORKSHOP

PREPARE Q AREA

WORK PLAN

PREPARE Q AREA

PROCEDURES

PROGRESS MONITORING

HEALTH CHECK

(FSI READINESS)

QUALITY SYSTEM

for

COMMSIONING & START UP

99.9% of ALL TESTED FUNCTIONALITY

is

FIRST TIME RIGHT

Health, Safety, Environment

15

ISO 14001

OHSAS 18001

HSE

Harmonizing between the Plant and Environment

Maintaining a Safe Working Environment

Integrated Implementation Plan

Compliance with all HSE Legislation

Achieving the Target Established

Program for Self Motivation

on HSE

*

Integrated Project Management with IT System

Internal Communication

Procurement Management

SPMAT (Intergraph), HiPCS, HPWCS

Schedule & Progress Measurement

PRIMAVERA

HECOS (In-house )

Project Document Control System(EDMS)

ProjectSpace (EDMS)

Engineering Management

EDIS (In-house), 3D CAD

Pre-Commissioning & Commissioning

HPCM

Construction Management

WJCS

HECs IT SOLUTION

16

Data Consistency : Single Entry Data Input

Total Project Management with IT System

EDIS

3D CAD

(PDS/PDMS)

LLM

ISO DWG

EDM

Electrical

IDM

Instrument

LDM

SAM

Line

Equipment

ELM

HPCM

HPMAC

SPI

SPPID

ProjectSpace - Project Deliverables (P&ID, MDR etc)

Tag No

(Line, Equipment, Instrument Tag)

Tagged Item w/System No.

Process Data

APTools

Piping Design Data

SPMAT

Design Data
Equipment ListList ListInstrument ListMotor List
PR

E&I
Check ListInspection
Sheets
BOMMaterial CodeInstrument IndexHook-up DrawingLoop Diagram
PI

All

PI

SP Explorer

(EDIS + SPPID + SPI + SPMAT + HPCM + 3D CAD + ProjectSpace)

ELD

17

P&IDs

2D Nav (P&ID & Documents Browsing)

Project Document Control System

Project Document Control System (ProjectSpace/EDMS)
Electronic Document Management System (EDMS) from DocumentumCustomizing of Documentum Software to PDCS in 1998ProjectSpace is web based project portal system to enhance performance of data management by achieving real time logging and distribution of various data to numerous participants (vendors and subcontractors) located at various working places.
18

*

Example of EDMS and Network Configuration

Project Document Control System

19

Engineering Data Management

EDIS System Configuration

3D CAD

(PDS/PDMS)

Engineering Data in Plant Life Cycle

D

A

T

A

B

A

S

E

IDM

Line

Data

Instrument

Data

Equipment

Data

Eqp. Tag

Inst. Tag

Project Common Data

M

O

D

U

L

E

R

E

P

O

R

T

Setup

Project

Import

Export

ProjectSpace

CAESAR II
Line ListPackage ListEquipment ListLoading D/SNozzle List
Instrument

Process D/S

LDM

SAM

Line Tag

Legend

existing

future

ELD

2D Nav

EDM

LLM

P&IDs

File

ISO DWG
Load List Motor List
Electrical

Instrument

Line

Equipment

ELM

SPF

EAM(CMMS)

SP Materials

HPMAC

COMMERCIAL & IN-HOUSE

SYSTEM INTERFACE

SPI

SPPID

Qualified Document & Asset Database for Client

20

Why EDIS?

HECs In-house Package to integrate, manage and share engineering data among disciplines

Process & Piping : Line List, Stress Analysis Data Vendor Piping Specialty

Mechanical : Equipment List

Instrumentation : Instrument Index, Instrument Data Sheet, Vendor Instrument Data

Electrical : Electrical Load List

Civil & Construction : Equipment Loading Data

*

3D CAD System
HECs 3D Modeling system has been introduced to improve efficiency of engineering, reduce construction error and assure operation satisfactory.All disciplines are assigned in the 3D Modeling system and over 90% of Engineering Works are designed and reviewed by 3D Modeling system.
3D Modeling System

21

System & Specifications

Line List

Material

Spec.

Plot Plan

(ELP)

P&ID

Inst.

Index

Equip.

List

Loading

Data

SPMat

RCM

IDCM

ISO Drawing

Control Module

MPM

Modling

Progress Module

PSMT

CRM

Clash Review

Module

Plan Drawing

Spool BOM

Spool Drawing

Purchase BOM

Isometric Drawing

LDM

Line Data

Management

ELD

Equipment

Loading Data

EDM

Electrical Data

Management

ELM

Equipment List

Management

IDM

Instrument Data

Management

SAM

Stress Analysis

Management

Catalog

Design Review

Structural

Equipment

Piping

Hanger & Support

HVAC

Electrical

Drawing & Report

Space Management

e-Draw /

Plantwave

Spool GEN

Report Control

Module

Pipe Support

Material Take-Off

Equipment Detail

Inline Instrument

Manhole

Pipe Support Module

Penetration Hole

U/G Module

Joint Detail

Engg

Data

EDIS

3D

In-House

Program

3D CAD System
3D Modeling Review System in 3 Phase for Accessibility, Operability, Maintainability (AOM) Objective of each Phase
Phase #1 (30%) -To verify the plot plan

Phase #2 (60%) -To define the piping and cable layout to the required detail for starting the preparation

of construction drawings

Phase #3 (90%) -To assure that the model contains sufficient information for the production of final

documents for fabrication and erection and for the final check of the material requirements.
Facilitator & Q-Captains
Facilitator is charge of overall management through the whole 3D Modeling Review Process.

