procut 2500 m, 2500 l, 3200 l, and 3200 xl x 300 x 300 115. 3200 l . crate dimensions [mm] in crate...

ProCut 2500 M, 2500 L, 3200 L, and 3200 XL

Revision B – December 2008

Océ ProCut Site Prep

Océ ProCut Site Preparation Guide - Revision: B ii

Océ Display Graphics Systems © 2008 All Rights Reserved

Part Number: 3010108370


Océ ProCut Site Preparation Guide - Revision: B iii

Table of Contents

Table of Figures...................................................................................................................... iv

Preface...................................................................................................................................... v

Copyright ....................................................................................................................................v

Document Summary...................................................................................................................v

Product Support, Documentation, and Service ..........................................................................v

Introduction.............................................................................................................................. 1

Considerations:...........................................................................................................................1

System Requirements............................................................................................................. 2

Receiving the Océ ProCut ..........................................................................................................2

Crate Dimensions and Weight....................................................................................................3

Facility Requirements ............................................................................................................. 4

Floor Loading..............................................................................................................................4

Electrical Placement ...................................................................................................................4

Location Dimensions ..................................................................................................................4

Electrical Requirements..............................................................................................................5

400V Electrical connection .........................................................................................................5

200V Electrical connection .........................................................................................................7

Ground Fault Requirements .......................................................................................................8

Router Vacuum Cleaner: ............................................................................................................8

Dust Extraction: ..........................................................................................................................9

Installation / Training............................................................................................................. 11

Specifications ........................................................................................................................ 12

Machine Dimensions and Weight: ............................................................................................12

Floor Conditions .......................................................................................................................13

Environment .............................................................................................................................14

Safety Information ....................................................................................................................14

Minimum PC Requirements......................................................................................................14

Pro-Cut Macintosh Prepress Client.......................................................................................14

Pro-Cut Windows Prepress Client ........................................................................................14

Pro-Cut Windows Server & ONYX RIP.................................................................................15


Océ ProCut Site Preparation Guide - Revision: B iv

Windows Cut Client...............................................................................................................15

Check list................................................................................................................................ 16

Table of Figures

Figure1: Shipping Crate...........................................................................................................................2

Figure 2: Crate Dimensions and Weight ..................................................................................................3

Figure 3: Location Dimensions ................................................................................................................4

Figure 4: Power Consumption and Variance ...........................................................................................5

Figure 5: 400V Electrical Connection.......................................................................................................6

Figure 6: 200V Electrical Connection.......................................................................................................7

Figure 8: Dust Extraction Flow Rating .....................................................................................................9

Figure 9: Compressed Air ......................................................................................................................10

Figure 10: 2500M and 2500 L Machine Dimensions and Weight ..........................................................12

Figure 11: 2500M and 2500 L Machine Dimensions and Weight ..........................................................13

Figure 12: Floor Conditions....................................................................................................................13

Figure 13: Environment..........................................................................................................................14


Océ ProCut Site Preparation Guide - Revision: B v

Preface Copyright

© 2008 Océ Display Graphics Systems. All rights reserved.

This document contains information proprietary to Océ, to its subsidiaries, or to third parties to which Océ may have a legal obligation to protect such information from unauthorized disclosure, use or duplication. Any disclosure, use, or duplication of this document or of any of the information contained herein for other than the specific purpose for which it was disclosed is expressly prohibited, except as Océ may otherwise agree to in writing. Due to continuing research and product improvements, features or product specifications may change at any time without notice.

Document Summary

Date Revision Summary Oct. 27, 2008 Revision A Initial release.

Dec 15, 2008 Revision B Added harmonics and flicker info

Product Support, Documentation, and Service For further information on documentation and support for your Océ ProCut Cutter or for information on other Océ Display Graphics Systems products visit our web site:

Web: http://www.dgs.oce.com

Comments on this manual? email to: [email protected]

Océ maintains a comprehensive support structure for its customers. Upon installation of your cutter, you will be provided with the name of the sales and service office responsible


Introduction

This document contains information that will be helpful to you in determining the final location for the cutter, transporting the cutter to its final location, and all specifications for power, space, and environmental conditions required for the Océ ProCut manufactured by Zünd.

