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Process & Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process Tubing etc. ensure A TOTAL CUSTOMER SATISFACTIONS

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Page 1: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

Process &Instrumentation Valves

Advanced Technology in design, development and production ofFittings and Valves for Instrumentation, Process Tubing etc. ensure

A TOTAL CUSTOMER SATISFACTIONS

Page 2: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com2

world class consistent quality products and tested to rigidtesting procedures resulting the maximum reliability andoperational safety.

SEALEXCEL (INDIA) PVT. LTD. is a fast growing manufacturing company of repute having more than 2 decades of experience and expertise in design, development, production and marketing high quality Fittings and Valves suitable for Instrumentation, Hydraulic and Pneumatic applications, for Industries like Automobile, Chemical, Petrochemical, Oil & Gas, Nuclear, Power Plant, Pharmaceutical, Marine, Packaging, Printing Industries etc.

â

The secret of our success is our engineering expertise, product accuracy,consistency, timely delivery and prompt communications

Page 3: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com 3

Our manufacturing expertise, capability and commitment for qualityallows us to meet the most stringent demands of our customers

Page 4: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

We have Inhouse testing Facilities to check, verify and confirm the guarantee of high quality, maximum reliability and high performance products in accordance with ASTM F1387 -99 (2005), ECE R110, ISO 15500, BS4368 : 4 : 1984, MSS-SP-99-2010 etc.

4

Our Aim is to satisfy our customers with our World Classquality products combined with competitive price.

Page 5: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

Our total quality system, control and culture has earned us various quality and type approval certifications as shown below.

5

The Total quality and innovation are ourstrength for future business with you.

Page 6: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

INDEX

BALL VALVESSERIES - BV101

Page No.8

BALL VALVESSERIES - BV103(For High Pressure)Page No.10

NEEDLE VALVESSERIES - INV01, INVA01

Page No.14

NEEDLE VALVESSERIES - BS01

Page No.16

NEEDLE VALVESSERIES - BS05, BSA05

Page No.20

NEEDLE VALVESSERIES - BS31(For High Pressure)Page No.22

NEEDLE VALVESSERIES - BS99(For High Pressure)Page No.24

RISING STEM PLUG VALVESSERIES - RSV111

Page No.26

GAUGE / ROOT VALVESSERIES - GRV11

Page No.28

PURGE VALVESSERIES - PGV

Page No.30

BLEED VALVESSERIES - BLV

Page No.31

TOGGLE VALVESSERIES - TGV01

Page No.32

CHECK VALVESSERIES - CV03

Page No.34

MICRON IN-LINE FILTER SERIES - MLF01

Page No.36

6

BALL VALVESSERIES - BV105(For High Pressure)Page No.12

NEEDLE VALVESSERIES - BS03

Page No.18

Page 7: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

ORDERING INFORMATION

VALVE DESCRIPTIONORDERING NUMBER

FOR TUBE CONNECTIONSORDERING NUMBER

FOR PIPE END CONNECTIONS

BALL VALVES

NEEDLE VALVES

RISING STEM PLUG VALVES

TOGGLE VALVES

CHECK VALVES

MICRON IN-LINE FILTERS

BV101-TT 8-E T2 31 5 6

RPV111-TT 8-E VC2 31 5 6

TGV01-TT 4-E TV2 31 5 6

CV03-TT 4-E V2 31 5 6

MLF01-TT 8-E 152 31 5 6

BS05-TT 8-E T-NR2 31 5 6 7

BS05-FF 8 N-E T-NR2 31 5 6 74

BV101-FF 6 N-E T2 31 5 64

RPV111-MF 4 N-E VC2 31 5 64

TGV01-MM 4 N-E TV2 31 5 64

CV03-FF 8 N-E V2 31 5 64

MLF01-FF 6 N-E 152 31 4 8

VALVE SERIES CODE DESCRIPTION

2. END CONNECTION TYPE CODE DESCRIPTION

TT - SEALEXCEL Well-Lokä Tube FittingsMM - Male pipe threadFF - Female pipe thread

âMT - Male pipe thread to SEALEXCEL Well- Lokä Tube FittingsMF - Male pipe thread to Female pipe threadTSW - Tube Socket Weld Pipe

â

3. END CONNECTION SIZE CODE DESCRIPTIONTUBE OD SIZE

1/4"ODT 4 6mm ODT 6M

3/8"ODT 6 8mm ODT 8M

1/2" ODT 8 10mm ODT 10M

3/4"ODT 12 12m ODT 12M

1" ODT 16 16mm ODT 16M

FRACTIONAL METRIC

SIZE CODE SIZE CODE

PIPE THREAD SIZE

1/8" 2 1/2" 8

1/4" 4 3/4" 12

3/8" 6 1" 16

SIZE CODE SIZE CODE

4. PIPE THREAD TYPE CODE DESCRIPTIONN - Male / Female NPTRT - Male / Female BSPTRG - Female BSPSE - SAE Straight Thread

5. MATERIAL OF CONSTRUCTIONSE - SS316EL - SS316 to NACE MR01-75C - Carbon

7. STEM TYPENR - Non RotatingVS - 'V' StemRS - Regulating StemSS - Soft Seat

6. PACKING / SEAT MATERIALT - PTFEK - PeekC - AcetalG - GraphiteB - Buna-NP - EPDM

âV - VitonâZ - Kalrez

8. NOMINAL PORE SIZE OF FILTER ELEMENTS

Pore Size mm

0.5

2

7

Code

05

2

7

Pore Size mm Code

15

60

90

15

60

90

5

BALL VALVES : STRAIGHT PATTERNS - BV101, BV101H, BV103, BV105

: ANGLE PATTERNS - BVA101, BVA101H

NEEDLE VALVES : STRAIGHT PATTERNS - INV01, BS01, BS03, BS05, BS31, BS99

: ANGLE PATTERNS - INVA01, BSA05

RISING STEM PLUG VALVES : STRAIGHT PATTERN - RPV111

TOGGLE VALVES : STRAIGHT PATTERNS - TGV01

: ANGLE PATTERNS - TGVA101

CHECK VALVES : CV03

MICRON IN-LINE FILTERS : MLF01

Viton and Kalrez is the registered trademark of Dupontâ â

7

Page 8: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

FEATURES• Available in SS316

• Heat Code Traceable to certified material test report

• Simple design with one piece Body• Bi-directional Flow• One piece ball stem• Low torque and easy operation• Panel mountable• Handles indicates flow direction• Straight and angle Patterns• Variety of end configurations includes SEALEXCEL Well-Lok

Tube Fittings, Male / Female NPT, BSPT, BSPP pipe connections• Every valve is factory tested

â ä

OPERATING PARAMETERS

Pressure Rating : upto 3000 psig (205 bar) at CWPO OTemperature Rating : -54 to 149 CC

MATERIAL OF CONSTRUCTIONS

No. Component

1

2

3

4

5

6

Wetted Components are numbered in Blue

7

8

9

10

11

Handle

Set Screw

Panel Nut

Packing Bolt

Upper Gland

Lower Gland

Bushing

Upper & Lower Packing

Ball Stem

Side Ring & Disc

Body

Nylon

SS316

SS316

SS316

SS316

SS316

PTFE

SS316

SS316

SS316

SS316

Material

O OFLOW DATA AT 70 F (20 C)

0.50

0.60

0.90

1.2

1.5

1.6

2.4

2.6

3.0

6.0

6.3

6.4

12

6.9

8.3

12.0

17.0

21.0

22.0

33.0

36.0

41.5

83.0

87.2

88.6

166.0

19.1

23.0

34.0

46.0

57.0

61.0

92.0

99.5

115.0

230.0

241.0

245.0

459.0

33.9

40.7

61.0

81.0

100.0

110.0

160.0

176.0

203.0

407.0

427.0

434.0

814.0

1.6

1.9

2.8

3.8

4.7

5.0

7.6

8.2

9.5

19.0

19.9

20.2

38.0

3.5

4.2

6.4

8.5

11.0

11.0

17.0

18.0

21.0

42.0

44.5

45.3

85.0

5.0

6.0

9.0

12.0

15.0

16.0

24.0

26.0

30.0

60.0

63.0

64.0

120.0

Cv

Pressure Drop to Atmosphere (Dp)psig

10 50 100

Air Flow, SCFM

10 50 100

Water Flow, US GPM

ANGLE PATTERN

Cv

0.30

0.35

0.75

0.80

0.90

1.5

1.7

2.0

3.5

3.8

4.6

Pressure Drop to Atmosphere (Dp)psig

10 50 100

4.2

4.8

10.0

11.0

12.0

20.6

23.5

27.7

48.4

52.6

63.7

11.5

13.4

29.0

31.0

34.0

57.4

65.0

76.5

134.0

145.0

176.0

20.3

23.7

51.0

54.0

61.0

102.0

115.0

135.0

237.0

258.0

312.0

Air Flow, SCFM

10 50 100

0.9

1.1

2.3

2.5

2.8

4.7

5.3

6.3

11.0

12.0

15.0

2.1

2.4

5.3

5.6

6.3

11.0

12.0

14.0

25.0

27.0

33.0

3.0

3.5

7.5

8.0

9.0

15.0

17.0

20.0

35.0

38.0

46.0

Water Flow, US GPM

BALL VALVES : SERIES - BV101

STRAIGHT PATTERN

APPLICATIONS

• Instrument Air Lines• General Plant Service• High Pressure Instrument Lines

4

7

8

10

8

1

2

5

3

6

9

11

8

Page 9: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

7.2

7.2

9.6

9.6

14.2

17.5

17.5

7.2

7.2

9.6

9.6

14.2

17.5

7.2

9.6

9.6

14.2

14.2

17.5

9.6

9.6

9.6

14.2

17.5

TESTING :

Standard Test : Each Valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leakage rate of 0.1 sccm