Q-Captains are responsible for the accuracy of 3D Model Review on the their assigned Area.

3D Modeling Review System - Smart Plant Review

22

*

Procurement Management System
Planning and scheduling Standardization Quantification Supplier management Inquiry process and
purchasing
Tracking Progress measurement Inventory and warehouse
management
Construction planning
SPMAT Integrated Life Cycle Material and

Supply Chain Management Solution

Material libraries

on project or

Enterprise level

Material Life Cycle

Library

(MLCL)

Inventories,

Forecasts &

Issues

Site Management

(SM)

Turn engineers

into Procurement

Knowledge

Engineering &

Procurement

Integration

(E&PI)

Procurement

Traffic Expediting

& Inspection

Material Supply Chain

Management

(MSCM)

23

*

Schedule & Progress Management System

EDMS

(Project Space)

PRIMAVERA

PMSA

24

Schedule Control

Work Breakdown Structure

Project Master Schedule

Project Detail Schedule

Schedule Analysis

Resource Control

Document Control

Master Document Register

Material Status Report

Construction BOQ Sheet

Progress Control

Project S-Curve

Progress Summary Progress

Progress Calculation Sheet

Behind Report

Work Done (or To Be Done) Report

Check List

Punch List

Status Report

Progress Report

Welding Control

Pressure Test Control

NDE/PWHT Control

Spool Control

Short/Stock/Surplus

Spool B/M

PO/BM/DWG

Tracking

Project Space

(EDMS)

Schedule & Progress

Construction Progress Control

Pre-Commissioning & Commissioning

Construction Management System

PRIMAVERA

Punch Control

Procurement Control

Real Time Performance

HPCM

WJCS

SPMAT

Work Breakdown Structure

Project Master Schedule

Project Detail Schedule

Schedule Analysis

Resource Control

25

INPUT

OUTPUT

HPCM

* HPCM (Hyundai Pre-commissioning & Commissioning Management System)

Import/Export

Export

Project Start

Ready for Construction

Mechanical

Completion

Ready for

Start-up

Ready for

Operation

Engineering

Pre-commissioning

Commissioning

Start-up

Project Data

Engineering Data

(Equipment, Line,

Cable, Instrument)

Subsystem Data

Geographical Data

Scheduling Data

Data Management

Pre-Comm. & Comm.

Job Generation

Check List Generation

Punch List Management

Report Generation

Progress Calculation

Check List

Punch List

Status Report

Progress Report

Pre-comm. and Commissioning Management System

26

Check/Test Sheets Data Reports Progress Chart
Output Reports

Pre-comm. and Commissioning Management System

27

References for Major Process Plant Projects

REFERENCE FOR MAJOR PROJECTS OF PROCESS PLANT
OIL REFINERY PLANTPETROCHEMICAL PLANTCHEMICALSOIL & GAS PRODUCTION/PROCESSING LNG FACILITIESOFFSHORE FACILITIES
As an EPC contractor or Engineering Contractor, we have executed over 400 process plant projects with a total installed value cost far exceeding $15 billion.

28

HYUNDAI

CLIENT

NAFTEC Spa/ Algeria

LOCATION
Arzew, Algeria

CONTRACT PERIOD
2009. 01 ~ 2011. 11

CAPACITY

- Rehabilitation Project (Revamping)

Atmospheric Distillation

(60,000 BPSD 90,000 BPSD)

- Adaptation Project (New)

LNHT & ISOM

(7,500 BPSD, RON=88, UOP)


Oil Refinery Plant

ARZEW Refinery Project

29

*

CLIENT
Hyundai Oilbank Co., Ltd.

Korea

CAPACITY

Heavy Oil Upgrading Plant
ARDS : 66,000 BPDS
- RFCC : 52,000 BPDS

LOCATION
Daesan , Korea

CONTRACT PERIOD
2008. 5 ~ 2011. 6

HDO #2 HOU Project

Oil Refinery Plant


30

Project Site

CLIENT
Map Ta Phut Olefins Co., Ltd.

Thailand

CAPACITY

Benzene : 193,000 MTPA

Toluene : 101,000 MTPA

Mixed Xylene : 139,000 MTPA

LOCATION
Rayong , Thailand

CONTRACT PERIOD
2008. 1 ~ 2010. 1

Aromatics Recovery Unit Project

Oil Refinery Plant


31

CLIENT
Pak Arab Refinery Ltd. (PARCO)