Considerations: Determine where the cutter system will be located. Any and all construction measures must be completed before the cutter system is installed.

Location of the cutter should not be in close proximity to printers due to the dust and particle generation from this device.

Mark out the installation location to scale using adhesive tape. See the section "Technical data" for the exterior measurements.

Ensure that the installation location meets the relevant requirements: - Room size - Subsurface - Temperature - Cleanliness (free of dust and dirt)

Ensure that there are connections for electricity and compressed air at the installation location and that these meet the required specifications.

Check whether it is possible to transport the cutter to the installation location. If necessary, arrange for a forklift or mobile crane to be available on the installation day.

Examine the route to the desired location of the Cutter.

The following guidelines will help you determine the route and final location of your cutter:

• Ideally, the crates should be transported to the installation location using a forklift truck or mobile crane. However, you can also transport the crates over short distances using a pallet jack with long forks. The installation guide contains detailed information (center of gravity, requirements) about transporting the crates.

• Determine a route to the installation location. Ensure that this route is as short as possible and that it is sufficiently wide.

• Check the route for any obstacles (narrow passages, doors, railings, radiators, steps). Remove these if required.

• Be aware of the size and weight of the cutter and be sure the floor of the route can support the weight of the crates and fork lift!

• This route must be wide and high enough to allow free movement of the cutter crate, including corners and bends.

• For crate dimensions, see: section 5 Technical Data

Confirm a delivery/installation date.

• A well-prepared installation saves time and money for everyone involved!


System Requirements

Receiving the Océ ProCut Packed in its crate, the Océ ProCut can withstand normal vibrations from road or air travel. Severe shock, however, may damage the components within the machine. Document all visible damage to the packaging immediately upon delivery. Verify that the shipper records this damage on the delivery bill of lading and report to your Océ Operating Company.

Only Océ trained service technicians should only open crates. Internal parts can be damaged if mishandled.

The Océ ProCut is typically shipped in three wooden crates and one pallet. See Dimensions and Weight. Due to the weight and delicate nature of the cutter it is essential to have the proper equipment available for handling and moving the shipping crates.

Important : The majority of the installation will be carried out by a Océ trained Service Technician. However, additional support is required for some tasks (transportation, moving heavy parts, holding parts in place during assembly etc). The Océ Service Technician should arrange for an assistant to be available during the assembly phase.

Because of the weight of each crate, we recommend using a forklift to prevent personal injury and/or damage to the equipment. If you do not have a forklift, you can use one palette jack on smaller crates and two palette jacks on larger crates.

If an Océ trained technician is not present for the delivery of the system, then the transport crates are not to be opened and the machine must not be unpacked. This must be kept in a dry place from the time of delivery until the arrival of the technician.

Storage temperature: -20º / 55º C (-4° / 126° F)

Figure1: Shipping Crate

Océ ProCut Site Preparation Guide - Revision: B 2



Crate Dimensions and Weight

2500 M Crate Dimensions [mm] In Crate [kg] 1 x Crate Basic unit 3550 x 1600 x 700 600 1 x Crate Basic unit 3160 x 1600 x 940 930 1 x Pallet Vacuum Generator 1200 x 800 x 970 140 1 x Crate Workstation, vacuum cleaner 2684 x 850 x 550 120 Largest part (unpackaged) 3412 x 300 x 300 115 2500 L Crate Dimensions [mm] In Crate [kg] 1 x Crate Basic unit 3550 x 1600 x 700 720 1 x Crate Basic unit 3160 x 1600 x 940 1030 1 x Pallet Vacuum Generator 1200 x 800 x 970 140 1 x Crate Workstation, vacuum cleaner 2684 x 850 x 550 120 Largest part (unpackaged) 3412 x 300 x 300 115 3200 L Crate Dimensions [mm] In Crate [kg] 1 x Crate Basic unit 4250 x 1600 x 700 800 1 x Crate Basic unit 3790 x 1600 x 970 1170 1 x Pallet Vacuum Generator 1200 x 800 x 970 140 1 x Crate Workstation, vacuum cleaner 2684 x 850 x 550 120 Largest part (unpackaged) 4112 x 300 x 300, 130 3200 XL Crate Dimensions [mm] In Crate [kg] 1 x Crate Basic unit 4250 x 1600 x 700 830 1 x Crate Basic unit 3790 x 1600 x 970 1290 1 x Pallet Vacuum Generator 1200 x 800 x 970 140 1 x Crate Workstation, vacuum cleaner 2684 x 850 x 550 120 Largest part (unpackaged) 4112 x 300 x 300 130

Figure 2: Crate Dimensions and Weight


Facility Requirements Facility Requirements

Determine where the cutter system will be located in advance of the installation. Mark this with adhesive tape so that you can confirm the dimensions. Ensure that there is a gap of at least 1 meter to the nearest wall all around the machine to allow access by operating and servicing personnel.