0.2

0.6

2.4

1.5

6.0

12.0

6.4

0.2

0.6

2.4

1.5

6.0

12.0

0.5

1.2

0.9

3.0

2.6

6.3

1.2

1.6

0.9

2.6

6.3

CvOrifice

2.4

3.2

4.8

4.8

7.1

10.3

10.3

2.4

3.2

4.8

4.8

7.1

9.5

3.2

4.8

4.8

7.1

7.1

10.3

4.8

4.8

4.8

7.1

10.3

50.8

57.2

60.4

66.6

77.6

98.6

98.6

50.8

57.2

60.4

63.6

77.6

98.6

41.2

50.8

52.4

63.6

63.6

79.2

50.8

55.6

52.4

63.6

79.2

A

25.4

28.6

30.2

33.3

38.8

49.3

49.3

25.4

28.6

30.2

31.8

38.8

49.3

20.6

25.4

26.2

31.8

31.8

39.6

25.4

25.4

26.2

31.8

39.6

B1

25.4

28.6

30.2

33.3

38.8

49.3

49.3

25.4

28.6

30.2

31.8

38.8

49.3

20.6

25.4

26.2

31.8

31.8

39.6

25.4

30.2

26.2

31.8

39.6

B2

8.6

8.6

11.2

11.2

14.2

17.5

17.5

8.6

8.6

11.2

11.2

14.2

17.5

8.6

11.2

11.2

14.2

14.2

17.5

11.2

11.2

11.2

14.2

17.5

D E

28.4

28.4

39.6

39.6

50.8

76.2

76.2

28.4

28.4

39.6

39.6

50.8

76.2

28.4

39.6

39.6

50.8

50.8

76.2

39.6

39.6

39.6

50.8

76.2

J

6.4

6.4

4.8

4.8

9.5

9.5

6.4

6.4

4.8

4.8

9.5

9.5

9.5

6.4

4.8

4.8

9.5

9.5

9.5

4.8

4.8

4.8

9.5

9.5

F

15.1

15.1

19.8

19.8

28.6

38.1

38.1

15.1

15.1

19.8

19.8

28.6

38.1

15.1

19.8

19.8

28.6

28.6

38.1

19.8

19.8

19.8

28.6

38.1

G

35.1

35.1

39.6

39.6

52.3

62.0

62.0

35.1

35.1

39.6

39.6

52.3

62.0

35.1

39.6

39.6

52.3

52.3

62.0

39.6

39.6

39.6

52.3

62.0

H

15.0

15.0

19.8

19.8

28.5

38.1

38.1

14.7

14.7

19.8

19.8

25.5

38.1

14.7

19.8

19.8

28.5

28.5

38.1

19.8

19.8

19.8

28.5

38.1

W

Dimensions (mm)

TABLE OF DIMENSIONS

End Connections

Orifice size in mm

2.4, 3.2

4.8

7.1

10.3

2-Way Straight Stylepsig (bar)

2500 (172)

3000 (206)

2500 (172)

2500 (172)

2-Way Angle Stylepsig (bar)

2500 (172)

2500 (172)

1500 (103)

1500 (103)

BV101-TT2

TT4

TT4

TT6

TT6

TT8

TT12

TT3M

TT6M

TT6M

TT8M

TT10M

TT12M

FF2N

FF2N

FF4N

FF4N

FF6N

FF8N

MM4N

MT4N

FF4RT

FF6RT

FF8RT

BV101-

BV10H-

BV101-

BV10H-

BV101-

BV101-

BV101-

BV101-

BV101H-

BV101-

BV101-

BV101-

BV101-

BV101H-1

BV101-

BV101H-

BV101-

BV101-

BV101-

BV101-

BV101-

BV101-

BV101-

1/8" Well-Lok

1/4" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

3mm Well-Lok

6mm Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/8" Female NPT

1/4" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

1/4" Male NPT

1/4" Male NPT

1/4" Female BSPT

3/8" Female BSPT

1/2" Female BSPT

Inlet Outlet

1/8" Well-Lok

1/4" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

3mm Well-Lok

6mm Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/8" Female NPT

1/4" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

1/4" Male NPT

1/4" Well-Lok

1/4" Female BSPT

3/8" Female BSPT

1/2" Female BSPT

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

STRAIGHT PATTERN

Dimensions are for reference only and subject to change without notice

F-MAX PanelMount Thickness

J

H

B2B1

A

SEALEXCEL

G-PanelHole Drill

ED

W

ANGLE PATTERN

G-PanelHole Drill

F-MAX PanelThickness

SEALEXCEL

HB

2

B1

PRESSURE RANGE

J

Ordering

Number

BALL VALVES : SERIES - BV101

9

Page 10: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

FEATURES• Available in SS316

• Heat Code Traceable to certified material test report

• Two piece body design, Bi-directional Flow

• PTFE or PEEK Ball Seat, Bubble tight shut-off

• Anti blow-out stem, Low torque operation

• Floating ball design provides seat wear compensation

• Quarter turn positive stop handle

• Connector thread environmentally sealed

• Variety of end configurations includesâ• Variety of end configurations includes SEALEXCEL Well-Lokä

Tube Fittings, Male/Female NPT, BSPT pipe connection

• 10 mm bore ball

• Every valve is factory tested

OPERATING PARAMETERS

Pressure Rating : upto 4000 psig (272 bar) at CWP with PTFE packing and seat: upto 6000 psig (408 bar) at CWP with PTFE packing and Peek seat

OTemperature Rating : -54 C to 204O O: -54 C to 232 C with PTFE packing and Peek seat

OC with PTFE packing and seat

MATERIAL OF CONSTRUCTIONS

No. Component Material

BALL VALVES : SERIES - BV103 (For High Pressure Applications)

APPLICATIONS

• Instrument Air Lines• General Plant Service• High Pressure Instrument Lines

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

Handle

Handle Grip

Locking dome Nut

Lock Nut

Thrust Washer

Stop Pin

Thrust Washer

Upper Gland Packing

Anti blow-out stem

Gland Packing

Thrust Seal

Ball Seats

Ball

Sealing Washer

Gasket

End Connector

Body

SS304

Polypropylene

SS316

SS316

SS316

SS316

SS316

PTFE

SS316

PTFE

SS316

PTFE

SS316

SS316

PTFE

SS316

SS316

1

8

9

2

161514121317

11

10

7

6

5 4

3

10

Page 11: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

TESTING :

Standard Test : Each Valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leakage rate of 0.1 sccm

Ordering

Number

95.0 (3.74)

96.6 (3.80)

99.5 (3.92)

104.7 (4.12)

95.0 (3.74)

99.1 (3.90)

104.7 (4.12)

70.0 (2.76)

85.0 (3.35)

70.0 (2.76)

71.0 (2.83)

85.0 (3.35)

A

165.5 (6.52)

166.3 (6.55)

167.6 (6.60)

170.2 (6.70)

165.5 (6.52)

167.4 (6.59)

170.2 (6.70)

161.5 (6.36)

166.5 (6.56)

161.5 (6.36)

162.0 (63.8)

166.5 (6.56)

B

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

31.75 (1.25)

C-Hex

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

41.0 (1.61)

D-Hex

Dimensions mm (Inch.)

TABLE OF DIMENSIONS

End Connections

BV103-TT6M

BV103-TT8M

BV103-TT10M

BV103-TT12M

BV103-TT4

BV103-TT6

BV103-TT8

BV103-MF4N

BV103-MF8N

BV103-

BV103-

BV103-FF4N

FF6N

FF8N

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/4” Well-Lok

3/8” Well-Lok

1/2” Well-Lok

1/4” Male NPT

1/2” Male NPT

NPT

NPT

NPT

1/4" Female

3/8” Female

1/2” Female

Inlet Outlet

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

Dimensions are for reference only and subject to change without notice

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/4” Well-Lok

3/8” Well-Lok

1/2” Well-Lok

1/4” Female NPT

1/2” Female NPT

NPT

NPT

NPT

1/4" Female

3/8” Female

1/2” Female

BALL VALVES : SERIES - BV103 (For High Pressure Applications)

11

127.0 (5.0”)

C

A

B

Page 12: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

FEATURES• Available in SS316

• Heat Code Traceable to certified material test report

• Three piece body design, Panel mountable

• Low torque operation, Bi-directional Flow

• PTFE or PEEK Ball seat

• Micro finish ball provides a positive leak free seal

• Floating ball design provides seat wear compensation.

• Quarter turn positive stop handle.â• Variety of end configurations includes SEALEXCEL Well-Lokä

Tube Fittings, Male/Female NPT, BSPT pipe connection

• Every valve is factory tested

OPERATING PARAMETERS

Pressure Rating : upto 2500 psig (170 bar) at CWP with PTFE packing and seat: upto 6000 psig (408 bar) at CWP with PTFE packing and Peek seat

OTemperature Rating : -54 C to 204O O: -54 C to 232 C with PTFE packing and Peek seat

OC with PTFE packing and seat

MATERIAL OF CONSTRUCTIONS

No. Component Material

BALL VALVES : SERIES - BV105

APPLICATIONS

• Instrument Air Lines• General Plant Service• High Pressure Instrument Lines• CNG

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Handle

Set Screw

Stem

Packing nut

Panel Nut

Stem Washer

Stem Seal

Ball

End Connector

Connector 'O' Ring

Retainer 'O' Ring

Retainer seal

Seat

Retainer

Seat Spring

Body

Nylon

SS316

SS316

SS316

SS316

SS316

PTFE

SS316

SS316

Viton

Viton

PTFE

PTFE

SS316

SS316

SS316

12

1

3

5

7

16

2

4

6

9

10

12 11 13 8 14 15

Page 13: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

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Dimensions are for reference only and subject to change without notice

BALL VALVES : SERIES - BV105

13

Dimensions (mm)

14.7

14.7

14.7

14.7

14.7

19.6

19.6

19.6

19.6

19.6

19.6

19.6

22.9

22.9

22.9

22.9

22.9

22.9

22.9

F

19.1

19.1

19.1

19.1

19.1

25.4

25.4

25.4

25.4

25.4

25.4

25.4

38.1

38.1

38.1

38.1

38.1

38.1

38.1

D

25.0

25.0

25.0

25.0

25.0

41.5

41.5

41.5

41.5

41.5

41.5

41.5

66.5

66.5

66.5

66.5

66.5

66.5

66.5

C

34.5

27.2

30.0

34.3

34.8

44.2

38.4

41.1

45.7

44.5

45.2

46.0

49.5

54.6

59.4

56.4

59.2

59.2

59.2

B

34.5

27.2

30.0

34.3

34.8

44.2

38.4

41.1

45.7

44.5

45.2

46.0

49.5

54.6

59.4

56.4

59.2

59.2

59.2

A

3.3

3.3

3.3

3.3

3.3

6.4

6.4

6.4

6.4

6.4

6.4

6.4

9.7

9.7

9.7

9.7

9.7

9.7

9.7

G

0.21

0.93

0.93

0.93

0.18

1.04

2.34

2.34

2.34

1.04

2.34

2.34

6.42

6.42

6.42

6.42

6.42

5.57

6.42

CvOrifice

2.4

4.2

4.2

4.2

2.2

4.7

6.4

6.4

6.4

4.7

6.4

6.4

10.3

10.3

10.3

10.3

10.3

9.5

10.3

Ordering

Number

1/8" Well-Lok

1/8" Female NPT

1/8" Male NPT

1/4" Male NPT

3mm Well-Lok

1/4" Well-Lok

1/4" Female NPT

1/4" Male NPT

3/8" Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

3/8" Female NPT

1/2" Female NPT

1/2" Well-Lok

1/2" Male NPT

3/4" Well-Lok

12mm Well-Lok

16mm Well-Lok

End Connections

Inlet Outlet

âDimensions shown with SEALEXCEL Well-Lokä Nut are finger tight

1/8" Well-Lok

1/8" Female NPT

1/8" Male NPT

1/4" Male NPT

3mm Well-Lok

1/4" Well-Lok

1/4" Female NPT

1/4" Male NPT

3/8" Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

3/8" Female NPT

1/2" Female NPT

1/2" Well-Lok

1/2" Male NPT

3/4" Well-Lok

12mm Well-Lok

16mm Well-Lok

BV105-TT2

BV105-FF2N

BV105-MM2N

BV105-MM4

BV105-TT3M

BV105-TT4

BV105-FF4

BV105-MM4

BV105-TT6

BV105-TT6M

BV105-TT8M

BV105-TT10M

BV105-FF6

BV105-FF8

BV105-TT8

BV105-MM8

BV105-TT12

BV105-TT12M

BV105-TT16M

47.8

47.8

47.8

47.8

47.8

63.5

63.5

63.5

63.5

63.5

63.5

63.5

101.6

101.6

101.6

101.6

101.6

101.6

101.6

E

TESTING :