Pakistan

CAPACITY

Diesel Hydro Desulfurizer Facilities

DHDS Unit : 26,000 BPSD

LOCATION
Mahmood Kot, Pakistan

CONTRACT PERIOD
2008. 6~ 2010. 9

MCR DHDS Project

Oil Refinery Plant


32

*

CLIENT
Kuwait National Lube Oil Company, Kuwait

CAPACITY

Hydroisomerisation (HIU) : 7,000 BPSD

Hydrofinishing (HFU) : 6,500 BPSD

Hydrogen Plant (HPU) : 4 package

Amine Treating (ATU) : 2 TPD

LOCATION
Shuaiba, Kuwait

CONTRACT PERIOD
2007. 10 ~ 2011. 4

Oil Refinery Plant

Base Oil Plant Project


33

*

61

*

CLIENT
SK ENERGY, KOREA

CAPACITY
Alkylation : 18,000 BPSD

Sulfur : 620 TPD

Spent Acid Recovery: 150 TPD

Butamer : 13,000 BPSD

LOCATION
Ulsan, Korea

CONTRACT PERIOD
2006. 2 ~ 2008. 4

Oil Refinery Plant

SK NO. 2 FCC Project


34

*

61

CLIENT


Korea

CAPACITY

#1 Mogas Hydrotreating Unit : 20,000 BPSD

#2 Hydrogen Manufacturing Unit : 45,000 Nm3/hr

#3 Gas Oil Hydrotreating Unit : 25,000 BPSD

LOCATION

Daesan, Korea
CONTRACT PERIOD
2003. 12 ~ 2005. 10

Oil Refinery Plant

HDO CLEAN FUELS PROJECT


35

Phase 1

(Grass Root)

Phase 2

Capacity (BPSD) Licensor

CDU #1100,000-

VDU44,000-

LPG Merox 2,000UOP

Kerosene Merox 7,000UOP

Naphtha Hydrotreater #16,000UOP

Catalytic Reformer #1 4,000UOP

Gas Oil Hydrotreater #1 16,000UOP

Hydrocracker 22,000UOP

Delayed Coker19,000F/W

Hydrogen Generation (MMSCFD)54KTI

Sulfur Recovery (MT/D) 180JGC

Capacity (BPSD) Licensor

CDU #2200,000-

Gas Oil Hydrotreater #132,000EXXON

Kerosene / Gas Oil-

Hydrotreater 24,000EXXON

Kerosene Hydrotreater 24,000EXXON

Naphtha Hydrotreater #2 20,000UOP

Platformer #2 20,000UOP

Sulfur Recovery (MT/D) 180JGC

HYUNDAI OIL REFINERY PROJECT

CLIENT


Korea

LOCATION
Daesan, Korea

CONTRACT PERIOD
Phase 1(Grass Root) 1986 ~ 1988

Phase 2 1994 ~ 1996

Oil Refinery Plant


36

Oil Refinery Plant

CLIENT
Formosa Petrochemical Co.

CAPACITY
Base Oil : 10,000 BPSD

#2 VDU : 57,000 BPSD

LHDC : 25,000 BPSD

MSDW : 14,000 BPSD

WOU : 10,000 BPSD

LOCATION
Taiwan

CONTRACT PERIOD
2005. 2 ~ 2007. 6

Lube Base Oil Project


37

CLIENT
HELLENIC ASPROPYRGOS

REFINERY S.A.

CAPACITY
Atmospheric :54,000 BPSD

Vacuum :15,000 BPSD

LOCATION
Attica, Greece

CONTRACT PERIOD
1997. 7 ~ 2001. 12

CRUDE & VACUUM DISTILLATION

UNIT

Oil Refinery Plant


38

CLIENT

Korea

CAPACITY
Paraxylene : 300,000 MTPA


LOCATION
Daesan, Korea
CONTRACT PERIOD
1996 ~ 1997

HYUNDAI OIL AROMATICS PROJECT

Oil Refinery Plant


39

*

CLIENT
Petro Vietnam, Vietnam

CAPACITY

Polypropylene : 150,000 MTPA

LOCATION
Dung Quat, Vietnam

CONTRACT PERIOD
2008. 1 ~ 2010. 4

Petrochemical Plant

Dung Quat PP Project


40

Site

Hanoi

Site

Hochi minh

Refinery

*

61

*

CLIENT
Arabian Amines Company

CAPACITY

Ethyleneamine : 27,200 MTPA

LOCATION
Al-Jubail, Saudi Arabia

CONTRACT PERIOD
2007. 12 ~ 2010. 1

Petrochemical Plant

AAC Ethyleneamines Project


41

*

61

CLIENT
Daesan MMA Corporation, Korea

CAPACITY
MMA (Methyl Methacrylate) : 90,000 MTPA

- MMA Purification Unit

LOCATION
Daesan, Korea

CONTRACT PERIOD
2007. 5 ~ 2009. 2

MMA Project


Petrochemical Plant

42

*

61

CLIENT
Daesan MMA Corporation, Korea

CAPACITY
PMMA (Poly Methyl Methacrylate) : 40,000 MTPA

- Polymerization Unit

- Extrusion Unit

- Monomer Recovery Unit

- Pelletizing & Packing Unit

- Utility & Offsite Facilities

LOCATION
Yeosu, Korea

CONTRACT PERIOD
2007. 4 ~ 2008. 6

PMMA Project


Petrochemical Plant

43

*

61

Phase I

Phase II

Capacity (MTPA)Licensor

- Ethylene 350,000MW Kellogg

- Butadiene 57,000Nippon Zeon

- SM100,000Raytheon (Badger)

