product catalog noinfokapi.com/pdf/zero seals fullcatalog.pdf · provides three sets of seals to...

PRODUCT CATALOG NO.79

When Nothing Else Is Good Enough

For Long Enough

ADAACCESS

SOUND FIRE POSITIVEPRESSURE

SMOKE LIGHT AIRINTUMET

Control SystemsAir stop systems....................................................................................................................49Fire door seals.........................................................................................9, 10, 11, 49Smoke stop systems, draft ..........................................................................................49Sound stop systems...........................................................................2, 3, 4, 5, 49Handicap...........................................................................................................................22, 44Intumescent systems....................................6, 7, 8, 9, 10, 11, 12, 43EMI/RFI systems .....................................................................................Different CatalogHinges.........................................................................................................40, 41, 42, 43SaddlesAdjustable............................................................................................................13, 16, 17Anchors........................................................................................................................................ 22Bulkhead...........................................................................................................................16, 21Butt & carpet.............................................................................................................................18Expansion joint & covers.............................................................................................. 22Flat, utility............................................................................................................15, 16, 19Handicap...................................................................................................14, 15, 17, 19Interlocking.............................................................................................13, 15, 16, 17Rabbeted ......................................................................................................................................14Ramp................................................................................................................................................15Sound ..................................................................................................................3, 4, 14, 18Thermal break .............................................................................................................13, 20“Traction Tread” (saddle)..............................................................................................17“Traction Tread” (nosing)..............................................................................................17Water return ..............................................................................................................................20Practical installation instructions ...........................................................................22Sill ProtectionWheelchair Shower.............................................................................................................22Automatic door bottom........................................................8, 23, 24, 25, 44Sweep.............................................................................................................8, 26, 27, 45Overhead......................................................................................................................................45Sliding .............................................................................................................................................45SealsAdjustable sealing for head & jamb.....................................6, 28, 29, 31Contact sealing for head & jamb ........................................29, 30, 31, 32Interlocking sealing for head & jamb......................................................33, 48Kerf mount seals self adhesive....................................................................38, 39Magnetic sealing for head & jamb....................................................6, 29, 30 Head protection for closer bracket or door coordinator..............................................................................................................33Spring material for head & jamb ................................................................39, 48Self adhesive ........................................................................6, 7, 37, 38, 39, 48Meeting StilesOne active door ..........................................................4, 5, 7, 33, 35, 36, 37Both doors active..................................................................................7, 34, 35, 37 Security astragal ...................................................................................................................36Magnetic astragal.....................................................................................................35, 36Adjustable astragal for wood doors— mortised...................................34, 35Safety strip—finger protection ................................................................................44Head Protection..........................................................................30, 31, 32, 33Sliding & Overhead Doors................................................................................45Sliding Hangar Doors..............................................................................................45Glass Doors..........................................................................................................................37WindowsAwning ...........................................................................................................................................46Casement.............................................................................................................46, 47, 48Double-hung wood..................................................................................................46, 47Specifications........................................................................................................49, 50Product Index ....................................................................................................................51

ContentsPage

Full catalog drawings and CAD versions are available on our world web site

www.zerointernational.com

Parts Index Inside Back Cover

SOUND TRAP — Sound Control Solutions

AIR FLOWAIR FLOWAIR FLOW

SOUND WAVE SOUND WAVE

AIR FLOWAIR FLOWAIR FLOW

SOUND WAVE SOUND WAVE

AIR FLOWAIR FLOW

SOUND WAVE SOUND WAVESOUND WAVES

AIR FLOWAIR FLOW

SOUND WAVESOUND WAVES SOUND WAVE

Because of this phenomenon, any unsealed gaps effectively cancel outthe noise reduction benefits of even the highest-rated sound doors. To be effective, acoustical door assemblies require gasketing thatprovides a complete, uninterrupted and air-tight seal around head, jamb and sill. If all sides of the door are not sealed, the gasketing usedwill provide little or no sound-control value.

Imperfect alignment is a common cause of gaps even in newly installedgasketing. Problems can also surface later on as buildings shift and settle and doors cycle through changes in temperature and humidity.ZERO solves the problem efficiently with adjustable gasketing.

Models such as the # 770 adjustable jamb-applied gasket are designed to perform consistently over time. When clearances increase, a few turns of a screwdriver is all it takes to restore a sound-tight seal.

ZERO’s SOUND TRAP sound control systems are solving soundproblems in all types of facilities — including performing arts centers,recording studios, commercial offices, hospitals, schools, churches and apartment buildings, as well as industrial plants.

ADJUSTABLE GASKETING: KEY TO OUR SUCCESSNobody does sound control better than ZERO. Our sound seals andsystems are built to withstand the stress of the installation process andperform reliably. We use advanced technology to master two criticalchallenges: creating an effective sound barrier at the perimeter of the door AND preventing gaps in that barrier for the life of the assembly.

Gaps in sound barriers are a major problem because sound travelsthrough any opening with very little loss. While the amount of air flowingthrough a gap increases in proportion with the size of the gap, the size of the gap in a sound barrier does not matter. A small hole transmitsalmost as much sound as a much larger gap.

The integrity of the system, properly installed, is essential to its soundrating. ZERO guarantees the performance of SOUND TRAP systems in rated assemblies provided that other manufacturers' gasketingproducts are not mixed with ZERO components.

2

For technical information about acoustics, ask for a copy ofSound Solutions from ZERO. Our 20-page brochure discussesthe basic principles of acoustics to help define and quantifynoise problems. It explains how sound transmission throughdoors is measured and compared using STC – SoundTransmission Class–ratings. The brochure also explains thevital role of gasketing in those assemblies and walks youthrough the necessary steps for practical applications.

Our SOUND TRAP 52 STC rated systems are designedfor use with sound-rated single metal doors with acased-opening frame. They provide an STC 52 ratingwhen properly fitted with STC 55 or higher acousticaldoors. That level of sound control means that loudsounds will be heard only faintly, or not at all, on theopposite side of the door, which satisfies the typicalneeds of recording studios and performance halls. It isalso suitable for office buildings and other commercialfacilities that need to mute very loud noise originatingfrom outside–such as the sound of aircraft overhead orheavy city traffic nearby–as well as interior equipmentnoise. A metal frame without a stop is required in order to use the Model #770 adjustable head and jamb seal,which is an important component in this system. The # 770 is recommended for ensuring the highestpossible rating for most purposes.

SOUND TRANSMISSION CLASS(STC) TABLE

STC PERFORMANCE DESCRIPTION

50 -60 Excellent Loud sounds heard faintly or not at all.

40 - 50 Very Good Loud speech heard faintly but not understood.

35 - 40 Good Loud speech heard but hardly intelligible.

30 - 35 Fair Loud speech understoodfairly well.

25 - 30 Poor Normal speech understoodeasily and distinctly.

20 - 25 Very Poor Low speech audible.

Our featured SOUND TRAP gasketing systemscan satisfy a wide range of common commercialand industrial sound-control applications for singleswinging doors – as well as provide privacy behinddouble doors for typical office applications.

Neoprene

Trapped Air

Trapped Air

950 Cam Hinge

950 Cam Hinge

.500" (12.7)

steel plate

magnet

.916"(23.3)

1.90"(48.3)

DoubleNeopreneSeal

55 STC Rated Door

.914"(23.2)

.500" (12.7)

1.250" (31.8)

Stainless SteelAdjusting Screw12.00" O.C.Range: .310" (7.9)

Solid Neoprene

#8 x 1.50" (38.1) SMS

#367AutomaticDoor BottomSurface Mounted

#119W#770Head &Jamb Seal

#564

#119W

SLIMPORTsound rated window

(optional)

#770#119W

#950#367

#564

#950

Sound Control

Sound Transmission Class (STC) ratings indicate theability to prevent the transfer of sound from one area toanother. For example, 12 inches of reinforced concretewould be rated at 56 STC, while 1/4” plate glass is 26 STC.

