process validation updates… and a reminder about food defense

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Process Validation Updates… and a reminder about Food Defense. Steve Ingham Food Safety Extension Specialist UW-Madison. Areas of Validation Emphasis. Beef carcass dry-aging interventions Ryan Algino Slow-cooking of whole-muscle beef roasts Kim Wiegand - PowerPoint PPT Presentation

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  • Process Validation Updatesand a reminder about Food DefenseSteve InghamFood Safety Extension SpecialistUW-Madison

  • Areas of Validation EmphasisBeef carcass dry-aging interventionsRyan AlginoSlow-cooking of whole-muscle beef roastsKim WiegandGround & formed beef jerky process lethalityAlena BorowskiShelf-stability of RTE productsDarand Borneman

  • Validating Beef Carcass Dry-Aging the Microbial Performance StandardE. coli O157:H7 must be undetectableIf slaughter process is hygienic or animal is not a carrier, standard could be met without an interventionThe intervention adds assurance or overcomes slaughter hygiene lapsesThere is no specified log reduction

  • Validating Beef Carcass Dry-Aging the Microbial Performance StandardA practical approach to meeting this standard: use an intervention that would cause a statistically significant decrease in the number of E. coli O157:H7 cellsOur goal: help you validate your intervention processShow that your intervention would cause a significant decrease in the number of E. coli O157:H7 cells

  • Validating Beef Carcass Dry-Aging - ChallengesInoculation studies using pathogens arent possible in plantsDry-aging conditions varyWeatherSize and number of carcasses in coolerAir movement% Relative HumidityLength of dry-aging period

  • Validating Beef Carcass Interventions a new approachInoculate beef carcass with harmless bacteria that survive the same (or better) compared to E. coli O157:H7Lactic acid bacteria starter culture = LABTake a before sampleTake an after sampleHow much did levels of LAB decrease?If LAB decrease enough, E. coli O157:H7 would have decreased, too

  • How much do the LAB levels have to drop?The Least Significant Difference (LSD) for E. coli O157:H7 in simulated dry-aging studies is 0.3 logs (50% decrease)This LSD corresponds to an LAB decrease of at least 0.25 logs

  • Accuracy of LAB performance standard in predicting adequate reduction of E. coli O157:H7 during dry-aging

    PartAccurateFail-safeFail-dangerousBrisket - fat15/1500Brisket lean12/153/150Heart12/153/150Liver15/1500Tongue13/152/150

  • Kit for Evaluating Beef Carcass Intervention Treatments

  • LAB culture and Diluent

  • Add diluent to LAB

  • Mix

  • Add LAB solution to sponge

  • Squeeze sponge 10 X

  • Get ready to inoculate brisket

  • Inoculate both halves of the carcassOne is sampled beforeThe other is sampled after

  • Inoculate brisket

  • Score sample with sterilized scalpel

  • Peel sample away with sterilized scalpel and forceps

  • Before sample is ready to ship

  • Ship sample to lab (same way as you ship generic E. coli samples)

  • The after sampleUse dead locks to pin the large template to the second carcass halfTake sample when dry-aging is completeShip to the lab

  • Next step:Determine E. coli O157:H7 LSD and LAB reductions needed to validate acid-spray interventionsAcetic acidLactic acidFresh Bloom

  • Predicting the Probability of Achieving a 7-Log Reduction of Escherichia coli O157:H7 During Roast Beef Slow-cooking Processes

  • Beyond THERMSlow cooked beef roasts have unique food safety concerns Temperature abuse growth before cooking?Heat shocked pathogens tougher to kill?Slow come-up times growth before cooking?Salt and spices tougher pathogens?Need predictive tools to evaluate heat lethality associated with meat processing

  • Slow-cooking of beef: microbial performance standards6.5 log reduction in SalmonellaUSDA recommends no more than 6 h between 50 and 130FBesides killing Salmonella, we must also provide adequate lethality against E. coli O157:H7Weve chosen a 7-log lethality targetAllows for a small amount of growth before cooking (0.5 log)

  • Evaluating slow cook processes: our model systemUnseasoned ground beef4 simulated commercial slow-cook schedules

    Chart1

    71.571.571.571.5

    100100100100

    110115105110

    115120110121

    115120110130

    130125115130

    130125120130

    135130130135

    135130130135

    135135130135

    135135130135

    135135130135

    Commercial Process

    Slow come-up time

    Fail to reach 130F

    Potential heat shock

    Time (min.)

    Set Temperature (deg F)

    Simulated Cook Schedules

    Sheet1

    ABCD

    TimeTemp

    071.571.571.571.5

    60100100100100

    120110115105110

    180115120110121

    200115120110130

    240130125115130

    270130125120130

    300135130130135

    330135130130135

    360135135130135

    390135135130135

    405135135130135

    Sheet1

    Commercial Process

    Slow come-up time

    Fail to reach 130F

    Potential heat shock

    Time (min.)

    Set Temperature (deg F)

    Simulated Cook Schedules

    Sheet2

    Sheet3

  • Evaluating slow-cook processes

    Inoculation studies of 4 cook scheduleseach 6 h 45 min. 25 g ground beef9 sampling times each schedule.

  • Evaluating slow cook processesOverlaid plates with MEMB recover injured cellsDetermined cumulative F-value based on time and temperature historyUsed E. coli O157:H7 CFU/g plate counts to create model

  • Cumulative Process LethalityD-value: number of minutes at constant temperature needed to destroy 90% of organismsZ-value: change in temperature (F) needed to change the D-value by 10-foldLethal Rate: shown below, equivalent heating rate per minute; expressed for reference temperature. Cumulative process lethality (F-value): cumulative lethal rate over a given cooking/heating process.