Standard Test : Each Valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leakage rate of 0.1 sccm

TABLE OF DIMENSIONS

E

D

F : Panel HoleDrill

C

Max. Panelthickness

G

BA

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FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Low operating Torques

• Forged Body, straight and Angle patterns

• Panel mountable

• Variety of stem tips

• PTFE packing standard

• Flow coefficient (Cv) from 0.09 to 1.8

• Orifice size : 0.078" (2mm), 0.172" (4.4mm), 0.250" (6.4mm)

0.375" (9.5mm)â• Variety of end configurations includes SEALEXCEL Well-Lokä Tube Fittings,

Male/Female NPT, BSPT and BSPP pipe connections

• Every valve is factory tested.

APPLICATIONS :

• General plant service

• Instrument Isolation

• Hydraulic and pneumatic

• Pressure measurement devices

• Venting

STEM :SEALEXCEL Needle Valves are available with choice of optional stem to provide greater flexibility.

NON-ROTATING (NR) : It is Standard self centering non rotating stem tip typically used in high cycle application to extend the valve life.

V-STEM (VS) : It is used for general purpose liquid and gases.OSOFT SEAT (SS) : A soft seat stem requires a lower sealing torque, It is replaceable and suitable for temperature upto 120 C

REGULATING STEM (RS) : It is used where some degree of flow control required.

OPERATING PARAMETERSPressure Rating : upto 5000 psig (340 bar) at CWP

OTemperature Rating : -54 C to 232 C with PTFE PackingO

TECHNICAL DATA :-

Temperature Pressurepsig bar

O-54 C to O O-54 C to 93 C

O O-54 C to 148 CO O-54 C to 176 CO O-54 C to 204 CO O-54 C to 232 C

O38 C 5000

4295

3845

3715

3560

3435

The Temperature and Pressure rating for a standard valve with PTFE packing.

340

292

264

254

242

234

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leak rate of 0.1 sccm

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 time the working pressure.

TESTING

MATERIAL OF CONSTRUCTIONS

Sr. No. Component Material

1

2

3

4

5

6

7

8

9

Bar Handle

Set Screw

Packing Nut

Upper Gland

Packing

Lower Gland

Stem

Panel Nut

Forged Body

SS316

SS316

SS316

SS316

PTFE

SS316

SS316

SS316

SS316

NEEDLE VALVES : SERIES - INV01

1

7

4

6

9

2

3

5

8

14

Page 15: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

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TABLE OF DIMENSIONS

Dimensions (mm)

11.9

13.5

20.0

20.0

26.2

11.9

13.5

20.0

20.0

20.0

13.5

13.5

26.2

11.9

13.5

20.0

26.2

11.9

13.5

20.0

20.0

20.0

26.2

G

35.0

52.5

63.5

63.5

69.9

35.0

63.5

52.5

63.5

63.5

52.5

63.5

69.9

35.0

52.5

63.5

69.9

35.0

52.5

63.5

63.5

63.5

69.9

F

11.2

11.2

12.7

14.2

19.1

11.2

11.2

12.7

12.7

14.2

11.2

12.7

19.1

11.2

11.2

12.7

19.1

11.2

11.2

12.7

12.7

14.2

19.1

D

24.7

28.7

32.8

35.6

48.3

24.7

28.7

29.7

33.0

35.6

20.6

27.0

38.1

19.1

24.9

28.7

38.1

19.1

24.9

28.7

28.7

28.7

38.1

B3

24.7

28.7

32.8

35.6

48.3

24.7

28.7

29.7

33.0

35.6

20.6

27.0

38.1

19.1

24.9

28.7

38.1

24.7

28.7

32.8

32.8

35.6

38.1

B2

24.7

28.7

32.8

35.6

48.3

24.7

28.7

29.7

33.0

35.6

20.6

27.0

38.1

19.1

24.9

28.7

38.1

19.1

24.9

28.7

28.7

28.7

38.1

B1

49.4

57.4

65.6

71.2

96.6

49.4

57.4

59.4

66.0

71.2

41.2

54.0

76.2

38.2

49.8

57.4

76.2

43.8

53.6

61.5

61.5

64.3

76.2

A

57.0

59.0

71.0

71.0

99.5

57.0

59.0

59.0

71.0

71.0

59.0

57.0

99.5

57.0

59.0

71.0

71.0

57.0

59.4

71.0

71.0

71.0

99.5

H

0.09

0.37

0.73

0.73

1.80

0.09

0.37

0.37

0.73

0.73

0.37

0.73

1.80

0.09

0.37

0.73

1.80

0.09

0.37

0.73

0.73

0.73

1.80

CvOrifice

2.0

4.4

6.4

6.4

9.5

2.0

4.4

4.4

6.4

6.4

4.4

6.4

9.5

2.0

4.4

6.4

9.5

2.0

4.4

6.4

6.4

6.4

9.5

Ordering

Number

INV01-TT2

INV01-TT4

INV01-TT6

INV01-TT8

INV01-TT12

INV01-TT3M

INV01-TT6M

INV01-TT8M

INV01-TT10M

INV01-TT12M

INV01-FF2N

INV01-FF6N

INV01-FF8N

INV01-MM2N

INV01-MM4N

INV01-MM6N

INV01-MM8N

INV01-MT2N

INV01-MT4N

INV01-MT4N6

INV01-MT6N

INV01-MT6N8

INV01-MT8N

1/8" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

3mm Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

3/8" Female NPT

1/2" Female NPT

1/8" Male NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

1/8" WELL-LOK

1/4" WELL-LOK

3/8" WELL-LOK

3/8" WELL-LOK

1/2" WELL-LOK

1/2" Female NPT

End Connections

Inlet Outlet

âDimensions shown with SEALEXCEL Well-Lokä Nut are finger tight

1/8" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

3mm Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

3/8" Female NPT

1/2" Female NPT

1/8" Male NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

1/8" Male NPT

1/4" Male NPT

1/4" Male NPT

3/8" Male NPT

3/8" Male NPT

1/2" Male NPT

Dimensions are for reference only and subject to change without notice

F

G-PANEL

HOLE DRILL Panel Thickness1/8” Min. & 1/4” Max.

G-PANEL

HOLE DRILL

H(OPEN)

SEALEXCEL

B1 B2

A

DPanel Thickness1/8” Min. & 1/4” Max.

H(OPEN)

D

B2

B3

SEALEXCEL

NEEDLE VALVES : SERIES - INV01

F

15

STRAIGHT PATTERN ANGLE PATTERN

Page 16: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

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FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Low operating torques, PTFE packing standard

• Bar stock Body in Straight Patterns, Panel mountable

• Anti Blow-out stem, Variety of stem tips

• Flow coefficient (Cv) From 0.35 to 1.8

• Orifice size : 0.156" (4.0 mm), 0.250" (6.4mm), 0.375" (9.5mm)

• Variety of end configuration includes SEALEXCEL Well-Lok Tube Fittings,

Male / Female NPT, BSPT, BSPP pipe and tube socket weld

connections

• Every valve is factory tested

â ä

OPERATING PARAMETERS

Pressure Rating : upto 6000 psig (408 bar) at CWPO OTemperature Rating : -54 to 232 C with PTFE packing

O: upto 426 C with optional graphite packingC

APPLICATIONS

• General Plant Service

• Instrument Isolations

• Hydraulic and Pneumatic

• Pressuring measurement devices

• Venting STEM TYPE :

MATERIAL OF CONSTRUCTIONS

Sr. No. Component Material

1

2

3

4

5

6

7

8

9

10

11

12

13

Bar Handle

Set Screw

Stem

Stem Tip

Packing Nut

Upper Gland

Lower Gland

Packing

Panel Nut

Bonnet

Washer

Bonnet Lock Pin

Valve Body

SS316

SS316

SS316

SS316

SS316

SS316

SS316

PTFE

SS316

SS316

SS316

SS316

SS316

NEEDLE VALVES : SERIES - BS01

TECHNICAL DATA :-

Temperature Pressure

psig bar

The Temperature and Pressure rating for a standard valve with PTFE packing.

O-54 C to O O-54 C to 93 C

O O-54 C to 148 CO O-54 C to 176 CO O-54 C to 204 CO O-54 C to 232 C

O38 C 5000

4295

3845

3715

3560

3435

340

292

264

254

242

234

TESTING :

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leak rate of 0.1 sccm

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 times the working pressure

âSEALEXCEL Needle Valves are available with choice of optional stem to provide greater flexibility.

NON-ROTATING (NR) : It is Standard self centering non rotating stem tip typically used in high cycle application to extend the valve life.

V-STEM (VS) : It is used for general purpose liquid and gases.OSOFT SEAT (SS) : A soft seat stem requires a lower sealing torque, It is replaceable and suitable for temperature upto 120 C

REGULATING STEM (RS) : It is used where some degree of flow control required.