SOUND TRAP 52 STC SEALING SYSTEM

Product Code: STC 2

3

SOUND TRAP SYSTEMSHIGH LEVEL RATING

GASKETING DOOR STCSYSTEM HEAD & JAMB SADDLE BOTTOM RATING

STC 1 3708 & 119WB 564B 367 53 STC

STC 2 770 & 119WB 564B 367 52 STC

STC 3 770 & 119WB 656B 367 51 STC

STC 4 170 & 119WB 564B 367 51 STC

STC 5 485 & 119WB 565B 361 49 STC

All systems tested with STC 55 Doors (rated as panels).Note: Other Sound Ratings for single and double doorson page 49.

PROVEN SOLUTIONS FORSEALING THE GAPS

Soun

d Con

trol


NeopreneTrapped Air

55 STC Rated Door

ZBB 961

ZBB 961

ZBB 961

ZBB 961

Solid Neoprene

1.00" (25.4)

.916" (23.3)

1.90" (48.3)

.875" (22.2)

.500"(12.7)

Adjusting Screw12.00" O.C.Range: .250" (6.4)

Max. Drop

#365AutomaticDoor Bottom Surface Mounted

#119W

#564

#119W

#870Head and Jamb SealCompress-O-Matic


(optional)

#870#119W

#ZBB961

#365

#564

Pairs of doors pose additional challenges for soundcontrol because there are more openings to seal.The need for a meeting stile means there will alwaysbe relatively more sound leakage through pairassemblies than with single doors. Properly fittedwith STC 52 or higher acoustical doors, ZERO'sSOUND TRAP-PAIRS system for metal doorsachieves an office-friendly STC rating of 41 with anoptimal configuration that balances those limitationswith appropriate, cost-effective technology.

SOUND TRAP 49 STC rated systems for single doorsfeature several alternative head and jamb seals designedfor use with frame stops. The 49 STC value they providemeans that loud speech will be heard only faintly andcannot be understood on the opposite side of the door.That level of acoustic performance provides very goodsound control suitable for a variety of applications rangingfrom busy schools to multi-family residential buildingsand any settings requiring private conversation, such asdoctors' offices, counseling centers and churches.

For a pairs configuration with suitable wood doors, youneed Model #383 astragals for the meeting stile. #383provides three sets of seals to block sound: the neoprenebulb with extra “lip” of neoprene in the primary seal at themeeting edge, plus another neoprene “finger” for addedsound cushioning against the active door.

1.625"(41.2)

.387"(9.8)

.125"(3.2)

#8 x .750"(19.1) FHSMNeoprene Lip

Neoprene

#383

Help for Boosting the Sound Performance of DoorsUsing the right gasketing to block sound leaks around theperimeter is not going to solve a noise problem if the dooritself is not an effective sound barrier. Our EngineeringDepartment can help evaluate possibilities for enhancingthe performance of low-rated doors with the addition ofone or two layers of sound-blocking material.

ZERO's SOUND SHEET sound barrier is a dense, limp-mass vinyl material that acts as a thin, dense soundbarrier layer. It is as effective as solid lead in stopping the transmission of sound and can increase STC values by up to 6 points. SOUND SHEET is suitable for layeringduring the construction of acoustical doors. In somecases, it can be applied as an outer layer to an existingdoor, provided it is installedcarefully with trim strips overits seams. It can also bepainted with latex paint.Available from ZERO instandard black.

SOUND TRAP 49 STC SEALING SYSTEM

Product Code: STC 6

SOUND TRAP – PAIRS SYSTEM

4

Product Code J30

STC15 db17 db21 db28 db34 db38 db

26

Frequency (Hz)125Hz250 Hz500 Hz

1000 Hz2000 Hz4000 Hz

Sound Trans. Class:

Sound Transmission COEFFICIENT

5

Sound Control

SOUND DOORLITE SYSTEMS: Let the Light InOur attractive Slimport circular frames containing a special SOUND SHEETsound barrier can be used to install vision lites in sound-rated doors.Manufactured in the U.K. by Zero Seal Systems, Ltd., these frames are suitablefor installation in walls and partitions, as well as doors. They feature a unique,flush-fitting design with countersunk holes and mounting screws around thebevel on one side only for a clean appearance.

Slimport frames are available in seven finishes.

.914"(23.2)

1.250"(31.8)

Stainless SteelAdjusting Screw

Solid Neoprene

Neoprene

Magnet

.531"(13.5)

Vinyl

1.271" (32.3)

52 STC Rated Door

#40Magnetic Astragal

#910DBHinge

#770Head & Jamb Seal

#362Automatic

Door Bottom

#770


(optional)

#910DB

#564

#910DB

#770

#40 #770

#362#362


Product Code: JD6S

Number Cut-Out Diameter Glass Diameter Frame DiameterSP250 9.84" (250mm) 8.86" (225 mm) 11.22" (285mm)SP350 13.77" (350mm) 12.79" (325 mm) 15.15" (385mm)SP450 17.71" (450mm) 16.73" (425 mm) 19.09" (485mm)SP550 21.65" (550mm) 20.66" (525 mm) 23.03" (585mm)

The ZERO standard

for a vision light

with a sound rating!

Sound Sheet - J30

Material & Finish (add suffix to number code)

-GV: 18GA cold rolled steel, zinc plated finish (for color coating)

-CP: 18GA cold rolled steel, chrome pearlite silver plated(to match Satin Anod. Alum.)

-SS: Grade 304 stainless steel, satin finish

-PS: Grade 304 stainless steel, polished finish

-PC: 18 GA cold rolled steel, polished chrome plated

-PB: 18 GA cold rolled steel, electro brass plated

-AB: 18 GA cold rolled steel, antique bronze plated

ZERO's many years of leadership and innovationin developing intumescent solutions forinternational and U.S. positive pressure coderequirements have produced engineered gasketingsystems that simplify and streamline compliancefor the entire building team. We continue to buildproducts and systems that meet the higheststandards of design and life safety.

ZERO developed the INTUMET™ intumescentmaterial used in all of our intumescent products,and we manufacture all INTUMET products at our New York facility. The seals in our engineeredgasketing systems are made using proprietary SOFTPUFF™ technology that delivers the performancebest suited for most fire and smoke doors.

Soft Puff INTUMET is a rubber matrix material thatbegins intumescing at the relatively lowtemperatures where organic materials begin toemit combustible and noxious gases. It expandsgradually to fill all gaps with moderate force thatwill not unlatch the door, and has sufficientreservoir capacity to continue intumescing ifescape doors are closed again.

In addition to our standard Soft Puff intumescence,we continue to develop specialized INTUMETformulations to optimize performance for specificneeds.

#302FS AA #302FS G#302FS D #302FS B

.094"(2.4)

1.00" (25.4)

.125"(3.2)

INTUMET

Extruded Neoprene

Door

Frame

#328FS AA#328FS G#328FS D

Applied to Stop

Applied to Stop

INTUMET

Extruded Neoprene

1.00" (25.4) .094"(2.4)

.312"(7.9)

Door

Frame

#5831FS AA#5831FS D#5831FS G

#5832FS AA#5832FS D#5832FS G

Mortised INTUMET

.380"(9.7)

.460"(11.7)

Molding by other

PSADoor

Solid Neoprene

Frame

Note: A= Aluminum B=BronzeG=Simulated Bronze Anodized D=Dk. Bronze AnodizedFS=Intumescent Material AA=Aluminum Anodized

1.625" (41.2)

.094"(2.4)

Sponge Cell Neoprene.188" (4.8) x .750" (19.1)

#6 x .500" (12.7) SMS

.438" (11.1)

INTUMET

Frame

Door

Neoprene

.914"(23.2)

Range: .310"

(7.9)

.500" (12.7)

1.250" (31.8)

ExtrudedAluminumHousing

.093" (2.4)

Solid Neoprene.093" (2.4)

INTUMET

Stainless SteelAdjusting Screw

Frame

#770FS AA#770FS G#770FS D

Applied to Stop

770FS has 3 Hrs. fire rating for metal doors when used applied to 5/8” stop

PSAPSA

#140FS A

Intumescent Fire and Smoke Seals

#58FS AA #58FS D#58FS G

Applied to Stop

HEAD AND JAMB PROTECTION

Positive Pressure Solutions for DoorsListed for UBC 7-2 1997, IBC 2000 & UL 10C

Intum

esce

nt

6

All INTUMET intumescent products are asbestos-free andlead-free and meet NFPA 105 and British test standards.