    T = internal temperature Tr = Reference temperature Z = reference z value

  • Logistic Regression AnalysisZ = 10.4F and Tr = 130FF-value determined at each sampling pointIf process was successful, the sample achieved an E. coli O157:H7 reduction of 7-logs. Logistic regression used to determine probability of achieving 7-log reduction for any given F-value

  • Logistic Regression Curve for Predicting 7-log Kill

    Chart1

    0.0001682317

    0.0001779198

    0.0001881656

    0.0001990013

    0.0002104609

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    7 Log Reg

    Lethality

    Pr(7 log red)

    Sheet1

    exp (int + coeff [F-value] )1 + exp (int + coeff [F-value] )F-valueP-value

    0.000168261.000168261000.0001682317

    0.00017795141.00017795141010.0001779198

    0.0001882011.0001882011020.0001881656

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    0.00080715081.00080715081280.0008064999

    0.00085364091.00085364091290.0008529128

    0.00090280861.00090280861300.0009019943

    0.00095480831.00095480831310.0009538975

    0.0010098031.0010098031320.0010087843

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    0.00112947771.00112947771340.0011282034

    0.0011945331.0011945331350.0011931078

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    0.00141305681.00141305681380.0014110629

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    0.00158052221.00158052221400.0015780281

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    0.00221168641.00221168641460.0022068056

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    0.12468060151.12468060152180.1108586752

    0.13186191531.13186191532190.1165000019

    0.13945685621.13945685622200.1223888868

    0.14748924811.14748924812210.1285321395

    0.15598428721.15598428722220.1349363386

    0.16496862081.16496862082230.1416077806

    0.17447043131.17447043132240.1485524255

    0.1845195241.1845195242250.1557758401

    0.19514742121.19514742122260.1632831379

    0.20638746061.20638746062270.1710789173

    0.21827490031.21827490032280.179167198

    0.2308470291.2308470292290.1875513557

    0.24414328321.24414328322300.1962340564

    0.25820537081.25820537082310.2052171901

    0.2730774021.2730774022320.2145018061

    0.28880602791.28880602792330.2240880487

    0.30544058611.30544058612340.2339750958

    0.32303325641.32303325642350.2441611009

    0.34163922381.34163922382360.2546431393

    0.36131685171.36131685172370.2654171593

    0.38212786551.38212786552380.2764779403

    0.40413754541.40413754542390.2878190579

    0.42741493191.42741493192400.2994328575

    0.4520330421.4520330422410.3113104378

    0.47806909821.47806909822420.3234416434

    0.50560477091.50560477092430.3358150696

    0.53472643461.53472643462440.348418078

    0.56552543871.56552543872450.3612368249

    0.59809839411.59809839412460.3742563013

    0.63254747621.63254747622470.3874603866

    0.66898074571.66898074572480.4008319134

    0.70751248711.70751248712490.4143527456

    0.74826356761.74826356762500.4280038671

    0.79136181591.79136181592510.4417654819

    0.83694242351.83694242352520.4556171238

    0.88514836851.88514836852530.4695377739

    0.93613086431.93613086432540.4835059869

    0.99004983371.99004983372550.4975000208

    1.0470744112.0470744112560.5114979726

    1.10738347172.10738347172570.5254779145

    1.17116619472.17116619472580.5394180315

    1.23862265482.23862265482590.5532967569

    1.30996445072.30996445072600.567092905

    1.38541536892.38541536892610.5807857981

    1.46521208512.46521208512620.5943553879

    1.54960490742.54960490742630.6077823677

    1.63885856082.63885856082640.6210482764

    1.73325301792.73325301792650.634135591

    1.8330843772.8330843772660.6470278089

    1.93866579122.93866579122670.6597095175

    2.05032845043.05032845042680.6721664515

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    3146.35525499383147.35525499383990.9996822729

    3327.57802989393328.57802989394000.9996995714

    Sheet2

    Sheet3

  • 95% probability of achieving a 7-log reduction of E. coli O157:H7 Heat equivalent to 308 min. at 130oF

    Chart1

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    7 Log Reg

    a

    b

    Lethality

    Pr(7 log red)

    Sheet1

    exp (int + coeff [F-value] )1 + exp (int + coeff [F-value] )F-valueP-value

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    Sheet2

    30801000.95

    3081.24000.95

    Sheet3

  • Tool developmentRepresentative samples

    Lethality

  • A sneak peek at the finished product Easy-to-use Excel worksheet calculations produce two graphs Core temperature shows the total cooking process Lethality outlines the cumulative lethal rate Interpretation for processor: probability that process would attain the 7-log killAbove an established F-value (based on temperature and time combination) process has high probability of 7-log kill

    Chart1

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    368.7337162311

    371.2659790128

    373.7982417945

    376.3051876467

    378.7376912624

    381.1701948781

    383.651823801

    386.1587696532

    388.6910324349

    391.1979782872

    393.7049241395

    396.2118699917

    398.6934989146

    401.1751278374

    403.6567567603

    406.1383856831

    408.6453315354

    Time (min)

    F-value (min)

    Lethality

    Process Lethality

    PROCESS LETHALITY DETERMINATION

    z =11.4FT ref =130FProduct name: _____________________________gr beefDate: _____________14-Jan

    Data Table

    TimeCoreF-valueInstructions:

    (min)Temp ( F)(min)

    0620

    170.90.00challenge studies on your product,

    272.60.00or reference values from the literature

    373.90.00that poperly represent your product.

    475.10.00

    576.30.00temperatures in col. B and C

    677.30.00(overwrite example data).

    778.60.00

    879.70.00computed cumulative F value.

    9810.00Definitions:

    1082.20.00

    1183.50.00

    1284.70.00associated T ref required to kill 90%

    1385.80.00of the selected microorganism; a one

    14870.00log reduction.