- LDPE (Tubular)100,000 BASF

- LLDPE 60,000 Stamicarbon

- HDPE100,000 Phillips

- PP170,000 Himont

- EO/EG 100,000 Scientific Design

- RPG Hydrotreating430,000 IFP

- Benzene Recovery140,000HRI

Capacity (MTPA)Licensor

- Ethylene 450,000MW Kellogg

- Butadiene104,000Nippon Zeon

- MTBE 100,000 CD-Tech

- SM 200,000 Raytheon (Badger)

- EO/EG 200,000 Scientific Design

- EVA/LDPE (Autoclave) 85,000 Exxon

- HDPE/LLDPE130,000 UCC

- PP160,000 Technipol

- VCM 50,000 Mitsui Toatsu

- PVC 150,000 Geon

- Benzene Recovery 190,000 IFP

- SBR 82,000 Goodyear

CLIENT

Hyundai Petrochemical Co., Ltd.

LOCATION
Daesan, Korea

CONTRACT PERIOD
Phase I 1988 ~ 1991

Phase II 1995 ~ 1998

Petrochemical Plant

HYUNDAI PETROCHEMICAL

COMPLEX I & II


44

CLIENT

Ras Lanuf Oil & Gas Processing Co.

CAPACITY
HDPE : 80,000 MTPA (UCC UNIPOL Process)

LLDPE : 80,000 MTPA (UCC UNIPOL Process)

LOCATION
Ras Lanuf, Libya

CONTRACT PERIOD
1991 ~ 1998

RAS LANUF PETROCHEMICAL COMPLEX

Petrochemical Plant


45

*

Chemicals

S-2 Project


CLIENT
Kumgang Korea Chemical Co., Ltd.
(KCC), Korea

CAPACITY
Methyl Chloro Silane Monomer : 50,000 MTPA

- Distillation, Hydrolysis, Polymer,

- HTV, Gum, Polymer Storage (2nd)

LOCATION
Daesan, Korea

CONTRACT PERIOD
2005. 8 ~ 2007. 10

46

*

61

*

Chemicals

CLIENT
Kumgang Korea Chemical Co., Ltd.
(KCC), Korea

CAPACITY
Methyl Chloro Silane Monomer
: 25,000 MTPA

LOCATION

Jeonju, Korea

CONTRACT PERIOD
2001 ~ 2004

KCC SILICON PROJECT


47

*

61

*

CLIENT
SAUDI ARAMCO

CAPACITY
1) FEED Gas Inlet Facilities

2) Gas Treatment Facilities

(600 MMSCFCD x 3 Trains)

- Acid Gas Removal Unit

- Acid Gas Enrichment Unit

- TEG Gas Drying Unit

- Propane Refrigeration Unit

3) Offsite

LOCATION
Karan Gas Field, Saudi Arabia

CONTRACT PERIOD
2009. 3 ~ 2012. 1

Oil & Gas Production/Processing

KARAN Gas Facilities Project


48

*

61

*

CLIENT
QATAR SHELL GTL LIMITED

CAPACITY
LPU Package Product: 140,000 BPSD

Naphtha: 17,800 BPSD

Gas Oil: 32,684 BPSD

Base Oil: 16,616 BPSD

LOCATION
Ras Laffan, Qatar

CONTRACT PERIOD
2006. 7 ~ 2010. 9


Pearl GTL C5 Project


48

*

61

*

CLIENT
Saudi Aramco

CAPACITY
Sour associated Gas : 563 MMSCFD

Hydrocarbon Condensate : 18.8 MBD

315 MMSCFD of associated Gas

70 MBPCD of C3+ NGL Production

LOCATION
Khurais, Saudi Arabia

CONTRACT PERIOD
2006. 9 ~ 2009. 5


Khurais Project


49

*

61

CLIENT

Agip Iran BV

CAPACITY
500 MMSCFD x 4 Trains

LOCATION
Assaluyeh, Iran

CONTRACT PERIOD
2002. 3 ~ 2005. 2

SOUTH PARS GAS FIELD

DEVELOPMENT PHASES 4&5



50

CLIENT

Total Fina Elf NIOC

CAPACITY

LOCATION
Assaluyeh, Iran
CONTRACT PERIOD
1999. 3 ~ 2003. 3

SOUTH PARS GAS FIELD

DEVELOPMENT PHASES 2 & 3



51



CLIENT

PETRONAS GAS SDN. BHD., Malaysia

CAPACITY

Sales Gas : 250 MMSCFD x 3

LOCATION
Kerteh, Terengganu State, Malaysia
CONTRACT PERIOD
1990 ~ 1994

GAS PROCESSING PLANT

2 & 3, 4 (GPP-2/3,4)