Steel Spacer

INTUMET 12-Gauge Steel

#8 Screw, Steel

.625"(15.8)

1.25"(31.8)

.125" (3.2)

Vinyl

Magnet

#837SP 1 1/2 Hrs. Positive Pressure as a stop to metal doors

Intumescent

#555FS AA #55FS AA#555FS D #55FS D

.561"(14.2)

Self-Extinguishing Neoprene

1.00" (25.4)#6 x .500" (12.7) SMS

AdjustingScrew

St. SteelSpring

INTUMET#383FS AA#383FS D

1.625"(41.2)

.387"(9.8)

.125"(3.2)

#8 x .750"(19.1) SMS

INTUMET

Self-Extinguishing Solid Neoprene

MEETING STILE PROTECTION Both Doors Active

#557FS AA #56FS A#557FS G #56FS G#557FS D #56FS D

Mortised Adjustable, Spring Loaded

#59FS A (with Neoprene Blade)#159FS (without Neoprene Blade)

.563"(14.3)

Self-Extinguishing Solid Neoprene.790"(20.1) .790"(20.1)

.187"(4.7)to

.500"(12.7)

Adjusting Screw

Spring

INTUMET

Spring

INTUMET .250"

(6.4)

.250"(6.4)

.750"(19.1)

Self-ExtinguishingSolid Neoprene

.890"(22.7)

.835"(21.3)

.850"(21.6)Self-Extinguishing Solid Neoprene

INTUMET

.187"(4.7)to .500" (12.7)

INTUMETAdjusting

Screw

Spring

Spring

MountingScrew

Mortised

#3557FS AA #3056FS A#3557FS G #3056FS G#3557FS D #3056FS D

#188FS PSA

#8144FS PSA

#8042FS PSA

#3062500 FS PSA .062 (1.57) x .500 (12.7)#3062750 FS PSA .062 (1.57) x .750 (19.1)#3125500 FS PSA .125 (3.17) x .500 (12.7)#3125750 FS PSA .125 (3.17) x .750 (19.1)

SURFACE-APPLIED HEAD & JAMB

Note: A= Aluminum B=BronzeG=Simulated Bronze Anodized D=Dk. Bronze AnodizedFS=Intumescent Material AA=Aluminum AnodizedIntumescent Fire and Smoke Seals

7

.125" (3.2)

.500"(12.7)

PSA

.250"(6.4)

.437" (11.1) PSA

PSA

.437" (11.1)

.427" (10.8)

.200"(5.1)

.200"(5.1)

PSA

Compress-O-Matic®

Extruded Intumescent RubberPositive Pressure Ratings Pending

NEW

INTUMET COATING SYSTEMOur graphite-based intumescent paint expands up to 30-50 times its originalthickness and forms an insulating char when exposed to heat or flames. The INTUMET Coating System is a two-part application with paint applied to the desired thickness over a primer coat. INTUMET Coating System has beentested as a building material under ASTM E84, NFPA 255 and UBC 42-1. Test results for surface-burning characteristics are:

Flame Spread Index..................25 Smoke Development Index..................50

2.00"(50.8)

Fire Plug

2.720"(69.1)

2.250"(57.2)

3.055"(77.6)

INTUMET Pin

.830"(21.1)

1.103"(28.0)

1.130"(28.7)

#903 FSINTUMET “Fire Plug”Protects area covered by hinge when INTUMETis mortised into door.Brass rod inserts into3/8” holes drilled inhinge. INTUMET in rodswill activate completingperimeter seal. Four perhinge recommended.

#357 FS INTUMET Fire BoltMortised into doors, the Fire Bolt is activatedwhen INTUMET expands in fire conditions. Pin is pushed into strike plate to secure door.

Fire Bolt RetainerFire Bolt Strike Plate

Fire Bolt

Other Products for Specialty Door Applications

Intum

esce

nt

SolidNeoprene

.125"(3.2)x

1.375"(34.9)

.312"(8.0)

1.00"(25.4)

.094" (2.4)

INTUMET

Door

#339FS AA#339FS D

Approved for 20 minute fire-rated wood doors withexcessive undercut up to1.250”. WH/ITS listed topositive pressure UBC 7-21997 and negative pressureUL-10B.

Regain lost fire rating

#253FS A

Mortised Insert

INTUMET

1.03" (26.2)

.250"(6.4)

Door

SILL PROTECTION

Automatic Door Bottom Surface–Mounted

#364FS A

Automatic Door Bottom Mortised

.916"(23.3)

1.900"(48.3)

INTUMET

.093"(2.4)

.500"(12.7)

Door #8 x 1.25" (31.8) SMS

1.580"(40.1)

.390"(10.0)

.916" (23.3)

.500" Max.(12.7)

Extruded AluminumMill Finish

.125" (3.2)INTUMET

Door

#6 x .500" (12.7) SMS#365FS A#365FS G#365FS D

This versatile fire protection is suitable fora variety of potential applications,including door exteriors and frames,wall partitions, ductwork andstructural steel, and can be tinted toany color.

Note: A= Aluminum B=BronzeG=Simulated Bronze Anodized D=Dk. Bronze AnodizedFS=Intumescent Material AA=Aluminum AnodizedIntumescent Fire and Smoke Seals

8

9

INTUMET Smoke & Draft Control SystemsListed for UBC 7-2 1997, IBC 2000 & UL 10C

Intumescent Positive Pressure Systems for 20-Minute Smoke & Draft Control Doors - Hardware

SING

LEPA

IR

SING

LEPA

IRSI

NGLE

PAIR

FS 820KERF METALFRAME

FS 821KERF WOODFRAME

FS 850METALFRAME

SING

LEPA

IR

FS 850WOODFRAME

SING

LEPA

IR

FS 851WOODFRAME

APPLICATION GUIDE

All systems tested to Standards UBC 7-2 1997, IBC 2000 and UL 10C for positive pressure and air leakage. Procedures are for use with listed frames and doors tested to negative pressure UL 10B. Door and frame labels limited to use with System 820, System 821 or System 850 INTUMET gasketing. INTUMET strips required in mortise lock prep and in strike box for pairs. For special needs, or other frame or hardware configurations, contact ZERO’s Engineering Department.

WoodFrame

OptionalDoor Edge(by Mfg.)

INTUMET stripper mfg. specs.

Maximum Size:4’0” x 8’0” Single

8’0” x 8’0” Pair (60 Minute)

WoodFrame



Maximum Size:4’0” x 8’0” Single

STEEL FRAME



Maximum Size 4’0” x 9’0” Single8’0” x 8’0” Pair

Maximum Size 3’0” x 9’0” Single8’0” x 9’0” Pair

Neutral or NegativePressure Door (20 Minute)

DOOR

WDMA IS -1A 97 S-9, 13, 17 bonded particle-board core • • • • • • • • • •Single 4’0” X 9’0” X 1 3/4” • • • •Single 3’0” X 9’0” X 1 3/4” •

Reg. Pair 8’0” X 9’0” X 1 3/4” • • • •Reg. Pair 6’0” X 9’0” X 1 3/4” •

Double Egress Pair 8’0” X 9’0” X 1 3/4” • • • •“S” LABEL • • • • • • • • • •

METAL DOOR FRAMES – KERF/STANDARD

Snap-on trim type, 18 GA face screws attachment • • • •Drywall 16 GA welded or knockdown “Z” clip anchors • • • •

Drywall KD over-wall 16 GA pressure anchors(6’0” X 9’0” Pair, 3’0” X 9’0” Single) • • • •

