product catalogproduct catalog i s s u e 4 pump hotline 1-800-667-1457 fax 1-204-772-9496 e-mail:...
TRANSCRIPT
product catalog
i s s u e 4www.redlionproducts.comPumpHotline1-800-667-1457Fax1-204-772-9496e-mail:[email protected]
Quality and service since 1935
P u m p s │ H y d r a u l i c C y l i n d e r s │ M i x e r s
www.redlionproducts.com2
Red
Lion
Prod
ucts
Awar
ds o
f Exc
elle
nce
RedLion’sparentcompanyMonarchIndustries,isaverticallyintegratedmanufacturerofpumps.OurMetalCastingDivisionproducesthepatternsfromwhichweproducepumpcastingsingrayandductileiron.Thesecastingsarethenmachinedtoexactstandards,assembledwithdrivesystemsandothercomponents,painted,packagedandprovidedtocustomerswiththeunderstandingthatourqualitygoalistoprovideContinuousPursuitofExcellenceinQualityandService.Weunderstandthatquality is a race without a finish line.
OurqualitysystemisregisteredtotheinternationalISO9001standardfordesign,manufacture,salesandserviceofpumps.OurISO9001auditorisQualityManagementInstitute(QMI),thelargestregistrationbodyinNorthAmerica.QMIisaccreditedbythe(SCC)StandardsCouncilofCanada;the(RvA)DutchCouncilforAccreditation,and(ANSI-RAB)theRegistrarAccreditationBoard,U.S.A.Asourcustomeryoucanbeassuredthatproductsareproducedtoexactingqualitystandards.
EachyearDeloitte&Touche,CIBC,TheNationalPost,andQueensSchoolofBusinesssponsoracompetitiontoidentifyCanada’s50BestManagedPrivateCompanies.Weareproudtoannouncethatforthetenthconsecutiveyear,wehavebeenselectedonceagainasoneofCanada’s50Best...Wethankouremployees,suppliersandcustomersfortheeffortandcooperationthatmadethis honor possible and affirm our continued commitment to sustain thelevelofexcellencethisawarddemands.
WecontinuetobuildonthesesuccessesintheirpursuittowardstheQS9000registration.Thispursuitrepresentsauniqueopportunitytoincreasethecompany’scompetitiveedgeandattainanevenhigherglobalqualitystandardwhichenhancesourabilitytosupplycompanieswithmoreexactingqualityrequirements.
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Contents
WATER SYSTEMS .................................................................... 4-11RJSShallowWellJetPump........................................................................... 4RJCConvertibleJetPump........................................................................... 5RLPressureTanks........................................................................................... 6RLDeepWellSubmersibles.......................................................................... 8RJS&RJCPumpandTankSystems.......................................................... 101-2-�PumpandTankSelectionGuide..................................................... 11
SUMP & SEWAGE ...............................................................12-15RL-160U1/6HPSubmersibleUtilityPump.................................................. 12RL-250S1/4HPSubmersibleSumpPump.................................................. 12RL-��0S1/�HPSubmersibleSumpPump.................................................. 1�RL30E/SA 1/3 HP Submersible Sump/Effluent Pump................................ 1�RL�0SV1/�HPSubmersibleSumpPump-VerticalSwitch..................... 1�RL50SV1/2HPSubmersibleSumpPump-VerticalSwitch..................... 14RL52SVX1/2HPSubmersibleSewagePump-Vortex............................. 14RL52SVX-�5KSewagePumpandTankSystem........................................ 14RL31EA 1/3 HP Submersible Effluent Pump............................................... 15RL52SA1/2HPSubmersibleSewagePump............................................. 15RL-S Self Priming Effluent Pump.................................................................. 15
MULTI-PURPOSE ..................................................................16-19RLSP/RLHESelfPrimingSprinklerPump...................................................... 16RJSE-50JetSprinklerUtilityPump............................................................... 17RL-50SelfPrimingUtilityPump.................................................................... 17RLGFMulti-PurposeUtilityPump(GasDrive)............................................ 18RLCGFCentrifugalPressurePump(GasDrive)........................................ 18RL-V11RotaryVaneHandPump.............................................................. 19RL-#�PitcherTypeHandPump................................................................. 19
ACCESSORIES ......................................................................20-21MIXERS .......................................................................................22-23BigCatUtilityMixer-�.5CubicFeetCapacity........................................ 22RLX-�-�.5CubicFootCapacity.............................................................. 2�RLX-6-5.5CubicFootCapacity............................................................... 2�RLMG-�.5CubicFootCapacity,GasDrive........................................... 2�
HYDRAULIC CYLINDERS ..............................................24-29MERCHANDISING ............................................................30-31TROUBLESHOOTING GUIDE .....................................32-35*Modelsmaynotbeexactlyaspresented.
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Applications:Idealforthesupplyoffreshwatertoruralhomes,farmsandcabinsthathavesuctionliftsdownto25feet.
Features:• SelfPriming.• Ruggedcastironcasing.• 11/4”NPTsuction,1”NPTdischarge.• �0/50PSIpressureswitch.• Glass filled thermoplastic impeller and diffuser.• Forshallowwellsdownto25’deep.• Pressuresto66PSI.• Flowratesto24U.S.GPM.• 2Yearover-the-counterwarranty.• Canbesetforusewith115Vor2�0V.
Typical Installation Shallow WellDown to 25 Feet
Well(Sand)Point
DrainPlug
SuctionPipe
CheckValve
PressureSwitch
PrimingPlug
ServiceValveToService
PrechargedTank
ServiceValveToServicePressure
Switch
PrimingPlug
DrainPlug
SuctionPipe
WellVentWellSeal
WellCasingFootValve
PrechargedTank
Pump Model HP
Total Suct.
Lift (Ft.)
Pump Capacity in U.S. GPM Max. Press. (PSI)
Max Head Discharge Pressure in PSI
20 30 40 50 60
RJS-50 1/25 12.8 12.� 11.2 6.9 2.0 64.2 148’
15 9.8 9.6 9.4 4.7 - 59.9 1�8’25 5.6 5.5 5.� 2.� - 55.5 128’
RJS-75 3/45 16.2 15.8 15.4 8.7 2.9 65.0 150’
15 12.1 11.� 10.6 6.� 0.2 60.6 140’25 7.2 7.0 6.8 �.5 - 56.� 1�0’
RJS-100 15 24.8 2�.2 16.5 9.5 �.4 66.2 15�’
15 18.1 17.4 1�.8 6.9 1.� 62.1 14�’25 10.5 10.4 8.8 4.2 - 57.2 1�2’
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)
RJS-50 602006 0856�5-02006-7 1/2 115/2�0 �6 20” 9.25” 10.75” 1.15RJS-75 602007 0856�5-02007-4 �/4 115/2�0 �7 20” 9.25” 10.75” 1.15
RJS-100 602008 0856�5-02008-1 1 115/2�0 �8 20” 9.25” 10.75” 1.15
VenturiNozzle
CleanOutPlug
11/4”NPTSuctionVacuumTappingPressureGauge(optional)
CastIronCasing1”NPTDischarge
PrimingPlug
A.O.SmithMotorPressureSwitch
ShaftSeal
SteelMountingBase
ImpellerSealPlate
DrainPlugDiffuser
PressureGaugeincludedonpumpandtanksystemsonly.
MaxPSIx2.�1=MaxFeetofHead
RJS SeriesShallow Well Jet Pump
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Applications:Idealforthesupplyoffreshwatertoruralhomes,farmsandcabinsthathavesuctionliftsdownto90feet.
Features:• Ruggedcastironcasing.• 11/4”NPTsuction,1”NPTdischarge.• �0/50pressureswitch.• Glass filled thermoplastic impeller and diffuser.• Deepwellinjector,venturi,nozzle&brass flow control valve included.• Forshallow&deepwellusesdownto90’deep.• Pressures to 87 PSI & flow rates to 20 U.S. GPM.• 2Yearover-the-counterwarranty.• 1/2,�/4,and1HPcanbesetfor usewith115Vor2�0V.
Pump Model HP # of
Pipes
Total Suct. Lift (Ft.)
Pump Capacity in U.S. GPM Max.
Press. (PSI)
Max. Head Discharge Pressure in PSI
20 30 40 50 60
RJC-33 1/3
1 5 9.� 9.2 6.6 �.9 1.8 69.2 160’15 6.6 6.6 5.1 �.0 0.9 64.9 150’
220 10.2 6.9 4.5 2.7 1.5 74.5 172’40 6.9 4.4 2.8 1.6 0.6 65.8 152’60 4.5 2.9 1.8 0.8 - 57.2 1�2’
RJC-50 1/2
1 5 11.1 10.9 10.7 7.4 4.5 76.2 176’15 8.1 7.9 7.7 5.9 �.1 71.7 165’
220 - 9.2 6.5 4.5 2.9 85.0 196’50 - 5.8 4.0 2.4 1.� 72.0 166’80 - �.4 2.2 1.0 - 59.0 1�6’
RJC-75 3/4
1 5 18.2 17.7 14.� 9.7 5.1 71.0 164’15 12.7 12.4 12.0 7.5 �.0 66.7 154’
220 - 9.8 6.8 4.7 �.0 86.0 199’50 - 6.1 4.1 2.5 1.� 7�.0 169’80 - �.5 2.1 1.0 - 60.0 1�9’
RJC-100 1
1 5 20.0 19.9 16.7 11.1 5.6 71.0 164’15 14.5 14.1 1�.6 8.7 �.� 66.7 154’
220 - 10.5 7.� 5.2 �.6 87.0 201’50 - 7.2 5.0 �.4 1.9 74.0 171’90 - �.4 1.9 0.7 - 56.7 1�1’
ShallowWellInstallation DeepWellInstallation
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)RJC-33 6020�5 0856�5-020�5-7 1/� 115 �5 17” 9” 10.5” 0.9�RJC-50 6020�6 0856�5-020�6-4 1/2 115/2�0 �6 17” 9” 10.5” 0.9�RJC-75 6020�7 0856�5-020�7-1 �/4 115/2�0 �7 17” 9” 10.5” 0.9�RJC-100 6020�8 0856�5-020�8-8 1 115/2�0 �8 17” 9” 10.5” 0.9�
Diffuser
VenturiNozzle
11/4”NPTSuction
VacuumTapping
PressureGauge(optional)
CastIronCasing
BrassFlowControlValve
1”NPTDischargePrimingPlug
A.O.SmithMotor
PressureSwitch
ShaftSeal
SteelMountingBase
Impeller
SealPlate
DrainPlug PressureGaugeincludedonpumpandtanksystemsonly.
Injector
ControlValve
ToServiceServiceValve
Injector
PressureSwitch
DrainPlugSuctionPipe
WellVentWellSeal
WellCasingFootValve
Typical Installation:
Shallow Well
Down to 25 Feet
Typical Installation:Deep WellDown to 90
Feet
Double Pipe Installation
Single Pipe Installation
RJC SeriesConvertible Jet Pump
PrimingPlug
PressureReturnPipe
Injector
ControlValve
ToServicePressureSwitch
DrainPlug
SuctionPipeWellVentWellSeal
WellCasing
FootValve
ServiceValve
PrimingPlug
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PressureSwitch
Headertobesizedformaximumvelocityof6ft./sec.
PumpMountLocation
Applications:Formaintainingthewaterpressureinaresidentialwaterpumpsystemwhenthepumpisnotrunning.
Features:•DiaphragmisFDAapproved.• Two part urethane finish over epoxyprimercoatprovides durable appliance-like finish.•Prechargedairchamber providesgreaterwatercapacity.•Prechargedto28PSI(RL62, RL81,RL119-�8PSI).• 100PSImaximumworkingpressure (RL119-125PSI).• 5Yearover-the-counterwarranty.
Model No.Total Tank Volume US
(gal.)
Total Tank Volume (Litres)
Drawdown @ 30/50 PSI (gal.)
Tank Height
Tank Diam. Pipe Size Ship Wt.
(lbs.)Precharged
Pressure (PSI)
RL2 2.10 7.60 0.65 11.�0” 9.00” .75” 7 28RL4 4.50 17.00 1.40 15.70” 10.00” .75” 10 28RL8 8.50 �2.20 2.60 19.�0” 12.60” .75” 1� 28
RL14 14.00 5�.00 4.�0 21.70” 16.00” 1.00” 29 28RL20 20.00 75.70 6.20 28.80” 16.00” 1.00” �4 28RL33 ��.00 124.90 10.�0 42.80” 16.00” 1.00” 5� 28RL44 44.00 166.50 1�.60 �6.20” 21.00” 1.25” 66 28RL62 62.00 2�4.70 19.20 47.90” 21.00” 1.25” 92 �8RL81 81.00 �06.50 25.10 62.00” 21.00” 1.25” 101 �8
RL119 119.00 420.50 �6.80 62.00” 26.00” 1.25” 160 �8RL6H 6.�0 22.80 1.80 11.75” 11.00” .75” 12 28RL8H 8.50 �2.20 2.60 14.00” 12.60” .75” 1� 28
RL14H 14.00 5�.00 4.�0 18.00” 20.80” 1.00” 29 28RLP20H 20.00 75.70 6.20 28.80” 16.00” 1.00” �9 28
AirValve
ClenchRing
Diaphragm
PressureSwitch
SuctionPipe
ToSystemFromPump To
System
SubmersiblePump
With Submersible Pump
With Convertible Jet Pump
With Jet Pump mounted on optional pump stand
Installation:
Either/or
Tandem Installation:
Precharged Diaphragm Well Tanks
7
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RL4
Model No. Order No. UPC Length Width Height Carton Cubes (cu. ft.)RL2 604452 0856�5-04452-0 10.60” 10.25” 16.00” 1.01RL4 60445� 0856�5-0445�-7 10.60” 10.25” 16.00” 1.01RL8 604454 0856�5-04454-4 2�.00” 16.50” 16.50” 2.�0
RL14 604456 0856�5-04456-8 2�.00” 16.50” 16.50” �.62RL20 604457 0856�5-04457-5 16.�0” 16.�0” �0.00” 4.7�RL33 604449 0856�5-04449-0 16.�0” 16.�0” 44.00” 6.9�RL44 604459 0856�5-04459-� 21.�0” 21.�0” �8.00” 10.17RL62 6045�0 0856�5-045�0-5 21.00” 21.00” 47.90” 1�.04RL81 604541 0856�5-04541-1 21.00” 21.00” 59.25” 16.45
RL119 6045�1 0856�5-045�1-2 26.00” 26.00” 62.00” 26.16RL6H 604529 0856�5-04529-9 12.50” 11.00” 17.75” 1.80RL8H 604455 0856�5-04455-1 14.00” 21.75” 12.50” 2.41
RL14H 60449� 0856�5-0449�-� 17.25” 15.75” 21.25” 4.01RLP20H 604441 0856�5-04441-4 28.50” 16.00” 17.25” 4.55
Model No.Total Tank Volume
(gal.)