1

3

6

7

9

11

13

2

8

5

10

12

4

16

Page 17: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

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TABLE OF DIMENSIONS

CvOrdering

NumberOrifice

4.0

6.4

6.4

9.5

4.0

4.0

6.4

6.4

4.0

4.0

6.4

6.4

9.5

4.0

6.4

6.4

9.5

4.0

4.0

6.4

6.4

4.0

6.4

6.4

9.5

4.0

6.4

6.4

9.5

Dimensions (mm)

0.35

0.86

0.86

1.8

0.35

0.35

0.86

0.86

0.35

0.35

0.86

0.86

1.8

0.35

0.86

0.86

1.8

0.35

0.35

0.86

0.86

0.35

0.86

0.86

1.8

0.35

0.86

0.86

1.8

BS01-TT4

BS01-TT6

BS01-TT8

BS01-TT12

BS01-TT6M

BS01-TT8M

BS01-TT10M

BS01-TT12M

BS01-FF2N

BS01-FF4N

BS01-FF6N

BS01-FF8N

BS01-FF12N

BS01-TSW4

BS01-TSW6

BS01-TSW8

BS01-TSW12

BS01-TSW6M

BS01-TSW8M

BS01-TSW10M

BS01-TSW12M

BS01-MF4N

BS01-MF6N

BS01-MF8N

BS01-MF12N

BS01-MM4N

BS01-MM6N

BS01-MM8N

BS01-MM12N

J

-

-

-

-

-

-

-

-

-

-

-

-

-

7.2

8.0

9.5

11.1

7.2

7.2

8.0

9.5

-

-

-

-

H

66.8

76.2

76.2

85.8

76.2

76.2

76.2

76.2

66.8

66.8

76.2

85.8

90.0

66.8

76.2

76.2

85.8

66.8

66.8

76.2

76.2

66.8

76.2

85.8

90.0

66.8

76.2

85.8

90.0

G

15.1

19.9

19.9

26.2

15.1

15.1

19.9

19.9

15.1

15.1

19.9

19.9

262

15.1

19.9

19.9

26.2

15.1

15.1

19.9

19.9

15.1

19.9

19.9

26.2

15.1

19.9

19.9

26.2

52.5

63.5

63.5

69.9

52.5

52.5

63.5

63.5

52.5

52.5

63.5

63.5

69.9

52.5

63.5

63.5

69.9

52.5

52.5

63.5

63.5

52.5

63.5

63.5

69.9

52.5

63.5

63.5

69.9

F

12.7

14.3

14.3

15.9

12.7

12.7

14.3

14.3

12.7

12.7

14.3

15.9

17.5

12.7

14.3

14.3

15.9

12.7

12.7

14.3

14.3

12.7

14.3

15.9

17.5

12.7

14.3

15.9

17.5

E

31.0

36.5

38.9

50.0

31.0

31.0

36.5

38.9

25.4

28.6

30.2

39.7

39.7

23.0

28.6

28.6

39.7

23.0

23.0

28.6

28.6

28.6

30.2

39.7

39.7

28.6

30.2

39.7

41.3

B

62.0

73.0

77.8

100.0

62.0

62.0

73.0

77.8

50.8

57.2

60.4

79.4

79.4

46.0

57.2

57.2

79.4

46.0

46.0

57.2

57.2

57.2

60.4

79.4

79.4

57.2

60.4

79.4

82.6

A

1/4” Well-Lok

3/8” Well-Lok

1/2” Well-Lok

3/4” Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8” Female NPT

1/4” Female NPT

3/8” Female NPT

1/2” Female NPT

3/4” Female NPT

1/4” TSW

3/8” TSW

1/2” TSW

3/4” TSW

6mm TSW

8mm TSW

10mm TSW

12mm TSW

1/4” Male NPT

3/8” Male NPT

1/2” Male NPT

3/4” Male NPT

1/4” Male NPT

3/8” Male NPT

1/2” Male NPT

3/4” Male NPT

End Connections

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

1/4” Well-Lok

3/8” Well-Lok

1/2” Well-Lok

3/4” Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8” Female NPT

1/4” Female NPT

3/8” Female NPT

1/2” Female NPT

3/4” Female NPT

1/4” TSW

3/8” TSW

1/2” TSW

3/4” TSW

6mm TSW

8mm TSW

10mm TSW

12mm TSW

1/4” Female NPT

3/8” Female NPT

1/2” Female NPT

3/4” Female NPT

1/4” Male NPT

3/8” Male NPT

1/2” Male NPT

3/4” Male NPT

Inlet Outlet

Dimensions are for reference only and subject to change without notice

F

G-PANEL

HOLE DRILL PANEL THICKNESS1/16” MIN. & 3/8” MAX.

H(OPEN)

SEALEXCEL

B B

A

TUBE SOCKET WELD

NEEDLE VALVES : SERIES - BS01

17

Page 18: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

12

9

8

7

3

1

6

4

10

11

5

2

FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Low operating torques

• Bar stock Body in Straight Patterns

• Anti Blow-out stem, Variety of stem tips

• PTFE packing standard

• Flow coefficient (Cv) From 0.35 to 1.8

• Orifice size : 0.156" (4.0 mm), 0.250" (6.4mm), 0.375" (9.5mm)â• Variety of end configuration includes SEALEXCEL Well-Lokä Tube Fittings,

Male / Female NPT, BSPT, BSPP pipe and tube socket weld connections

• Every valve is factory tested.

OPERATING PARAMETERSPressure Rating : upto 6000 psig (408 bar) at CWP

O OTemperature Rating : -54 to 232 C with standard PTFE packingO upto 426 C with optional Graphite packing

C

APPLICATIONS• General Plant Service• Instrument Isolation

• Hydraulic and Pneumatic

• Pressure measurement devices

• Venting

STEM TYPE :

NEEDLE VALVES : SERIES - BS03

Description Features and Benefits

1. Anti Blow-out i) Rolled and plated stem threads for excellent Stem performance & extended Stem service life. II) Non Rotating self centering stem tip for superior & repeatable

perfect sealing. III) Burnished stem at packing area to ensure low torque operation of the valve & reduction in packing wear.

2. Stem Tip Burnished to achieve high grade surface finish and work hardness for excellence performance and extended service life

3. Packing Bolt Allows packing adjustment in open or close position.

4. Packing Packing below the threads protects the flow stream from lubricant contamination on the threads or wash out and also protect the stem threads from potential damaging effects of the media.

5. Locking Pin To prevent accidental loosening / disassembly of valve.

6. Bonnet Lock Nut For safety to prevent accidental loosening of packing bolt

MATERIAL OF CONSTRUCTIONS

Sr. No. Part Description Material

1. Bar Handle SS316

2. Set Screw SS316

3. Stem SS316

4. Stem Tip SS316

5. Packing Bolt SS316

6. Lower Bonnet SS316

7. Bonnet Lock Nut SS316

8. Packing PTFE

9. Washer SS316

10. Locking Pin SS316â11. 'O' Ring Viton

12. Valve Body SS316

âSEALEXCEL Needle Valves are available with choice of optional stem to provide greater flexibility.

NON-ROTATING (NR) : It is Standard self centering non rotating stem tip typically used in high cycle application to extend the valve life.

V-STEM (VS) : It is used for general purpose liquid and gases.OSOFT SEAT (SS) : A soft seat stem requires a lower sealing torque, It is replaceable and suitable for temperature upto 120 C

REGULATING STEM (RS) : It is used where some degree of flow control required.

18

4

6

1

2

5

3

Page 19: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

TABLE OF DIMENSIONS

0.35

0.86

0.86

2.2

0.35

0.35

0.86

0.86

0.35

0.35

0.86

2.2

2.2

2.2

0.35

0.35

2.2

2.2

2.2

0.35

0.86

0.86

2.2

CvOrdering

NumberOrifice

BS03-TT4

BS03-TT6

BS03-TT8

BS03-TT12

BS03-TT6M

BS03-TT8M

BS03-TT10M

BS03-TT12M

BS03-FF2N

BS03-FF4N

BS03-FF6N

BS03-FF8N

BS03-FF12N

BS03-FF16N

BS03-MM4N

BS03-MF4N

BS03-MF8N

BS03-MF12N

BS03-MF16N

BS03-TSW4

BS03-

BS03-TSW8

BS03-TSW12

TSW6

4.0

6.4

6.4

11.0

4.0

4.0

6.4

6.4

4.0

4.0

6.4

11.0

11.0

11.0

4.0

4.0

11.0

11.0

11.0

4.0

6.4

6.4

11.0

Dimensions (mm)

62.0

73.0

77.8

100.0

62.0

62.0

73.0

77.8

50.8

57.2

60.4

79.4

79.4

92.0

57.2

57.2

79.4

79.4

92.0

46.0

57.2

57.2

79.4

A

12.7

14.3

14.3

15.9

12.7

12.7

14.3

14.3

12.7

12.7

14.3

15.9

17.5

22.5

12.7

12.7

15.9

17.5

22.5

12.7

14.3

14.3

15.9

E

52.5

63.5

63.5

69.9

52.5

52.5

63.5

63.5

47.6

52.5

63.5

69.9

69.9

69.9

52.5

52.5

69.9

69.9

69.9

52.5

63.5

63.5

69.9

F

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

7.2

8.0

9.6-

11.1

J

73.0

88.0

88.0

114.0

73.0

73.0

88.0

88.0

73.0

73.0

88.0

113.0

115.0

122.0

73.0

73.0

113.0

115.0

122.0

73.0

88.0

88.0

113.0

HStraight

31.0

36.5

38.9

50.0

31.0

31.0

36.5

38.9

25.4

28.6

30.2

39.7

39.7

46.0

28.6

28.6

39.7

39.7

46.0

23.0

28.6

28.6

39.7

B

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

3/4" Female NPT

1" Female NPT

1/4" Male NPT

1/4" Female NPT

1/2" Female NPT

3/4" Female NPT

1" Female NPT

1/4 " TSW

3/8" TSW

1/2" TSW

3/4" TSW

End Connections

Inlet Outlet

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

3/4" Female NPT

1" Female NPT

1/4" Male NPT

1/4" Male NPT

1/2"Male NPT

3/4" Male NPT

1" Male NPT

1/4 " TSW

3/8" TSW

1/2" TSW

3/4" TSW

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

Dimensions are for reference only and subject to change without notice

TECHNICAL DATA : The Temperature and Pressure rating for astandard valve with PTFE packing

Temperature Pressure

psig barO O-54 C to 38 CO O-54 C to 93 CO O-54 C to 148 CO O-54 C to 204 CO O-54 C to 232 C

6000

5160

4660

4280

4130

408

351

317

291

289

TESTING

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leak rate of 0.1 sccm

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 time the working pressure.

NEEDLE VALVES : SERIES - BS03

19

F

HOPEN

SEALEXCEL

E

BB

A

TUBE SOCKET WELD

J

Page 20: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Bar Stock Body Straight and angle patterns, Panel Mountable

• Rolled and plated thread for greater strength and smoother operation

• Packing below the threads prevents lubricant washoutâ• Variety of end configurations includes SEALEXCEL Well-Lokä Tube Fittings,

Male/Female NPT, BSPT, BSPP pipe and tube socket weld connections

• Flow coefficients (Cv) from 0.35 to 2.2

• Orifice size : 0.156" (4mm), 0.250" (6.4mm) and 0.437" (11mm)

• Every valve is factory tested.