Determine where the cutter system will be located in advance of the installation. Mark this with adhesive tape so that you can confirm the dimensions. Ensure that there is a gap of at least 1 meter to the nearest wall all around the machine to allow access by operating and servicing personnel.

If the delivery includes a router option, the room must be at least 3 m high. See location Dimensions below for specific model requirements. If the delivery includes a router option, the room must be at least 3 m high. See location Dimensions below for specific model requirements.

Check the room temperature and humidity. Be certain that the environment will meet or exceed the requirements all year long. Check the room temperature and humidity. Be certain that the environment will meet or exceed the requirements all year long.

Provide supports with sufficient stability if the difference in height over the entire installation surface is greater than 2 cm. Provide supports with sufficient stability if the difference in height over the entire installation surface is greater than 2 cm.

Floor Loading Floor Loading

The subsurface for the machine must be sufficiently level and stable. The floor in the operational location must have adequate load-carrying capacity and stiffness. Wood framed/constructed floors are not suitable! Solid and level concrete surface is recommended. The difference in height over the entire installation surface must be less than 2 cm.

The subsurface for the machine must be sufficiently level and stable. The floor in the operational location must have adequate load-carrying capacity and stiffness. Wood framed/constructed floors are not suitable! Solid and level concrete surface is recommended. The difference in height over the entire installation surface must be less than 2 cm.

Floor Loading: minimum 800 kg / 1,764 lbs. per square meter Floor Loading: minimum 800 kg / 1,764 lbs. per square meter

Electrical Placement Electrical Placement If using wall-mounted power outlets, they can be located on either side or rear of the machine. Depending on distance, extension cords may be needed. If using wall-mounted power outlets, they can be located on either side or rear of the machine. Depending on distance, extension cords may be needed.

If using ceiling power drops, they can be place anywhere behind the PC stand but need to be at least 20cm away from the side cover to allow for removal of the side covers during service. If using ceiling power drops, they can be place anywhere behind the PC stand but need to be at least 20cm away from the side cover to allow for removal of the side covers during service.

Location Dimensions Location Dimensions

Model Width Length Height w/router 2500 M 4335 mm/170” 5412 mm/213” 3000 mm/118”

2500 L 4805 mm/189” 5412 mm/213”

3200 L 4805 mm/189” 6112 mm/240”

3200 XL 5275 mm/207” 6112 mm/240”

3200 mm/125” (all L, XL, & XXL models)

Figure 3: Location Dimensions

Note: A clear distance to the nearest wall etc. of approx. one-meter must be provided and maintained for operator and service access. The values if the above table includes one-meter clearance on all sides.




Electrical Requirements

This apparatus is intended to be connected to a power network supplied from a high or medium voltage transformer dedicated to the supply of an installation feeding manufacturing or similar plant. This apparatus is not intended to be connected to public low-voltage networks. There are two electrical voltage configurations: 200V or 400V, and two power frequency configurations: 50 Hz or 60 HZ. The configuration of a particular machine is chosen at time of sale based upon local power specifications.

The vacuum generator and optional milling/router spindle each have a frequency converter that is used to control their variable speed drive motor. If a ground fault interrupter is used, it must be a meet particular specifications, see Ground Fault Requirements for more details.

400V Electrical connection The cutter is connected with one power cord to the power supply system. All other (optional too) devices are connected to the power box of the cutter.

• 1 power cord is included in the package content with a CEE32 connector

Warning! An electrical hazard exists if an incorrect ground fault interrupter protects the high-frequency leakage current. See Ground Fault Requirements.