Masonry frames welded or KD, 16 GA, wire anchors • • • •Drywall or masonry double egress frame 16 GA welded

or KD “Z” clip anchors • •WOOD FRAME

Wood kerf • •Wood single rabbit • • • •

Steel/wood stud, drywall or masonry wall constructions

HARDWARE

(Laboratory Fire-Listed)All hinges per NFPA 80 including 4” x 4” BB .134 • • • • • • • • • •

Cylindrical lock, 1/2” throw • • • • • • • • • •Mortise lock • • • • • • • • • •

Surface closers, spring hinges • • • • • • • • • •Concealed overhead closer with concealed track arm (metal frame) • • • •

Surface and manual flush bolts and automatic flush bolts(less bottom bolt) • • • • •

Automatic door bottoms • • • • • • • • • •Viewers • • • • • • • • • •

Electric raceway • • • • • • • • • •Protection plates • • • • • • • • • •

FIRE EXIT HARDWARE

Rim type • • • • •2 Rim & labeled mullion (both leaves active - metal frame only) • •

Concealed vertical rod (top rod only) less thermal pins • • • • • • • • • •Surface vertical rod (top rod only) less thermal pins • • • • • • • • • •

Mortise lock type • • • • •Mortise lock and surface or concealed vertical rod

with coordinator & carry bar • • • • •FS 860 VISION LIGHT

Max 1296 sq. in. / metal vision kit and 1/4” wire glass(single door with top latch and reg. pair with top latch hardware) • • • • • • • • • •

Other listed Vision Lights, max 1296 sq. in. • • • • • • • • • •

Intumescent

OTHER INTUMETAPPLICATIONS

90-MINUTES (UNLESS NOTED)


20 min. rating

ALUMINUM FRAME

.125" (3.2)

.500" (12.7)

.250" (6.4)to

.375" (9.5) 1 3/4" (44.5)

WDMA S-9,13,17Wood Door

Wood Frame

FS 821 KERF WOOD FRAME SYSTEMDesigned for use with hemlock and other woods with minimumdensity of 26.2 pcf, such as walnut, oak, birch and maple.

For singles & pairs of doors

FS 821 System

Soft Puff INTUMETand Part #824WN Gasketmanufactured and supplied as one component

HemlockCasing

WoodBlocking

CedarShims

Hemlock Frame

1 3/4”WDMA S-9,13,17

Wood Door

INTUMET Smoke & Draft Control Systems for 20-Minute OpeningsAllow the use of negative pressure doors to meet positive pressure requirements

Pairs in the Same DirectionConcealed & surface exitdevices, less bottom rod

Typical forAll Applications

Butts:NFPA 80, plus 4 x 4 (.134) steel ball bearing

Closers:Surface with through bolts or 5” top blockingconcealed slidetrack, spring hinges

Lite Kits:20 Gauge with INTUMET Glazing System

Double EgressConcealed & surface exitdevices, less bottom rod

SingleMortise, cylindrical locks

Mortise, rim andvertical rod exitdevices (LBR)

Pairs in the Same DirectionMortise or cylindrical lock

Auto FB, manual FB (withoutintumescent) or surface bolt(LBR) with no thermal bolt

Typical Hardware Applications – FS 820, 821 Kerf or FS 850 Dado Systems

Up To1296 sq. in.Wire Glass



9’0”

4’0”

9’0”

8’0”

Intum

esce

nt

Our engineered INTUMET 20-minute Smoke andDraft Control systems designed with integralintumescent seals are recommended for most 20-minute applications. Recessed or concealedintumescent solutions offer a number of benefitsthat make them attractive to architects and codeofficials. Integral seals cannot interfere with doorfunction, prompting removal at the job site–bothcommon problems associated with the use ofsurface-applied seals. For intumescent protectionengineered into the door itself, the ability toconceal the recessed seal under veneers is also an aesthetic plus for designers. And code officialsfind it easier to judge correct installation wheninspecting positive pressure assemblies withintegral intumescent seals.

Manufacturers and machiners licensed by thetesting laboratories can use ZERO's testprocedures to add positive-pressure fire labels andair leakage supplemental "S" labels to ITS and ULnegative-pressure doors installed with one of the20-minute INTUMET systems shown below.

These listings are available for WDMA Type S-9,13 and 17 wood door constructions, up to 4'0" x9'0" single, 6'0" x 9'0" standard pair with woodframes. Each system is approved for all labeledwall constructions.

10

Hardware and Strike Installations 820, 821, 850, 851

FS 820 KERF METAL FRAME SYSTEMDesigned for use with metal frames of 18 gauge or thicker.


FS 850 DOOR SYSTEMDesigned for use with standard frames of 18 gauge or thicker.

.125" (3.2)

.625" (15.8)

.375" (9.5)

Metal Frame

1 3/4" (44.5)WDMA S-9,13,17

Wood Door

Minimum 18 or 16 gauge Kerf Frame

FS 820 System

Soft Puff INTUMET and Part #824WN Gasketmanufactured and supplied as one component

FS3003 INTUMET strip in strike cutout of wood frame header (1/16” thick strip)

3/4” dia. hole

Minimum 18 or 16 gauge Metal Frame

1/8” x 3/4” ZERO INTUMETmortise strip(top, side)

1 3/4”WDMA S-9,13,17

Wood Door

#824N#188 optional

For Mortise LockINTUMET 1” x 4” x 1/8” on top only

Two 1/16” INTUMET strips in strike box(pairs only)

ZERO 59FSAstragal on one leaf(pairs only)

FS3003 INTUMET strips

ConcealedTrack Arm

Intumescent

FS 850 System

Soft Puff INTUMET and Part #824N or #188 Gasket manufactured and supplied separately

FS 851 System

Soft Puff INTUMET and Part #824N Gasket manufacturedand supplied separately

#824N#188 optional

FS 851 DOOR FRAME SYSTEM (see note)Designed for use with standard frames of 18 gauge or thicker.

Minimum 18 gauge Metal Frame

1 3/4”WDMA S-9,13,17

Wood Door

#3125750 PSA

1/8” x 3/4” Soft Puff INTUMET

PSA

Note: Suitable for limitedapplications only.Consult EngineeringDepartment.

PSA

PSA Backing

INTUMETCover

FS860 Doorlite SystemComponents:Glazing Tape # 2062375 w/ PSA backing one side1/16” x 3/8”

INTUMET # 3062750w/ PSA backing one side 1/16” x 3/4”

Maximum glass size36Ó W x 54Ó H (1,296 sq. in.)

UBC-7-2 1997 and BS 476 (part 22)IBC 2000, UL 10C

2002 type or 1001 type

1/4" Wire Glass

FS 2002Glazing Tape1/16" x 3/8"

FS 30031/16" x 3/4"

INTUMET StripsMetal or Wood Doors

Glazing Tape supplied instrips or coils of any length

Unique benefits of these systems include:• Use the installation instructions delivered with

our gasketing systems to satisfy requirements of both the testing labs and inspecting code officials for display at the job site.

• Confirm compatibility of all components in your positive-pressure assembly as required by the codes with our easy-to-use application guide on page 9 .

• Incorporate concealed closers and concealed vertical rods into designs for both singles and pairs of doors.

• Eliminate the need for unsightly surface-mounted tape on meeting stiles. See our listed# 59FS INTUMET concealed astragal on page 7.

• Salvage positive-pressure ratings for undercut doors using our listed # 339 INTUMET door sweep on page 8.


#3125750 PSA

Optional door edge by Mfg.


11

Note: Also listed for up to 90 minutes

INTUMET Intumescent Materials:Versatile Technology Spanning the Spectrum of Fire Protection Needs

INTUMET

FS2002

FS3003

Very lowtemperature

activation

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓

Controlledhigh-volumeexpansion

Multi orcontrolleddirectional

Any sizeAny color

Does notsustainflame

Moistureresistant

Paintable andchemically

inertNon-

carcinogenicLong life

(nodeterioration)

No odor Hardchar

All INTUMET intumescent material is available in various thickness(millimeters or inches) and in any custom color as special order.

All above material is available in red for European specification.

SOFT PUFF™ Begins intumescing at relatively lowtemperatures. Expands gradually with low force and forms afirm char. It has a reservoir for continued expansion.