OPERATING PARAMETERSPressure Rating : upto 6000 psig (408 bar) at CWP

O OTemperature Rating : -54 to 232 C with standard PTFE Opacking : upto 426 C with optional Graphite packing

C

APPLICATIONS• General Plant Service• Instrument Isolation

• Hydraulic and Pneumatic

• Pressure measurement devices

• Venting

STEM TYPE :

NEEDLE VALVES : SERIES - BS05

Description Features and Benefits

1. Anti Blow-out i) Rolled and plated stem threads for excellent Stem performance & extended Stem service life. II) Non Rotating self centering stem tip for superior & repeatable

perfect sealing. III) Burnished stem at packing area to ensure low torque operation of the valve & reduction in packing wear.

2. Stem Tip Burnished to achieve high grade surface finish and work hardness for excellence performance and extended service life

3. Packing Bolt Allows packing adjustment in open or close position.

4. Packing Packing below the threads protects the flow stream from lubricant contamination on the threads or wash out and also protect the stem threads from potential damaging effects of the media.

5. Locking Pin To prevent accidental loosening / disassembly of valve.

6. Bonnet Lock Nut For safety to prevent accidental loosening of packing bolt

MATERIAL OF CONSTRUCTIONS

Sr. No. Part Description Material

1. Bar Handle SS316

2. Set Screw SS316

3. Stem SS316

4. Stem Tip SS316

5. Packing Bolt SS316

6. Bonnet SS316

7. Lock Nut SS316

8. Panel Nut SS316

9. Packing PTFE

10. Back-up Ring GFT

11. Washer SS316

12. Bonnet Safety Pin SS316

13. Valve Body SS316

1

4

3

6

5

2

1

3

8

9

11

413

12

10

6

7

5

2

âSEALEXCEL Needle Valves are available with choice of optional stem to provide greater flexibility.

NON-ROTATING (NR) : It is Standard self centering non rotating stem tip typically used in high cycle application to extend the valve life.

V-STEM (VS) : It is used for general purpose liquid and gases.OSOFT SEAT (SS) : A soft seat stem requires a lower sealing torque, It is replaceable and suitable for temperature upto 120 C

REGULATING STEM (RS) : It is used where some degree of flow control required.

20

Page 21: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

TABLE OF DIMENSIONS

0.35

0.86

0.86

2.2

0.35

0.35

0.86

0.86

0.35

0.35

0.86

2.2

2.2

2.2

0.35

0.35

2.2

2.2

2.2

0.35

0.86

0.86

2.2

CvOrdering

NumberOrifice

BS05-TT4

BS05-TT6

BS05-TT8

BS05-TT12

BS05-TT6M

BS05-TT8M

BS05-TT10M

BS05-TT12M

BS05-FF2N

BS05-FF4N

BS05-FF6N

BS05-FF8N

BS05-FF12N

BS05-FF16N

BS05-MM4N

BS05-MF4N

BS05-MF8N

BS05-MF12N

BS05-MF16N

BS05-TSW4

BS05-

BS05-TSW8

BS05-TSW12

TSW6

4.0

6.4

6.4

11.0

4.0

4.0

6.4

6.4

4.0

4.0

6.4

11.0

11.0

11.0

4.0

4.0

11.0

11.0

11.0

4.0

6.4

6.4

11.0

Dimensions (mm)

62.0

73.0

77.8

100.0

62.0

62.0

73.0

77.8

50.8

57.2

60.4

79.4

79.4

92.0

57.2

57.2

79.4

79.4

92.0

46.0

57.2

57.2

79.4

A

32.6

34.1

36.5

42.2

32.6

32.6

34.9

37.3

26.2

28.6

30.2

31.7

-

-

28.6

28.6

31.7

-

-

25.5

27.0

27.0

-

B2

38.1

42.9

43.0

-

38.1

38.1

39.7

43.0

27.8

29.8

30.2

29.8

-

-

30.2

27.8

39.7

-

-

31.8

30.2

28.6

-

B3

45.3

48.4

50.8

58.0

45.3

45.3

49.2

51.6

38.9

38.9

41.3

47.6

-

-

41.3

38.9

47.6

-

-

38.2

41.3

41.3

-

C

12.7

14.3

14.3

15.9

12.7

12.7

14.3

14.3

12.7

12.7

14.3

15.9

17.5

22.5

12.7

12.7

15.9

17.5

22.5

12.7

14.3

14.3

15.9

E

52.5

63.5

63.5

69.9

52.5

52.5

63.5

63.5

47.6

52.5

63.5

69.9

69.9

69.9

52.5

52.5

69.9

69.9

69.9

52.5

63.5

63.5

69.9

F

15.1

19.9

19.9

26.2

15.1

15.1

19.9

19.9

15.1

15.1

19.9

26.2

26.2

26.2

15.1

15.1

26.2

26.2

26.2

15.1

19.9

19.9

26.2

G

77.8

90.5

93.7

123.0

77.8

77.8

93.7

93.7

82.6

82.6

96.9

126.2

-

-

82.6

82.6

126.2

-

-

77.8

93.7

95.3

-

HAngle

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

7.2

8.0

9.6-

11.1

J

77.8

93.7

93.7

121.5

77.8

77.8

93.7

93.7

77.8

77.8

93.7

121.5

123.9

129.4

77.8

77.8

121.5

123.9

129.4

77.8

93.7

93.7

121.5

HStraight

31.0

36.5

38.9

50.0

31.0

31.0

36.5

38.9

25.4

28.6

30.2

39.7

39.7

46.0

28.6

28.6

39.7

39.7

46.0

23.0

28.6

28.6

39.7

B1

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

3/4" Female NPT

1" Female NPT

1/4" Male NPT

1/4" Female NPT

1/2" Female NPT

3/4" Female NPT

1" Female NPT

1/4 " TSW

3/8" TSW

1/2" TSW

3/4" TSW

End Connections

Inlet Outlet

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3/4" Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

3/4" Female NPT

1" Female NPT

1/4" Male NPT

1/4" Male NPT

1/2"Male NPT

3/4" Male NPT

1" Male NPT

1/4 " TSW

3/8" TSW

1/2" TSW

3/4" TSW

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

Dimensions are for reference only and subject to change without notice

TECHNICAL DATA : The Temperature and Pressure rating for astandard valve with PTFE packing

Temperature Pressure

psig barO O-54 C to 38 CO O-54 C to 93 CO O-54 C to 148 CO O-54 C to 204 CO O-54 C to 232 C

6000

5160

4660

4280

4130

408

351

317

291

289

TESTING

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leak rate of 0.1 sccm

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 time the working pressure.

FF

GPANEL

HOLE DRILL

PANEL THICKNESS1/6” MIN. & 3/8” MAX.

H(OPEN)

SEALEXCEL

B1 B1

A

STRAIGHT PATTERN

TUBE SOCKET WELD

GPANEL

HOLE DRILL

PANEL THICKNESS1/6” MIN. & 3/8” MAX.

H(OPEN)

E

B3

E B2

C

ANGLE PATTERN

NEEDLE VALVES : SERIES - BS05

21

Page 22: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Bar Stock Body Straight patterns, Panel mountable

• Rolled and plated thread for greater strength and smoother operation

• Packing below the threads prevents lubricant washoutâ• Variety of end configurations includes SEALEXCEL Well-Lokä Tube Fittings

Male/Female NPT, BSPT, BSPP pipe and tube socket weld connections

• Hardened Stem Tip

• Flow coefficients (Cv) from 0.35 to 0.86

• Orifice size : 0.156" (4mm) and 0.250" (6.4mm)

• Every valve is factory tested.

OPERATING PARAMETERSPressure Rating : Upto 10,000 psig (680 bar) at CWP

O OTemperature Rating : -54 to 232 C with standard PTFE packingO: upto 426 C with optional Graphite packing

C

APPLICATIONS• General Plant Service• Instrument Isolation• Hydraulic and Pneumatic• Pressure measurement devices• Venting

STEM TYPE :

Description Features and Benefits

1. Anti Blow-out i) Rolled and plated stem threads for excellent Stem performance & extended service life.

II) Non Rotating self centering stem tip for superior &repeatable perfect sealing. III) Burnished stem at packing area to ensure low torque operation of the valve & reduction in packing wear.

2. Stem Tip Hardened Stem Tip for Excellence performance and Extended service life.

3. Packing Bolt Allows packing adjustment in open orclose position.

4. Packing Packing below the threads protects the flow stream from lubricant contamination on the threads or wash out and also protect the stem threads from potential damaging effects of the media.

5. Locking Pin To prevent accidental loosening / disassembly of valve.

6. Bonnet Lock Nut For safety to prevent accidental loosening of packing bolt

Temperature Pressure

psig barO-50 C to 38 C

O O-50 C to 90 CO O-50 C to 145 CO O-50 C to 200 CO O-50 C to 230 C

O10,000

9290

8390

7705

7435

680

632

570

524

505

TECHNICAL DATA : The Temperature and Pressure rating for a standard valve with PTFE packing

TESTING

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leak rate of 0.1 sccm

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 time the working pressure.

1

4

3

6

5

2

NEEDLE VALVES : SERIES - BS31 (For High Pressure Applications)

âSEALEXCEL Needle Valves are available with choice of optional stem to provide greater flexibility.

NON-ROTATING (NR) : It is Standard self centering non rotating stem tip typically used in high cycle application to extend the valve life.

V-STEM (VS) : It is used for general purpose liquid and gases.

REGULATING STEM (RS) : It is used where some degree of flow control required.