52

CLIENT

Qatar Petroleum Corporation

CAPACITY
NGL : 10,200 TPD

Ethane : 3,150 TPD

Propane : 3,000 TPD

Butane : 2,100 TPD

LOCATION
Dukhan & Mesaieed, Qatar
CONTRACT PERIOD
1999. 8 ~ 2003. 6

NGL-4 PROJECT



53

CLIENT

Sirte Oil Company

CAPACITY
Gas Treatment : 350 MMSCFD

Condensate : 31,000 BPD

LOCATION
Attahaddy, Libya
CONTRACT PERIOD
1999. 9 ~ 2004. 2

CLIENT

Saudi ARAMCO

CAPACITY
Gas Processing Facilities : 1,600 MMSCFD

LOCATION
Hawiya, Saudi Arabia
CONTRACT PERIOD
1998. 8 ~ 2002. 4

ATTAHADDY GAS FIELD

DEVELOPMENT PROJECT

Hawiyah Inlet and

Auxiliary Facilities



54

NEW OIL PIER AND ASSOCIATED

TOP SIDE FACILITIES

CLIENT

Kuwait National Petroleum Company

CAPACITY
Trestle 2,960m, Berth 4 units,

Loading Arm 36 units

LOCATION
Mina Al-Ahmadi, Kuwait
CONTRACT PERIOD
2001. 3 ~ 2004. 4



CLIENT

Shell Petroleum Development Company

CAPACITY
Oil Treatment : 1,510,000 BPD

LOCATION
Bonny, Nigeria
CONTRACT PERIOD
2002. 3 ~ 2006. 2

BONNY TERMINAL INTEGRATED PROJECT

55


CLIENT
Tokyo Gas Engineering Co., Ltd.

Japan

CAPACITY

Terminal and Trunk Line

Phase I : 3,370 KTPA

LOCATION
Zhuhai, China

CONTRACT PERIOD
2007. 10 ~ 2008. 6

LNG Facilities

Zhuhai LNG Terminal FEED Services

56

CLIENT

Korea Gas Corporation

CAPACITY

Berth Facilities : 75,000 Ton

LNG Storage Tank : 100,000 K x 3 Units

LNG Vaporization & Sendout Facilities

LOCATION
Inchon, Korea

CONTRACT PERIOD
1991. 5 ~ 1996. 12

INCHON LNG RECEIVING TERMINAL

INCHON LNG RECEIVING TERMINAL(1st Extension)

CLIENT

Korea Gas Corporation

CAPACITY

LNG 7.5 x 10^6 MTPA

Send-Out : 3,060 Ton/Hr

STORAGE TANK
- Above-ground : 10 Units
- In-ground : 8 Units

LOCATION
Inchon, Korea

CONTRACT PERIOD
1991 ~ 1998

LNG Facilities


57

DONGHAE-1 NATURAL GAS PRODUCTION FACILITIES

CLIENT

Korea National Oil Corp., Korea

CAPACITY
4 Legged Jacket with 8 Skirt Piles

4 Legged 4 Level Deck

Gas : 50 MMSCFD

Condensate : 15 BBL/MMSCFD

LOCATION
Korea

CONTRACT PERIOD
2001. 3 ~ 2003. 11

CLIENT

UNOCAL Makassar Ltd.

CAPACITY
TLP (Tension Leg Platform)

FPU (Floating Production Unit)

60,000 bbl/Oil & 150 MMSCFD Gas Processing

LOCATION
Indonesia

CONTRACT PERIOD
2001 ~ 2003

WEST SENO FIELD DEVELOPMENT PROJECT

Offshore Facilities


58

CLIENT

ONGC, India

CAPACITY
Gas : 30 MMSCFD

LOCATION
India
CONTRACT PERIOD
1997 ~ 1999

BCP-A & BCP-B BOOSTER COMPRESSOR

PLATFORM PROJECT

ONGC NEELAM PROCESS COMPLEX PROJECT

CLIENT

ONGC, India

CAPACITY
Process Platform :
Oil : 128,460 BPSD Gas : 2.56 MMSCFD
Water Injection Platform :

229 BWPD Well Platform

LOCATION
India
CONTRACT PERIOD
1992 ~ 1994

Offshore Facilities


59


Oil Refinery Plant

60

Nation

Project

Plant Description

Period

Algeria

Arzew Refinery Project

- Rehabilitation Project (Revamping)

Atmospheric Distillation

(60,000 BPSD 90,000 BPSD)

- Adaptation Project (New)

LNHT & ISOM

(7,500 BPSD, RON=88, UOP)

2009. 01 ~ 2011. 11

Korea

SK HCC Project

VDU : 70,000 BPSD

HCK : 40,000 BPSD

VB : 40,000 BPSD

H2 : 85MMSCFD

SRP : 300TPSD

2008. 10 ~ 2011. 2

Korea

HDO#2 HOU Project

(FEED & LLI Procurement)

ARDS : 66,000 BPSD (CLG)

RFCC : 52,000 BPSD (UOP)

GHT : 40,000 BPSD (SHELL)

LMX : 25,400 BPSD (UOP)

ALK : 16,000 BPSD (DuPont)

KMX : 15,000 BPSD (UOP)

SHU : 12,500 BPSD (UOP)

PRU : 10,000 BPSD (UOP)

BTU : 8,100 BPSD (UOP)

SRU : 500 TPSD (CB&I)

SAR : 150 TPSD (MECS)

HMU : 110 MMSCFD (HTAS)

2008. 5 ~ 2011. 6

*


Oil Refinery Plant

61

Nation

Project

Plant Description

Period

Pakistan

MCR DHDS Project

DHDS : 26,000 BPSD

2008. 6 ~ 2010. 9

Thailand

Aromatics Recovery Project


Toluene : 101,000 MTPA

Mixed Xylene : 139,000 MTPA

2008. 1 ~ 2010. 1

Kuwait

Base Oil Plant Project

Hydroisomerisation (HIU)