HARD PUFF Begins intumescing at higher temperatures.Expands with strong force. It has a high intumescent capacity,dissipating char, but no reservoir for additional expansion.

MATERIAL DEFINITIONS

Intum

esce

nt

ZERO offers a variety of INTUMET products for specializedapplications. We can also customize formulations forspecific requirements, including tinting to any color fordesign flexibility. We are actively seeking OEM partnersfor cooperative research, development and testing toexplore applications of mutual interest in any industry,including shipbuilding, bridge-building and trainconstruction. We also welcome inquiries from any buildingteam member for assistance in solving fire protectionchallenges using INTUMET technology.

FS1001 Hard Puff White 27 PSI (0.0187 N/mm2 ) ExcellentBegins to expand at 450°F (232°C), forming a very hard char that binds to glass and metal. Very little expansion (2-3 times its volume).

FS2002 Hard Puff Brown 27 PSI (0.0187 N/mm2 ) Very GoodBegins to expand at 350°F (176°C), forming a hard char. Relatively little expansion (6-8 times its volume).

FS3003 Soft Puff Black 27 PSI (0.0187 N/mm2 ) Very GoodBegins to expand at 250°F (121°C), forming a hard char. High expansion (20 times its volume).

FS4004 Hard Puff Silver, Gray 131 PSI (0.09 N/mm2 ) PoorGraphite-based. Begins to expand at 550°F (288°C), forming a very soft and fluffy char. Very high expansion (80 times its volume).

SPECIFICATIONSStock Sizes: Thickness: .062” (1.6), .125” (3.2), .250” (6.4)

Width: .375” (9.5), .500” (12.7), .750” (19.1)1.00” (25.4), 1.500” (38.1), 2.00” (50.8)

NO. TYPE COLOR EXPANSION STABILITYPRESSURE AFTER EXPANSION

Our capabilities include:• Pipe wraps • Sprays and paints• Pipe collars• Tubing for electrical box fire containment• Tape • Impregnated paper• Cable protection• Expansion joint seals• Soffit protection for firestorm regions

Contact our Engineering Department for information.

12

FS4004✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Note: A = Aluminum W = WoodThermal Break Saddles

1.440" (36.6)

.135" (3.4)

2.940" (74.7)

.135" (3.4)

2.940" (74.7)

.500" (12.7) OAK

1.940" (49.3) 1.940" (49.3)

.135 " (3.4).500" (12.7)

.135 " (3.4)

1.440" (36.6)

OAK

1.440 " (36.6)

.135" (3.4)

2.940" (74.7)

.500" (12.7)

OAK

1.940" (49.3)

.135 " (3.4)

.500" (12.7)

1.440 " (36.6)

OAK

1.940" (49.3)

.135 " (3.4).500" (12.7)

.187"(4.7)

3.00" (76.2)

.875"(22.2)

1.440 " (36.6)

OAK

.135 " (3.4) .500" (12.7)

.187"(4.7)

3.00" (76.2)

.875"(22.2)

1.940" (49.3) 1.440 " (36.6)

Neoprene

OAK

.135" (3.4)

2.940" (74.7)

.135" (3.4)

2.940" (74.7)1.440 " (36.6)

.500" (12.7)

1.940" (49.3)

.135 " (3.4)

1.940" (49.3)

.135 " (3.4)

.500" (12.7)

1.440" (36.6)

1.440" (36.6)

OAKOAK

#722A Overall width is 3.38”(85.9)






#726A Overall width is 7.32”(186)

#727A Overall width is 7.32”(186)

.500"(12.7)

1.440 " (36.6)

#522A

OAK .500"(12.7)

1.440 " (36.6)

#522WA

All items areexpandable in 1.5” (38.10)increments by adding items#522WA or #522A

#522W supplied with unfinished oakattached to part. Other types ofwood available as special order.

13

Saddles

.135"(3.4) Neoprene

5.00" (127.0)

.500"(12.7) .250"

(6.4)

Rabbeted Saddles

.500"(12.7)

.187" (4.7)Neoprene

1.750" (44.5)

.875"(22.2)

4.860" (123.4)

.500"(12.7)

.135" (3.4)Neoprene

1.750"(44.5)

.875"(22.2)

3.562"(90.5)

.500"(12.7) .125" (3.2)

3.687"(93.6)

.125" (3.2)

Neoprene

1.750"(44.5)

.500"(12.7)

.125"(3.2)

Neoprene

5.00"(127.0)

1.750"(44.5)

.125"(3.2)

.130"(3.3)Neoprene

5.00"(127.0)

1.500"(38.1)

.500"(12.7)

.875"(22.2)

.500"(12.7)

.140"(3.6)Neoprene

4.50"(114.3)

1.00"(25.4)

2.750"(69.9)

.125" (3.2)

.250"(6.4)

Neoprene

1.750" (44.5)

.625"(15.8)

5.00" (127.0)

For Latch Track Hardware

#565A #565B

#563A

#564A #564B

#566A #566B

#560A

#65A

#561A

#265A

#267A


#563, 564, 565, 566 TYPE

#65, 265, 560 TYPE For Latch Track Hardware (Option)

.250"(6.4)

Neoprene

1.750" (44.5)

2.125" (54.0)

.625"(15.8)

Tile TileSadd

les


SPECIFY THIS SPECIAL FEATURE

The neoprene gasket isdesigned with an extra lip for double seal protection,and to compensate for anywarping or misalignmentduring installation.

Compress-O-Matic®

14

Note: A = AluminumB = Bronze

.500"(12.7)

.145"(3.7)

Neoprene

6.00"(152.4)

1.900"(48.3)

.125"(3.2)

#568A

Note: A = AluminumB = BronzeRamps and Saddles

.500"(12.7)

750"(19.1)

3.00" (76.2)

.187" (4.7)

.500"(12.7)

13.750"(349.3)

.500"(12.7)

6.00" (152.4).187" (4.7)

#233A

#236A

#236A #1682A #236A

#236A#233A#233A

5.500" (139.7)

.500" (12.7).250" (6.4)

.135" (3.4)

7.00" (177.8)

.500" (12.7)

.250" (6.4) .135" (3.4)

#102A

#103A

Saddles

End caps available upon request

SpecifyHeight

Number of support legs to be determined by Zero Zero to determine width (per ADA requirements)

Epoxy Abrasive

.125"(3.2)

Zero can manufacture ramps to your specifications, with an extremely durable epoxy abrasive.

Call our Engineering Department for information and specs.

15

.250"(6.4)

3.00" (76.2)

.125" (3.2)

#235A

6.00" (152.4)

.750"(19.1)

.250" (6.4).135" (3.4)

#104A

.500"(12.7).187" (4.7)

.250"(6.4)

3.500" (88.9)

.125" (3.2)

#233A#238A

.500"(12.7)

.187" (4.7)

.250"(6.4)

3.00" (76.2)

#234A

2"(50.8)

3"(76.2)

4"(101.6)

5"(127)

6"(152.4)

8"(203.2)

.250"(6.4)

typical

10"(254.0)

#6710A

#678A

#676A#676B

#675A

#69A #44A #905A

#269A

#168A #168B SADDLE REST

#469A

#674A#674B

#673A#673B

#672A#672B

Adjustable Saddles

.094" (2.38)

2.00" (50.8)

3.00" (76.2)

.500" (12.7

.094"(2.4)

2.00"(50.8)

.750"(19.1)

.500"(12.7)

.125" (3.2)

2.00" (50.8)

.250" (6.4)

.094"(2.4)

2.00" (50.8)

.125" (3.2)

.094"(2.4)

1.313" (33.4)

.750"(19.1)

1.125"(28.6)

.250"(6.4)

Note: A = AluminumB = Bronze

#106A

#105A, #105B (2”(50.8) wide)

1.500"(38,1)

.187" (4.7)

All saddles can be ordered with non-slip epoxy abrasive particles bondedinto the grooves. To order, add -E after the item number. Example: #656A-E.Saddles may also be used with Traction Tread—Shown on