    1588.20.00

    1689.40.00

    1790.70.00change the D-value by a factor of ten.

    1891.70.00

    1992.90.00

    2094.20.00equivalent time of heating at a

    2195.30.00reference temperature.

    2296.10.00

    2396.90.01

    2497.60.01

    2598.20.01for each product and organism must be used.

    2698.70.01

    2799.10.01

    2899.40.01

    2999.50.02

    3099.60.02

    3199.60.02

    3299.90.02

    3399.90.03

    3499.80.03

    3599.90.03

    3699.90.03

    3799.90.03

    3899.90.04

    3999.80.04

    4099.80.04

    4199.80.04

    4299.90.05

    4399.90.05

    4499.80.05

    4599.70.05

    4699.90.05

    4799.80.06

    4899.80.06

    4999.80.06

    5099.70.06

    5199.70.07

    5299.70.07

    5399.70.07

    5499.80.07

    5599.80.07

    5699.70.08

    5799.80.08

    5899.70.08

    5999.70.08

    6099.70.09

    6199.90.09

    62101.10.09

    63102.40.09

    64103.50.10

    65104.60.10

    66105.60.11

    67106.40.12

    68106.90.13

    69107.60.14

    70108.10.15

    71108.30.16

    72108.80.17

    731090.19

    741090.20

    75109.40.22

    76109.30.23

    77109.40.25

    78109.50.26

    79109.50.28

    80109.70.30

    81109.70.31

    82109.70.33

    83109.70.35

    84109.70.36

    85109.60.38

    86109.70.40

    87109.70.41

    88109.50.43

    89109.70.44

    90109.70.46

    91109.70.48

    92109.70.49

    93109.60.51

    94109.60.53

    95109.60.54

    96109.60.56

    97109.60.58

    98109.60.59

    99109.50.61

    100109.60.62

    101109.60.64

    102109.60.66

    103109.70.67

    104109.70.69

    105109.70.71

    106109.70.72

    107109.70.74

    108109.70.76

    109109.60.77

    110109.70.79

    111109.70.80

    112109.70.82

    113109.70.84

    114109.60.85

    115109.70.87

    116109.70.89

    117109.70.90

    118109.70.92

    119109.70.94

    120110.70.96

    121111.70.98

    122112.21.00

    123112.81.03

    124113.41.07

    125113.91.10

    126114.21.14

    127114.41.19

    128114.61.23

    129114.81.27

    130114.81.32

    1311151.37

    132114.81.42

    133114.91.46

    134114.91.51

    135114.81.56

    136114.81.60

    137114.81.65

    138114.81.70

    139114.81.74

    140114.81.79

    141114.81.84

    142114.71.88

    143114.71.93

    144114.71.97

    145114.62.02

    146114.62.06

    147114.62.11

    148114.72.15

    149114.62.20

    150114.62.24

    151114.62.29

    152114.82.33

    153114.72.38

    154114.62.42

    155114.62.47

    156114.62.51

    157114.72.56

    158114.72.60

    159114.72.65

    160114.62.69

    161114.62.74

    162114.72.78

    163114.52.83

    164114.62.87

    165114.62.92

    166114.72.96

    167114.53.00

    168114.73.05

    169114.73.09

    170114.73.14

    171114.73.19

    172114.73.23

    173114.73.28

    174114.63.32

    175114.63.37

    176114.63.41

    177114.63.46

    178114.73.50

    179114.63.55

    180115.23.59

    181116.33.65

    182117.43.72

    183118.73.81

    184119.63.92

    185121.14.07

    186122.14.25

    187123.34.48

    188124.44.77

    189125.55.13

    190126.45.58

    191127.26.10

    192128.16.73

    193128.77.45

    194129.18.25

    195129.59.12

    196129.810.06

    19713011.04

    198130.112.05

    199130.113.07

    20013014.08

    20113015.08

    20213016.08

    20313017.08

    20413018.08

    20513019.08

    206129.920.07

    207129.921.05

    208129.922.03

    209129.722.99

    210129.723.93

    211129.824.88

    212129.625.82

    213129.626.74

    214129.627.67

    215129.628.59

    216129.729.52

    217129.630.45

    218129.731.38

    219129.632.32

    220129.633.24

    221129.734.17