Drawdown @ 30/50 PSI
(gal.)RL2 2.10 0.65RL4 4.50 1.40RL8 8.50 2.60
RL14 14.00 4.�0RL20 20.00 6.20RL33 ��.00 10.�0RL44 44.00 1�.60RL62 62.00 19.20RL81 81.00 25.10
RL119 119.00 �6.80RL6H 6.�0 1.80RL8H 8.50 2.60
RL14H 14.00 4.�0RLP20H 20.00 6.20
TANK SELECTIONFirstdeterminetheGPMrequired.TheGPM(gallonsperminute)ofthe pump must equal the total number of fixtures. Fixtures include allfaucets,toiletsandwaterconsumingappliances(don’tincludewatertreatmentappliances,suchasahotwatertankorwaterfilter). Example: a house with one full bathroom (sink, tub/shower, toilet),kitchensink,basementsink,outsidefaucet,washingmachineand dishwasher is equal to 8 fixtures and therefore would require 8 GPM.
Nowthatyou’vedeterminedtheGPM,taketheGPMsystemrequirement that you figured out, multiply by 3 and go to the next largesttanksize.Example;8GPMx�=24Gallons.ThereforeuseanRL��tank.
Precharged Diaphragm Well Tanks
VERTICAL
RL8HRL44
RL20RL14HRL33
OptionalPumpBracket
Model No. Order No. DescriptionRL14-33 604051 OptionalPlasticPumpBracket;availableforverticalunits.RL44-81 604052
*Horizontalunitsincludepumpbracket
LIMITED RED LION TANK WARRANTYRedLionwarrantstheoriginalpurchaserofitsTankProductsagainstmanufacturingdefectsinmaterialandworkmanshipfora period of five years from the date of purchase. Warranty applies only when used for their intended purpose, and does not applyifdefectisduetoimproperuseoftheproduct,resultofaccident,misuse,orabuse.Thereisnootherexpresswarranty.Implied warranties, including those of merchantability and fitness for a particular purpose are limited to one year from the dateofpurchaseandtotheextentpermittedbylaw.Liabilityforconsequentialdamagesunderanyandallwarrantiesareexcludedtotheextentexclusionispermittedbylaw.Thiswarrantyisinadditiontoanystatutorywarranty.
In no event shall Red Lion be liable for cost of processing, lost profits, goodwill or any other consequential or incidental damage of any kind resulting from the order or use of its products whether arising from product nonconformity to ordered specifications, delayindelivery,oranylosssustainedbythebuyernorwillRedLionbeliableforlaborandexpensesnecessarytoremoveandreinstallreplacementproduct.
Toobtainserviceunderthiswarranty,consumermustreturntheallegeddefectiveproducttotheplaceofpurchase,freightprepaid,withproofoforiginalpurchase.Oncethegoodsarereturnedtotheplaceofpurchasetheappropriatereturnauthori-zationandreturnproceduresapply.CurrentreturnauthorizationandreturnproceduresareavailablebycontactingCustomerServiceat1-800-667-1457.
FORIN-LINEINSTALLATION
RL2
HORIZONTAL
RL81RL119
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Powered By
Applications:Idealforthesupplyoffreshwatertoruralhomes,farmsandcabinsthathave4”andgreaterdiameterdrilledwellstodepthsof250feet.
Features:• Corrosionresistantconstruction.• Internalanti-spincheckvalveincluded.• Stainlesssteelbody&impellershaft.• Available in 10 or 15 GPM flow rates.• Sizesfrom1/�to11/2HP.Sub-Pacavailablein1/�-�/4HP.• Abrasioncapabilities.• Rundrycapability.• 2+5Yearover-the-counterwarranty.
DEEPWELLSUBMERSIBLEPUMPS
Model No. Order No. UPC HP Wire Voltage Ship Wt.
(lbs.) Length Width Height Carton Cubes (cu. ft.) Control Boxes
RL6B3D 654888 0856�5-54888-2 1/� 2 115 26 �.75” �.75” 26.75” 0.22
ControlBoxesNotRequired
RL8B5D 654955 0856�5-54955-1 1/2 2 115 �� �.75” �.75” 26.75” 0.22RL8B5F 654890 0856�5-54890-5 1/2 2 2�0 �� �.75” �.75” 26.75” 0.22
RL10B7F 654892 0856�5-54892-9 �/4 2 2�0 �8 �.75” �.75” �2.2” 0.26RL13B10F 654970 0856�5-54970-4 1 2 2�0 42 �.75” �.75” �2.2” 0.26RL13C15F 654971 0856�5-54971-1 11/2 2 2�0 42 �.75” �.75” �2.2” 0.26
RL8B5E 654944 0856�5-54944-5 1/2 � 2�0 28 �.75” �.75” �2.2” 0.26 640189
RL10B7E 654945 0856�5-54945-2 �/4 � 2�0 �2 �.75” �.75” �2.2” 0.26 640190
RL13B10E 654946 0856�5-54946-9 1 � 2�0 �4 �.75” �.75” 41” 0.�� 640191
DEEPWELLSUB-PACSYSTEMSDescription:Deepwellsubmersiblepumpandmotorasabove,completewithpowercablefactorysplicedtomotor,pressureswitch,pressurereliefvalve,pressuregaugeandtankcross.Note:ThereareseparateordernumbersforCanada&theU.S.duetodifferentcablerequirements.
Model No. Canada Order No. Canada UPC U.S. Order
No. U.S. UPC HP Wire Voltage Ship Wt. (lbs.)
Cable Length Dimensions
RL6B3D-SP 654882 0856�5-54882-0 - - 1/� 2 115 44 75ft.
L=�1”,W=12.4”,
H=8.8”CartonCubes:
2.02cu.ft.
RL8B5D-SP 654940 0856�5-54940-7 - - 1/2 2 115 52 95ft.RL8B5F-SP 65488� 0856�5-5488�-7 - - 1/2 2 2�0 52 150ft.RL8B5F-SP - - 654886 0856�5-54886-8 1/2 2 2�0 52 150ft.
RL10B7F-SP 654884 0856�5-54884-4 - - �/4 2 2�0 56 250ft.RL10B7F-SP - - 654887 0856�5-54887-5 �/4 2 2�0 56 250ft.*RL8B5E-SP 654941 0856�5-54941-4 - - 1/2 � 2�0 52 150ft.
*RL10B7E-SP 654948 0856�5-54948-� - - �/4 � 2�0 56 200ft.*�wiresub-pacincludescontrolbox.
Deep Well Submersible Pumps & Sub-Pac Systems
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Model No. Stg. PSIPUMPING DEPTH IN FEET
Capacity - U.S. Gallons Per MinuteMax. Press. at Shut-off
20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 340 380 420 500 540 620 700 800 900 PSI Feet
RL6B3 10GPM1/�HP
6
0
8� 192
20�0 12.5 10.8 8.6 �.440 10.6 8.� 6.2 -50 8.1 6.1 - -60
Shut-offPSI
RL8B5 10GPM1/2HP
8
0 14.8 14.� 1�.6 12.8 12.1 11.0 9.8 8.0 6.2 �.6
111 257
20 14.6 1�.9 1�.2 12.5 11.6 10.4 9.0 7.2 5.0 1.6�0 1�.9 1�.2 12.5 11.6 10.4 9.0 7.2 5.0 1.640 1�.2 12.5 11.6 10.4 9.0 7.2 5.0 1.450 12.1 11.0 9.8 8.0 6.2 �.6 0.160 11.0 9.8 8.0 6.2 �.6
Shut-offPSI 10� 94 85 77 68 59 51 42 �� 25 16 7
RL10B7 10GPM�/4HP
10
0 14.8 14.� 1�.8 1�.2 12.7 12.1 11.4 10.6 9.8 8.7 7.5 5.6 1.6
1�2 �06
20 14.6 14.0 1�.5 1�.0 12.4 11.8 11.0 10.2 9.� 8.2 6.7 �.9�0 14.0 1�.5 1�.0 12.4 11.8 11.0 10.2 9.� 8.2 6.7 �.640 1�.5 1�.0 12.4 11.8 11.0 10.1 9.2 8.1 6.6 �.450 12.7 12.1 11.4 10.6 9.8 8.7 7.5 5.6 1.660 12.1 11.4 10.6 9.8 8.7 7.5 5.6 1.6
Shut-offPSI 124 115 106 98 89 81 72 6� 55 46 �7 29 20 11 �
RL13B10 10GPM
1HP1�
0 15.0 14.7 14.4 14.0 1�.6 1�.2 12.7 12.� 11.8 11.4 11.0 10.4 9.8 8.6 6.4 1.8
188 4�5
20 14.9 14.6 14.2 1�.8 1�.4 12.9 12.5 12.1 11.6 11.2 10.7 10.1 9.5 8.9 8.2 5.5 0.7�0 14.6 14.2 1�.8 1�.4 12.9 12.5 12.1 11.6 11.2 10.7 10.1 9.5 8.9 8.2 7.2 0.540 14.2 1�.8 1�.4 12.9 12.5 12.1 11.6 11.2 10.7 10.1 9.5 8.9 8.2 7.2 5.4 0.�50 1�.6 1�.2 12.7 12.� 11.8 11.4 11.0 10.4 9.8 9.2 8.6 7.7 6.4 4.2 1.860 1�.2 12.7 12.� 11.8 11.4 11.0 10.4 9.8 9.2 8.6 7.7 6.4 4.2 1.8
Shut-offPSI 180 171 162 154 145 1�6 128 119 110 102 9� 84 76 67 58 41 24 6
RL13C1515GPM11/2HP
18
0 15.0 14.8 14.5 14.2 1�.9 1�.6 1�.� 1�.0 12.7 12.4 12.0 11.5 10.5 9.7 7.6 6.4
265 61�
20 14.9 14.6 14.4 14.1 1�.8 1�.5 1�.2 12.9 12.5 12.2 11.9 11.5 11.1 10.� 9.4 8.4 6.0 2.6�0 14.9 14.6 14.4 14.1 1�.8 1�.5 1�.2 12.9 12.5 12.2 11.9 11.5 11.1 10.7 9.9 9.0 7.9 4.640 14.9 14.6 14.4 14.1 1�.8 1�.5 1�.2 12.9 12.5 12.2 11.9 11.5 11.1 10.7 10.� 9.4 8.4 7.4 2.450 14.5 14.2 1�.9 1�.6 1�.� 1�.0 12.7 12.4 12.0 11.7 11.5 10.9 10.5 10.1 9.7 8.7 7.6 6.460 14.2 1�.9 1�.6 1�.� 1�.0 12.7 12.4 12.0 11.7 11.5 10.9 10.5 10.1 9.7 9.2 8.2 7.1 5.4
Shut-offPSI 257 248 2�9 2�1 222 21� 205 196 187 179 170 161 15� 144 1�5 118 101 84 49 �2
CanadianCableselectionBasedona�%Voltagedrop.Twoorthreewirecable,60HZ
Motor (AWG) Copper Wire Size
HP Volts 14 12 10
1/�115 75 125 2052�0 ��0 528 8�4
1/2115 60 95 1502�0 240 �90 610
�/4 2�0 180 285 4551 2�0 150 240 �75
11/2 2�0 115 185 2851ft=.�048meters
U.S.A.CableselectionBasedona5%Voltagedrop.Twoorthreewirecable,60HZ
Motor (AWG) Copper Wire Size
HP Volts 14 12 10
1/� 115 1�0 210 �402�0 550 880 1�90
1/2 115 100 160 2502�0 400 650 1020
�/4 2�0 �00 480 7601 2�0 250 400 6�0
11/2 2�0 190 �10 4801ft=.�048meters
Sub-Pac
PrechargedTank
PressureGauge
PressureSwitch
ToService
FrostLine
PitlessAdaptor
DischargePipe
TorqueArrestor
Well
PumpTypicalInstallation
CheckValve
Deep Well Submersible Pumps & Sub-Pac Systems
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SHALLOWWELLPUMPANDTANKSYSTEMS
CONVERTIBLEPUMPANDTANKSYSTEMS
Applications:Idealforthesupplyoffreshwatertoruralhomes,farmsandcabinswherecompactsystemsizeandeaseofinstallationaremostimportant.
Model No. Order No. UPC HP Voltage Ship Wt.
(lbs.) Length Width HeightCarton Cubes (cu. ft.)
RJS-50/RL6H 602099 0856�5-02099-9 1/2 115/2�0 5� 24.6” 12.6” 27” 4.84RJS-50/RL8H 602016 0856�5-02016-6 1/2 115/2�0 60 24.6” 12.6” 27” 4.84
RJS-50/RL14H 602014 0856�5-02014-2 1/2 115/2�0 67 2�.5” 16” �0.5” 8.00
Model No. Order No. UPC HP Voltage Ship Wt.