:7,000 BPSD

Hydrofinishing (HFU)

:6,500 BPSD

Hydrogen Plant (HPU)

:4 package

Amine Treating (ATU)

:2 TPD

2007. 10 ~ 2011. 4

Indonesia

PERTAMINA DUMAI Revamping

Project

(Process Design Package)

CDU Revamping

(100,000 BPSD to 200,000 BPSD)

VDU : 50,000 BPSD

PSA : 12,000 Nm3/h

2008. 3 ~ 2008. 8

*

Reference List for Major Process Plant Projects

Nation

Project

Plant Description

Period

Oil Refinery Plant

62

Korea

Clean Fuels Project

1 Mogas Hydrotreating Unit

: 20,000BPSD

2 Hydrogen Manufacturing Unit

:45,000 Nm3/hr

3 Gas Oil Hydrotreating Unit

:25,000 BPSD

2003. 12 ~ 2005. 10

Korea

Hydrogen Plant Project

Hydrogen : 29,000 MTPA

2002. 7 ~ 2004. 7

Korea

SK No.2 FCC Project

Alkylation (Stratco) : 18,000 BPSD

Sulfur (TPA) : 620 TPSD

2006. 2 ~ 2008. 4

Taiwan

Lube Base Oil Project


#2 VDU : 57,000 BPSD

LHDC : 25,000 BPSD

MSDW : 14,000 BPSD

WOU : 10,000 BPSD

2005. 2 ~ 2007. 6

Kuwait

Crude Export Facility Project

Crude Oil Production : 3MMBOPD

Increase Oil Export Potential

: 2MMBOPD

2005. 10 ~ 2008. 9

Korea

Hyundai Oil Refinery Project

(Phase1 & Phase 2)

Phase 1 CDU : 100,000 BPSD

VDU : 44,000BPSD

Phase 2 CDU : 200,000 BPSD

Phase 1 : 1986 ~ 1988

Phase 2 : 1994 ~ 1996

Oil Refinery Plant

Korea

Hyundai Aromatics

Complex Project

Paraxylene : 300,000 MTPA


1996 ~ 1997

Philippines

Petron TCCU Revamp &

Mixed Xylene Unit

TCCU Revamping: 3,000 BPSD

(12,000 BPSD to 15,000 BPSD)

Mixed Xylene : 7,200 BPSD (UOP)

1998.11 ~ 2000. 2


India

HPCL Hydrogen

Generation Unit

Hydrogen : 14,500 MTPA

(Haldor Topsoe)

1998. 1 ~ 2000.12

Greece

Crude & Vacuum

Distillation Unit

VDU : 15,000 BPSD

ADU : 44,000 BPSD

1997. 7 ~ 2001.12

63

Nation

Project

Plant Description

Period

Vietnam

Dung Quat PP Project

Polypropylene : 150,000 MTPA

2008. 1 ~ 2010. 4

Saudi Arabia

AAC Ethyleneamines Project

Ethyleneamine : 27,200 MTPA

2007. 12 ~ 2010. 1


Petrochemical Plant

Korea

MMA Project

MMA (Methyl Methacrylate)

: 90,000 MTPA

-MMA Purification Unit

2007. 5 ~ 2009. 2

Korea

PMMA Project

PMMA (Poly MethylMethacrylate)

: 40,000 MTPA

- Polymerization Unit

- Extrusion Unit

2007. 4 ~ 2008. 6

64

Vietnam

PV TEX PET Project

Polyester 500 Ton/Day

(Staple Fiber 400 T/D, Filament 100 T/D)

2009. 7 ~ 2011. 7

Nation

Project

Plant Description

Period

Petrochemical Plant


Indonesia

UAB#3 Plant

Linear & Branched Alkyl Benzene

: 60,000 MTPA

(UOP HF Alkylation Process )

1996. 9 ~ 1998. 4

Korea

Lotte Offsite Expansion Project

Naphtha Tank : 25,000 M3 x 2

Benzene Tank : 10,000 M3 x 1

2005. 10 ~ 2006. 11

Korea

D-7 Project

SM Cap. Upgrade: 70,000 MTPA

(100,000 MTPA -> 170,000 MTPA)

2004. 1 ~ 2005. 12

65

Iran

Ethylene Plant of 11th Olefin Project

Ethylene Plant: 1,200 MTPA

Low Temp. Storage Tank: 10,000 ton

2006. 1 ~ 2009. 12

Nation

Project

Plant Description

Period

Petrochemical Plant


Korea

Yukong-Arco POSM Complex

Propylene Oxide : 100,000 MTA
Styrene Monomer: 225,000 MTA

1988. 6 ~ 1990. 6

66

Korea

Hyundai Petrochemical

Complex I & II

Phase I

Ethylene 350,000 MTPA
SM 100,000 MTPA LDPE 100,000 MTPA
-LLDPE 60,000 MTPA
HDPE 100,000 MTPA PP 170,000 MTPA
Phase II

Ethylene 450,000 MTPA
SM 200,000 MTPA
-HDPE/LLDPE 130,000 MTPA
PVC 150,000 MTPA Benzene Recovery 190,000 MTPA
- PP 160,000 MTPA