    222129.635.10

    223129.636.02

    224129.636.95

    225129.537.86

    226129.538.76

    227129.539.67

    228129.540.57

    229129.841.50

    230129.742.45

    231129.743.40

    232129.744.34

    233129.745.28

    234129.746.22

    235129.747.16

    236129.748.10

    237129.749.04

    238129.749.98

    239129.750.92

    240129.651.86

    241129.752.79

    242129.653.72

    243129.654.64

    244129.755.57

    245129.756.52

    246129.757.46

    247129.758.40

    248129.659.33

    249129.760.26

    250129.761.20

    251129.762.14

    252129.763.09

    253129.764.03

    254129.764.97

    255129.765.91

    256129.766.85

    257129.667.78

    258129.868.72

    259129.569.66

    260129.770.58

    261129.771.52

    262129.672.45

    263129.773.38

    264129.774.32

    265129.675.26

    266129.676.18

    267129.677.10

    268129.778.03

    269129.778.97

    270129.679.91

    271130.680.93

    272131.382.15

    273132.383.59

    274132.985.29

    275133.487.18

    276133.989.27

    277134.391.56

    278134.593.99

    279134.696.50

    280134.899.08

    281134.9101.75

    282134.9104.44

    283134.9107.13

    284134.9109.82

    285134.9112.51

    286134.8115.17

    287134.8117.81

    288134.7120.42

    289134.6122.98

    290134.6125.51

    291134.6128.04

    292134.6130.58

    293134.5133.08

    294134.5135.56

    295134.6138.07

    296134.4140.55

    297134.6143.04

    298134.6145.57

    299134.5148.07

    300134.5150.56

    301134.5153.04

    302134.4155.49

    303134.4157.93

    304134.4160.36

    305134.5162.82

    306134.5165.30

    307134.4167.75

    308134.5170.21

    309134.5172.69

    310134.4175.15

    311134.5177.61

    312134.4180.06

    313134.5182.52

    314134.5185.00

    315134.5187.48

    316134.5189.96

    317134.5192.45

    318134.5194.93

    319134.5197.41

    320134.5199.89

    321134.5202.37

    322134.4204.83

    323134.4207.26

    324134.4209.69

    325134.5212.15

    326134.5214.63

    327134.5217.11

    328134.4219.57

    329134.5222.03

    330134.5224.51

    331134.5226.99

    332134.4229.45

    333134.4231.88

    334134.5234.34

    335134.5236.82

    336134.5239.30

    337134.4241.76

    338134.5244.21

    339134.5246.69

    340134.5249.18

    341134.5251.66

    342134.5254.14

    343134.5256.62

    344134.5259.10

    345134.5261.58

    346134.5264.07

    347134.5266.55

    348134.4269.00

    349134.4271.44

    350134.5273.89

    351134.5276.37

    352134.5278.86

    353134.5281.34

    354134.4283.79

    355134.4286.23

    356134.4288.66

    357134.4291.09

    358134.5293.55

    359134.5296.03

    360134.5298.51

    361134.4300.97

    362134.5303.42

    363134.6305.93

    364134.4308.41

    365134.6310.90

    366134.6313.43

    367134.5315.93

    368134.6318.44

    369134.6320.97

    370134.6323.51

    371134.6326.04

    372134.6328.57

    373134.6331.10

    374134.6333.64

    375134.6336.17

    376134.6338.70

    377134.6341.23

    378134.6343.76

    379134.5346.27

    380134.5348.75

    381134.5351.23

    382134.6353.74

    383134.5356.25

    384134.5358.73

    385134.4361.19

    386134.6363.67

    387134.6366.20

    388134.6368.73

    389134.6371.27

    390134.6373.80

    391134.5376.31

    392134.3378.74

    393134.5381.17

    394134.5383.65

    395134.6386.16

    396134.6388.69

    397134.5391.20

    398134.6393.70

    399134.5396.21

    400134.5398.69

    401134.5401.18

    402134.5403.66

    403134.5406.14

    404134.6408.65

    Process Lethality

    Time (min)

    Temperature (F)

    Core temperature

    Sheet1

    Time (min)

    F-value (min)