(lbs.) Length Width HeightCarton Cubes (cu. ft.)
RJC-33/RL6H 602027 0856�5-02027-2 1/� 115 54 24.6” 12.6” 27” 4.84RJC-50/RL6H 602102 0856�5-02102-6 1/2 115/2�0 54 24.6” 12.6” 27” 4.84RJC-50/RL8H 602059 0856�5-02059-� 1/2 115/2�0 60 24.6” 12.6” 27” 4.84
RJC-50/RL14H 60206� 0856�5-0206�-0 1/2 115/2�0 74 2�.5” 16” �0.5” 8.00RJC-75/RL14H 602062 0856�5-02062-� �/4 115/2�0 74 2�.5” 16” �0.5” 8.00
ApprovedPumps
RJS & RJC Series Jet Pump & Tank Systems
Features:• Jetpump&precharged pressuretankarefactory assembledandready toinstall.• Pumpcasingismadeof ruggedcastiron.• Prechargedsteeltankhas ahighgradediaphragm waterchamber-6.�to14 gallons.• Low profile, compact horizontalpressuretank.• Shalloworconvertiblejet pump-1/�(Convertibleonly) to�/4HP.• Injector,footvalve&pressure gaugeincluded.• 11/4”NPTsuction&1”NPT discharge.• �0/50pressureswitch.• Canbesetforusewith115V or2�0V.• 2Yearover-the-counter warrantyonpump.• 5Yearover-the-counter warrantyontank.
11
Water System
s
Model No. Order No. UPC HP Voltage Ship Wt.
(lbs.) Length Width HeightCarton Cubes (cu. ft.)
RJC-33/RL6H 602027 0856�5-02027-2 1/� 115 54 24.6” 12.6” 27” 4.84RJC-50/RL6H 602102 0856�5-02102-6 1/2 115/2�0 54 24.6” 12.6” 27” 4.84RJC-50/RL8H 602059 0856�5-02059-� 1/2 115/2�0 60 24.6” 12.6” 27” 4.84
RJC-50/RL14H 60206� 0856�5-0206�-0 1/2 115/2�0 74 2�.5” 16” �0.5” 8.00RJC-75/RL14H 602062 0856�5-02062-� �/4 115/2�0 74 2�.5” 16” �0.5” 8.00
PUMPING WATER LEVEL IN FEET
FLO
W R
EQUI
RED
(GPM
)
5 15 25 50 80 100 150 200 2503 A,D,E A,D,E A,D,H D,H E,H H,I I,J J,K K4 A,D,E A,D,E A,E,H E,H F,H I,J I,J J,K K5 A,D,E A,D,E A,F,H E,H G,H I,J I,J J,K K6 A,D,E A,E B,F,H F,H H,I I,J J K K7 A,D,E A,E B,F,H G,H I,J I,J J K K8 A,E A,F C,G,H H,I I,J I,J J K K9 A,E A,F C,H,I H,I I,J I,J K K L
10 A,E B,F C,H,I I,J I,J I,J K K L11 A,F B,F H,I I,J J J K L L12 A,F C,F H,I I,J J J K,L L L13 B,F C,G I I,J J,K K,L L L L14 B,F C,G I K K,L L L L15 B,F C K L16 C,F C17 C,F CNote:Fordepthsgreaterthan250feet,consultfactory.
PUMP CHART (Below)
ReadacrossthetopofthechartforcorrectPumpingWaterLevelinFeet.ReaddownthesideforcorrectFlowRequired(GPM).Theletter(s)corre-spondtotheminimumrecommendedpumpoptions.Higherhorsepowermodelsofthesamecategoriesmaybesubstitutedforjetpumps.
NOTE:Allpumpsaresetat�0/50PSIformaximumcomfort.
ShallowWellJetPumps
A) RJS-50 1/2HPB) RJS-75 �/4HPC) RJS-100 1HP
DeepWellSub.Pumps
H)RL6B� 1/�HPI) RL8B5 1/2HPJ) RL10B7 �/4HPK) RL1�B10 1HPL) RL1�C15 11/2HP
ConvertibleJetPumps
D) RJC-�� 1/�HPE) RJC-50 1/2HPF) RJC-75 �/4HPG) RJC-100 1HP
1 WHAT IS THE DEPTH TO THE PUMPING WATER LEVEL?
0-25Feet-UseaShallowWellorConvertibleJetpump,installedinshallow (single pipe) configuration.
25-90Feet-UseaConvertibleJetpump,installedindeep(twopipe) configuration or Deep Well Submersiblepump.
0-250Feet-UseaDeepWellSubmersiblepump.
250+Feet-ConsultFactory.PumpHotline1-800-667-1457.
2 HOW MUCH WATER IS REQUIRED?
TheGPM(gallonsperminute)ofthepumpmustequalthetotal number of fixtures. Fixtures includeallfaucets,toiletsandwaterconsumingappliances(don’tincludewatertreatmentappliances,suchasahotwatertank or water filter). Example: a housewithonefullbathroom(sink,tub/shower,toilet),kitchensink,basementsink,outsidefaucet,washingmachineanddishwasheris equal to 8 fixtures and therefore wouldrequire8GPM.
3 WHAT IS THE WELL DIAMETER?
2-1/2InchesJetpumpsinshallowwellapplications(depthlessthan25feet)shouldbeinstalledusing1-1/4inchsuctionpipingwithafootvalve.
4InchesorGreaterConvertiblejetpumpsusedindeepwellapplications(depthgreaterthan25feet)anddeepwellsubmersiblepumps.
“Pumpingwaterlevel”isthedepthtothewaterwhilethewellisbeingpumped.Itisusuallydeeperthanthedepthtothewaterwhenthepumpisnotrunning.Foralakeorcisterninstallation,itisthedepthtothesurfaceofthewater.
ForJetpumps,itistheverticaldis-tancefromthepumpingwaterleveltothesuctionopeningofthepump.
ForSubmersiblepumpsitistheverticaldistancefromthepumpingwaterleveltothepointofwaterusage.
FornewinstallationsthisinformationisavailableontheWellDriller’sReport.Forreplacementinstalla-tions,usetheequivalentstyleandhorsepowerpump,providingitwassuitablewhenitwasoperational.
Afootvalveorcheckvalveisrequiredforproperoperationofanysystem.Thesuctionlinemustextendatleast5feetbelowthepumpingwaterlevelandbeatleast10feetabovethewellbottom.
PUMPING WATER LEVEL
1-2-3 Easy Guide To Pump & Tank Selection
TANK SELECTION (Below)
Theeasywaytosizeatankistotakethe GPM system requirement thatyou figured out to size the pump in section2,multiplyby�andgotothenextlargesttanksize.Example;8GPMx�=24Gallons.ThereforeuseanRL��tank.
Model No.Total Tank Volume
(gal.)
Drawdown @ 30/50 PSI
(gal.)RL2 2.10 0.65RL4 4.50 1.40RL8 8.50 2.60
RL14 14.00 4.�0RL20 20.00 6.20RL33 ��.00 10.�0RL44 44.00 1�.60RL62 62.00 19.20RL81 81.00 25.10
RL119 119.00 �6.80RL6H 6.�0 1.80RL8H 8.50 2.60
RL14H 14.00 4.�0RLP20H 20.00 6.20
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1/6HP
Applications:Aneconomicalpumpforponds,fountains,andtheremoval of water in flooded basements.
Features:• 1/6HP,115voltthermal overloadprotected continuousduty“oilfree” motor.• Corrosionresistantaluminum casingforsuperiorheat dissipation.• Lightweightportability.• Bottomsuctionwithbuiltin suctionstrainer.• Removable filter screen for easycleaning.• �/4”NPTdischargewith gardenhoseadapter.• Pumpsdownto1/4”depth.• CSAapproved.• 1Yearover-the-counter warranty.
Features:• 1/4HP,115voltthermal overloadprotected, continuousduty“oilfree” motor.• Corrosionresistantaluminum casingforsuperiorheat dissipation.• Automaticmercuryfree mechanical float switch.• Removable filter screen for easycleaning.• 11/4”NPTdischarge.• Bottomsuction.• CSAapproved.• 1Yearover-the-counter warranty.
Model No.
Order No. UPC HP Voltage
Ship Wt.
(lbs.)RL-250S 620108 0856�5-
20108-4 1/4 115 10.5
Length Width HeightCarton Cubes (cu. ft.)
6” 6” 12.75” 0.27
Height (ft.) 5 10 15 20 21U.S.GPM 24 19 12 � 0
Performance Table
TYPICALINSTALLATION
CheckValve
Allmeasurementsininches
1/4HP
.88
4.72
8.7 10
.87
Allmeasurementsininches
TYPICALINSTALLATION
Model No.
Order No. UPC HP Voltage
Ship Wt.
(lbs.)
RL-160U 620109 0856�5-20109-1 1/6 115 8
Length Width Height Carton Cubes (cu. ft.)
5.5” 5.5” 12” 0.21
Height (ft.) 5 10 15 17 19U.S.GPM 20 14 7 4 0
Performance Table
A check valve is recommended for use in all installations. (p.20)
RL-160U Submersible Utility Pump
Applications:Idealpumpforremovingcellar/sumpseepagewater.Forusein12”diameterorlargersumppits.
RL-250S Submersible Sump Pump
1�
Sump and Sew
age
1/3HP
Features:• 1/�HP115voltthermaloverloadprotected, continuousduty“oilfree”motor,inadurable castironhousing.• Corrosionresistant polypropylenepumpbase.• 11/2”NPTdischargewith1 1/4”NPTreducerbushing.• Vertical float switch.• 10footpowercord.• Flowratesto44U.S. gallonsperminute.• CSAapproved.• 2Yearover-the counterwarranty.
Model No.
Order No. UPC HP Voltage
Ship Wt.
(lbs.)RL-
330S 620107 0856�5-20107-7 1/� 115 9
Length Width Height Carton Cubes (cu. ft.)
7” 6” 12.75” 0.�1
Height (ft.) 5 10 15 20 23U.S.GPM �� 2� 16 5 0
Performance Table
RL-330S Submersible Sump Pump
Model No.
Order No. UPC HP Voltage Ship Wt.
(lbs.)RL30SV 620100 0856�5-20100-8 1/� 115 19
Length Width Height Carton Cubes (cu. ft.)9.75” 8.5” 10.75” 0.52
Height (ft.) 5 10 15 17.5U.S.GPM 44 �� 1� 0
Performance Table
A check valve is recommended for use in all installations. (p.20)
RL30E/SA Submersible Sump-Effluent
Applications:Idealpumpforremovingcellar/sumpseepagewater.Forusein12”diameterorlargersumppits.
1/3HP
TYPICALINSTALLATIONCheckValve
Allmeasurementsininches
10
Applications:Idealpumpforremovingcellarandsumpseepagewater.Forusein12”diameterorlargersumppits.Features:• 1/�HP,115voltthermal overloadprotected, continuousduty“oilfree” motor.• Stainlesssteelinternalmotor housingformaximum reliability.• Fullycorrosionresistant, reinforcedthermoplastic construction.• Automaticmercuryfree mechanical float switch.• Bottomsuction.• Removable filter screen for easycleaning.• 11/4”NPTdischarge.• CSAapproved.• 2Yearover-the-counter warranty.
1/3HP
Applications:Idealforbothresidentialcellarsumpdrainage,aswellas liquid effluent pumping applicationswithupto1/2”diametersolids.Forusein12”diameterorlargersumppits.
Features:• 1/�HP115voltthermaloverloadprotected, continuousduty“oilfree”motorina durablecastironhousing.• Corrosionresistantpolypropylene pumpbase.• 11/2”NPTdischargewith1 1/4”NPTreducerbushing.• AutomaticMercury-free float switch.• 10footpowercord.• Flowratesto44U.S.gallons perminute.• CSAapproved.• 2Yearover-the- counterwarranty.
Model No.
Order No. UPC HP Voltage Ship Wt.
(lbs.)RL30E/SA 620087 0856�5-20087-2 1/� 115 19
Length Width Height Carton Cubes (cu. ft.)9.75” 8.5” 10.75” 0.52
Height (ft.) 5 10 15 17.5U.S.GPM 44 �� 1� 0
Performance Table
RL30SV Submersible Sump Pump
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1/2HP
Features:• 1/2HP115voltthermal overloadprotected, continuousduty,“oil free”motor.• Ruggedcastiron construction.• “Nonclogging” vorteximpellerdesign.• 2”NPTdischarge.• Automatic float switchwith20 footpower cord.• Flowrates to112U.S. gallonsper minute.• CSAapproved.• 1Yearover-the-counterwarranty. ApprovedPump
Features:• Fullyassembledsewage system,readytoinstall.• RL52SVXSubmersible SewagePump.• Receivertank-�5U.S. gallontank(18”diameterx �0”high)madeofhigh densitythickwalled polyethylene.• 2”NPTABSplasticcheck valvewith2”pipe.• CSAapproved.• 1Yearover-the-counter warranty.
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.)
RL52SVX 620046 0856�5-20046-9 1/2 115 56Length Width Height Carton Cubes (cu. ft.)
11” 8.6” 18” 0.99
Height (ft.) 5 10 15 18U.S.GPM 112 80 40 0
Performance Table
A check valve is recommended for use in all installations. (p.20)
RL52SVX Submersible Sewage Pump
Applications:Idealforresidentialrawsewageapplications,aswellaslightcommercialapplicationswithupto2”diametersolids.
Model No. Order No. UPC HP Voltage
Ship Wt.
(lbs.)
Carton Cubes (cu. ft.)