22

Page 23: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

TABLE OF DIMENSIONS

0.35

0.35

0.86

0.35

0.86

0.35

0.35

0.35

0.86

CvOrdering

NumberOrifice

BS31-FF2N

BS31-FF4N

BS31-FF8N

BS31-MM4N

BS31-MM8N

BS31-TT4

BS31-TSW4

BS31-MF4N

BS31-MF8N

4.0

4.0

6.4

4.0

6.4

4.0

4.0

4.0

6.4

1/8" Female NPT

1/4" Female NPT

1/2" Female NPT

1/4" Male NPT

1/2"Male NPT

14" Well-Lok

1/4" TSW

1/4" Female NPT

1/2" Female NPT

End Connections

Inlet Outlet

28.6

28.6

39.7

28.6

39.7

35.8

28.6

28.6

39.7

B

12.7

14.3

19.0

12.7

15.8

12.7

12.7

12.5

19.0

E

52.5

52.5

69.9

63.5

63.5

52.5

52.5

63.5

69.9

F

19.8

19.8

26.2

19.8

26.2

19.8

19.8

19.8

26.2

G

82.8

82.8

107.0

82.8

82.8

82.8

82.8

82.8

107.0

H(Open)

-

-

-

-

-

-

7.20

-

-

J

Dimensions (mm)

57.2

57.2

79.4

57.2

79.4

71.6

57.2

57.2

79.4

A

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

1/8" Female NPT

1/4" Female NPT

1/2" Female NPT

1/4" Male NPT

1/2"Male NPT

14" Well-Lok

1/4" TSW

1/4" Male NPT

1/2" Male NPT

MATERIAL OF CONSTRUCTIONS

Sr. No. Part Description Material

1. Bar Handle SS316

2. Set Screw SS316

3. Stem SS316

4. Stem Tip Hardened - SS316

5. Packing Bolt SS316

6. Bonnet SS316

7. Lock Nut SS316

8. Panel Nut SS316

9. Packing PTFE

10. Back-up Ring GFT

11. Washer SS316

12. Bonnet Safety Pin SS316

13. Valve Body SS316

Dimensions are for reference only and subject to change without notice

1

3

8

9

11

13

2

5

7

6

10

12

4

F

GPANEL

HOLE DRILL

PANEL THICKNESS1/16” MIN. & 3/8” MAX.

H(OPEN)

E

B B

A

STRAIGHT NEEDLE VALVE

TUBE SOCKET WELD

NEEDLE VALVES : SERIES - BS31 (For High Pressure Applications)

23

Page 24: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Low operating torque

• Bar Stock Body in Straight Pattern, Panel mountable

• Rolled and plated threads for greater strength and smoother operation.

• Packing below the threads prevents lubricant washout.

• Anti Blow-out stem provides positive back seal in full open position.

• Stem packing below the threads protect the flow stream from lubricant contamination on the threads or washout and also protect stem thread from potential damaging effect of the media.

â• Viton O-Ring and back-up Ring seal.

• Variety of stem tips to provide greater flexibility

• Orifice size : 0.156" (4mm) and 0.250" (6.4mm)

• Flow coefficients (Cv) from 0.35 to 0.86

• Variety of stem tips to provide greater flexibility

• Variety of end configurations includes Male/Female NPT, BSP, BSPT pipe connections.

• Every valve is factory tested.

OPERATING PARAMETERS

Pressure Rating : Upto 10,000 psig (680 bar) at CWPOTemperature Rating : Upto120 C

APPLICATIONS

• General Plant Service• Hydraulic and Pneumatic• Pressure measurement devices• Venting

STEM TYPE :

'O' Ring Material O OTemperature Rating F( C)

Buna - N

EPDMâViton (Fluorocarbon)

'O' RINGS

-10 to 250 (-23 to 121)

-77 to 250 (-55 to 121)

-10 to 375 (-23 to 121)

No. Component

1

2

3

4

5

6

7

8

9

10

11

Bar Handle

Set Screw

Stem

Bonnet

'O' Ring

Back-up Ring

Washer

Bonnet Safety Pin

Panel Nut

Dust Cap

Valve Body

SS316

SS316

SS316

SS316âViton

PTFE

SS316

SS316

SS316

Nylon

SS316

Material

MATERIAL OF CONSTRUCTIONS

1

10

9

4

5

7

2

3

6

8

11

NEEDLE VALVES : SERIES - BS99 (For High Pressure Applications)

âSEALEXCEL Needle Valves are available with choice of optional stem to provide greater flexibility.

NON-ROTATING (NR) : It is Standard self centering non rotating stem tip typically used in high cycle application to extend the valve life.

V-STEM (VS) : It is used for general purpose liquid and gases.

REGULATING STEM (RS) : It is used where some degree of flow control required.

24

Page 25: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

TABLE OF DIMENSIONS

0.35

0.86

0.86

0.35

0.86

0.86

0.35

0.86

0.86

CvOrdering

NumberOrifice

BS99-FF4N

BS99-FF6N

-FF8N

-MF4N

-MF6N

-MF8N

-MM4N

-

-

BS99

BS99

BS99

BS99

BS99

BS99 MM6N

BS99 MM8N

4.0

6.4

6.4

4.0

6.4

6.4

4.0

6.4

6.4

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

End Connections

Inlet Outlet

28.6

30.2

39.7

28.6

30.2

39.7

28.6

30.2

39.7

B

12.7

14.3

15.9

12.7

14.3

15.9

12.7

14.3

15.9

E

52.5

63.5

63.5

52.5

63.5

63.5

52.5

63.5

63.5

F

15.1

19.9

19.9

15.1

19.9

19.9

15.1

19.9

19.9

G

70

73

76.2

70

73

76.2

70

73

76.2

H(Open)

Dimensions (mm)

57.2

60.4

79.4

57.2

60.4

79.4

57.4

60.4

79.4

A

Pressure

TESTING

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leak rate of 0.1 sccm.

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 time the working pressure.

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

Dimensions are for reference only and subject to change without notice

G-PANEL

HOLE DRILL PANEL THICKNESS1/16” MIN. & 3/8” MAX.

H(OPEN)

F

B B

A

SEALEXCEL

NEEDLE VALVES : SERIES - BS99 (For High Pressure Applications)

25

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FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Bar Stock Body Straight Patterns

• Straight through orifice hence roddable for easy cleaning

• Replaceable seals and seats

• Stem dust seal protect stem from external contamination.

• Rolled and plated thread for greater strength and smoother operation

• Packing below the threads prevents lubricant washout.

• Panel mounted feature option

• Gauge ports availableâ• Variety of end configuration includes SEALEXCEL Well-Lokä Tube Fittings,

Male / Female NPT, BSPT and BSPP pipe connection.

• Orifice size : 0.187” (4.8mm) and 0.250” (6.4mm)

• Every valve is factory tested

APPLICATIONS

• General Plant Service

• Instrumentation

• Pressure measurement devices

• Venting

OPERATING PARAMETERS

Pressure Rating : upto 6000 psig (408 bar) at CWPO OTemperature Rating : -29 C to 204 C with PEEK or Acetal seat material

â â and Viton or Kalrez O-Rings

STEM TYPEâSEALEXCEL Rising Stem Plug Valves are available with non-rotating

stem tips which provides positive sealing and maximum soft seat life.

RISING STEM PLUG VALVES : SERIES - RSV111

MATERIAL OF CONSTRUCTIONS

No. Component

1

2

3

4

5

6

7

8

9

10

11

Material

Bar Handle

Set Screw

Dust Seal

Bonnet

Lock Nut

Stem Shank

Stem Tip

O-Ring

Back-up Ring

Valve Seat

Body

SS316

SS316

SS316âViton

SS316

SS316

SS316âViton

PTFE

Acetal

SS316

1

4

5

9

11

2

3

6

7

8

10

26

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Dimensions are for reference only and subject to change without notice

TECHNICAL DATA

Body Material

SeatO OTemperature F( C)

-20 to 100 (-28 to 37)

200 (93)

250 (121)

300 (148)

350 (176)

400 (204)

6000 (413)

2650 (182)

1000 (68.9)

-

-

-

750 (51.6)

625 (43.0)

450 (31.0)

300 (20.6)

200 (13.7)

100 (6.8)

Pressure-Temperature Ratings are based on standard stem tip of Viton O-ring

and PTFE back-up rings.

6000 (413)

3000 (206)

1600 (110)

1300 (89.5)

1200 (82.6)

1000 (68.9)

SS316

Acetal PEEK PTFE

Working Pressure, (psig (bar)

Temperature RangeFor O-ring materials

O-ringMaterial

Temperature RangeO OF( C)

Buna-N

EPDMâVitonâKalrez

-20 to 250(-28 to 121)

-20 to 250 (-28 to 121)

-20 to 400 (-28 to 204)

-20 to 500 (-28 to 260)

TESTING

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat, the maximum allowable leak rate of 0.1 sccm

Stem and body seals are tested to a requirements of no detectable leakage using a liquid leak detector.

Ordering

Number

End Connections Dimensions inch (mm)

TABLE OF DIMENSIONS

1/4” Female NPT

1/4” Female NPT

1/2” Female NPT

1/2” Female NPT

1/4” Male NPT

1/2” Male NPT

1/2” Male NPT

1/2” Male NPT

1/2” Male NPT

3/4” Male NPT

3/4” Male NPT

2.24(56.9)

2.87(72.9)

2.66(67.6)

3.58(90.9)

2.90(73.4)

3.01(76.5)

4.87(124)

3.49(88.6)

5.58(142)

3.49(88.6)

5.58(142)

A

1.12(28.4)

1.12(28.4)

1.33(33.8)

1.33(33.8)

1.78(45.2)

1.89(48.0)

3.12(79.2)

2.16(54.9)

3.33(84.6)

2.16(54.9)

3.33(84.6)

B

RPV111-FF4N

RPV111G-FF4N

RPV111-FF8N

RPV111G-FF8N

RPV111-MF4N

RPV111-M8F4N

RPV111G-M8F4N

RPV111-M8F8N

RPV111G-M8F8N

RPV111-M12F8N

RPV111G-M12F8N

Inlet Outlet

1/4” Female NPT

1/4” Female NPT

1/2” Female NPT

1/2” Female NPT

1/4” Female NPT

1/4” Female NPT

1/4” Female NPT

1/2” Female NPT

1/2” Female NPT

1/2” Female NPT

1/2” Female NPT

CvOrifice

0.187” (4.8)

0.187” (4.8)

0.250” (6.4)

0.250” (6.4)

0.187” (4.8)

0.187” (4.8)

0.187” (4.8)

0.250” (6.4)

0.250” (6.4)

0.250” (6.4)

0.250” (6.4)

0.63

0.63

1.80

1.80

0.63

0.63

0.63

1.80

1.80

1.80

1.80

1.12(28.4)

1.75(44.4)

1.33(33.8)

2.25(57.2)

1.12(28.4)

1.12(28.4)

1.75(44.4)

1.33(33.8)

2.25(57.2)

1.33(33.8)

2.25(57.2)

B1

0.44(11.2)

0.50(12.7)

0.56(14.2)

0.56(14.2)

0.44(11.2)

0.44(11.2)

0.50(12.7)

0.56(14.2)

0.56(14.2)

0.56(14.2)

0.56(14.2)

C

3.77(95.8)

3.77(95.8)

3.83(97.3)

3.83(97.3)

3.77(95.8)

3.77(95.8)

3.77(95.8)

3.83(97.3)

3.83(97.3)

3.83(97.3)

3.83(97.3)

D

RISING STEM PLUG VALVES : SERIES - RSV111

2.25” (57mm)

D(OPEN)

C

B B1

A

SEALEXCEL

STANDARD MODEL GAUGE PORT MODEL

B1B

A

Female NPTGauge port

SEALEXCEL

D(OPEN)

2.25” (57mm)

27

Page 28: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

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• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat and packing, the maximum allowable leak rate of 0.1 sccm

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 time the working pressure.

