process of paint production - · pdf filekg[ayd =fnajgfe]flyd j]hgjl *()(process of paint...

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Process of paint production Raw MaterialsMilling *This illustration shows the paint-making process in simplified form for ease of understanding. The actual layout differs from this illustration. Automated warehouse Vernish, Solvent tank Raw Materials Warehouse Disperser Sand Mill Mixing tank Control Panel Hanger conveyor CMP is taking measures to reduce emissions of VOCs (volatile organiccompounds) and lower the odors diffusing into neighboring areas. < Page 29 > CMP keeps its factory premises clean < Page 39 > Each production process is collectively controlled. ISO14001 certification has been obtained. < Page 20 > Resin, pigment and solvent are mixed to produce an even mill base. CMP is promoting the reuse of containers of raw materials, such as powder pigment, by shifting from paper bags to flexible container bags. < Page 29 > Resin, pigment and additive agents are generally major components of paint. CMP conducts purchasing activities considering fairness and environmental protection. < Page 23 > In case of unexpected disasters, emergency drills are periodically implemented, and a fire truck remains on stand-by. < Page 34 > Mill base produced at the pre-mixing process is sent to the disperser to finely disperse the pigment particles. Raw Materials Process 1 Milling Process 3 Mixing Process 2 Wastewater treatment facility Dust collector Deodrization Equipment Air intake & exhaust equipment CMP has continued to provide a stable supply of highly qualified products today through its advanced production technologies and streamlined production facilities, thanks to its unique knowhow. Chugoku Marine Paints,Ltd. Social & Environmental Report 2012 Company Overview

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Page 1: Process of paint production - · PDF fileKg[aYd =fnajgfe]flYd J]hgjl *()(Process of paint production Raw Materials~Milling *This illustration shows the paint-making process in simplified

Process of paint productionRaw Materials~Milling *This illustration shows the paint-making process in simplified form for ease of understanding. The actual layout differs from this illustration.

Automated warehouse

Vernish, Solvent tank

Raw Materials Warehouse

Disperser

Sand Mill

Mixing tank

Control Panel

Hanger conveyor

CMP is taking measures to reduce emissions of VOCs (volatile organiccompounds) and lower the odors diffusing into neighboring areas.< Page 29 >

CMP keeps its factory premises clean < Page 39 >

Each production process is collectively controlled.

ISO14001 certification has been obtained.< Page 20 >

Resin, pigment and solvent are mixed to produce an even mill base.

CMP is promoting the reuse of containers of raw materials, such as powder pigment, by shifting from paper bags to flexible container bags. < Page 29 >

Resin, pigment and additive agents are generally major components of paint. CMP conducts purchasing activities considering fairness and environmental protection.< Page 23 >

In case of unexpected disasters, emergency drills are periodically implemented, and a fire truck remains on stand-by. < Page 34 >

Mill base produced at the pre-mixing process is sent to the disperser to finelydisperse the pigment particles.

Raw MaterialsProcess 1

MillingProcess 3

MixingProcess 2

Wastewatertreatment facility

Dust collector

DeodrizationEquipment

Air intake & exhaustequipment

CMP has continued to provide a stable supply of highly qualified products today through its advanced production technologies and streamlined production facilities, thanks to its unique knowhow.

Chugoku Marine Paints,Ltd. Social & Environmental Report 2012Company Overview

Page 2: Process of paint production - · PDF fileKg[aYd =fnajgfe]flYd J]hgjl *()(Process of paint production Raw Materials~Milling *This illustration shows the paint-making process in simplified

Process of paint productionBrending~Shipment

Labeling

Drums

Palletizer

Filling

Filling Process

Filling (IBC)

Filter

Blending tank

Warehouse

Blended and toned paint is filtrated.

Produced paint products are transported to shipyards, construction sites and industry product plants, and so on to bring rich color into our lives.

Filtrated paint is packed into a container.

Aiming to reduce waste containers, CMP promotes the delivery of paints with IBC tanks. < Page17 >

GHS-compatible labels are attached. < Page 35 >

CMP is addressing cleanup activities outside our premises.< Page 39>CMP is addressing the creation of a safe working

environment. < Page 42 >

CMP is trying to change waste palettes into valuable resources. < Page 29 >

BlendingProcess 4

FilteringProcess 5

PackingProcess 6

ShipmentProcess 7

Palettes

IBC system

Resin, additive agents and so on are added to the mill base, the dispersion of which is completed. Also, the color phase is adjusted with color materials.

Chugoku Marine Paints,Ltd. Social & Environmental Report 2012Company Overview