RL52SVX-35K (Pump and Tank) 640089 0856�5-
40089-0 1/2 115 82 1�.47
Sump Basin (SB-AK) (Tank Only) 640214 0856�5-
40214-6 - - 18 11.94
Height (ft.) 5 10 15 18U.S.GPM 112 80 40 0
Performance Table
TYPICALINSTALLATION
Submersible Sewage Pump & TankRL52SVX-35K
Features:• 1/2HP115voltthermaloverloadprotected, continuousduty“oilfree”motor,ina durablecastironhousing.• Corrosionresistantpolypropylenepumpbase.• 11/2”NPTdischargewith11/4”NPTreducer bushing.• Vertical float switch with 10 foot power cord.• Flowratesto57U.S.gallonsperminute.• CSAapproved.• 2Yearover-the-counterwarranty.
Model No. Order No. UPC HP Voltage Ship Wt.
(lbs.)RL50SV 620146 0856�5-20146-6 1/2 115 18
Length Width Height Carton Cubes (cu. ft.)10.5” 8.5” 1�” 0.67
Height (ft.) 5 10 15 19U.S.GPM 57 45 �2 0
Performance Table
1/2HP
RL50SV Submersible Sump Pump
Applications:Idealpumpforremovingcellar/sumpseepagewater.Forusein12”diameterorlargersumppits.
1/2HP
15
Sump and Sew
ageApplications:Ideal for liquid effluent pumpingapplications,aswellaslightcommercialapplicationswithupto11/16”diametersolids.
Features:• 1/�HP115voltthermal overloadprotected continuousdutymotor.• Ruggedcastironconstruction.• Heavydutycastironpumpbaseandimpeller.• 2”NPTdischarge.• Automatic Piggy-Back float switch with 20 foot powercord.• Flowratesto105U.S.gallonsperminute.• CSAapproved.• 1Yearover-the-counterwarranty.
1/2HP1/3HP
Piggy-BackFloatSwitch:Actsasaswitchtoturnonandturnoffthepowertothepumpasthewaterlevelrises.
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.)RL31EA 620040 0856�5-20040-7 1/� 115 52Length Width Height Carton Cubes (cu. ft.)
12” 9.1” 18.5” 1.17
Height (ft.) 5 10 15 20 25 28U.S.GPM 105 90 70 45 15 0
Performance Table
RL31EA Submersible Effluent Pump
Features:• 1/2HP115voltthermal overloadprotectedmotor.• Ruggedcastironconstruction.• Heavydutycastironpump baseandimpeller.• 2”NPTdischarge.• AutomaticPiggy-Back float switch with 20 foot powercord.• Flowratesto1�5U.S.gallonsperminute.• CSAapproved.• 1Yearover-the-counterwarranty.
Applications:Idealforresidentialrawsew-ageapplications,aswellaslightcommercialapplicationswithupto2”diametersolids.
Model No.
Order No. UPC HP Voltage Ship Wt.
(lbs.)RL52SA 62004� 0856�5-2004�-8 1/2 115 58
Length Width Height Carton Cubes (cu. ft.)12” 9.1” 18.5” 1.17
Height (ft.) 5 10 15 20 23U.S.GPM 1�5 90 47 14 0
Performance Table
RL52SA
Applications:Ideal for pumping liquid effluent from septic tanks, as well as pump-ing out flooded basements, irrigation and general dewatering.
Features:• Ruggedcastironpumpcasingwith checkvalve.• Castironimpeller.• Selfprimingto25feet.• 11/4”NPTsuctionanddischarge.• CSAapproved.• 1/2and�/4HPcanbesetforuse with115Vor2�0V.• 1Yearover-the-counterwarranty.
Pump Model HP
Pump Capacity in U.S. GPM Max. Height (ft.)Pumping Height in Feet
20 25 30 35 40 45 50RL-S33 1/3 �6 �0 2� 16 9 2 0 46RL-S50 1/2 45 �9 �1 24 16 8 0 49RL-S75 3/4 58 5� 44 �6 29 18 10 56
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)RL-S33 621809 0856�5-21809-9 1/� 115 41 17” 8.9” 10.5” 0.91RL-S50 621810 0856�5-21810-4 1/2 115/2�0 42 17” 8.9” 10.5” 0.91RL-S75 621826 0856�5-21826-6 �/4 115/2�0 44 17” 8.9” 10.5” 0.91
TYPICALINSTALLATION
RL-S Series Self Priming Effluent Pump
Performance Table
A check valve is recommended for use in all installations. (p.20)
Submersible Sewage Pump
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GateValve(Min.�/4”)
GateValve
Pump
AirBleedLine
CheckValve
Discharge
Strainer
SuctionLine
TYPICALINSTALLATION
Model No. HPDischarge Pressure in PSI at 5 ft. Lift
Max. PSI10 20 30 40 45 50 55Pump Capacity in U.S. GPM
RLSP-75 �/4 58 46 29 7 - - - �9RLSP-100 1 6� 54 �8 11 - - - 4�RLSP-150 11/2 71 60 44 15 - - - 44RLSP-200 2 89 75 60 �6 - - - 48RLHE-300 � 124 110 95 77 67 54 �6 59
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)
RLSP-75 614670 0856�5-14670-5 �/4 115/2�0 54 19.9” 9.25” 10.6” 1.1�RLSP-100 614671 0856�5-14671-2 1 115/2�0 57 19.9” 9.25” 10.6” 1.1�RLSP-150 614672 0856�5-14672-9 11/2 115/2�0 60 19.9” 9.25” 10.6” 1.1�RLSP-200 614673 0856�5-1467�-6 2 115/2�0 6� 19.9” 9.25” 10.6” 1.1�RLHE-300 614481 0856�5-14481-7 � 2�0 1�4 26.5” 1�.5” 15” 2.88
Applications:Idealforbothresidentialandcommerciallawnandturfsprinklingsystems.
Features:• Ruggedcastironcasing.• Cast-inpumpbase.• High efficiency thermoplastic impelleranddiffuser.• 2”NPTSuctionand11/2” NPTdischarge.2”NPT Suctionanddischargeon RLHE-�00.• Selfprimingto25feet.• Maximumpressuresto47PSI.• Flowratesto89U.S.GPM.• CSAapproved.• RLSPSeriescanbesetforuse with115Vor2�0V.• 1Yearover-the-counter warranty.
RLHE-�00
RLSP
*Castirondiffuser
*RLSPRepairKitListingOnPage21
RLSP Series Self Priming Sprinkler Pump
Performance Table
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Multi-Purpose
Self Priming Sprinkler Pump
Features:• 1/2HP,115voltmotorwith8 footpowercord.• Ruggedcastironpump casing.• Castironimpeller.• Selfprimingto25 feet.• 11/4”suction& discharge,with hoseadaptor.• CSAapproved.• 1Yearover-the- counterwarranty.
RL-50
1-1/4”SuctionHose
FootValve
PrimingPlug GardenHoseAdaptor(included)GardenHose
WeatherProofEnclosure
To115vGroundedOutlet
Base
ToSprinklerSystemHandle
To115VGroundedOutlet
Base
ALTERNATEINSTALLATIONASABOOSTERPUMP
GardenHoseStreetTee(notincluded)1-1/4”
SuctionHose
GardenHoseAdaptor(included)
StreetTee(notincluded) ToSprinklerSystem
RJSE-50TYPICALINSTALLATION
Applications:Idealforpressureboosting,sprinklersystemsandgeneralpurposeapplicationswhereportabilityisimportant.
Features:• 1/2HP,115voltmotorwith 8footpowercord.• Includesgardenhose adaptor.• 11/4”NPTsuction,1”NPT discharge.• Ruggedcastironcasing.• High efficiency thermo plasticimpeller.• CSAapproved.• 1Yearover-the-counter warranty.
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)RJSE-50 6144�0 0856�5-144�0-5 1/2 115 �6 19.9” 9.25” 10.5” 1.12RL-50 621804 0856�5-21804-4 1/2 115/2�0 4� 17” 8.9” 10.5” 0.91
Applications:Ideal for pumping out flooded basements,livestockwatering,flood irrigation, and general dewateringwhereportabilityisimportant.
Height (ft.) 20 25 30 35 40 45 49U.S.GPM 45 �9 �1 24 16 8 0
Performance Table
Performance Table
Self Priming Utility Pump
RJSE-50 Jet Sprinkler Utilty Pump
Total Suction Lift (ft.)Pump Capacity in U.S. GPM
Max. Press. (PSI)Discharge Pressure in PSI20 25 30 35 40 45 50 55 60
5 12.8 12.5 12.� 12.1 11.2 9.5 6.9 4.� 2.0 64.210 11.5 11.� 11.0 10.8 10.4 8.5 6.0 �.4 1.0 62.015 9.8 9.7 9.6 9.5 9.4 7.� 4.7 2.0 - 59.920 8.� 8.1 7.8 7.7 7.6 5.7 �.5 1.0 - 57.725 5.6 5.55 5.5 5.4 5.� 4.1 2.� 0.2 - 55.5
Model No.
Order No. UPC HP Voltage
Ship Wt.
(lbs.)Length Width Height
Carton Cubes (cu. ft.)
RL-50 621804 0856�5-21804-4 1/2 115/2�0 4� 17” 8.9” 10.5” 0.91
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Pump Model HP
Pump Capacity in U.S. GPM Max. Press. (PSI)Pumping Height (Total Head) in Feet
30 40 50 60 70 80 90 100RLGF-8 3 1/2 1�5 120 105 85 65 �7 - - �9
5RLGF-8 5 1/2 170 165 155 140 118 95 65 �0 48
Model No. Order No. UPC HP Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)RLGF-8 616808 0856�5-16808-0 �1/2 65 17.6” 16.75” 16.1” 2.75
5RLGF-8 616806 0856�5-16806-6 51/2 70 17.6” 16.75” 16.1” 2.75
Applications:Idealforliquidtransferincludingmostagricul-turalchemicalsandgeneraldewateringwhereruggedportabilityisimportant.The5.5HPengine is for high specific gravity fluids.
Features:• Heavydutycastironpumpcasing.• Durablecastironsemiopentypeimpeller.• StainlesssteelshaftsleeveandVitonseal.• 2”NPTsuction&dischargeforconvenient hookup.• Briggs&Strattonengines;�.5HP(standard) or5.5HP(INTEK).• Selfprimingdownto25feet.• Flowratesto170U.S.gallonsperminute (5.5HP).• Handlesmostliquidagriculturalchemicals.• Handlesupto5/8”soliddebris.• 1Yearover-the-counterwarranty.
5RLGF-8
*Whenorderingparts,orderRepairKit#697120.
Applications:Idealforawidevarietyofpressureboosting,liquidagriculturalchemicalsprayerandlawn&turfirrigationapplications.
Features:• Heavydutycastironpumpcasing.• Durablecastironclosedtypeimpeller.• StainlesssteelshaftsleeveandVitonseal.• 11/2”NPTSuction11/4”NPTdischargeonRLCGF-�.2”NPT SuctionanddischargeonRLCGF-5.• Briggs&Strattonengines;�.5HP(Standard)or5.5HP(INTEK).• Pressuresto72PSImax(RLCGF-5).• Flowratesto115U.S.gallonsperminute.• 1Yearover-the-counterwarranty.
LiquidFertilizerStorage
TankLiquid
FertilizerSprayer
Tank
TankGateValve
CheckValve
DischargeLine
GateValve
Union
Pump&
Engine
TYPICALINSTALLATION(transferringliquidfertilizer)Thesepumpscanalsobeusedforbasicdewa-teringpurposes.
SuctionLine(UpwardsSlope)
RLCGF Series
Pump Model HP
Pump Capacity in U.S. GPM Max. Press. (PSI)
Discharge Pressure in PSI at 5 ft. Lift20 30 40 50 60 70
RLCGF-3 3 1/2 80 65 47 25 - - 58RLCGF-5 5 1/2 115 98 75 52 24 8 72
Model No.
Order No. UPC
Ship Wt.
(lbs.)Length Width Height
Carton Cubes
(cu. ft.)
RLCGF-3 615092 0856�5-15092-4 48 17” 15.25” 14.5” 2.18
RLCGF-5 61509� 0856�5-1509�-1 54 17.6” 16.75” 16” 2.18
Motor Shaft Vent HolesPreventdamagetomotorbydivertingwaterawayfromengineintheeventofasealfailure.
Centrifugal Pressure Pump
Multi-Purpose Utility Pump
5RLGF-8
Performance Table
Performance Table
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Multi-Purpose
Applications:Idealforthesupplyoffreshwatertoruralhomes,farmsandcabinsthathavesuctionliftsdownto20feet,andwhereelectricalpowermaynotbeavailable.
Applications:Idealforthetransferofawidevarietyofpetroleumbasedfluids and fuels from drum style containerswhichhavea2inchbungadaptor.
Model No. Order No. UPC Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)
RL-V11 600125 0856�5-00125-7 20 9.25” 7.1” 21.1” 0.8RL-V11H 600126 0856�5-00126-4 26 9.25” 7.1” 21.1” 0.8
RL-V11Hcomeswith�/4”dia.8’longhose.
Model No. Order No. UPC Ship Wt.
(lbs.) Length Width HeightCarton Cubes (cu. ft.)
RL-#3 600�9� 0856�5-00�9�-0 21 1�.6” 6.6” 11.1” 0.58
RL-V11Rotary Vane Hand Pump
RL-#3Pitcher Type Hand Pump
Features:• Pumpsgasoline,dieselfuel, lubricatingoils,andother petro-chemicalbased fluids.• Ruggedcastiron construction.• Non-sparkingsolidbrass vanes.• �/4inchmalethread dischargespout.• 40inchtelescopingsuction pipe.• 1U.S.gallonper10 revolutions.• 1Yearover-the-counter warranty.