    Lethality

    0

    0.0000038137

    0.0000116972

    0.0000223059

    0.0000359442

    0.0000533231

    0.0000749774

    0.0001023896

    0.0001372352

    0.0001817463

    0.0002389689

    0.0003127198

    0.0004075323

    0.0005269959

    0.0006778719

    0.0008701293

    0.0011151182

    0.0014308702

    0.0018277895

    0.0023245692

    0.00296484

    0.0037787363

    0.004761941

    0.0059175725

    0.007261195

    0.0087923084

    0.0105023614

    0.0123742676

    0.0143825781

    0.016472825

    0.0186057202

    0.0207601549

    0.022981881

    0.0252708986

    0.0275370311

    0.0298031636

    0.0320921812

    0.0343811987

    0.0366702163

    0.0389363488

    0.0411795963

    0.0434228438

    0.0456889764

    0.0479779939

    0.0502441264

    0.0524649465

    0.0547086516

    0.0569747841

    0.0592180316

    0.0614612792

    0.0636820992

    0.0658804919

    0.0680788845

    0.0702772772

    0.0724980972

    0.0747413448

    0.0769621648

    0.0791829849

    0.081403805

    0.0836021976

    0.0858005903

    0.0880442954

    0.0906472231

    0.0940019871

    0.0982664788

    0.1035919558

    0.1101685406

    0.1180417666

    0.1270017628

    0.137128517

    0.148546016

    0.1607867619

    0.1739382378

    0.188037987

    0.2024224859

    0.2174121829

    0.2328511641

    0.2482901453

    0.2640441353

    0.2799572205

    0.2961983002

    0.3127673745

    0.3293364488

    0.3459055231

    0.3624745974

    0.3788780183

    0.3952814391

    0.4118505134

    0.4280915931

    0.4443326728

    0.4609017471

    0.4774708215

    0.4940398958

    0.5104433166

    0.526681084

    0.5429188514

    0.5591566188

    0.5753943862

    0.5916321536

    0.6077075798

    0.6237830061

    0.6400207735

    0.6562585409

    0.6726619617

    0.689231036

    0.7058001103

    0.7223691846

    0.7389382589

    0.7555073333

    0.7719107541

    0.788314175

    0.8048832493

    0.8214523236

    0.8380213979

    0.8544248187

    0.8708282396

    0.8873973139

    0.9039663882

    0.9205354625

    0.9371045368

    0.9555278971

    0.9780748649

    1.0042097207

    1.0334316635

    1.0664184999

    1.1032604759

    1.1431699942

    1.1851358032

    1.2288315795

    1.274328638

    1.3207445263

    1.3681171216

    1.415489717

    1.4623791281

    1.509742062

    1.556631473

    1.6030473614

    1.6494632497

    1.6958791381

    1.7422950264

    1.7887109147

    1.8351268031

    1.881078637

    1.9265664164

    1.9720541959

    2.0170871999

    2.0616654285

    2.1062436572

    2.1512766612

    2.1963096652

    2.2408878938

    2.2854661224

    2.3309631809

    2.3769150148

    2.4219480188

    2.4665262474

    2.5111044761

    2.5561374801

    2.6016252596

    2.647113039

    2.6921460431

    2.7367242717

    2.7817572757

    2.8263445978

    2.8704771444

    2.915055373

    2.960088377

    3.0046756991

    3.0492630212

    3.0947508007

    3.1402385801

    3.1857263596

    3.2312141391

    3.2767019185

    3.3217349226

    3.3663131512

    3.4108913798

    3.4554696084

    3.5005026124

    3.5455356165

    3.5929855276

    3.6495670071

    3.7202256885

    3.8104838608

    3.9226952815

    4.0667318999

    4.250965503

    4.481550222

    4.7720866654

    5.1349071874

    5.5780342653

    6.1037053853

    6.7283760279

    7.4535562139

    8.2549814771

    9.1238433654

    10.0560185526

    11.0362229632

    12.0464247018

    13.0668281789

    14.0770299174

    15.0770299174

    16.0770299174

    17.0770299174

    18.0770299174

    19.0770299174

    20.0670321677

    21.0470366683

    22.027041169

    22.9876459029

    23.9288508702

    24.8796577644

    25.821054727

    26.743439831

    27.6658249349

    28.5882100388

    29.5200050744

    30.45180011

    31.3835951456

    32.3153901813

    33.2377752852

    34.1695703208

    35.1013653564

    36.0237504603

    36.9461355643

    37.8592988928

    38.763240446

    39.6671819992

    40.5711235523

    41.5032987395

    42.4541056338

    43.3953106011

    44.3365155683

    45.2777205356

    46.2189255029

    47.1601304701

    48.1013354374

    49.0425404047

    49.9837453719

    50.9249503392

    51.8567453748

    52.7885404104

    53.720335446

    54.6427205499

    55.5745155855

    56.5157205528

    57.4569255201

    58.3981304874

    59.329925523

    60.2617205586

    61.2029255258

    62.1441304931

    63.0853354604

    64.0265404276

    64.9677453949

    65.9089503622

    66.8501553294

    67.781950365

    68.7233473276

    69.6555225148

    70.5780957751

    71.5193007423

    72.4510957779

    73.3828908135

    74.3240957808

    75.2558908164

    76.1782759203

    77.1006610243

    78.0324560599

    78.9736610271

    79.9054560627

    80.9310675606

    82.1456238195

    83.5914153888

    85.2852343181

    87.1770082239

    89.2698137811

    91.5606992598

    93.9932028755

    96.5001487278

    99.084605568

    101.7481548898

    104.4386026347

    107.1290503797

    109.8194981246

    112.5099458695

    115.1734951913

    117.8101460901

    120.4204364131

    122.9785326776

    125.5107954593

    128.043058241

    130.5753210227

    133.082266875

    135.5638957978

    138.0708416501

    140.5529767976

    143.0351119451

    145.5673747268

    148.074320579

    150.5559495019

    153.0375784247

    155.4943966428

    157.926404156

    160.3584116693

    162.8152298873

    165.2968588102

    167.7536770282

    170.2104952463

    172.6921241691

    175.1489423872

    177.6057606052

    180.0625788233

    182.5193970413

    185.0010259642

    187.482654887

    189.9642838098

    192.4459127327

    194.9275416555

    197.4091705783

    199.8907995012

    202.372428424

    204.8292466421

    207.2612541553

    209.6932616686

    212.1500798867

    214.6317088095

    217.1133377323

    219.5701559504

    222.0269741684

    224.5086030913

    226.9902320141

    229.4470502322

    231.8790577454

    234.3358759635

    236.8175048863

    239.2991338092

    241.7559520272

    244.2127702453

    246.6943991681

    249.1760280909

    251.6576570138

    254.1392859366

    256.6209148594

    259.1025437823

    261.5841727051

    264.065801628

    266.5474305508

    269.0042487688

    271.4362562821

    273.8930745002

    276.374703423

    278.8563323458

    281.3379612687

    283.7947794867

    286.226787

    288.6587945133

    291.0908020265

    293.5476202446

    296.0292491674

    298.5108780903

    300.9676963083

    303.4245145264

    305.9314603786

    308.4135955261

    310.8957306736

    313.4279934553

    315.9349393076

    318.4418851598

    320.9741479415

    323.5064107232

    326.0386735049

    328.5709362866

    331.1031990683

    333.63546185

    336.1677246317

    338.6999874134

    341.2322501951

    343.7645129768

    346.2714588291

    348.7530877519

    351.2347166748

    353.741662527

    356.2486083793

    358.7302373021

    361.1870555202

    363.6691906677

    366.2014534494

    368.7337162311

    371.2659790128

    373.7982417945

    376.3051876467

    378.7376912624

    381.1701948781

    383.651823801

    386.1587696532

    388.6910324349

    391.1979782872

    393.7049241395

    396.2118699917

    398.6934989146

    401.1751278374

    403.6567567603

    406.1383856831

    408.6453315354

    Time (min)

    F-value (min)

