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ROCESS P V S ERIFICATION YSTEM Customised Solutions for the Australian Manufacturing Industry Tailored to your individual needs

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Page 1: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

ROCESSPVS

ERIFICATION YSTEM

Customised Solutions for the Australian Manufacturing IndustryTailored to your individual needs

Page 2: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

The Sensorplex PVS is designed to INSPECT specific

features of products tailored to customer requirements:

The presence and verification of LABELS

The presence and verification of ID CODES

The presence and verification of PRINTED TEXT

The presence and correct placement of CAPS

The verification of the FILL HEIGHT Level

SENSORPLEX PVS

The Sensorplex Process Verification System (PVS) uses machine vision technology to perform two main functions:

1. To inspect the product at different stages of the production process.

2. To verify that the correct combination of individual components are selected for each product/SKU.

S Y ST E M O V E R V I E W

Page 3: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

SYSTEM FLEXIBILITYThe System is customised to meet the

unique production line requirements of

each customer.

EASY-TO-USE SOFTWAREDue to the user-friendly design of the

Operator Interface, using the PVS

Software is intuitive and effortless.

QUALITY DESIGN

Through the use of high quality

components mixed with CAD design and

innovation, the system delivers simple but

effective solutions to suit any application.

B E N E F I T S

Eliminate errors in:

Labelling

Coding

Printing

Capping

Filling

Reduce PRODUCT RECALL / WITHDRAWAL

Reduce Product and Packaging WASTE to

minimise your companies ENVIRONMENTAL

impact

Improve PRODUCTION EFFICIENCIES

A D V A N T A G E S

B E N E F I T S

SENSORPLEX PVSS Y ST E M O V E R V I E W

Page 4: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

Label Alignment & Presence Front & Rear Label

Verification

Cocked/Missing Cap &

Fill Height Level

Barcode

Presence & Verification

Printed Text

Presence & Verification

Date Code

Presence & Verification

FOOD & BEVERAGE

BOTTLING

AUTOMOTIVE

ELECTRONIC

PHARMACEUTICAL

PACKAGING

PRINTING

MAILROOMS

T Y P I C A L A P P L I C A T I O N S

P V S . . . F O R A L L I N D U S T R I E S

SENSORPLEX PVS . . . for all Applications

Page 5: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

The PVS is comprised of different components to carry out the various functions.

Machine vision cameras are used to monitor, compare

and verify correct labels by Pattern Recognition of

templates stored in a PC Database system.

Using Brightness & Contrast Vision Tools, these vision

cameras are also able to monitor cap application and fill

height.

OCR vision cameras are used to monitor,

compare and verify printed text against data

entered manually by operators.

ID vision cameras are used to read, compare and verify

ID codes (1D or 2D) against data stored in a PC

database system.

BASIC ARCHITECTURE

SENSORPLEX PVS . . . how it Works

PC

Page 6: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

HOME SCREEN – EASY-TO-USE Operator Interface

SIMPLE 3 STEP START UP

1. Select Product/SKU to be run.

2. Ensure the details are correct.

3. Press Confirm Batch.

LIVE IMAGE DISPLAY

View the live images of the PVS Vision Cameras.

LIVE STATISTICAL INFORMATION

DRAG & DROP PRODUCT SELECTION

SENSORPLEX PVSF E A T U R E S

Page 7: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

PVS FEATURES

CLEARLY DISPLAYED BATCH DETAILS

Important Batch details are outlined on the Home Screen.

HIGHLIGHTED ALARMS

- Any failures/alarms are highlighted with a flashing red light

- When a failure is detected, the product can be ejected or

the line stopped immediately

- If the line is stopped, a manual reset is required via the

Operator Interface

LOG VIEWER - MONITOR PRODUCTION

BATCH LOG

Summary of each production

EVENT LOG

Outlines the events that occur while the PVS is

active. Logged daily.

PASSWORD PROTECTED

OPERATIONS

Multiple levels of Password Protection are used to set

different degrees of accessibility to PVS Operations.

SENSORPLEX PVSF E A T U R E S

BATCH LOG

Summary of each production run.

Page 8: PROCESS VERIFICATION SYSTEM · 2018. 7. 24. · Cocked/Missing Cap & Fill Height Level Barcode Presence & Verification Printed Text Presence & Verification Date Code Presence & Verification

Customised Solutions for the Australian Manufacturing IndustryTailored to your individual needs

Arthur KorfiatisDirector of Sales

[email protected]: 0422 229 388

Unit B3/2A Hallmark Business Park TEL: +61(03)9562-6699 Cnr Westall & Centre Roads, Clayton, VIC 3168 AUS FAX:+61(03)8080-5988 ABN: 69 007 169 806 www.sensorplex.com

DOCUMENT NO. 130312AGDOCUMENT NAME : PVS BROCHURE