Features:• Ruggedcastironpump bodyandhandle.• Primesdownto20foot suctionlift.• Compactdesignallows convenientinstallation.• �”Diametercylinder pullsmorewaterperstroke.• Cylinderistappedfor11/4” NPTsuctionpipe.• 1Yearover-the-counter warranty.
www.redlionproducts.com20
Acc
esso
ries
Description Order No.
Plastic1” 64010211/4” 64010�11/2” 640104
Brass
�/4” 6401171” 64011811/4” 64011911/2” 6401202” 640121
Description Order No.�0/50,1/4”Minibarb 640221�0/50,1/4”Barb 640109�0/50,1/4”NPTF 640108�0/50,1/4”NPTFM4 6401�420/40,1/4”NPTFc/wpulsatingdamper 6401�2�0/50,1/4”NPTF(20BulkPack) 640200�0/50,1/4”NPTFM4(20BulkPack) 640202�0/50,1/4”Barb(20BulkPack) 64020�
Description Order No.AirVolumeControl1/4”NPTM(42Gal.) 6401�5AirVolumeControl1/4”NPTM(82Gal.) 6401�6
Description Order No.JetPumpMountingBracket(Plastic)RL14,RL20,RL�� 604051JetPumpMountingBracket(Plastic)RL44,RL81 604052TankTee1”x1”PlasticCombo 640211TankCrossLongBrass(1”M,�/4”F) 640156TankCrossShortBrass(1-1/4”M,1”F) 640157
Description Order No.MakesprimingShallowWellJetseasy 640207
Description Order No.1/2”x1/2” 640116
Pressure Relief Valve
Tank Accessories
Air Volume Control
Pressure Switches
Foot Valves
Priming Wizard
Description Order No.�/4”Brass 64012�1”Brass 64012411/4”Brass 64012511/2”Brass 6401262”Brass 640127
Description Order No.0-60PSI1/8”NPT(Back) 6401050-100PSI1/4”NPT(Bottom) 6401060-100PSI1/4”NPT(Back) 6401�9
Description Order No.60gauge,11/4”x�0” 64014260gauge,11/4”x�6” 64018180gauge,11/4”x�0” 64014�
Description Order No.1/8”NPTMale 6401�71/4”NPTMale 640115
Pressure Gauges
Well Points
Check Valves
Snifter Valves
Water Systems
Garden Hose Adaptors
21
Accessories
Description Order No.1/�HP,115V 6402851/�HP,2�0V 6402861/2HP,115V 6401881/2HP,2�0V 640189
Description Order No.6”Dia.Drop1”SinglePipeWellSeal 6401476”Dia.Drop11/4”SinglePipeWellSeal 6401496”Dia.Drop11/4”DoublePipeWellSeal 6291806”Dia.WellCap 64015�1”x1”PitlessAdapter 64015411/4”x11/4”PitlessAdaptor 640155WireSpliceKit 640166CableSpacers 640165TorqueArrestor 640167DWPump&MotorGuard 64016�DWQDPump&MotorGuard 640164
Description Order No.�/4HP,2�0V 6401901HP,2�0V 64019111/2HP,2�0V 640222
Deep Well Accessories
Control Boxes
Float SwitchesDescription Order No.
10’PumpDownPiggyBack 64017120’PumpDownPiggyBack 640172�0’PumpDownPiggyBack 64017�
Check ValvesDescription Order No.
11/4”UniversalCheckValve 6401692”SewerCheckValve 64021�
Garden Hose AdaptorsDescription Order No.
�/4” 6402121” 64018411/4” 640185 Repair KitsJet Pump Repair Kits
Description Order No.1/�HPKit(Gaskets,Seal,Impeller,Diffuser) 6401591/2HPKit(Gaskets,Seal,Impeller,Diffuser) 640160�/4&1HPKit(Gaskets,Seal,Impeller,Diffuser) 640161JetPumpSealKit(GasketsandSealOnly) 640195ConvertibleJetPumpGasketKit(Gasketsonly) 640228
Concrete Mixer Repair PartsDescription Order No.
PlasticWorkGearKit-TypeB-BigCat 6�60�5
SteelWormGearKit-TypeC-BigCat 6�60�4
Injector KitsDescription Order No.
1/�HPRJC-��(Injector,Venturi,Gasket,Hardware) 6005251/2HPRJC-50(Injector,Venturi,Gasket,Hardware) 600526�/4HP&1HPRJC-75&RJC-100Kit 600528
Sprinkler Pump Repair KitsDescription Order No.
�/4HPRLSP-75RepairKit 6402241HPRLSP-100RepairKit 64022511/2HPRLSP-150RepairKit 6402262HPRLSP-200RepairKit 640227
Gas Drive Repair KitsDescription Order No.
RLGF8&5RLGF8RepairKit 697120
Hand Pump Repair KitsDescription Order No.
RL#�CisternPumpRepairKit 640187RL-V11HandPumpRepairKit 640186
Can’t find the parts and accessoriesyou’relookingfor Visitourwebsiteatwww.redlionproducts.com
CallourCustomerServiceDepartmentat1.800.667.1457formoreinformationonPartsandAccessoriesnotlistedhere.
Other AccessoriesDescription Order No.
11/4”x24”SumpDrainHoseKit 640170HighWaterAlarmforSumpPits 640215
Sewage BasinDescription Order No.
RLSB-0�;�5USGalWhitePoly. 640175
Sump & Sewage
www.redlionproducts.com22
Mix
ers
Heavy Duty, Tough & DurableThe�.5cuft.polyethylenedrumcanwithstandheavydutyuseandiseasytoclean.
Easy To Assemble and Maintain15-�0minutequickassemblywithnogreasingoradjustmentsnecessary-justaddoildaily.
Very PortableKnock-downheavy-dutyframeforeasystorage.(94lbs,42kg)
Mixesupto220lbsofmaterialinminutes.
Powerful and Protected1/�HP,115volthightorquemotorwiththermaloverloadpushbuttonre-start.
High Quality Pre-Assembled DriveSmooth,quiet,andhassle-free-nochainsorbeltstoadjust.
Rapid MixingSpeciallydesignedbowl,drumdriverwheelsandpaddlesreducemixingtime.
WarrantyOneyearwarranty.
CSA68UL7�
MIXER
Contractor Approved Do-It-Yourself Utility MixersCementWork
Mixsoil&seed
Truck/TrailerMountable
2�
Mixers
RLX-
3
• �.5Cubicfootcapacity• Steeldrum• �.5HPGasdrive• Wheelsandhandle• 185lbs.
• 5.5Cubicfootcapacity• Steeldrum• 7amp,115VElectricmotor• Wheelsandhandle• 2�0lbs.
• �.5Cubicfootcapacity• Steeldrum• 1/�HP,115VElectricmotor• Wheelsandhandle• 160lbs.
RLM
G
RLX-
6
BigCat RLX-3 RLX-6 RLM-G
A Drum Height (Mix) 55.00” 5�.00” 58.00” 5�.00”
B Dump Height 28.00” 18.25” 25.00” 18.25”
C Storage Height 50.00” 40.50” 52.50” 40.50”
D Length �6.50” �7.00” 49.00” �9.00”
E Width �2.00” 27.75” ��.00” 27.75”
DIMENSIONS
CSA68UL7�
CSA68UL7�
Model No. Order No. UPC HP Voltage Ship Wt. (lbs.) Length Width Height Carton Cubes (cu. ft.)BigCat 6�6001 0856�5-�6001-9 1/� 115 94 28.25” 25.25” 21.50” 8.80RLX-3 6�7161 0856�5-�7161-9 1/� 115 160 24.00” 21.60” 26.50” 7.95RLX-6 6�7087 0856�5-�7087-2 7amp 115 2�0 �2.00” 29.00” �6.50” 19.60RLMG 6�7169 0856�5-�7169-5 �.5 - 185 24.00” 21.60” 26.50” 7.95
Steel Drum Concrete Mixers
PRE-MIX CONCRETE REFERENCE CHARTThenumberof60lb.and80lb.bagsofconcretemixrequiredtopouraconcreteslab.
Slab Thickness
Square Foot Slab2 5 9 15 20 35 45 50 100
Number of Bags*60 lb 80 lb 60 lb 80 lb 60 lb 80 lb 60 lb 80 lb 60 lb 80 lb 60 lb 80 lb 60 lb 80 lb 60 lb 80 lb 60 lb 80 lb
4 inches 2 2 4 � 7 5 12 9 15 12 26 20 �4 25 �7 28 74 566 inches � 2 6 5 10 8 17 1� 2� 17 �9 �0 50 �8 56 42 112 84
60x60lb.bags=1cubicyard45x80lb.bags=1cubicyard
1x60lb.bag=0.45cubicfeet1x80lb.bag=0.60cubicfeet
*Numberofbagsisroundedupwardstothenextnearestwholebag.(Exactamountofmixwillvarybybrand)
www.redlionproducts.com24
Hydr
aulic
Cyl
inde
rs
TheFair
Exchange!
Guaranteed
30 Months*
LionHydraulicCylindersarebuilttoughenoughtostanduptotheroughestconditions-Toughenoughthatwenowconfidently offer this iron clad guaranteeoneveryLionTie-RodHydraulicCylinderthatwesell.
ShouldanyLionTie-RodHydraulicCylinderfailduetoqualityofworkmanshipormaterialswithin�0monthsfromthedateofpurchase,wewillgiveyouanewoneabsolutelyfreeofcharge.
*Available on tie-rod cylinders only.
25
Hydraulic Cylinders
SpecialOrderitemsareavailablebutarenotstocked.Consultthefactoryforcurrentleadtimesonspecialorderitems.Leadtimescanbereducedwithproductionforecastrequirementcommitments.
1 Pins & Retainers-Hightensilesteel,zincplatedtopreventcorrosion,comeswithhairpinretainers.
2 Ports-DoubleportedNPTFforgreater flexibility of assembly. Unlessotherwisestated,cylindersassembledwithportsinline.
3 Piston Nut-Heavyduty,torqued,selflockingpistonnutholdspistoninplaceunderhighcycleloading.
4 Piston-Ductileiron,precisionmachinedprovidingamalleablebearingsurfaceforextendedcylinderlife.
5 Piston Seal-90durometero-ringwithanti-extrusionback-upwashersprovidepositivesealingunderhighloadconditions.
6 Tie-Rods-Hightensilesteeltopreventfailureunderhighpressure.
2500PSIContinuousWorkingPressure
5000PSIProofPressure
7 Cylinder Shaft-Highstrength,hardchromeplatedshaftprovidesextendedcylinderlifeinharshapplications.
8 Tube- Precision finished skive andburnishedheavywallsteeltubingforextendedsealandcylinderlife.
9 Tube Seal-90durometero-ringwithanti-extrusionback-upwashertopreventleakageunderhighpressureandcycleloading.
10 Rod Seal-90durometero-ringwithanti-extrusionback-upwasherprovidinglongwearingpositiveseal.
11 Rod Cap & Clevis Cap-Ductileironcomeswithdrilledoilpassages,offeringincreasedbearingsurfaceforhighshockandsideloadapplications.
12 Rod Wiper-MetalencasedNitrile,preventingcontaminantsfromenteringcylinder.
Repair Kits 2500 PSI (TL Series)Model No. Bore - Rod
Dia.
Order No. Description
RK20L-112 6�9572 Upto�0”strokeRK25L-112 6�957� Upto16”strokeRK25L-125 6�9574 18”strokeandupRK30L-125 6�9575 Upto20”strokeRK30L-150 6�9576 24”strokeandupRK35L-125 6�9577 Upto16”strokeRK35L-150 6�9578 18”strokeandupRK40L-125 6�9579 Upto16”strokeRK40L-150 6�9580 18”to24”strokeRK40L-175 6�9581 24”strokeRK40L-200 6�9582 �0”strokeandupRK50L-150 6�958� Upto10”strokeRK50L-200 6�9584 12”to�6”stroke
13 Threaded Shaft (on ASAE cylinders)-Toacceptoptionalmechanicalstrokecontrol,on8”strokeASAEcylindersonly.NOTE:Notapplicableto5”borecylinders.
14 Rod Clevis-Ductileironcomeswith�60°threadcontactareaandpositivesetscrewlockingdeviceabletowithstandcontinuoushighloadwithoutwearorfracture.
2 3 5 10 12 13 14
4 6 7 8 9 11
1
TL Series
Order No. Size Description Used on
640091 (2)1”Dia.x��/8”LG Packageof(2)ClevisPinsc/w(4)Hairpinretainers
All2”-4”BoreTL,TH&TPSeries
638666 (2)11/4”Dia.x�7/8” Packageof(2)ClevisPinsc/w(4)Cotterpinretainers
All�”-4”Borex16”StrokeTL&THASAESeries
PIN KITS
www.redlionproducts.com26
Hydr
aulic
Cyl
inde
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ASAE-AllLionHydraulicTLcylindersmeetASAE(AmericanSocietyofAgriculturalEngineers) specifications. These specifications establish commonmountingi.e.(pintopindimensions)andclearancedimensionsi.e.(cleviscap/rodclevisthroatwidthandpindiameters)forcylindersandtrailing-typeagriculturalimplements.Thiscriteriaisonly
CYLINDERORDERINGINFORMATION-TLSERIES:ASAE&NONASAE
Order No.
Special Order
Model No. Bore x Stroke -
Rod. Dia.
Pin to Pin Center Retracted x Extended
Ship Wt. lbs.
Clevis Pin Dia.