    Lethality

    62

    70.9

    72.6

    73.9

    75.1

    76.3

    77.3

    78.6

    79.7

    81

    82.2

    83.5

    84.7

    85.8

    87

    88.2

    89.4

    90.7

    91.7

    92.9

    94.2

    95.3

    96.1

    96.9

    97.6

    98.2

    98.7

    99.1

    99.4

    99.5

    99.6

    99.6

    99.9

    99.9

    99.8

    99.9

    99.9

    99.9

    99.9

    99.8

    99.8

    99.8

    99.9

    99.9

    99.8

    99.7

    99.9

    99.8

    99.8

    99.8

    99.7

    99.7

    99.7

    99.7

    99.8

    99.8

    99.7

    99.8

    99.7

    99.7

    99.7

    99.9

    101.1

    102.4

    103.5

    104.6

    105.6

    106.4

    106.9

    107.6

    108.1

    108.3

    108.8

    109

    109

    109.4

    109.3

    109.4

    109.5

    109.5

    109.7

    109.7

    109.7

    109.7

    109.7

    109.6

    109.7

    109.7

    109.5

    109.7

    109.7

    109.7

    109.7

    109.6

    109.6

    109.6

    109.6

    109.6

    109.6

    109.5

    109.6

    109.6

    109.6

    109.7

    109.7

    109.7

    109.7

    109.7

    109.7

    109.6

    109.7

    109.7

    109.7

    109.7

    109.6

    109.7

    109.7

    109.7

    109.7

    109.7

    110.7

    111.7

    112.2

    112.8

    113.4

    113.9

    114.2

    114.4

    114.6

    114.8

    114.8

    115

    114.8

    114.9

    114.9

    114.8

    114.8

    114.8

    114.8

    114.8

    114.8

    114.8

    114.7

    114.7

    114.7

    114.6

    114.6

    114.6

    114.7

    114.6

    114.6

    114.6

    114.8

    114.7

    114.6

    114.6

    114.6

    114.7

    114.7

    114.7

    114.6

    114.6

    114.7

    114.5

    114.6

    114.6

    114.7

    114.5

    114.7

    114.7

    114.7

    114.7

    114.7

    114.7

    114.6

    114.6

    114.6

    114.6

    114.7

    114.6

    115.2

    116.3

    117.4

    118.7

    119.6

    121.1

    122.1

    123.3

    124.4

    125.5

    126.4

    127.2

    128.1

    128.7

    129.1

    129.5

    129.8

    130

    130.1

    130.1

    130

    130

    130

    130

    130

    130

    129.9

    129.9

    129.9

    129.7

    129.7

    129.8

    129.6

    129.6

    129.6

    129.6

    129.7

    129.6

    129.7

    129.6

    129.6

    129.7

    129.6

    129.6

    129.6

    129.5

    129.5

    129.5

    129.5

    129.8

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.6

    129.7

    129.6

    129.6

    129.7

    129.7

    129.7

    129.7

    129.6

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.6

    129.8

    129.5

    129.7

    129.7

    129.6

    129.7

    129.7

    129.6

    129.6

    129.6

    129.7

    129.7

    129.6

    130.6

    131.3

    132.3

    132.9

    133.4

    133.9

    134.3

    134.5

    134.6

    134.8

    134.9

    134.9

    134.9

    134.9

    134.9

    134.8

    134.8

    134.7

    134.6

    134.6

    134.6

    134.6

    134.5

    134.5

    134.6

    134.4

    134.6

    134.6

    134.5

    134.5

    134.5

    134.4

    134.4

    134.4

    134.5

    134.5

    134.4

    134.5

    134.5

    134.4

    134.5

    134.4

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.4

    134.4

    134.4

    134.5

    134.5

    134.5

    134.4

    134.5

    134.5

    134.5

    134.4

    134.4

    134.5

    134.5

    134.5

    134.4

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.4

    134.4

    134.5

    134.5

    134.5

    134.5

    134.4

    134.4

    134.4

    134.4

    134.5

    134.5

    134.5

    134.4

    134.5

    134.6

    134.4

    134.6

    134.6

    134.5

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.5

    134.5

    134.5

    134.6

    134.5

    134.5

    134.4

    134.6

    134.6

    134.6

    134.6

    134.6

    134.5

    134.3

    134.5

    134.5

    134.6

    134.6

    134.5

    134.6

    134.5

    134.5

    134.5

    134.5

    134.5

    134.6

    Time (min)

    Temperature (F)