Power

Main supply voltage variance max. 5%

Power consumption - 3 phases max 12.6kW, typical 5.6kW Figure 4: Power Consumption and Variance


Figure 5: 400V Electrical Connection



200V Electrical connection The cutter is connected with one power cord to the power main. The vacuum generator is connected with one power cord to the power main. The Cutter and Vacuum Generator need separate circuit breakers. All other devices are connected to the power box of the cutter including any optional equipment.

• 2 power cords are included in the package content. Customer must supplier connectors to power supply.

Warning! An electrical hazard exists if an incorrect ground fault interrupter protects the high-frequency leakage current. See Ground Fault Requirements.

Figure 6: 200V Electrical Connection




Ground Fault Requirements Electrical rules and regulations and vary from country to country and sometimes even within a country. A local electrician should be consulted to determine local ground fault requirements.

Some countries require residual current devices (RCD) or residual current circuit breakers (RCCB). This is an electrical wiring device that disconnects a circuit whenever it detects that electrical current is not balanced between the phase (“hot” or “live”) conductor and the neutral conductor.

In the United States and Canada, a residual current device is also known as a ground fault circuit interrupter (GFCI), ground fault interrupter (GFI) or an appliance leakage current interrupter (ALCI). In Australia they are sometimes known as "safety switches".

If a RCD/GFI is required, the standard general-purpose model may not work with the ProCut system. The vacuum generator and optional milling/router spindle each have a frequency converter that is used to control their variable speed drive motor. A frequency converter has a higher than typical leakage current and may trip a standard GFI (E.g in many areas in Europe the standard RFI has a fusing current of 10 mA). If local regulations require a GFI, it must have a fusing current > 30 mA per converter.

In a 200V electrical configuration with the milling/router option there are two connections to power supply system and if an RFI is required, both connections should have an RFI that has a fusing current of > 30 mA.

In a 400V electrical configuration with the milling/router option there is a single connection to the power supply system and if an RFI is required it should have an RFI that has a fusing current of > 60 mA (30 mA for the vacuum generator and 30 mA for the milling spindle and cutter).

Please consult a local electrician to determine ground fault protection requirements.

Router Vacuum Cleaner:

If the Router option was ordered, a shop vacuum cleaner is required to remove the router debris. In Europe, a router vacuum cleaner can be purchased from Océ or purchased directly by the customer from another vendor. In North America the router vacuum cleaner must be purchased directly by the customer from another vendor. If the customer purchases a shop vacuum consuming more than 10 Amperes, a separate control via a relay box is required. Note: This is common for 1KW milling equipment.

The specifications for the router vacuum cleaner sold by Océ in Europe are:

Value Unit Capacity 44 liters

Voltage 220 Volts

Frequency 50 Hz

Power 350-1200 W (Adjustable)

Watts

Dust Class M – Dust Extraction 01. Mg/m3

http://en.wikipedia.org/wiki/United_States

http://en.wikipedia.org/wiki/Canada

http://en.wikipedia.org/wiki/Australia



Dust Extraction: Depending on the material being worked with, the dust generated may be toxic or potentially explosive. Seek expert advice about the correct filter system and explosion protection when choosing a dust extractor. Only use dust extractors with external air-cooling for industrial purposes.

Value Unit Min. flow volume 3800 l/min

Figure 8: Dust Extraction Flow Rating



Compressed Air: Compressed air is not supplied internally with the ProCut cutter. The customer must supply either house compressed air or an external air compressor that meets the following requirements:

Pressure [mPa] Air flow [l/min]Connector hose interior Ø 6 - 7 mm

Air pressure 0.8 - 1.0 MPa

Air flow (minimum) 300 l/min

Air purity class (ISO 8573-1) 4

Basic unit 0.6 – 1.0 20

Pneumatic Oscillating Tool 0.6 – 1.0 300 - 400

Router Module 0.6 – 1.0 40 Figure 9: Compressed Air


Installation / Training

The operator must have some technical skill and knowledge of PC operation. Only specially trained personnel must operate the Cutter. Trainees must have prior knowledge of computers and basic mechanical abilities. Trainees must be available during the entire time allocated for training.