Max. Rated PSI & Column Load on Full Extension
PSI lbs.A
SAE
-TL
6�9287 No 20TL08-112 ASAE 201/4x281/4 20 1” FullPSI 78546�9288 No 25TL08-112 ASAE 201/4x281/4 22 1” FullPSI 122726�9289 No 30TL08-125 ASAE 201/4x281/4 28 1” FullPSI 176726�9290 No 35TL08-125 ASAE 201/4x281/4 �6 1” FullPSI 2405�6�9291 No 40TL08-125 ASAE 201/4x281/4 4� 1” FullPSI �14166�929� No 50TL08-150 ASAE 201/4x281/4 71 1” FullPSI 490886�9225 Yes 30TL16-150 ASAE �11/2x471/2 41 11/4” FullPSI 176726�9226 No 35TL16-150 ASAE �11/2x471/2 51 11/4” FullPSI 2405�6�9227 Yes 40TL16-175 ASAE �11/2x471/2 59 11/4” FullPSI �14166�9228 Yes 50TL16-200 ASAE �11/2x471/2 100 11/4” FullPSI 49088
applicableto8”and16”strokecylinders.NOTE: All2”through4”borecylinderswith8”strokearedesignedwiththerodthreadedtoaccommodateastrokecontrolcollarperASAEspecifications.NONASAE-AllLionHydraulicsTLNONASAEcylindersaredesignedperASAE
MODEL NO. EXAMPLE20TL08-112 RodDiameter(inches)x100 Stroke(inches) Bore(inches)x10 TL2500PSI TH�000PSI TP�000PSIRephasing
30 Month Fair Exchange Warranty
Order No.
Special Order
Model No. Bore x Stroke -
Rod. Dia.
Pin to Pin Center Retracted x Extended
Ship Wt. lbs.
Clevis Pin Dia.
Max. Rated PSI & Column Load on Full Extension
PSI lbs.
NO
NA
SAE
-TL
6�91�9 Yes 20TL04-112 141/4x181/4 17 1” FullPSI 78546�9140 Yes 20TL06-112 161/4x221/4 18 1” FullPSI 78546�9141 Yes 20TL08-112 181/4x261/4 19 1” FullPSI 78546�9142 No 20TL10-112 201/4x�01/4 21 1” FullPSI 78546�914� No 20TL12-112 221/4x�41/4 22 1” FullPSI 78546�9144 Yes 20TL14-112 241/4x�81/4 24 1” FullPSI 78546�9145 No 20TL16-112 261/4x421/4 25 1” FullPSI 78546�9146 Yes 20TL18-112 281/4x461/4 26 1” FullPSI 78546�9147 Yes 20TL20-112 �01/4x501/4 28 1” FullPSI 78546�9148 No 20TL24-112 �41/4x581/4 �0 1” *2180 68506�9151 Yes 20TL30-112 401/4x701/4 �4 1” *1500 47006�9152 Yes 20TL36-112 461/4x821/4 �8 1” *1090 �4�06�9154 Yes 25TL04-112 141/4x181/4 18 1” FullPSI 122726�9155 Yes 25TL06-112 161/4x221/4 20 1” FullPSI 122726�9156 Yes 25TL08-112 181/4x261/4 21 1” FullPSI 122726�9157 No 25TL10-112 201/4x�01/4 2� 1” FullPSI 122726�9158 Yes 25TL12-112 221/4x�41/4 24 1” FullPSI 122726�9159 Yes 25TL14-112 241/4x�81/4 26 1” FullPSI 122726�9160 No 25TL16-112 261/4x421/4 28 1” FullPSI 122726�9161 Yes 25TL18-125 281/4x461/4 �1 1” FullPSI 122726�9162 Yes 25TL20-125 �01/4x501/4 �2 1” FullPSI 122726�916� No 25TL24-125 �41/4x581/4 �5 1” *2125 104�56�9165 Yes 25TL30-125 401/4x701/4 40 1” *1460 71756�9166 Yes 25TL36-125 461/4x821/4 45 1” *1065 52�56�9168 Yes 30TL04-125 141/4x181/4 2� 1” FullPSI 176726�9169 Yes 30TL06-125 161/4x221/4 25 1” FullPSI 176726�9170 Yes 30TL08-125 181/4x261/4 27 1” FullPSI 176726�9171 No 30TL10-125 201/4x�01/4 �0 1” FullPSI 176726�9172 No 30TL12-125 221/4x�41/4 �2 1” FullPSI 176726�917� Yes 30TL14-125 241/4x�81/4 �4 1” FullPSI 176726�9174 No 30TL16-125 261/4x421/4 �6 1” FullPSI 17672
TL Series
requirements,howeverarenot classified ASAE due to their varyingpintopindimensions.
SpecialOrderitemsareavailablebutarenotstocked.Consultthefactoryforcurrentleadtimesonspecialorderitems.Leadtimescanbereducedwithproductionforecastrequirementcommitments.
27
Hydraulic Cylinders
CHARTSHOWINGPUSH&PULLinpoundsofforce(lbs.f.).Forsameboresizecylinders,thepullforceatagivenpressurevariesdependinguponthediameteroftheshaft.
NOTE: Fordetailonotheravailablecylindersizesnotlistedabove,pleasehaveyourstorerepresentativecontactLionHydraulicsat1-800-665-0247.
CYLINDERSIZING/SELECTIONCHART
Size Of Bore
inches
Piston Rod Dia.
inches
Pump Pressure PSI500 1000 1500 2000 2500
Push Pull Push Pull Push Pull Push Pull Push Pull
2 1.125 1571 1074 �142 2148 4712 �221 628� 4295 7854 5�692.5 1.125 2454 1957 4909 �915 7�6� 5872 9818 7829 12272 97872.5 1.250 2454 1841 4909 �682 7�6� 5522 9818 7�6� 12272 9204� 1.250 �5�4 2921 7069 5841 1060� 8762 141�7 1168� 17672 14604� 1.500 �5�4 2651 7069 5�01 1060� 7952 141�7 1060� 17672 1�254
�.5 1.250 4811 4197 9621 8�94 144�2 12591 19242 16788 2405� 20985�.5 1.500 4811 �927 9621 7854 144�2 11781 19242 15708 2405� 196�54 1.250 628� 5670 12566 11��9 18850 17009 251�� 22678 �1416 28�484 1.500 628� 5400 12566 10799 18850 16199 251�� 21599 �1416 269985 1.500 9818 89�4 196�5 17868 2945� 26802 �9270 �57�6 49088 446705 2.000 9818 8247 196�5 1649� 2945� 24740 �9270 �2987 49088 412�4
Order No.
Special Order
Model No. Bore x Stroke -
Rod. Dia.
Pin to Pin Center Retracted x Extended
Ship Wt. lbs.
Clevis Pin Dia.
Max. Rated PSI & Column Load on Full Extension
PSI lbs.N
ON
ASA
E-T
L
6�9175 Yes 30TL18-125 281/4x461/4 �9 1” *2�40 165606�9176 Yes 30TL20-150 �01/4x501/4 41 1” *1985 140256�9177 No 30TL24-150 �41/4x581/4 48 1” FullPSI 176726�9179 Yes 30TL30-150 401/4x701/4 55 1” *2105 148806�9180 Yes 30TL36-150 461/4x821/4 62 1” *15�5 108556�9182 Yes 35TL04-125 141/4x181/4 �0 1” FullPSI 2405�6�918� Yes 35TL06-125 161/4x221/4 �� 1” FullPSI 2405�6�9184 Yes 35TL08-125 181/4x261/4 �5 1” FullPSI 2405�6�9185 Yes 35TL10-125 201/4x�01/4 �8 1” FullPSI 2405�6�9186 Yes 35TL12-125 221/4x�41/4 41 1” FullPSI 2405�6�9187 Yes 35TL14-125 241/4x�81/4 4� 1” FullPSI 2405�6�9188 No 35TL16-125 261/4x421/4 46 1” *2060 198406�9189 Yes 35TL18-125 281/4x461/4 51 1” FullPSI 2405�6�9190 Yes 35TL20-125 �01/4x501/4 54 1” FullPSI 2405�6�9191 No 35TL24-150 �41/4x581/4 59 1” *2250 216456�919� Yes 35TL30-150 �41/4x581/4 67 1” *1545 148806�9194 Yes 35TL36-150 �41/4x581/4 75 1” *1125 108506�9196 Yes 40TL04-125 �41/4x581/4 �7 1” FullPSI �14166�9197 Yes 40TL06-125 �41/4x581/4 �9 1” FullPSI �14166�9198 Yes 40TL08-125 �41/4x581/4 42 1” FullPSI �14166�9199 Yes 40TL10-125 �41/4x581/4 45 1” FullPSI �14166�9201 Yes 40TL12-125 �41/4x581/4 48 1” *2400 �01956�9202 Yes 40TL14-125 �41/4x581/4 50 1” *1925 242106�920� No 40TL16-125 261/4x421/4 5� 1” *1580 198406�9204 Yes 40TL18-125 281/4x461/4 59 1” FullPSI �14166�9205 No 40TL20-150 �01/4x501/4 62 1” *2�15 290856�9206 No 40TL24-150 �41/4x581/4 68 1” *1720 216456�9207 Yes 40TL24-175 �41/4x581/4 74 1” FullPSI �14166�9208 Yes 40TL30-200 401/4x701/4 91 1” FullPSI �14166�9209 Yes 40TL36-200 461/4x821/4 102 1” FullPSI �14166�9210 Yes 40TL48-200 581/4x1061/4 125 1” *16�5 205606�9214 Yes 50TL10-150 221/4x�21/4 75 1” FullPSI 490886�9215 Yes 50TL12-200 241/4x�61/4 87 1” FullPSI 490886�9216 Yes 50TL14-200 261/4x401/4 92 1” FullPSI 490886�9217 Yes 50TL16-200 281/4x441/4 96 1” FullPSI 490886�9218 Yes 50TL18-200 �01/4x481/4 101 1” FullPSI 490886�9219 Yes 50TL20-200 �21/4x521/4 106 1” FullPSI 490886�9220 No 50TL24-200 �61/4x601/4 116 1” FullPSI 490886�9222 No 50TL30-200 421/4x721/4 1�1 1” *2265 444706�922� Yes 50TL36-200 481/4x841/4 145 1” *1665 �2700
* Cylinder Column Load:Columnstrengthloadingnormallyaffectsalltypesoflongerstrokecylinders.Affectedcylindersshouldnotbeoperatedbeyondtheselimitsasthecylinderrodmaybuckleorbendcausingfailure.Strokelimitationappliestocompressiveloadingonly.Applicationsthatfalloutsidethenotedparameters,contactLion Hydraulicsdirectlyforfurtherassistance.
TL Series
www.redlionproducts.com28
Hydr
aulic
Cyl
inde
rs
14 Rod Wiper-Heavydutymetalencased,nitrilepreventingcontaminantsfromenteringcylinder.
15 Threaded Shaft (on ASAE cyl-inders) - Toacceptoptionalmechanicalstrokecontrol-NOTE:NotapplicabletoASAE5"borecylinders.
16 Rod Clevis-Ductileironcomeswith�60°threadcontactareaandpositivesetscrewslock-ingdeviceabletowithstandcontinuoushighloadswithoutwearorfracture.
1 Pins & Retainers-Hightensilesteel,zincplatedtopreventcorrosion,comeswithcotterpinretainers.
2 Ports-DoubleportedORBforgreater flexibility of assembly andpositivesealing.Unlessotherwisestated,cylindersas-sembledwithportsinline.
3 Piston Nut-Heavyduty,torqued,selflockingpistonnutholdspistoninplaceunderhighcycleloading.
4 Piston Wear Ring-��%glassfilled nylon wear ring incorpo-ratedinpistontoprovidesideloadbearingarea,preventingscoringofcylindertube.
5 Piston-Ductileiron,precisionmachinedprovidingamal-leablebearingsurfaceforextendedcylinderlife.
6 Piston Seal - 15% fibre glass filled teflon piston seal comes witho-ringexpanderprovidesapositivepistonsealwithmini-malfriction,extendingsealoperationunderhighpressureapplications.
7 Tie-Rods -Hightensilesteelwithrolledthreadstopreventfailureunderhighpressure.
8 Cylinder Shaft-Hightensilesteel,hardchromeplatedshaftprovidesextendedcylin-derlifeinharshapplications.
9 Tube - Precision finished skive andburnishedheavywallsteeltubingforextendedsealandcylinderlife.
10 Rod Wear Ring - 33% glass filled nylonwearringincorporatedinseverecylindersideloadingconditionstoextendcylinderlife.NOTE:optionalonTHseries.
11 Tube Seal-90durometero-ringwithanti-extrusionback-upwashertopreventleakageunderhighpressureandcycleloading.
12 Rod Seal-PolyurethaneU-Cupprovidinglongwearing,posi-tiveseal.
13 Rod Cap & Clevis Cap-Duc-tileironcomeswithdrilledoilpassages,offeringincreasedbearingsurfaceforhighshockandsideloadapplications.
�000PSIContinuousWorkingPressure
6000PSIProofPressure
MODEL NO. EXAMPLE20TL08-112 RodDiameter(inches)x100 Stroke(inches) Bore(inches)x10 TL2500PSI TH�000PSI TP�000PSIRephasing
1 2
3
5 10 12
13
144 6
7 8 9 11
15 16
TH Series� � � � � � � � � � � � � � � � � �
* Cylinder Column Load:Columnstrengthloadingnormallyaffectsalltypesoflongerstrokecylinders.Affectedcylindersshouldnotbeoperatedbeyondtheselimitsasthecylinderrodmaybuckleorbendcausingfailure.Strokelimitationappliestocompres-siveloadingonly.Applicationsthatfalloutsidethenotedparameters,contactLion Hydraulicsdirectlyforfurtherassistance.
SpecialOrderitemsareavailablebutarenotstocked.Consultthefactoryforcurrentleadtimesonspecialorderitems.Leadtimescanbereducedwithproductionforecastrequirementcommitments.
Repair Kits 3000 PSI (TH Series)Model No. Bore - Rod
Dia.