    Core temperature

    Chart3

    62

    70.9

    72.6

    73.9

    75.1

    76.3

    77.3

    78.6

    79.7

    81

    82.2

    83.5

    84.7

    85.8

    87

    88.2

    89.4

    90.7

    91.7

    92.9

    94.2

    95.3

    96.1

    96.9

    97.6

    98.2

    98.7

    99.1

    99.4

    99.5

    99.6

    99.6

    99.9

    99.9

    99.8

    99.9

    99.9

    99.9

    99.9

    99.8

    99.8

    99.8

    99.9

    99.9

    99.8

    99.7

    99.9

    99.8

    99.8

    99.8

    99.7

    99.7

    99.7

    99.7

    99.8

    99.8

    99.7

    99.8

    99.7

    99.7

    99.7

    99.9

    101.1

    102.4

    103.5

    104.6

    105.6

    106.4

    106.9

    107.6

    108.1

    108.3

    108.8

    109

    109

    109.4

    109.3

    109.4

    109.5

    109.5

    109.7

    109.7

    109.7

    109.7

    109.7

    109.6

    109.7

    109.7

    109.5

    109.7

    109.7

    109.7

    109.7

    109.6

    109.6

    109.6

    109.6

    109.6

    109.6

    109.5

    109.6

    109.6

    109.6

    109.7

    109.7

    109.7

    109.7

    109.7

    109.7

    109.6

    109.7

    109.7

    109.7

    109.7

    109.6

    109.7

    109.7

    109.7

    109.7

    109.7

    110.7

    111.7

    112.2

    112.8

    113.4

    113.9

    114.2

    114.4

    114.6

    114.8

    114.8

    115

    114.8

    114.9

    114.9

    114.8

    114.8

    114.8

    114.8

    114.8

    114.8

    114.8

    114.7

    114.7

    114.7

    114.6

    114.6

    114.6

    114.7

    114.6

    114.6

    114.6

    114.8

    114.7

    114.6

    114.6

    114.6

    114.7

    114.7

    114.7

    114.6

    114.6

    114.7

    114.5

    114.6

    114.6

    114.7

    114.5

    114.7

    114.7

    114.7

    114.7

    114.7

    114.7

    114.6

    114.6

    114.6

    114.6

    114.7

    114.6

    115.2

    116.3

    117.4

    118.7

    119.6

    121.1

    122.1

    123.3

    124.4

    125.5

    126.4

    127.2

    128.1

    128.7

    129.1

    129.5

    129.8

    130

    130.1

    130.1

    130

    130

    130

    130

    130

    130

    129.9

    129.9

    129.9

    129.7

    129.7

    129.8

    129.6

    129.6

    129.6

    129.6

    129.7

    129.6

    129.7

    129.6

    129.6

    129.7

    129.6

    129.6

    129.6

    129.5

    129.5

    129.5

    129.5

    129.8

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.6

    129.7

    129.6

    129.6

    129.7

    129.7

    129.7

    129.7

    129.6

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.7

    129.6

    129.8

    129.5

    129.7

    129.7

    129.6

    129.7

    129.7

    129.6

    129.6

    129.6

    129.7

    129.7

    129.6

    130.6

    131.3

    132.3

    132.9

    133.4

    133.9

    134.3

    134.5

    134.6

    134.8

    134.9

    134.9

    134.9

    134.9

    134.9

    134.8

    134.8

    134.7

    134.6

    134.6

    134.6

    134.6

    134.5

    134.5

    134.6

    134.4

    134.6

    134.6

    134.5

    134.5

    134.5

    134.4

    134.4

    134.4

    134.5

    134.5

    134.4

    134.5

    134.5

    134.4

    134.5

    134.4

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.4

    134.4

    134.4

    134.5

    134.5

    134.5

    134.4

    134.5

    134.5

    134.5

    134.4

    134.4

    134.5

    134.5

    134.5

    134.4

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.5

    134.4

    134.4

    134.5

    134.5

    134.5

    134.5

    134.4

    134.4

    134.4

    134.4

    134.5

    134.5

    134.5

    134.4

    134.5

    134.6

    134.4

    134.6

    134.6

    134.5

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.6

    134.5

    134.5

    134.5

    134.6

    134.5

    134.5

    134.4

    134.6

    134.6

    134.6

    134.6

    134.6

    134.5

    134.3

    134.5

    134.5

    134.6

    134.6

    134.5

    134.6

    134.5

    134.5

    134.5

    134.5

    134.5

    134.6

    Time (min)

    Temperature (F)

    Core temperature

    Process Lethality

    PROCESS LETHALITY DETERMINATION

    z =11.4FT ref =130FProduct name: _____________________________gr beefDate: _____________14-Jan

    Data Table

    TimeCoreF-valueInstructions:

    (min)Temp ( F)(min)

    0620

    170.90.00challenge studies on your product,

    272.60.00or reference values from the literature

    373.90.00that poperly represent your product.

    475.10.00

    576.30.00temperatures in col. B and C

    677.30.00(overwrite example data).

    778.60.00

    879.70.00computed cumulative F value.

    9810.00Definitions:

    1082.20.00

    1183.50.00

    1284.70.00associated T ref required to kill 90%

    1385.80.00of the selected microorganism; a one

    14870.00log reduction.

    1588.20.00

    1689.40.00

    1790.70.00change the D-value by a factor of ten.

    1891.70.00

    1992.90.00

    2094.20.00equivalent time of heating at a

    2195.30.00reference temperature.

    2296.10.00

    2396.90.01

    2497.60.01

    2598.20.01for each product and organism must be used.