Sadd

les

Bronze saddles are also available in antique finish (oxidized bronze)

Nylon brush

#68A, 68B #105A, 105B

#8198A

.094"(2.4)

1.250" (31.8)

.500"(12.7)

#68A #68BSADDLE REST

#268A #268B SADDLE REST.094" (2.4)

1.00" (25.4)

.375"(9.5)

Saddle varies in width

Supplied by other

.375"(9.5)

Aluminum Varies from 4"(101.6) to 22"(558.8) widthVaries .375"(9.5), .500"(12.7), .750"(19.1) height .375"(9.5) shown

268

469 268

2.00"(50.8)

16

1.500"(38.1)

.125"(3.2)

17

Traction Tread Plate

3.125"(79.4) 1.375"(34.9)

.750"(19.1)

4.50"(114.3)

2673168

5.00"(127.0)

1.00"(25.4) 3.00"(76.2)

.375"(9.5)

1.00"(25.4)

2683673268

VARIES

1.250"(31.8)

68

1.250"(31.8)

26968

.500"(12.7)

6.00"(152.4)

.125"(3.2)

.250"(6.4)

3.00"(76.2) .125"(3.2)

.250"(6.4)

.500"(12.7)

Note: A = AluminumB = BronzeE = EpoxyTraction Tread™ Saddles & Nosing – ADA

Traction Tread Saddles and Nosings are available with an epoxy abrasive (non-slip particles) bonded into the grooves, or with formulated rubber inserts.

RUBBER TRACTION TREAD: The ultimate safety surface. Smooth, tough rubber inserts that are flush with the aluminum surface and wear at the same rate. The aluminum/rubber combination is easy to cut and drill at the jobsite. Superior non-slip traction with great longevity.

ABRASIVE TRACTION TREAD: An attractive, extremely durable surface that provides a high degree of safety. The epoxy abrasive particle mix is bonded to the aluminum baseand is perfect for schools, hospitals, industrial buildings.

TRACTION TREAD™

provides a detectable warning for stairs and ramps.

.250"(6.4)

3.00" (76.2)

.250" (6.4)

2.00"(50.8)

.250"(6.4)

4.00"(101.6)

5.00"(127.0).250"(6.4) Typical All

.250"(6.4)

6.00"(152.4)

#3673A#3673B

#3674A#3674B

#3675A#3675B

#3676A#3676B

#2676A

#3672A#3672B

Traction Tread™

rubber or epoxyabrasive treads

are also availablein custom colors

All items shown below can be ordered with rubber or abrasive inserts. For Traction Tread RUBBER use numbers below. For Traction Tread EPOXYABRASIVE add -E after the item number. Example: 3673A-E or 3673B-E

Saddles

#84Traction Tread™ Rubber

1.00" (25.4)

.250"(6.4)

Saddle Assemblies

#2673A#2673B

Traction Tread Plate

5.000" (12.7)

.250" (6.4)

.250" (6.4)

4.00" (101.6)

.250" (6.4)

.250" (6.4)#1674A #1674B

Note: A = AluminumB = Bronze W = WoodD = Dr. Bronze AnodizedCarpet Divider, Butt and Transition Saddles

1.400" (35.6)

.266"(6.8)

.110" (2.8)

1.50" (38.1)

.125"(3.2)

.437" (11.1)

1.750" (44.5)

.125" (3.2).500"(12.7) .125"(3.2)

.500"(12.7)

4.00" (101.6)Carpet Carpet

.125 " (3.2)

.625" (15.8)

5.00" (127)

2.50" (63.5)

#1675A

#623A

#643A#628A with neoprene

#1684A

#101A #101B

#1682A #1682B

#1545A #1545B

#304A

#15A #15B

2.50" (63.5)

.250"(6.4)

.125" (3.2)

#622A

#627A with neoprene

.135"(3.4)

.500"(12.7)

2.940"(74.7)

.500"(12.7)

.135"(3.4)

1.940"(49.3)

.187"(4.7)

3.00" (76.2)

Tile

.875"(22.2)

.135" (3.4)

2.940" (74.7)

Tile .500"(12.7)

Tile

1.940" (49.3)

.135 "(3.4)

500"(12.7)

.156"(4.0) 1.00"

(25.4)

.250"(6.4)

3.00" (76.2)

#523A (no neoprene) #524A with neoprene (not shown)

5.500" (139.7)

.500" (12.7).250" (6.4)

.140" (3.6)

7.00" (177.8)

.500" (12.7)

.250" (6.4) .140" (3.6)

2.00" (50.8)

.125"(3.2)

.375"(9.5)

1.00" (25.4)

.125"(3.2)

#663A

.500"(12.7)

1.440 " (36.6)

#522A

#103A

#102A

OAK .500"(12.7)

1.440 " (36.6)

#522WA

#1673A3.00” (76.2) not shown

18

Sadd

les

Note: A = Aluminum B = BronzeSTST = Stainless SteelUtility Saddles

.187"(4.7)

3.00" (76.2)

.500"(12.7)

.125"(3.2)3.00"(76.2)

.250"(6.4)

.125"(3.2)2.50"(63.5)

.250"(6.4)

.188" (4.8)

4.00" (101.6)

.500" (12.7)

.187" (4.7)

4.00"(101.6)

.500"(12.7)

.200" (5.1)

5.00" (127.0)

.500"(12.7)

.200"(5.1)

6.00" (152.4)

.500"(12.7)

.188"(4.8)

7.00" (177.8)

.500"(12.7)

7.00"(177.8)

.250" (6.4)

.500"(12.7)

.125" (3.2)

4.00" (101.6)

.250"(6.4)

.125" (3.2)

5.00" (127.0)

.250"(6.4)

.125"(3.2)

6.00"(152.4)

.250" (6.4)

.125" (3.2)

7.00"(177.8)

.250" (6.4)

#653A

#64A

#63A #63B

#164A #164B #164STST

#654A #654B

#655A #655B

#656A #656B

#657A #6575A 7.500” (190.5) wide not illustrated (Suitable for Floor Hinges and Closers)

#544A

#545A #545B

#546A

#547A

#657B

All saddles can be ordered with non-slipepoxy abrasive particles bonded into thegrooves. To order, add -E after the itemnumber. Example: #656A-E

7.00"(177.8)

.500"(12.7)

.188"(4.8)#6570A

19

Saddles

Note: A = Aluminum D = Dr. Bronze AnodizedB = Bronze G = Simulated Bronze AnodizedZ = Zinc

Interlocking ThresholdsThermal Break Saddles

Accessories

Thermal Break Threshold

#624A #625A 5.00" (127.0) not illustrated #626A 6.00" (152.4) not illustrated

#525A #526A 6.00" (152.4) not illustrated

#175A #175B In opening

#80A #80B In or out opening

#73A Out opening

#70A #70B In or out opening

#15A#15B

#23B #23Z

#25A #25G #25D

4.00"(101.6)

.135"(3.4) .500"(12.7)

1.940"(49.3)PVC Break

5.00" (127.0)

.187"(4.7)

.500"(12.7)

PVC Break

.135" (3.4).375"(9.5)

1.890"(48.1)

5.00" (127)

.875"(22.2)

.125" (3.2)

2.50" (63.5)1.14°

Water Return with Drain Pan—Optional

Weep Hole

4.250"(108.0)

.625"(15.8)

.125" (3.2)

4.00" (101.6)

.625"(15.8)

Neoprene

.156"(4.0)

1.75"(44.5) Door

3.00"(76.2)

(15.8).625"

.110"(2.8)

Interlocking Hooks

Interlocking Angle

3.500"(88.9)

.100"(2.5)

.875"(22.2)

Water Return with Drain Pan— Optional

Weep Hole

#76B

#25

#15

Wood saddle by others

25

.875"(22.2)

.080"(2.03)

4.00"(101.6)

Weep Hole

Water Return with Drain Pan— Optional

Weep Hole (optional)

#361 Optional

#175A

#25

#81A

20

Sadd

les

1.400" (35.6)

.266"(6.8)

B

Saddles

21

3.00"(76.2) 1.00"(25.4) 1.00"(25.4)1.00"(25.4)

1.00"(25.4)

Series 671 Floor Covers for 1" Expansion Joints Traction Tread Rubber

663

84673

268

or 3673

#105or #106

AdjustableStop

Adjustable saddles can be installed using aluminum platesshown on page 16, or the TRACTION TREAD plates shown on page 17.