Order No. Description
RK20H-112 6�9542 Upto24”stroke
RK25H-112 6�9555 Upto14”stroke&Rephasing
RK25H-125 6�9556 16”to24”stroke
RK30H-125 6�9558 Upto14”stroke&Rephasing
RK30H-150 6�9559 16”to24”stroke
RK35H-125 6�9561 Upto14”stroke&Rephasing
RK35H-150 6�9562 16”to24”stroke
RK40H-137 6�9564 Upto14”stroke&Rephasing
RK40H-150 6�9565 Rephasingcylinderrepairkit
RK40H-175 6�9566 16”to24”strokeRK40H-200 6�9585 �0”strokeandup
RK45H-150 6�9568 Rephasingcylinderrepairkit
RK50H-150 6�9570 Rephasingcylinderrepairkit
RK50H-200 6�9571 8”to24”stroke
Order No. Size Description Used on
640091 (2)1”Dia.x��/8”LG Packageof(2)ClevisPinsc/w(4)Hairpinretainers
All2”-4”BoreTL,TH&TPSeries
638666 (2)11/4”Dia.x�7/8” Packageof(2)ClevisPinsc/w(4)Cotterpinretainers
All�”-4”Borex16”StrokeTL&THASAESeries
PIN KITS
29
Hydraulic Cylinders
CYLINDERORDERINGINFORMATION-THSERIES:ASAE&NONASAETH Series
Order No. Special Order
Model No. Bore x Stroke -
Rod. Dia.
Pin to Pin Center Retracted x Extended
Ship Wt. lbs.
Clevis Pin Dia.
Max. Rated PSI & Column Load on Full Extension
PSI lbs.A
SAE
-TH
6�9280 Yes 20TH08-112 ASAE 201/4x281/4 20 1” FullPSI 94256�9281 Yes 25TH08-112 ASAE 201/4x281/4 22 1” FullPSI 147266�9282 Yes 30TH08-125 ASAE 201/4x281/4 28 1” FullPSI 212066�928� Yes 35TH08-125 ASAE 201/4x281/4 �6 1” FullPSI 2886�6�9284 Yes 40TH08-137 ASAE 201/4x281/4 44 1” FullPSI �76996�9286 Yes 50TH08-200 ASAE 201/4x281/4 78 11/4” FullPSI 589056�9699 Yes 30TH16-150 ASAE �11/2x471/2 41 11/4” FullPSI 212066�9700 Yes 35TH16-150 ASAE �11/2x471/2 51 11/4” FullPSI 2886�6�9701 Yes 40TH16-175 ASAE �11/2x471/2 64 11/4” FullPSI �76996�9702 Yes 50TH16-200 ASAE �11/2x471/2 100 11/4” FullPSI 58905
Order No. Special Order
Model No. Bore x Stroke -
Rod. Dia.
Pin to Pin Center Retracted x Extended
Ship Wt. lbs.
Clevis Pin Dia.
Max. Rated PSI & Column Load on Full Extension
PSI lbs.
NO
NA
SAE
-TL
6�9617 Yes 20TH08-112 181/4x261/4 19 1” FullPSI 94256�9618 Yes 20TH10-112 201/4x�01/4 21 1” FullPSI 94256�9619 Yes 20TH12-112 221/4x�41/4 22 1” FullPSI 94256�9620 Yes 20TH14-112 241/4x�81/4 24 1” FullPSI 94256�9621 Yes 20TH16-112 261/4x421/4 25 1” FullPSI 94256�9622 Yes 20TH18-112 281/4x461/4 26 1” FullPSI 94256�962� Yes 20TH20-112 �01/4x501/4 28 1” *29�0 92056�9624 Yes 20TH24-112 �41/4x581/4 �0 1” *2180 68506�96�1 Yes 25TH08-112 181/4x261/4 21 1” FullPSI 147266�96�2 Yes 25TH10-112 201/4x�01/4 2� 1” FullPSI 147266�96�� Yes 25TH12-112 221/4x�41/4 24 1” FullPSI 147266�96�4 Yes 25TH14-112 241/4x�81/4 26 1” FullPSI 147266�96�5 Yes 25TH16-125 261/4x421/4 29 1” FullPSI 147266�96�6 Yes 25TH18-125 281/4x461/4 �1 1” FullPSI 147266�96�7 Yes 25TH20-125 �01/4x501/4 �2 1” *2855 140256�96�8 Yes 25TH24-125 �41/4x581/4 �5 1” *2125 104�56�9645 Yes 30TH08-125 181/4x261/4 27 1” FullPSI 212066�9646 Yes 30TH10-125 201/4x�01/4 �0 1” FullPSI 212066�9647 Yes 30TH12-125 221/4x�41/4 �2 1” FullPSI 212066�9648 Yes 30TH14-125 241/4x�81/4 �5 1” FullPSI 212066�9649 Yes 30TH16-150 261/4x421/4 �9 1” FullPSI 212066�9650 Yes 30TH18-150 281/4x461/4 41 1” FullPSI 212066�9651 Yes 30TH20-150 �01/4x501/4 4� 1” FullPSI 212066�9652 Yes 30TH24-150 �41/4x581/4 48 1” FullPSI 212066�9659 Yes 35TH08-125 181/4x261/4 �5 1” FullPSI 2886�6�9660 Yes 35TH10-125 201/4x�01/4 �8 1” FullPSI 2886�6�9661 Yes 35TH12-125 221/4x�41/4 41 1” FullPSI 2886�6�9662 Yes 35TH14-125 241/4x�81/4 4� 1” FullPSI 2886�6�966� Yes 35TH16-150 261/4x421/4 48 1” FullPSI 2886�6�9664 Yes 35TH18-150 281/4x461/4 51 1” FullPSI 2886�6�9665 Yes 35TH20-150 �01/4x501/4 54 1” FullPSI 2886�6�9666 Yes 35TH24-150 �41/4x581/4 59 1” *2250 216456�967� Yes 40TH08-137 181/4x261/4 4� 1” FullPSI �76996�9674 Yes 40TH10-137 201/4x�01/4 46 1” FullPSI �76996�9675 Yes 40TH12-137 221/4x�41/4 48 1” FullPSI �76996�9676 Yes 40TH14-137 241/4x�81/4 52 1” FullPSI �76996�9677 Yes 40TH16-175 261/4x421/4 61 1” FullPSI �76996�9678 Yes 40TH18-175 281/4x461/4 64 1” FullPSI �76996�9679 Yes 40TH20-175 �01/4x501/4 67 1” FullPSI �76996�9680 Yes 40TH24-175 �41/4x581/4 74 1” FullPSI �76996�9688 Yes 50TH10-200 221/4x�21/4 78 11/4” FullPSI 589056�9689 Yes 50TH12-200 241/4x�61/4 88 11/4” FullPSI 589056�9690 Yes 50TH14-200 261/4x401/4 9� 11/4” FullPSI 589056�9691 Yes 50TH16-200 281/4x441/4 97 11/4” FullPSI 589056�9692 Yes 50TH18-200 �01/4x481/4 102 11/4” FullPSI 589056�969� Yes 50TH20-200 �21/4x521/4 107 11/4” FullPSI 589056�9694 Yes 50TH24-200 �61/4x601/4 117 11/4” FullPSI 58905
NOTE: All2"through4"borecylinderswith8"strokearedesignedwithrodthreadedtoaccommodate a stroke controlcollar per ASAE specifications.
www.redlionproducts.com�0
Ourteamoffactorytrainedexpertsprovideregionalorin-storetrainingatyourretaillocation.Backedbyyearsofexperienceandeasy-to-usetrainingmanuals,yourstaffwilltrulyunderstandtheproductsandinturngrowthecategory.
AcrossthecountryRedLionisbecomingtherecognizedstandardofexcellenceforhighquality,longlastingandversatilepumpingpower.WithRedLioninyourmerchandisingmix, you benefit from a solid, proven productline,strongmerchandisingandpromotionalsupport,andprovenmanufacturinginnovationandqualitysince19�5.
Toll-freetechnicalandsalessupporthelplineforstaffandcustomerswhichisfeaturedonallliterature,cartonsandproducts!1-800-667-1457AssistanceandresourcesfromRedLion’sadvertisingdepartmentandin-houseprintshop.Attractive,informative,trilingualpackaging(English,FrenchandSpanish), reflecting Red Lion’s superiorqualityimage.Trilingualowner’smanualsmakeRedLionproductstrulyDIYfriendly.ProductscomeUPCcoded,andRedLionisEDIcapableforyourconvenience.
RedLionoffersan‘OvertheCounter’exchangewarrantyonthefollowingproducts:
JetsandSystems-2+5YearsDeepWellSubMotors-2YearsDeepWellSubPumpEnds-5YearsPressureTanks-5YearsSumpandSewage-1year(RL�0SVandRL50SV-2years)Hydraulics-�0MonthAllOtherProducts-1YearPARTS&SERVICEForfulldetailsonwarrantypleasecontactus.
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•
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•
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••
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Mer
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disin
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2�2041UtilityPumps(Laminated)
2�2040SumpandSewage(Laminated)
2�20�9WaterSystems(Laminated)
615365 Mixer POP Kit Includes:-BigCatPOP(21”x27.5”)-TieStraps(2perPOP)-BigCatfoldedbundle(x15)-PlasticPocket-AssemblyInstructionSheet
2�2008PumpSelectionChart
(Laminated)
2�2054TroubleShootingGuide
2�22�4SandPointSolutions
2�2161FactoryPumpTraining
Program
2�1906RedLionPumpCenterSign(�’10”x1’)
A-2�206�BigCatFoldedBundle(x15)B-2�2062LionHydraulicsFoldedBundle(x25)C-2�2041UtilityPumpsFoldedBundle(x25)D-2�2040SumpandSewageFoldedBundle(x25)E-2�20�9WaterSystemsFoldedBundle(x25)
A EDCB
2�2�94TankMagnet
Available P.O.P MaterialTraining
Customer Friendly
Warranty
�1
MerchandisingPlan-o-gramsforallretailstoreformats.Theseplan-o-gramsfocusretailersontherightproductmixandassistindeterminingstockrequirements. Red Lion provides flexibility in customized plan-o-grams to meetretailerneedsforbothstoresizeandregionalproductpreferences.
4ft.Plan-o-gram 8ft.Plan-o-gram
12ft.Plan-o-gram
Plan-O-G
rams
Plan-O-Grams
www.redlionproducts.com�2
a) Motor will not start: 1) Nopowertopressureswitchduetoblown
fuses,openswitchesorlooseconnections. 2) Pumppressureswitchnotclosed.
b) Pump fails to deliver water: 1) Pumpnotcompletelyprimed. 2) Suctionliftistoogreat. �) Footvalveisnotsubmerged,buriedinmudor
plugged. 4) Restrictorvalveisfullyclosed.
c) Pump loses prime: 1) Airleaksinsuctionline. 2) Welldrawsdowntoofarandrequiresatail-
pipe. �) Faultyfootvalve.
d) Pump delivers water but not at rated capacity: 1) Leaksinsuctionordischargeline. 2) Footvalve,suctionline,impellerornozzleare
partiallyplugged. �) Suctionliftisgreaterthanrecommended. 4) Impropersettingofcontrolvalveondeepwell
units. 5) Improperimpellerrotationorlowspeed. 6) Motoriswiredforimpropervoltage. 7) Lowlinevoltageatmotor.
e) Pump starts and stops too often: 1) Airleakintankabovethewaterlevel. 2) Incorrectsettingonpressureswitch. �) Tankiswaterloggedorincorrectlycharged. 4) Footvalveleaksorisstuckopen.
a) Motor will not start: 1) Nopowertopressureswitchduetoblown
fuses,openswitchesorlooseconnections. 2) Pumppressureswitchnotclosed.
b) Pump fails to deliver water: 1) Pumpnotcompletelyprimed. 2) Suctionliftistoogreat. �) Footvalveiseithernotsubmerged,buriedin
themudorplugged.
c) Pump loses prime: 1) Airleaksinsuctionline. 2) Welldrawdowntoofar. �) Faultyfootvalve.
d) Pump delivers water but not at rated capacity: 1)Leaksinsuctionordischargeline. 2) Footvalve,suctionline,impellerornozzleare partiallyplugged. �) Suctionliftisgreaterthanrecommended. 4) Improperimpellerrotationorlowspeed. 5) Venturiordiffuserisplugged. 6) Motoriswiredforimpropervoltage. 7) Motordoesnotcomeoffstarting
windings(impropermotorswitchadjustment).
e) Pump starts and stops too often: 1) Faultyairvolumecontrol. 2) Airleaksintankabovethewaterlevel. �) Incorrectsettingonpressureswitch. 4) Tankiswaterloggedortoosmallforapplication.
Can I install my Red Lion diaphragm pressure tank on its side?SideinstallationsareacceptableuptotheRL44size.WedonotrecommendhorizontalinstallationsforanytankslargerthantheRL44.What is the warranty on Red Lion tanks?AllRedLiontankscarrya5yearlimitedwarrantyfromthedateofmanufactureontheoriginaltank.My tank was just installed and the water has a funny taste – what should I do?Flush the new tank by allowing water to flow through threeorfourpumpcycles.Ifthetastecontinues,youshouldprobablyhavethesourcewatertested.Can I use chlorinated water with my Red Lion tank?Ofcourse.RedLiontanksaredesignedwiththeknowledgethatchlorineisoftenusedtoperiodicallytreatawell.What is drawdown?Drawdownreferstotheamountofwaterthatevacuatesthetankbeforethepressureswitchwillactivatethepump.Drawdownisaffectedbythepump,thesizeofthetankandthepressuresettingsthatgovernyourwatersystem.
Pumpshutsoff.Drawdownwaterisavailableondemand.
Pumpcontinuestoruncompressingairchargeintank.
Tank System OperationPumpcomesonandbeginsto fill tank.