Phase I

: 1988 ~ 1991

Phase II

: 1995 ~ 1998

Nation

Project

Plant Description

Period

Libya

Ras Lanuf Petrochemical Complex

HDPE : 80,000 MTPA

LLDPE : 80,000 MTPA

1991 ~ 1998

Korea

H Project

Ethylene Glycol Monobutyl Ether (BG) :54 MTPD

Diethylene Glycol MonobutylEther(BDG):14 MTPD

2004. 5 ~ 2005. 6

Korea

S-2 Project

Methyl Chloro Silane Monomer :

50,000 MTPA

2005. 8 ~ 2007. 10

Chemicals


Korea

KCC Silicon Project

Methyl Chloro Silane Monomer
: 25,000 MTPA

2001 ~ 2004

67

Nation

Project

Plant Description

Period

Korea

P-2 Project

Polysilicon: 3,000 MTPA

2008. 2 ~ 2010. 5

Vietnam

PVTEX PET Project

Polyester: 500 TPD

- Polycondensation Unit (Process Unit)

- Staple Fiber Unit

- Filament Unit

- UT/OS Unit

2009. 5 ~ 2011. 5

China

Chishui Urea Plant

Urea : 500 MTPD

1993. 6 ~ 1996. 6

Chemicals

China

China Shaanxi Urea Plant

Urea : 400 MTPD

1995. 6 ~ 2000. 6


China

China Pingdingshan

Urea Plant

Urea : 400 MTPD

1996. 1 ~ 2000. 6

68

Nation

Project

Plant Description

Period



69

Qatar

Pearl GTL C5 Project

LPU Package Product: 140,000 BPSD

Naphtha : 17,800 BPSD

Gas Oil : 32,684 BPSD


2006. 7 ~ 2010. 9

Saudi Arabia

Khurais Gas Processing Facilities

Sour associated Gas : 563 MMSCFD

Hydrocarbon Condensate : 18.8 MBD

315 MMSCFD of associated Gas

70 MBPCD of C3+ NGL Production

2006. 9 ~ 2009. 5

Kuwait

DOW-PIC Olefin Project

Berth 31,32 Upgrade

New Berth 34,35 and Topside Installation,

Construct 4 Buildings

2006. 4 ~ 2008. 3

Nation

Project

Plant Description

Period

Saudi Arabia

KARAN Gas Facilities Project

1) FEED Gas Inlet Facilities

2) Gas Treatment Facilities

(600 MMSCFCD x 3 Trains)

- Acid Gas Removal Unit

- Acid Gas Enrichment Unit

- TEG Gas Drying Unit

- Propane Refrigeration Unit

3) Offsite

2009. 3 ~ 2012. 1

Kuwait

KNPC BERTH # 5&6 Expansion Project

Berth: 20,000 to 120,000 DWT x 2
- Marine Loading Arm : 12 Sets
- Metering System : 12 Sets
- Automatic Gangway : 2 Sets
- Quick Release Hook : 24 Sets

2005. 9 ~ 2007. 6

Kuwait

Kuwait Facility Upgrade Project

LP Separator, TV/HP Gas compressor,

Hydro-Cyclone, Desalter Package,

Chemical

2005. 5 ~ 2007. 6

Indonesia

Suban II Gas Project

Well Site Facilities & Gathering Station Trunk Line (26/43.5km)

Revamping Work at existing Grissik Central Gas Plant

2004. 9 ~ 2006. 8

Nigeria

Bonny Terminal Integrated Project

Oil Treatment : 1,510,000 BPSD

2002. 3 ~ 2006. 2



70

Kuwait

New Ethane Recovery Plant Project

Ethane Recovery : Ethane 96% (Recovery from 1,140 MMSCFD Gas)

2005. 6 ~ 2007. 11

Nigeria

EGP-3 Project

Gas Processing Facility : 395 MMSCFD

(285 MMSCFD -> 680 MMSCFD)

Slug Catcher, Dehydration, NGL Extraction, LPG Fractionation

2005. 6 ~ 2007. 12

Nation

Project

Plant Description

Period



71

Nation

Project

Plant Description

Period

Indonesia

Suban Gas Project

Gas Processing : 2 x 150 MMSCFD

Well Site Facilities & Gathering Station

2001. 3 ~ 2003. 4

Kuwait

KOC Pipeline Facilities

Pipeline from Kuwait North to CMM Area in KOC : 48 Inch x 121 KM

2002. 10 ~ 2004. 6

Kuwait

VSM Driven Crude Transit Pumps at 11 GCs

10 Pumps : 160,000 BOPD

1 Pump : 120,000 BOPD

Control System Modification

2003. 1 ~ 2004. 7

Kuwait

New Oil Pier & Associated Topside Facilities at MAA Refinery

New MAA Pier

(Trestle 2,962m, Berth 4 Units, Loading Arm 36 Units)

2001. 3 ~ 2004. 4

Iran

South Pars Field Development Phase 4&5

Gas Processing Facilities :