475

Varies from 2.00"(50.8) to 22.00"(558.8)(Specified Width)

3.00"(76.2) .750"(19.1)

Series 77

475

106

105

Bulkhead Door Adjustable SaddlesNote: A = Aluminum S = Steel

B = Bronze

Varies

Finished Wood Floor Finished Terrazzo or Asphalt tile

Wood Flooring

Bed plate by others

2.00"(50.8)

ExpansionJoint

Series 670

(specify dimensions)

Diamond Plate

Diamond-Plate Bulkhead Saddle(custom order)

#669 DP-A#669 DP-S

NEW

NEW84

A

C

D

672

Floor Closer Cover

.375 (9.5)

STUD FRAME

Threshold Installation

Threshold Solutions

TYPE AFor Doors Hung in Center of Frame

Left Hand Shown

Left Hand Shown

TYPE BFor Doors Hung Flush with Face of Frame

TYPE CFor Use with All Offset Closers and Pivot Sets

TYPE DFor Use with Offset Closers and Pivot Sets

Left Hand Shown

Left Hand Shown

All saddles can be ordered withnon-slip epoxy abrasive particlesbonded into the grooves. To order,add -E after the item number.See page 17.

.125"(3.2)

.250"(6.4)

48" Maximum(1219.2)

48" Maximum(1219.2)

Which would you rather walk on or install?Both pass the ANSI standard load test, but theZERO saddle also passes the test of time andweight. The heavier-gauge material in ourthresholds allows you to drill and screw rightthrough and into concrete. Lighter-gauge saddles can buckle and often loosen becausescrews cannot be tightened fully. Be sure you get the best...specify the heavier gauge when you need saddles.

Stainless Steel Sleeve Anchor• An expansion anchor and 1/4” - 20 x 3”

flat head machine screw in one unit.• Easy installation. Place saddle or threshold in

position and drill 1/4” dia. x 3 1/2” deep hole through countersunk hole in saddle. Drop the anchor in place and tighten with screwdriver.

Aluminum Cover Plates for Expansion Joints• Available in widths to 48”, lengths to 120”.• Edges are not beveled unless specified.• Plates are not drilled unless specified. Supply detail.• #10 x 1 1/2” wood screws are supplied unless specified.

Suggested Installation For All Utility Saddles

ZERO Saddles.When nothing elseis good enough, for long enough.

Anchor Systems - Stainless SteelOptional for all saddles

#226

Anchors

.188"(4.8)

.070"(1.8)

Cover plates can beordered with non-slipepoxy abrasive particlesbonded to surface. To order, add “E” after item number.

#600CP

#601CP

1.250"(31.8)

Wheel compresses neoprene for access

1.750" (44.5)

Solid Neoprene

Designed for use when a shower must beaccessible to a wheelchair. The neoprenegasket will keep water in while allowing thewheel to pass over easily.

Wheelchair Accessible Shower Threshold

#8452

22

Solut

ions

a. Plastic Shields b. Lead Shields c. Anchors w/ Machine Screws 10/24 d. Anchors w/ Machine Screws 1/4”/20

a. b. c. d.

Adjusting nut must be on hinge side

High Sound, Automatic Door BottomU.S. Patent #4947584 Foreign Patents Available

Adjusting Brass Cylinder Nut haspop-in plastic cushion for a morefinished look on architectural doors.

Hinge sideof door

Mounting holes

steel plate

magnet

Stainless Steel flat spring in pressure-cast plug

Lock sideof door

Sill ProtectionAutomatic Door Bottoms

Specifications:• Maximum drop 1"• Reversible—same unit used for left or right-handed door• Most units can trim up to 5 1/2" from stock lengths, without

interfering with mechanism operation• #351, 361, 365 – rated for up to “A” label (3 hrs.)• #360, 364, 367, 369 – rated for up to “B” label (1 1/2 hrs.)• #360, 361, 362 supplied with closed-cell sponge neoprene,

self-extinguishing, under MIL R6130 Type II Class A, B, C.• #350, 351, 352, 354, 365, 366, 364 supplied with solid neoprene

extrusion, self-extinguishing, under MIL R6855 Type II Class 40 oil resistant.

• Finishes: Mill, 204R1 clear anodized, 204R1 simulated bronze anodized, or 2-step dark bronze anodized.

Stock Sizes: 24”, 30”, 36”, 42”, 48”, 54", 60" Special Sizes: 12” to 24”, 60” to 120”

fabricated to order

Note: A = Aluminum AA = Anodized AluminumD = Dr. Bronze AnodizedG = Simulated Bronze Anodized

ZERO designs and builds door bottoms to last. Our automatic door bottoms have been tested through 5 million cycles. You can specify with confidence — these really work!The advanced technology common to all ZERO models utilizes a concealed flat spring mechanism, whichactivates when the door is closed, lowering a neoprene seal insert against the floor or saddle. A protruding, hinge-side "plunger" is compressed by the frame as the door closes to activate thespring. The seal then drops in a scissors-like motion from the hinge side, adjusting to the floorfrom a pivoting point. This motion ensures a smooth drop without drag for a tight seal, evenon an uneven floor. As the neoprene seal compresses, it forms a tight, secure sealagainst the saddle or floor. The seal retracts automatically as the door is opened.

Our fire-rated mortised models can be used on doors tested underprocedures allowing cutouts equal to or smaller than the size of thecutouts required for ZERO automatic door bottoms.

23

Door Bottoms

Watershed and Locking Keyoptions for Surface-MountedDoor Bottoms available

#365

#8361 KeyLocking Key

(fits overadjusting nut)

#141

OPTIONS

EndCap

Surface-Mounted #367AA, #367D, #367GSemi-Mortised #368AA, #368D, #368GMortised #369ACan also be used with #950 Cam Lift Hinges

Max. Effective Drop .562"(14.3)

.916"(23.3)

1.900"(48.3)

.093"(2.4)

Magnet

#8 x 1.250"(31.8) SMS

DoubleNeopreneSeal

SteelPlate

.500"(12.7)

#367AA


Heavy Duty

#360AMortised

#364AMortised

#369AMortised

1.00"25.4)

.916"(23.3)

1.90"(48.3)

.083"(2.2)

#8 x 1.250" (31.8) SMS

1.00" (25.4)

.916" (23.3)

1.90" (48.3)

.083" (2.2)

#8 x 1.25" (31.8) SMS

1.590"(40.4)

.125"(3.2)

.375"(9.5)

.916" (23.3)

1.00"(25.4)


#6 x .500"(12.7) SMS

1.590"(40.4)

.375"

.916" (23.3)

1.00" (25.4)


#6 x .500" (12.7) SMS.125"(3.2)

(9.5)

#361AA#361D#361G

#362AA#362D#362G

Surface-Mounted Semi-Mortised#365AA#365D#365G

#366AA#366D#366G

Surface-Mounted Semi-Mortised

1.58" (40.1)

.375" (9.5)

.916" (23.3)


#6 x .500"(12.7) SMS

SteelPlate

Rubber extends .500" (12.7)

Max. Effective Drop .562" (14.3)

.125" (3.2)

Mortised #340,350,360,364

Surface-Mounted #351,361,365

Semi-Mortised #352,362,366

Note: A = Aluminum AA = Anodized AluminumD = Dr. Bronze Anodized Bk = Black AnodizedG = Simulated Bronze Anodized

24

Door

Bot

tom

s

Max. Effective Drop .562"(14.3)

.916"(23.3)

1.900"(48.3)

.093"(2.4)

Magnet

#8 x 1.250"(31.8) SMS

DoubleNeopreneSeal

SteelPlate

.500"(12.7)