1 2 3
What is pre-charge pressure?Pre-chargepressurereferstotheamountofairinpsithatispumpedintoatankpriortoinstallation–usuallyatthefactory.Mosttanksareprovidedwitha28-psipre-charge(�8psiintheRL81toRL119sizes).Thepre-chargeisthe“spring”thathelpstocreatewaterpressure. As the diaphragm fills with water, it compress-esthepre-charge.Ina�0/50system,thepumpwillcontinuetopropelwaterintothetankuntilthepressureinthetankreaches50psi.
How much pressure (pre-charge) should be in my tank?Yourtanksshouldbepressurizedto2psilessthanthecut-inpressuresetting(forexample,ifyourpressureset-tingsare�0/50,thenyourcut-inpressuresettingis�0psiandyourtankshouldhavea28psipre-charge).
How do I check or change my pre-charge?Youmustcompletelydrainthetanktocheckpre-charge.Todothis,shutthepowerofftothepumpandopen(turn-on)afaucetinthehouse.Thiswilldrainthetank and not allow it to refill. On the top of the tank you will find an air valve (similar to the air valve on your tires)–useatirepressuregaugetochecktheairpres-sure.
Trou
bles
hoot
ing
Gui
deRJS
Self Priming Shallow Well Jet PumpsRJC
Self Priming Convertible Jet Pumps
RL TanksPrecharged Diaphragm Well Tanks
��
RL - 4” Deep Well Submersible Pumps
TROUBLE CAUSES CORRECTIVE ACTIONMotor will not start but does not blow fuses.WARNING! Hazardous voltage. Can shock, burn, or cause death. Qualified electricians shouldwork on electrical service.
1. Novoltagetomotor. Withavoltmetercheck;1)fuseboxtomakesurefull voltageisavailable;2)pressureswitchterminals,tomakesurepressureswitchispassingvoltagecorrectly;and�)terminalstripsinpumpcontrolboxordisconnectswitchboxtomakesurevoltageisavailablethere.On1½ through�HP:Pushredoverloadresetbutton(s)onthebottomofcontrolcenter.
2. Cablesplicesormotorwindingsmaybegrounded,shorted,oropen-circuited.
Consult certified electrician or service technician. Do not attempt to disassemble pump or motor.
�. Opencircuitinpumpcontrolbox(�-wireonly);faultyconnections;faultywires.
Examineallconnectionsandwires;examineterminalstripsinthecontrolcenter(�-wireonly);repairifnecessary.
4. Faultypressureswitch. Checkpressureswitch;replaceifnecessary.5. �-wireonly;Cableleadsimproperly
connectedinthecontrolcenter.Checkwiringdiagramoncontrolcenterpanelandcolorcodingofdropcable.
Pressure switch fails to shut off pump.
1. Voltageistoolow;motorwillrunslowly,causinglowdischargepressure(head)andhighoperatingcurrentdraw.
Have a certified electrician verify voltage at the electrical disconnectbox(2-wire)orthepumpcontrolbox(�-wire)whilethepumpisoperating.Ifthevoltageislow,yourpowercompanymayneedtoraiseitorinstallationmayrequirelargerwire.Discusswiththe power company or a certified electrician. Check voltage with arecordingmeteriftroublereoccurs.
2. Faultypressureswitch. Replaceswitch.�. Droppipeisleaking. Raiseonelengthatatimeuntiltheleakisfound.Whenwater
standsinthepipe,thereisnoleakbelowthispoint.4. Waterlevelinthewellmay
becometoolowwhenpumpisrunning.
Lower pump further into well, make sure it is between five and ten feetfromthebottomofthewell.Installavalveintothedischargepipebetweenthepumpandthepressuretank.Usethevalvetorestrict flow until discharge rate does not exceed the well recovery rate.WARNING! To prevent the possibility of dangerous high pressure, install a relief valve in the discharge pipe between the pump and flow restriction valve. The relief valve must be capable of passing full pump flow at 75 PSI.
Fuses blow or overload protector trips when motor is running.
1. Loworhighvoltage. Whilethemotorisrunning,voltageshouldnotexceedplus5%orminus5%ofratedvoltageshownonmotornameplate.Callyourpowercompanytoadjustlinevoltageifitisnotwithintheselimits.
2. �-Wireonly:Highambient(atmospheric)temperature.
Makesurethepumpcontrolboxisinstalledoutofdirectsunlight.
�. �-Wireonly:pumpControlboxwronghorsepowerorvoltageforinstallation.
Comparehorsepowerandvoltageratingofmotor(frommotornameplate)withthoseofthepumpcontrolbox(frompumpcontrolboxnameplate).Thesenumbersmustmatch.
4. Wiresizeistoosmall.Improperlyconnectedinthepumpcontrolbox.
Seecableselectionchartonpage6andmakesurethewiresizesmatch specifications in table.
5. Cablesplicesormotorwindingsmaybegrounded,shortedoropen-circuited.
Consult certified electrician or a service technician to determine ifthisisthecauseoftheproblemornot.Do not attempt to disassemble pump or motor.
Your pump delivers little or no water.
1. Waterlevelinalowproducingwelldropstoolowwhilepumpisoperating,causingittoairlock.(Resultinginlossofprimeandpossiblyseriousdamagetothepump)
Lowerthepumpfurtherintothewell,butmakesureitisatleastfive feet from the bottom of the well. Install a control valve in the dischargepipebetweenthepumpandpressuretank.Usethecontrol valve to restrict the flow until the discharge rate does not exceedwellrecoveryrate.WARNING! To prevent the possibility of dangerously high pressure, install a relief valve in the discharge pipe between pump and flow restriction valve. Relief valve must be capable of passing full pump flow at 75 PSI.
2. Intakescreenispartiallyplugged. Limeorothermatterinthewatermaybuilduponscreen.Pullpumpandcleanscreen.
�. Checkvalve(s)maybestuck. Makesurethatthebuilt-incheckvalveinthepumpandanycheckvalvesinthedischargelinearefreetoopenproperly.
4. Voltageistoolow;themotorrunsslowly,causinglowdischargepressure(head)andhighoperatingcurrentdraw.
Have a certified electrician verify voltage at the electrical disconnectbox(2wire)orcontrolcenter(�wire)whilethepumpisoperating.Ifthevoltageislow,thepowercompanymayneedtoraiseitorinstallationmayrequirelargerwire.Discussthiswiththepowercompanyoralicensedelectrician.
Continued on next page...
Troubleshooting Guide
www.redlionproducts.com�4
CAUTIONApluggedpumpinletcanbemistakenforafaultyswitch.Ifthepumprunscontinuouslyorforextend-edperiodsoftimebetweenturnoffs-Firstcheckforapartiallypluggedinlet.
TROUBLE CAUSES CORRECTIVE ACTIONMotor does not run
Blownfuse ReplacefuseTrippedcircuit ResetDisconnectedplug ReinstallCorrodedplug CleanprongsTrippedoverload Allowpumptocool,investigatecause(jammedimpeller)Defectiveswitch ReplaceswitchDefectivemotor Replace/repairpumpFloatinimproperposition Checkforfreedomofmovement
Motor hums but flow reduced or none at all.
Impellerjammed RemovebottomplateandcleanPluggedcheckvalve Removevalve,cleanorreplacePartiallyblockedinlet CleaninletLineleak RepairWornimpeller Replace/repairpumpDefectivemotor Replace/repairpump
Runs continuously
Pluggedinlet CleaninletDefectiveswitch ReplaceswitchFloatobstruction AdjustpositionofpumpPluggedcheckvalve Removevalve,cleanorreplace
RL - 4” Deep Well Submersible Pumps - ContinuedTr
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TROUBLE CAUSES CORRECTIVE ACTIONAir or milky water discharges from your faucets.
1. Wellwatermaybegaseous. Ifyourwellisnaturallygaseousandyoursystemhasastandardtank, remove the bleeder orifices and plug the tees. If the condition is serious, check with certified well professionals.
Pump starts too frequently
1. Leakinthepressuretankorplumbing.
Checkallconnectionswithsoapsudsforairleaks.Fixanyleaksyoufind. Check the plumbing for water leaks. Fix any leaks you find.
2. Pressureswitchisdefectiveoroutofadjustment.
Ifnecessary,replaceswitch.
�. Checkvalveisleaking. Inspectvalvesandreplaceifnecessary.4. Tankiswaterlogged. CaptiveAir®Tanks:Checkthetankforleaks;correctifpossible.
Prechargetanksto18PSIwitha20-40PSIswitch,28PSIfora�0-50PSIswitch,�8PSIfora40-60PSIswitch,etc.Standardtanks:Checkthe tank for leaks; correct if possible. Check bleeder orifices and cleanbleeders;replaceifnecessary.
5. Droppipeleaking. Raiseonelengthofpipeatatimeuntiltheleakisfound.Whenwaterstandsinthepipethereisnoleakbelowthispoint.
6. Pressureswitchistoofarfromthetank.
Movethepressureswitchtowithinonefootofthetank.
Fuses blow oroverload protector trips when the motor starts
1. Fusesorwiresaretoosmall. Replacewithcorrectwiresizes.2. Loworhighvoltage. Whilemotorisrunning,voltageshouldnotexceedplus5%orminus
5%orratedvoltageshownonmotornameplate.Calltheelectricpowercompanytoadjustlinevoltageifnotwithintheselimits.
�. Cablesplicesormotorwindingsgrounded,shortened,oropen.
Consult certified electrician or service technician.
4. �-wireonly;Cableleadsmaybeimproperlyconnectedinpumpcontrolbox,pressureswitchorfuseddisconnectswitch.
Checkwiringdiagramonpumpcontrolbox(alsoseeFigure9onpage10)andcolorcodingofdropcable.
5. �-wireonly;theremaybeabrokenwireinthepumpcontrolbox.
Employ certified electrician examine all connections and wiring in controlpanel.Ifnecessary,repairthem.
6. �-wireonly;Startingorrunningcapacitorincontrolboxmaybedefectiveorvented(blownout).
Inspect capacitors. Employ a certified electrician to check capacitors&replacethemifnecessary.WARNING! hazardous voltage, can shock, burn, or cause death. Capacitors may still carry voltage charges even after being disconnected from wiring. Have them checked by a certified electrician.
Submersible Utility & Sump Pumps
�5
a) Motor will not start: 1) Nopowerduetoblownfuses,openswitchesorlooseconnections.
b) Pump fails to deliver water: 1) Pumpnotcompletelyprimed. 2) Suctionliftistoogreat. �) Footvalveiseithernotsubmerged,buriedinthemudorplugged.
c) Pump losses prime: 1) Airleaksinsuctionline. 2) Welldrawdowntoofar. �) Faultyfootvalve.
d) Pump delivers water but not at rated capacity: 1) Leaksinsuctionordischargeline. 2) Footvalve,suctionline,impellerornozzlearepartiallyplugged. �) Suctionliftisgreaterthanrecommended. 4) Improperimpellerrotationorlowspeed. 5) Motordoesnotcomeoffstartingwindings. 6) Lowlinevoltageatmotor.
TROUBLE CAUSES CORRECTIVE ACTIONFailure to Pump 1. Pumpnotproperlyprimed. 1. Makesurepumpcasingandsuctionlinearefullofwater.See
priminginstructions.2. Speedtoolow. 2. WARNING - ELECTRICAL PRECAUTIONS
Allwiring,electricalconnectionsandsystemgroundingmustcomplywiththeNationalElectricalCode(NEC)andwithanylocalcodesandordinances.Employalicensedelectrician.Checkvolt-ageatmotorterminalsandatmeterwhenpumpisoperating.Iflow,refertowiringinstructionsorcheckwithyourpowercompany.Checklooseconnections.
�. Totalheadisgreaterthanpumpcanhandle.
Apumpdesignedforhigherheadneeded.
4. Suctionliftistoogreat. Locatepumpclosertosourceofwater.Makesuresuctionpipingislargeenough.
Reduced Capacity and/or Head
1. Airpocketsorleaksinsuctionline.
Checksuctionpiping.
2. Cloggedimpeller. Removeandclean.�. Strainertoosmallorclogged. Uselargerstrainerorclean.4. Insufficient submergence of suc-tionline.
Addlengthsofsuctionpipetokeepsubmergedendwellbelowthewatersurface.
5. Excessivesuctionlift. Ifcausedbysuctionpipefriction,enlargepiping.Otherwise,movepumpclosertowaterlevel.
6. Totalheadmorethanthatforwhichthepumpwasintended.
Apumpdesignedforhigherheadisneeded.
7. Excessivelywornimpeller. OrderreplacementpartsusingRepairPartsList.Pump Loses Prime
1. Airleaksinsuctionline. Checksuctionpiping.2. Excessiveliftandoperatingtoo
nearshut-offpoint.Movepumpclosertowaterlevel.
�. Waterleveldropswhilepumping,uncoveringsuctionpiping.
Checkwatersupply.Addlengthofpipetosuctiontokeepsub-mergedendunderwater.
Mechanical Troubles and Noise
1. Bentshaftand/ordamagedbearings.
Takemotortoauthorizedmotorrepairshop.
2. Suctionand/ordischargepip-ingnotproperlysupportedandanchored.
Seethatallpipingissupportedtorelievestrainonpumpassembly.
Troubleshooting Guide
RJSE - Jet Sprinkler Pump
RLSP/RLHE - Lawn and Turf Pumps
www.redlionproducts.com Pump Hotline: 1-800-667-1457Fax: 1-204-772-9496
e-mail: [email protected]
Canadian Corporate Office:51BurmacRoad,P.O.Box429,Winnipeg,ManitobaCanada,R�C�E4Phone:(204)786-7921
Canadian Warehouses:Winnipeg,ManitobaMontreal,Quebec
U.S.A Corporate Office:Minneapolis,Minnesota
U.S.A. Warehouses:Fresno,CaliforniaAustell,GeorgiaDallas,Texas