TESTING

MATERIAL OF CONSTRUCTIONS

No. Component

1

2

3

4

5

6

7

8

9

10

11

12

Bar Handle

Set Screw

Stem

Stem Tip

Packing Bolt

Lower Bonnet

Bonnet Lock Nut

Packing

Washer

Locking Pin

'O' Ring

Valve Body

SS316

SS316

SS316

SS316

SS316

SS316

SS316

PTFE

SS316

SS316

Viton

SS316

Material

FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Rolled and plated threads for greater strength and smoother operation.

• Packing below the threads prevents lubricant washout.

• Bar Stock Body straight pattern

• 1/2" and 3/4" Male to 1/2" Female end connections

• 1/2" Female gauge port standard

• Non rotating self centering stem tips

• Every valve is factory tested

OPERATING PARAMETERS

Pressure Rating : upto 6000 psig (408 bar ) at CWPO OTemperature Rating : -54 C to 232 C with standard PTFE packing

APPLICATIONS

• General Plant service

• Instrument Isolation

• Hydraulic and Pneumatic

• Pressure measurement devices

• Venting

GAUGE/ROOT VALVES : SERIES - GRV11

28

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GAUGE/ROOT VALVES : SERIES - GRV11

SHORT BODY DESIGN

End Connection OrderingNumberInlet Outlet

1/2” Male NPT

3/4”Male NPT

1/2” Female NPT

1/2” Female NPT

GRV11-SB8N-ET-NR

GRV11-SB12N8N-ET-NR

EXTENSION BODY DESIGN

End Connection OrderingNumberInlet Outlet

1/2” Male NPT

3/4”Male NPT

1/2” Female NPT

1/2” Female NPT

GRV11-LE8N-ET-NR

GRV11-LE12N8N-ET-NR

INLET

OUTLET

OUTLET

OUTLET

2.50"

GAUGE PORTS (2)1/2" FEMALE NPT

3.54

"M

AX

OP

EN

1/2" OR 3/4"MALE NPT

1.25

"S

QU

AR

E

SEALEXCEL

2.97"

5.38

1.50"1/2" FEMALE NPT

0.63

"

29

2.50"

3.54

"M

AX

OP

EN

GAUGE PORTS (2)1/2" FEMALE NPT

1/2" OR 3/4"MALE NPT

1.25

"S

QU

AR

E

4.84"

7.25"

1.50"1/2" FEMALE NPT

SEALEXCEL

0.63

"

Dimensions are for reference only and subject to change without notice

Page 30: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

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FEATURES• Available in SS316L

• Heat Code Traceable to certified material test report

• Compact and convenient installation

• Vent hole in the cap bleeds, drains or purges system pressure

• Cap is crimped to valve body to prevent accidental disassembly

• Require only quarter turn with a wrench from finger tight position to ensure a leak tight seal

â• Variety of end configurations includes SEALEXCEL Well-Lokä Tube Fittings Male/Female NPT and SAE pipe connections

• Every valve is factory tested

APPLICATIONS :

• General Plant Service

• Instrumentation

• Hydraulic and Pneumatic

• Venting

OPERATING PARAMETERS

Pressure Rating : upto 4000 psig (276 bar) at CWPO OTemperature Rating : -54 C to 232 C

No. Component

1

2

3

4

Cap

Body

Ball

Spring

SS316

SS316

SS316

SS316

Material

MATERIAL OF CONSTRUCTIONS

PURGE VALVES : SERIES - PGV

1/8" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

1/8' Male NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

1/8" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

6mm Well-Lok

8mm Well-Lok

End Connections

Inlet

1.56 (39.6)

1.75 (44.4)

1.81 (46.0)

1.98 (50.3)

16.2 (41.1)

1.81 (46.0)

1.84 (46.7)

2.09 (53.1)

1.84 (46.7)

1.94 (49.3)

2.03 (51.6)

2.19 (55.6)

1.94 (49.3)

2.00 (50.8)

A

0.53 (13.5)

0.72 (18.3)

0.78 (19.8)

0.97 (24.6)

0.38 ( 9.7)

0.56 (14.2)

0.56 (14.2)

0.75 (19.1)

0.59 (15.0)

0.69 (17.5)

0.75 (19.1)

0.88 (22.4)

0.69 (17.5)

0.72 (18.3)

B

Dimensions inch (mm)

TABLE OF DIMENSIONS

OrderingNumber

PGV-F2N

PGV-F4N

PGV-F6N

PGV-F8N

PGV-M2N

PGV-M4N

PGV-M6N

PGV-M8N

PGV-T2

PGV-T4

PGV-T6

PGV-T8

PGV-T6M

PGV-T8M

Dimensions are for reference only and subject to change without notice

1

3

4

2

A (OPEN)

B 1.03(26.2) OPEN

30

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FEATURES• Available in SS316L

• Heat Code Traceable to certified material test report

• Compact and convenient installation

• Vent tube design prevents accidental removal of the stem

• Vent tube directs excess liquid or gas from system line

• Flow coefficient (Cv) 0.25

• Orifice size 0.125" (3.20mm)â• Variety of end configurations includes SEALEXCEL Well-Lokä Tube Fittings

Male/Female NPT and SAE pipe connections

• Every valve is factory tested

APPLICATIONS :

• General Plant service• Instrument isolation• Hydraulic and pneumatic• Pressure measurement devices• Venting

OPERATING PARAMETERS

Pressure Rating : upto 10000 psig (689 bar) at CWPO OTemperature Rating : -54 C to 454 C

MATERIAL OF CONSTRUCTIONS

No. Component

1

2

3

Stem

Vent Tube

Body

SS316

SS316

SS316

Material

TESTING

• Standard Test : Each valve is factory tested with nitrogen at 1000 psig (69 bar) for leakage at the seat, the maximum allowable leak rate of 0.1 sccm

• Optional Hydrostatic test : This test is performed with de-ionised water at 1.5 time the working pressure.

BLEED VALVES : SERIES - BLV

0.25

0.25

0.25

0.25

Cv

1/8" Male NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

End Connections

Inlet Outlet

23.9

23.9

26.3

26.3

A

Dimensions (mm)

TABLE OF DIMENSIONS

OD 3/16" tube stub

OD 3/16" tube stub

OD 3/16" tube stub

OD 3/16" tube stub

OrderingNumber

BLV-M2N

BLV-M4N

BLV-M6N

BLV-M12N

19.1

19.1

22.3

22.3

B

15.87

15.87

22.22

22.22

C-Hex

Dimensions are for reference only and subject to change without notice

1

3

2

HEX-11.1mmC - HEX

Outler3/16” (4.7) ODtube stud

20.6

(ope

n)B

A

31

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• Available in SS316 all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Rugged and compact design

• Quick opening and closing

• Straight and angle flow Patterns

• Panel mountable

• Flow coefficient (Cv) from 0.11 to 0.70

• Orifice sizes : 0.080" (2mm), 0.125" (3.2mm), 0.250" (6.4mm)â• Variety of end configuration includes SEALEXCEL Well-Lokä Tube Fittings,

Male / Female NPT, BSPT and BSPP pipe connection.

• Every valve is factory tested

MATERIAL OF CONSTRUCTIONS

APPLICATIONS

• General Plant Service

• Hydraulic and Pneumatic

• Pressure measurement devices

• Venting

STANDARD TESTING :

Each valve is factory tested at 200 psig (13 bar) with nitrogen for leakage at the seat and seal

No. Component

1

2

3

4

5

6

7

8

9

10

Handle

Roll Pin

Panel Nut

Handle Washer

Packing Nut

Spring

Stem

O-Ring

Stem Tip

Body

Nylon

SS304

SS316

Nylon

SS316

Stainless Steel

SS316

Viton

PTFE

SS316

Material

FEATURES

TOGGLE VALVES : SERIES - TGV01

OPERATING PARAMETERS

Pressure Rating : upto 3000 psig (206 bar) at CWPO OTemperature Rating : -28 C to 93 C

1

2

3

5

10

4

6

7

8

9

32

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TABLE OF DIMENSIONS

0.11

0.20

0.70

0.70

0.11

0.20

0.20

0.70

0.70

0.20

0.70

0.11

0.20

0.70

0.11

0.20

0.20

CvOrificeOrdering

Number

TGVO1-TT2

TGVO1-TT4

TGVO1-TT6

TGVO1-TT8

TGVO1-TT3M

TGVO1-TT6M

TGVO1-TT8M

TGVO1-TT10M

TGVO1-TT12M

TGVO1-FF2N

TGVO1-FF4N

TGVO1-MM2N

TGVO1-MM4N

TGVO1-MM6N

TGVO1-MT2N

TGVO1-MT4N

TGVO1-MF2N

2.0

3.2

6.4

6.4

2.0

3.2

3.2

6.4

6.4

3.2

6.4

2.0

3.2

6.4

2.0

3.2

3.2

1/8" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3mm Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/4" Female NPT

1/8" Male NPT

1/4" Male NPT

3/8" Male NPT

1/8" Well-Lok

1/4" Well-Lok

1/8" Female NPT

End Connections

Inlet Outlet

49.8

57.4

65.6

71.6

49.8

57.4

56.4

69.2

74.2

41.4

53.8

38.1

50.8

57.2

43.9

53.6

41.4

A

32.8

38.2

45.5

48.3

32.8

38.1

37.6

47.2

49.8

30.2

39.6

27.0

35.0

41.4

32.8

38.2

30.2

C

23.8

21.8

26.9

26.9

23.8

21.8

21.8

26.9

26.9

21.8

26.9

23.8

21.8

26.9

23.8

21.8

21.8

D

Dimensions (mm)

7.9

9.5

12.7

12.7

7.9

9.5

9.5

12.7

12.7

9.5

12.7

7.9

9.5

12.7

7.9

9.5

9.5

E

13.5

13.5

16.8

16.8

13.5

13.5

13.5

16.8

16.8

13.5

16.8

13.5

13.5

16.8

13.5

13.5

13.5

G

72.9

71.4

90.4

90.4

72.9

71.4

71.4

90.4

90.4

71.4

90.4

72.9

71.4

90.4

72.9

71.4

71.4

H

24.9

28.7

32.8

35.8

24.9

28.7

28.2

34.6

37.1

20.7

26.9

19.0

25.4

28.4

19.0

24.9

20.7

B1

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

1/8" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3mm Well-Lok

6mm Well-Lok

8mm Well-Lok

10mm Well-Lok

12mm Well-Lok

1/8" Female NPT

1/4" Female NPT

1/8" Male NPT

1/4" Male NPT

3/8" Male NPT

1/8" Male NPT

1/4" Male NPT

1/8" Male NPT

B2

24.9

28.7

32.8

35.8

24.9

28.7

28.2

34.6

37.1

20.7

26.9

19.0

25.4

28.4

24.9

28.7

20.7

Dimensions are for reference only and subject to change without notice

STRAIGHT PATTERN

G-Panel

Hole Drill Panel ThicknessMin 3.2 & Max 6.4

H O

PEN

DE

B2B1

A

G-Panel

Hole Drill Panel ThicknessMin 3.2 & Max 6.4

H O

PEN

D

B2

B1

E

C

ANGLE PATTERN

SEALEXCEL

SEALEXCEL

TOGGLE VALVES : SERIES - TGV01

33

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FEATURES• Available in SS316, all wetted parts in accordance with NACE MR01-75

• Heat Code Traceable to certified material test report

• Instant shut off in upstream condition

• The cracking pressure from 1 to 25 psig (0.07 to 1.8 bar)â• Variety of end configuration includes SEALEXCEL Well-Lokä Tube Fittings,

Male / Female NPT, BSPT and BSPP pipe connection

• Every valve is factory tested.