2002. 3 ~ 2005. 2



72

Nation

Project

Plant Description

Period

Qatar

NGL-4 Project

NGL : 10,200 TPD

Ethane : 3,150 TPD

Propane : 3,000 TPD

Butane : 2,100 TPD

1999. 8 ~ 2003. 6

Libya

Attahaddy Gas Development Project

Gas Treatment : 350 MMSCFD

Condensate : 31,000 BPD

1999. 9 ~ 2004. 2

Iran

South Pars Field Development Phase 2&3

Gas Processing Facilities :


1999. 3 ~ 2003. 3

Indonesia

Sumpal Gas Project

Well Site Surface Piping, Flowlines Trunklines (16 / 4.5Km, 28 / 9 Km)

Grissik Central Gas Plant Expansion

2001. 3 ~ 2002. 12



73

Nation

Project

Plant Description

Period

Malaysia

Gas Process Plant 2&3,4

Sales Gas : 250 MMSCFD x 3

1990 ~ 1994

Saudi Arabia

Hawiyah Inlet and Auxiliary Facilities

Gas Processing : 1,600 MMSCFD

1998. 8 ~ 2002. 4

Pakistan

Pirkoh Gas Field Development Project

Gas Compression Plan: 250 MMSCFD

1997 ~ 1999

Korea

Inchon LNG Receiving Terminal (2nd Extension)

LNG Ship Jetty & Trestle
Above LNG Storage Tank :

100,000kl x 4 Units
In-ground LNG Tank :
140,000kl x 2 units
In-ground LNG Tank :
200,000kl x 8 units
LNG Vaporization & Send-out Facility : 2,730 ton/h

1995. 12 ~ 2009. 11

China

Zhuhai LNG Terminal FEED

Services

Terminal and Trunk line

Phase I : 3370 KTPA

2007. 10 ~ 2008. 6

LNG Facilities

Korea

Kwang Yang LNG Terminal Extension Project

LNG Tank: 8 Unit

Send-Out: 2,020 T/H

2004. 9 ~ 2005. 6

Mexico

Sempra Baja LNG Terminal Project

Receiving Terminal : 220,000m3 LNG Tankers

(Unloading Arms : 3 Sets)

2001. 3 ~ 2003. 8


74

Nation

Project

Plant Description

Period


LNG Facilities

75

Korea

In-chon LNG

Receiving Terminal


LNG Storage Tank : 100,000 K x 3

1991. 5 ~ 1996.12

Korea

In-chon LNG

Receiving Terminal

(1st Extension)

LNG : 7.5 x 10^6 MTPA,

Send-Out : 3,060 Ton/Hr,

STORAGE TANK
Above-ground : 10 Units
In-ground : 8 Units

1991 ~ 1998

Nation

Project

Plant Description

Period

Offshore Facilities


Korea

Donghae-1 Natural Gas Production Facilities

4 Legged Jacket with8 Skirt Piles

4 Legged 4 Level Deck

Gas: 50 MMSCFD

Condensate: 15 BBL/MMSCFD

2001. 3 ~ 2003. 11

Korea

Tokdo Observation

Offshore Platform Project

Main Deck for Accommodation and Laboratory, Cellar Deck for Generator

4 Legged Jacket (Dia 32 inch)

1998.11 ~ 1999. 5

Indonesia

West Seno Field Development

Project

TLP(Tension Leg Platform)

FPU(Floating Production Unit)
Oil : 60,000 bbl/oil Gas :150 MMSCFD
2001. 9 ~ 2003. 4

India

BCP-A & BCP-B Booster Compressor

Platform Project

Gas : 30 MMSCFD

1997 ~ 1999

India

ONGC Neelam Process Complex Project

Process Platform :
Oil : 128,460 BPSD Gas : 2.56 MMSCFD
Water Injection Platform : 229 BWPD

Well Platform

1992 ~ 1994

76

Nation

Project

Plant Description

Period

Thank you

PROCESS PLANT

PROCESS PLANT

Upstream Oil & Gas

LNG Facilities

Oil Refinery

Petrochemical

Fertilizer & Chemicals

Offshore Facilities

INDUSTRIAL PLANT

INDUSTRIAL PLANT

Cement Plant

Steel Mills & Metal Plant

Material Handling

Automation System

AS/RS & Logistic System

Food Processing Plant

Auto Mobile Plant

POWER & ENERGY

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POWER & ENERGY

PLANT

Power Generation

Power Transmission

Substation & Distribution

Power System Analysis

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INFRA &

ENVIRONMENT

Road, Subway, Bridge

Geotechnical Eng.

Building & Structure

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Industrial Wastewater

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Harbor & Coastal Eng.

PROCESS PLANT

PROCESS PLANT

Upstream Oil & Gas

LNG Facilities

Oil Refinery

Petrochemical

Fertilizer & Chemicals

Offshore Facilities

INDUSTRIAL PLANT

INDUSTRIAL PLANT

Cement Plant

Steel Mills & Metal Plant

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Automation System

AS/RS & Logistic System

Food Processing Plant

Auto Mobile Plant

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POWER & ENERGY

PLANT

Power Generation

Power Transmission

Substation & Distribution

Power System Analysis

INFRA &

ENVIRONMENT

INFRA &

ENVIRONMENT

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