    2698.70.01

    2799.10.01

    2899.40.01

    2999.50.02

    3099.60.02

    3199.60.02

    3299.90.02

    3399.90.03

    3499.80.03

    3599.90.03

    3699.90.03

    3799.90.03

    3899.90.04

    3999.80.04

    4099.80.04

    4199.80.04

    4299.90.05

    4399.90.05

    4499.80.05

    4599.70.05

    4699.90.05

    4799.80.06

    4899.80.06

    4999.80.06

    5099.70.06

    5199.70.07

    5299.70.07

    5399.70.07

    5499.80.07

    5599.80.07

    5699.70.08

    5799.80.08

    5899.70.08

    5999.70.08

    6099.70.09

    6199.90.09

    62101.10.09

    63102.40.09

    64103.50.10

    65104.60.10

    66105.60.11

    67106.40.12

    68106.90.13

    69107.60.14

    70108.10.15

    71108.30.16

    72108.80.17

    731090.19

    741090.20

    75109.40.22

    76109.30.23

    77109.40.25

    78109.50.26

    79109.50.28

    80109.70.30

    81109.70.31

    82109.70.33

    83109.70.35

    84109.70.36

    85109.60.38

    86109.70.40

    87109.70.41

    88109.50.43

    89109.70.44

    90109.70.46

    91109.70.48

    92109.70.49

    93109.60.51

    94109.60.53

    95109.60.54

    96109.60.56

    97109.60.58

    98109.60.59

    99109.50.61

    100109.60.62

    101109.60.64

    102109.60.66

    103109.70.67

    104109.70.69

    105109.70.71

    106109.70.72

    107109.70.74

    108109.70.76

    109109.60.77

    110109.70.79

    111109.70.80

    112109.70.82

    113109.70.84

    114109.60.85

    115109.70.87

    116109.70.89

    117109.70.90

    118109.70.92

    119109.70.94

    120110.70.96

    121111.70.98

    122112.21.00

    123112.81.03

    124113.41.07

    125113.91.10

    126114.21.14

    127114.41.19

    128114.61.23

    129114.81.27

    130114.81.32

    1311151.37

    132114.81.42

    133114.91.46

    134114.91.51

    135114.81.56

    136114.81.60

    137114.81.65

    138114.81.70

    139114.81.74

    140114.81.79

    141114.81.84

    142114.71.88

    143114.71.93

    144114.71.97

    145114.62.02

    146114.62.06

    147114.62.11

    148114.72.15

    149114.62.20

    150114.62.24

    151114.62.29

    152114.82.33

    153114.72.38

    154114.62.42

    155114.62.47

    156114.62.51

    157114.72.56

    158114.72.60

    159114.72.65

    160114.62.69

    161114.62.74

    162114.72.78

    163114.52.83

    164114.62.87

    165114.62.92

    166114.72.96

    167114.53.00

    168114.73.05

    169114.73.09

    170114.73.14

    171114.73.19

    172114.73.23

    173114.73.28

    174114.63.32

    175114.63.37

    176114.63.41

    177114.63.46

    178114.73.50

    179114.63.55

    180115.23.59

    181116.33.65

    182117.43.72

    183118.73.81

    184119.63.92

    185121.14.07

    186122.14.25

    187123.34.48

    188124.44.77

    189125.55.13

    190126.45.58

    191127.26.10

    192128.16.73

    193128.77.45

    194129.18.25

    195129.59.12

    196129.810.06

    19713011.04

    198130.112.05

    199130.113.07

    20013014.08

    20113015.08

    20213016.08

    20313017.08

    20413018.08

    20513019.08

    206129.920.07

    207129.921.05

    208129.922.03

    209129.722.99

    210129.723.93

    211129.824.88

    212129.625.82

    213129.626.74

    214129.627.67

    215129.628.59

    216129.729.52

    217129.630.45

    218129.731.38

    219129.632.32

    220129.633.24

    221129.734.17

    222129.635.10

    223129.636.02

    224129.636.95

    225129.537.86

    226129.538.76

    227129.539.67

    228129.540.57

    229129.841.50

    230129.742.45

    231129.743.40

    232129.744.34

    233129.745.28

    234129.746.22

    235129.747.16

    236129.748.10

    237129.749.04

    238129.749.98

    239129.750.92

    240129.651.86

    241129.752.79

    242129.653.72

    243129.654.64

    244129.755.57

    245129.756.52

    246129.757.46

    247129.758.40

    248129.659.33

    249129.760.26

    250129.761.20

    251129.762.14

    252129.763.09

    253129.764.03

    254129.764.97

    255129.765.91

    256129.766.85

    257129.667.78

    258129.868.72

    259129.569.66

    260129.770.58

    261129.771.52

    262129.672.45

    263129.773.38

    264129.774.32

    265129.675.26

    266129.676.18

    267129.677.10

    268129.778.03

    269129.778.97

    270129.679.91

    271130.680.93

    272131.382.15

    273132.383.59

    274132.985.29

    275133.487.18

    276133.989.27

    277134.391.56

    278134.593.99

    279134.696.50

    280134.899.08

    281134.9101.75

    282134.9104.44

    283134.9107.13

    284134.9109.82

    285134.9112.51

    286134.8115.17

    287134.8117.81

    288134.7120.42

    289134.6122.98

    290134.6125.51

    291134.6128.04

    292134.6130.58

    293134.5133.08

    294134.5135.56

    295134.6138.07

    296134.4140.55

    297134.6143.04

    298134.6145.57

    299134.5148.07

    300134.5150.56

    301134.5153.04

    302134.4155.49

    303134.4157.93

    304134.4160.36

    305134.5162.82

    306134.5165.30

    307134.4167.75

    308134.5170.21

    309134.5172.69

    310134.4175.15

    311134.5177.61

    312134.4180.06

    313134.5182.52

    314134.5185.00

    315134.5187.48

    316134.5189.96

    317134.5192.45

    318134.5194.93

    319134.5197.41

    320134.5199.89

    321134.5202.37

    322134.4204.83

    323134.4207.26

    324134.4209.69

    325134.5212.15

    326134.5214.63

    327134.5217.11

    328134.4219.57

    329134.5222.03

    330134.5224.51

    331134.5226.99

    332134.4229.45

    333134.4231.88

    334134.5234.34

    335134.5236.82

    336134.5239.30

    337134.4241.76

    338134.5244.21

    339134.5246.69

    340134.5249.18

    341134.5251.66

    342134.5254.14

    343134.5256.62

    344134.5259.10

    345134.5261.58

    346134.5264.07

    347134.5266.55

    348134.4269.00

    349134.4271.44

    350134.5273.89

    351134.5276.37

    352134.5278.86

    353134.5281.34

    354134.4283.79

    355134.4286.23

    356134.4288.66

    357134.4291.09

    358134.5293.55

    359134.5296.03

    360134.5298.51

    361134.4300.97

    362134.5303.42

    363134.6305.93

    364134.4308.41

    365134.6310.90

    366134.6313.43

    367134.5315.93

    368134.6318.44

    369134.6320.97

    370134.6323.51

    371134.6326.04

    372134.6328.57

    373134.6331.10

    374134.6333.64

    375134.6336.17

    376134.6338.70

    377134.6341.23

    378134.6343.76

    379134.5346.27

    380134.5348.75

    381134.5351.23

    382134.6353.74

    383134.5356.25

    384134.5358.73

    385134.4361.19

    386134.6363.67

    387134.6366.20

    388134.6368.73

    389134.6371.27

    390134.6373.80

    391134.5376.31

    392134.3378.74

    393134.5381.17

    394134.5383.65

    395134.6386.16

    396134.6388.69

    397134.5391.20

    398134.6393.70

    399134.5396.21

    400134.5398.69

    401134.5401.18

    402134.5403.66

    403134.5406.14

    404134.6408.65

    Process Lethality

    Time (min)

    Temperature (F)

    Core temperature

    Sheet1

    Time (min)

    F-value (min)

    Lethality

    0

    0.0000038137

    0.000011