APPLICATIONS :

• Gas

• Liquid

• Fluid handling

OPERATING PARAMETERS

Pressure Rating : upto 3000 psig (205 bar) at CWPO âTemperature Rating : upto 198 C with Viton O-Ring

TECHNICAL DATA

Maximum FlowCoefficient (Cv)

SizeNominal Cracking

Pressure psig (bar)Downstream Pressure at

O O70 F (20 C) psig (bar)

1/8"

1/4"

3/8"

1/2"

3/4", 1"

0.10

0.47

1.47

1.68

4.48

1, 10, 25 ( 0.07, 0.69, 1.8)

1, 10, 25 ( 0.07, 0.69, 1.8)

1, 10, 25 ( 0.07, 0.69, 1.8)

1, 10, 25 ( 0.07, 0.69, 1.8)

1, 10, 25 ( 0.07, 0.69, 1.8)

1000 (68.9)

1000 (68.9)

200 (13.7)

200 (13.7)

200 (13.7)

For cracking pressure of 25 psig (1.8 bar), downstream pressure is 3000 psig (206 bar)

O-RINGS

O-Ring MaterialO OTemperature Rating F( C)

Buna - N

EPDMâViton (Fluorocarbon)

-10 to 250 (-23 to 121)

-70 to 250 (-55 to 121)

-10 to 350 (-23 to 191)

CHECK VALVES : SERIES - CV03

MATERIAL OF CONSTRUCTIONS

No. Component

1

2

3

4

5

Inlet Body

Seal Ring

Poppet

Spring

Outlet Body

Stainless Steel 316âViton

Stainless Steel 316

Stainless Steel 304

Stainless Steel 316

Material

1 2 5

3 4

34

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Ordering

Number

End Connections Dimensions (mm)

TABLE OF DIMENSIONS

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

1/8" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

5/8" Well-Lok

3/4" Well-Lok

1" Well-Lok

6 mm Well-Lok

10 mm Well-Lok

12 mm Well-Lok

16 mm Well-Lok

1/8" Female NPT

1/4" Female NPT

3/8" Female NPT

1/2" Female NPT

3/4" Female NPT

1" Female NPT

1/8" Male NPT

1/4" Male NPT

3/8" Male NPT

1/2" Male NPT

3/4" Male NPT

1" Male NPT

57.20

62.20

76.20

86.60

91.70

99.80

111.20

62.2

76.2

86.2

91.7

50.00

57.10

73.90

90.60

104.00

123.00

44.5

54.0

71.4

80.3

104.00

114.8

A

26.6

26.6

37.6

42.9

48.0

56.1

58.4

26.6

37.6

42.9

48

-

-

-

-

-

-

24.4

24.7

43.0

42.2

65.8

67.3

B

15.88

15.88

22.2

25.4

28.50

31.80

38.10

16.0

22.0

25.0

28.0

15.88

19.05

22.2

27.00

31.80

41.27

15.88

15.88

22.2

22.2

31.8

35.0

H1

11.11

14.28

17.46

22.22

25.40

28.57

38.10

14.0

18.0

22.0

25.0

-

-

-

-

-

-

-

-

-

-

-

-

CV03-TT2

CV03-TT4

CV03-TT6

CV03-TT8

CV03-TT10

CV03-TT12

CV03-TT16

CV03-TT6M

CV03-TT10M

CV03-TT12M

CV03-TT16M

CV03-FF2N

CV03-FF4N

CV03-FF6N

CV03-FF8N

CV03-FF12N

CV03-FF16

CV03-MM2N

CV03-MM4N

CV03-MM6N

CV03-MM8N

CV03-MM12N

CV03-MM16N

H2Inlet Outlet

Dimensions are for reference only and subject to change without notice

H Hex2 H Hex1 H Hex1 H Hex2 H Hex1

B

A

SEALEXCEL

A

CHECK VALVES : SERIES - CV03

35

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FEATURES

• Available in SS316

• Heat Code Traceable to certified material test report

• Remove system particulate contaminants

• Inline Filters are for use where space is limited

• Replaceable filter elements

• Variety of end configuration includes SEALEXCEL Well-Lok Tube Fittings, Male / Female NPT, BSPT, BSPP pipe connections

â ä

OPERATING PARAMETERS

Pressure Rating : upto 3000 psig (204 bar) at CWPO OTemperature Rating : -28 C to 482 C

MATERIALS OF CONSTRUCTION

Description

Inlet Body

Outlet Body

Filter Elements

Gasket

Spring

Material

SS316

SS316

SS316-Sintered

Silver Plated SS316

SS304

No.

1

2

3

4

5

MICRON IN-LINE FILTERS : SERIES - MLF01

TECHNICAL DATA

Material

O OTemperature F( C)

SS 316

Working pressure psig(bar)

-20(-28) to 100(37)

200(93)

300(148)

400(204)

500(260)

600(315)

650(343)

700(371)

750(396)

800(426)

850(454)

900(482)

3000(204)

2580(176)

2330(160)

2140(147)

1990(137)

1880(129)

1845(127)

1800(124)

1760(121)

1725(118)

1690(116)

1640(112)

2500(172)

2150(148)

1940(133)

1780(122)

1660(114)

1560(107)

1540(106)

1500(103)

1460(100)

1440(99.2)

1410(97.1)

1360(93.7)

TEMPERATURE AND PRESSURE RATING EFFECTIVE FILTRATION AREA

Orifice Size

mm Sintered

2.4

4.8

7.1 & 10.4

0.55(350)

1.3(830)

2.0(1280)

FILTER ELEMENTS

Nominal Pore Size mm

2 2Effective Filtration Area in (mm )

0.5

2

7

15

60

90

Pore Size Range mm

0.5 to 2

1 to 4

5 to 10

11 to 25

50 to 75

75 to 100

Orifice Size 2.4mm & 4.8mm 7.1mm & 10.4mm

1 5 3

24

36

Page 37: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process

www.sealexcel.com

Ordering

NumberOrifice (mm)

2.4

4.8

7.1

10.4

2.4

4.8

10.4

2.4

4.8

7.1

2.4

4.8

7.1

1/8" Well-Lok

1/4" Well-Lok

3/8" Well-Lok

1/2" Well-Lok

3mm Well-Lok

6mm Well-Lok

10mm Well-Lok

1/8" Male NPT

1/4" Male NPT

3/8" Male NPT

1/8" Female NPT

1/4" Female NPT

3/8" Female NPT

End Connections

Inlet Outlet

14.3

19.0

25.4

25.4

14.3

19.0

25.4

14.3

19.0

25.4

14.3

19.0

25.4

H

29.2

39.7

43.2

43.2

29.2

39.7

43.2

29.2

39.7

43.2

29.2

39.7

43.2

I

59.7

75.2

81.8

86.9

60.5

75.2

82.2

48.6

68.3

71.6

54.9

72.9

77.2

L

Dimensions (mm)

TABLE OF DIMENSIONS

NominalElement

Pore Size

mm

0.5

2

7

15

60

90

Inlet Pressure psig(bar)

5 (0.34)

O OFLOW DATA AT 70 F (20 C)

10(0.68) 15(1.0)

0.04

0.20

0.50

0.80

1.7

1.8

2.4

0.12

0.6

1.4

1.2

3.1

4.0

4.8

3Air Flow, ft /min

Pressure Drop psig (bar)

10(0.68) 50(3.4) 100(6.8)

3Water Flow, ft /min

7.1,10.4

0.36

1.4

1.8

1.8

5.1

6.1

0.06

0.40

0.90

1.3

2.2

2.2

2.4

0.26

1.4

2.9

2.9

5.9

7.5

4.8

0.86

2.8

4.2

4.9

10

11

7.1,10.4

0.12

0.60

1.2

1.5

2.4

2.6

2.4

0.48

2.3

4.7

4.7

8.5

10

4.8

1.6

4.0

6.8

7.9

15

16

7.1,10.4

0.001

0.01

0.013

0.016

0.02

0.027

2.4

0.005

0.032

0.053

0.067

0.12

0.16

4.8

0.012

0.035

0.086

0.112

0.267

0.307

7.1,10.4

0.005

0.032

0.04

0.048

0.067

0.067

2.4

0.023

0.115

0.174

0.174

0.441

0.561

4.8

0.053

0.147

0.294

0.348

0.896

1.02

7.1,10.4

0.016

0.053

0.064

0.078

0.094

0.08

2.4

0.039

0.174

0.267

0.28

0.615

0.815

4.8

0.102

0.214

0.468

0.548

1.337

1.47

7.1,10.4

MLF01-TT2

MLF01-TT4

MLF01-TT6

MLF01-TT8

MLF01-TT3M

MLF01-TT6M

MLF01-TT10M

MLF01-MM2N

MLF01-MM4N

MLF01-MM6N

MLF01-FF2N

MLF01-FF4N

MLF01-FF6N

Dimensions shown with Nut are finger tightâSEALEXCEL Well-Lokä

Dimensions are for reference only and subject to change without notice

H-HEX

SEALEXCEL

I

L

MICRON IN-LINE FILTERS : SERIES - MLF01

37

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NOTES

Page 40: Process & Instrumentation Valves - Sealexcel€¦ · Instrumentation Valves Advanced Technology in design, development and production of Fittings and Valves for Instrumentation, Process