Specifications

Machine Dimensions and Weight:

2500 M Dimensions [mm] Weight [kg] Basic unit (L x B) 3412 x 2055 760 Operator console (B1) 300 Work Station (B2) 624 60 2500 L Dimensions [mm] Weight [kg] Basic unit (L x B) 3412 x 2525 850 Operator console (B1) 300 Work Station (B2) 624 60

Figure 10: 2500M and 2500 L Machine Dimensions and Weight



3200 L Dimensions [mm] Weight [kg] Basic unit (L x B) 4112 x 2525 1650 Operator console (B1) 300 Work Station (B2) 624 60 3200 XL Dimensions [mm] Weight [kg] Basic unit (L x B) 4112 x 2995 1700 Operator console (B1) 300 Work Station (B2) 624 60

Figure 11: 2500M and 2500 L Machine Dimensions and Weight

Floor Conditions

Value Unit Evenness 2 cm Min. loading capacity 800 kg/m2

Figure 12: Floor Conditions




Environment

Operating temperature 10 °C to 35 °C (50° to 90° F) Storage temperature -20º to 55º C (-4° to 126° F) Relative humidity 10 % to 80 % non-condensing

Figure 13: Environment

Note: Temperature fluctuations outside the given range can lead to detrimental effects on the cutting quality and to stability problems

Safety Information Ear and eye protection required.

Minimum PC Requirements

Please check the www.dgs.oce.com web site for the latest PC specifications.

Pro-Cut Macintosh Prepress Client • Intel MAC / G4 or faster

• 1 GB RAM or more

• 20 GB available hard disk space or more

• CD / DVD drive

• TCP/IP network connection (100Mbit or faster)

• MAC OS X

Pro-Cut Windows Prepress Client • Intel Pentium 3 GHz / Core2 Duo 2 GHz processor or faster

• GB RAM or more


• CD / DVD drive


• Windows XP or Vista



Pro-Cut Windows Server & ONYX RIP

It is recommended that the Pro-Cut Windows Server and ONYX RIP run on the same computer. Running the two applications on the same computer will provide the fastest file handling since all data files are local.

• Intel Pentium IV or higher / Xeon 3+ GHz/Core2 Duo 2GHz processor or faster or Athlon 64 / Opteron 2+ GHz

• Dual CPU {For Optimum Multiple RIP Performance}

• Two Hard Drives – One 80 GB Drive for OS and Applications, one 200+ GB for data

• GB RAM per CPU

• 1280 x 1024 16-bit Color Minimum

• 2x available USB Ports (for ONYX and Pro-Cut Server security keys/dongles)

• DVD-ROM Drive


• Windows Vista or Windows XP Pro with the latest service pack

Windows Cut Client • Intel Pentium 3 GHz / Core2 Duo 2 GHz processor or faster

• GB RAM or more


• CD / DVD drive


• 2 x available USB port security key/dongle and barcode reader)

• 1 x available PCI slot (video frame grabber card) NOTE: The PCI card is a half-length card, but full height (there are also half height cards)

• 1 x available RS232 com port / USB to RS232 converter (Zünd Cutter)

• Screen resolution 1280x1024 (minimum)

• 17” or larger Flat Panel Display (TFT screen)

• Windows XP or Vista


Check list Check list

In order to avoid complications and misunderstandings please use this list for your preparation In order to avoid complications and misunderstandings please use this list for your preparation activities:

The delivery truck can reach the unloading location without obstruction.

A suitable forklift is available for installation.

Additional labor is available (if necessary) to get the machine to the installation location.

All the measures necessary to get the machine to the installation location are in place.

There are no obstructions on the route, e.g. steps, stairs.

A hand operated pallet jack or similar is available.

If the machine has to be stored temporarily, then a suitable place is available.

The size and weight of the machine have been taken into account and the floor is suitable for the cutter.

The power main connection is ready.

The power main supply voltage is stable; the maximum fluctuation is within the tolerance range (+/- 5%)

Compressed air system and connection is ready

If the Router Option was purchased the router vacuum cleaner will be available at installation time.

The room complies with the requirements given in the “installation site and “Space requirements” sections

An installation assistant has been arranged

The required PC’s are pre-installed and ready for installation/configuration of the ProCut Software

The future operator is available during installation and training


procut 2500 m, 2500 l, 3200 l, and 3200 xl x 300 x 300 115. 3200 l . crate dimensions [mm] in crate...

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