producer technology transfer workshop...producer technology transfer workshop occidental oil and gas...

15
Producer Technology Transfer Producer Technology Transfer Workshop Workshop OCCIDENTAL OIL AND GAS EXPERIENCE OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Upload: others

Post on 14-Sep-2020

2 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Producer Technology Transfer Producer Technology Transfer WorkshopWorkshop

OCCIDENTAL OIL AND GAS EXPERIENCE OCCIDENTAL OIL AND GAS EXPERIENCE

IN METHANE EMISSIONS MITIGATION IN METHANE EMISSIONS MITIGATION

Nicky Langley

June, 2006

Page 2: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Occidental of Elk Hills Inc.Occidental of Elk Hills Inc.

Page 3: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Natural Gas Star ProgramNatural Gas Star Program

What is it? What is it?

A voluntary partnership intended to A voluntary partnership intended to

reduce reduce methanemethane emissions emissions

Partners eliminated more than 338 Bcf Partners eliminated more than 338 Bcf methane emissionsmethane emissions

Page 4: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

OOGC signed Memorandum of OOGC signed Memorandum of Understanding with EPA Understanding with EPA

OOGC was keynote speaker at Natural OOGC was keynote speaker at Natural Gas Star Annual Workshop in 2005Gas Star Annual Workshop in 2005

Received award for:Received award for:

International Partner of the YearInternational Partner of the Year

OOGC InitiationOOGC Initiation

Page 5: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

OOGC ParticipationOOGC Participation

TwoTwo--phased project;phased project;

Phase 1: Phase 1: Documented methane reductions from 1988Documented methane reductions from 1988

7.48 Bcf methane reductions7.48 Bcf methane reductions

Report to EPA on previous projects Report to EPA on previous projects

Phase 2: Phase 2: Select suitable reporting protocolsSelect suitable reporting protocols

Select baseline Select baseline

Develop projects for further reductions Develop projects for further reductions

Page 6: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

0

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

Annual Aggregated Methane Reductions

OEHI ParticipationOEHI ParticipationM

cf

1,100,000 Mcf

274,000 Mcf

997,826 Mcf

Page 7: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

NonNon--Selective Catalytic Selective Catalytic Reduction Rich Burn EnginesReduction Rich Burn Engines

Internal combustion engines used Internal combustion engines used throughout oilfieldthroughout oilfield

18 engines retrofitted with NSCR18 engines retrofitted with NSCR

Residual methane also capturedResidual methane also captured

9 9 MMcfMMcf/yr/yr

Payback 8 daysPayback 8 days

Page 8: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Tank Removal and Tank Removal and ConsolidationConsolidation

Tank settings used to gather crudeTank settings used to gather crude

338 crude oil tanks removed338 crude oil tanks removed

Standing and working losses Standing and working losses eliminatedeliminated

0.4 to 4 0.4 to 4 MMcfMMcf per tank, per yearper tank, per year

19 19 MMcfMMcf/yr/yr

Payback <4 yearsPayback <4 years

Page 9: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Convert Pipeline Condensate Convert Pipeline Condensate Traps to Instrument AirTraps to Instrument Air

Condensate traps remove condensablesCondensate traps remove condensables

Need suitable source of instrument airNeed suitable source of instrument air

Increase in operational efficiency and Increase in operational efficiency and decrease in maintenance cost decrease in maintenance cost

Emissions reduction Emissions reduction -- 715 715 McfMcf per trapper trap

90 90 MMcfMMcf/yr/yr

Payback <3 yearsPayback <3 years

Page 10: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

#3 Upgrade of Compressor #3 Upgrade of Compressor PackingPacking

Compressors lose emissions from rods & Compressors lose emissions from rods & housinghousing

Applicable where there is an available gas Applicable where there is an available gas gathering systemgathering system

Reduction 400 Reduction 400 McfMcf per day, per compressorper day, per compressor

145 145 MMcfMMcf/yr/yr

Payback <3 yearsPayback <3 years

Page 11: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

#2 Engine Electrification #2 Engine Electrification

Beam pumps used throughout oilfieldBeam pumps used throughout oilfield

Additional benefit of centralized well Additional benefit of centralized well controlcontrol

Reduced fuel use $22,400/yearReduced fuel use $22,400/year

Reduced maintenance cost $3,700/yearReduced maintenance cost $3,700/year

Methane reductions:Methane reductions:

282 282 MMcfMMcf/yr/yr

Payback 6 yearsPayback 6 years

Page 12: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

#1 Fugitive Emissions I&M #1 Fugitive Emissions I&M ProgramProgram

Inspection & Maintenance Program Inspection & Maintenance Program

More frequent inspections at lower leak More frequent inspections at lower leak thresholdthreshold

3,600,000 inspections per year3,600,000 inspections per year

452 452 MMcfMMcf/yr/yr

Extended this to wellheads using a Remote Extended this to wellheads using a Remote Methane Leak Detector Methane Leak Detector

www.www.heathusheathus.com.com

Page 13: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Shameless PlugShameless Plug

Page 14: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

ChallengesChallenges

Look more closely at your own operationsLook more closely at your own operationsIncreased efficiencyIncreased efficiency

Short paybackShort payback

You can’t manage what you don’t measureYou can’t manage what you don’t measure

Get ready for the futureGet ready for the future

Page 15: Producer Technology Transfer Workshop...Producer Technology Transfer Workshop OCCIDENTAL OIL AND GAS EXPERIENCE IN METHANE EMISSIONS MITIGATION Nicky Langley June, 2006

Any Questions?Any Questions?