Can also be used with #950 Cam Lift Hinges

#367AA#367D#367G

#368AA#368D#368G


Note: A = Aluminum AA = Anodized AluminumD = Dr. Bronze Anodized


Regular Duty

.722"(18.4)

1.790"(45.5)

#6 X 1.00" (25.4) SMS

.085"(2.2)

.070"(1.8)

.705" (18.0)

#6 X .500" (12.7) SMS

.125" (3.2)

.375"(9.5)

1.590"(40.4)

.705"(18.0)

#6 X .750" (19.1) FHSMS

1.590"(40.4)

.375"(9.5)

.722"(18.4)

1.790"(45.5)

#6 X 1.00"(25.4) SMS

.085"(2.2)

.070"(1.8)

.047" (1.2) Lead Lining

Pile

1.458"(37.0)

.591"(15.0)

.062"(1.6)

.375"(9.5)

1.458"(37.0)

.591"(15.0)

.062"(1.6)

.375"(9.5)

2.00"(50.8)

.591"(15.0)

.062"(1.6)

1.500"(38.1)

.750"(19.1)

.500"(12.7)

.062"(1.6)

.875"(22.2)

#6 x .500" (12.7) SMS

Neoprene

1.375" (34.9)

#340A

#323A

#321AA#321D

#320A

#351X

Mortised, HandedFor doors under 1.750" (44.5)

Note:One Row of

Mounting HolesRequired

Mortised, HandedNote: Maximum drop .500" (12.7)

Lead-Lined, Regular Duty Automatic Door BottomUsed with lead-lined doors and frames to insurecomplete X-RAY protection. This feature is alsogood for rodent control and is available in allregular duty surface-mounted, semi-mortised andmortised models. Max. effective drop .250" (6.4).Use X after number to specify lead-lined.

#350A Mortised

1.500"(38.1)

.750"(19.1)

.500"(12.7)

.062"(1.6)

.875"(22.2)

#6 x .500" (12.7) SMS

Neoprene

1.375" (34.9)

#355A MortisedNote: Maximum drop .500" (12.7)

For Original EquipmentManufacturing Use

25

Door Bottoms

#351AA#351D

#352AA#352D


#354A

Poly Pile .187" (4.7)

.250"(6.4)

1.03" (26.2)

1.750" (44.5)

1.03" (26.2)

1.750" (44.5)

Solid Neoprene .187" (4.7)

.250" (6.4)

ScrewRetainer

.187"(4.7)

1.750"(44.5)

#37B Bronze #31 B. & S. Gauge#37S Stainless Steel #31 B. & S. Gauge

#253A

1.0625"(27.0)

1.750"(44.5)

Solid Neoprene

#72A For Overhead Doors

#254A

1.375" (34.9) .750"(19.1)

.187" (4.7)

.250"(6.4)

Poly Pile

.187" (4.7)

.062"(1.6)

SolidNeoprene

.750"(19.1)

1.750" (44.5)

.250" (6.4)

#153A#153D

1.250"(38.8)

1.438"(36.5)

Solid Neoprene

#452A For Overhead Doors

.313"(8.0)

.750"(19.1)

Solid Neoprene .250"(6.4)

1.750"(44.5)

#53A

#154A#154D

1.750"(44.5)

Poly Pile .187" (4.7)

.250" (6.4)

1.250"(31.8)

Solid Neoprene

1.750"(44.5)

.250" (6.4)

1.250"(31.8)

.062" (1.6)

.187" (4.7)

#111A

.625"(15.8)

1.438" (36.5)

SolidNeoprene

#52A

#110A

Sill Protection Sweep

ScrewRetainer

Spring Bronze

.625"(15.8)

1.50" (38.1)

#22B#25 B.&S.Gauge

.500"(12.7)

.750" (19.1)

.250"(6.4)

1.750 (44.5)

NeopreneLip

#381A

Spring Bronze

26

Door

Swe

eps

Note: A = Aluminum D = Dr. Bronze AnodizedB = Bronze G = Simulated Bronze AnodizedSTST= Stainless Steel

1.875"(47.6)

Polypropylene Pile

.075"(1.8)

11°1.125"

(28.6

#96A

.250" (6.4)

.500" (12.7)

.075" (1.9)

#6 x .500" (12.7) SMS

Neoprene Lip

Note: A = Aluminum D = Dr. Bronze AnodizedB = Bronze G = Simulated Bronze AnodizedBk = Black Anodized AA = Anodized AluminumSill Protection Sweep

.195"(5.0)

Solid Neoprene

.070"(1.8)

.125"(3.2) x1.375"(34.9)

1.250"(31.8)

.500"(12.7)

#6 X .500"(12.7) SMS

.195"(4.7)

SolidNeoprene

.070"(1.8)

.125"(3.2) x2.00"(50.8)

1.250"(31.8)

1.111"(28.2)

#6 X .500"(12.7) SMS

.094"(2.4)

SolidNeoprene

.219"(5.7)

.125"(3.2) x

#6 X .500"(12.7) SMS

1.375"(34.9)

1.00"(25.4)

.750"(19.1)

.219"(5.6)

SolidNeoprene

.094"(2.4)

1.00"(25.4)

.125" (3.2) x2.00"(50.8)

#6 X .500"(12.7) SMS

1.500"(38.1)

1.00"(25.4).094"

(2.4)

SolidNeoprene

#6 x .500"(12.7) SMS

.250"(6.4)

1.00"(25.4)

#6 x .500"(12.7) SMS

.094"(2.4)

.375"(9.5)

ExtrudedBeveledNeoprene.125"(3.2) x1.00"(25.4)

Spring

#6 x .500"(12.7) SMSAdjustingScrew

.250" (6.4)

Pile with Fin Seal

.500"(12.7)

.075"(1.9)

1.019"(25.9)

11°

#6 x .500"(12.7) SMS

Pile with Fin Seal

.351"(8.9)

.881"(22.4)

Neoprene Lip

Snap-onCover

EndCap

.500"(12.7)

#39A#39D #39WA

#39WD

#339AA#339B#339G#339D

#339WAA#339WB#339WG#339WD

#329AA#329B#329G#329D

#50MA

#328AA#328B#328G#328D

#255AA#255D

#98A#98D

#100A #100D

#477AA#477D

.094"(2.4)

ExtrudedBeveledNeoprene.125"(3.2) x1.00"(25.4)

.219"(5.6)

#6 X .500"(12.7) SMS

1.00"(25.4)

.500"(12.7)

1.375"(34.9)

.375"(9.5)

Nylon Brush

.980"(24.9)

.625"(15.8)

.300"(7.6)

Nylon Brush

#8192A#8192D

#8198A#8198D#8198G

1.00"(25.4)

#6 x .750" (19.1) SMS

.094"(2.4)

.687"(17.5)

SolidNeoprene

.250"(6.4)

#539AA#539D

Neoprene Lip

.590"(15.0)

.375" (9.5)

.220"(5.6)

#8194AA

Nylon Brush

.590"(15.0)

.375" (9.5)

.220"(5.6)

#8193AA

27

Door Sweeps

NEWNEW

#770

Strike PlateMountingBracket or Door Closer Bracket (Steel Prime)(6" (152.4) long)

Strike Plate(by exit device mfg.)

Door

170,770,7770

.157" (4.0) thick

1.250"(31.8)

Neoprene

.914" (23.2)

1.250" (31.8)

Range: .310"(7.9)

Solid Neoprene.094" (2.4)

Frame

#8 x 1.50" (38.1) SMSStainless SteelAdjusting Screw12.00" O.C.Range: .310" (7.9)

Adjustable Sealing Systems —Jamb Applied

Neoprene

.914"(23.2)

Range: .310"

(7.9)

.500" (12.7)

1.250" (31.8)


Solid Neoprene .094"

(2.4)

#8 x 1.50" (38.1) SMS

1.250" (31.8)

.914"(23.2)

.094"(2.4)

Neoprene


Closed Cell Sponge Neoprene#8 x 1.50" (38.1) SMS

#770AA #770D45 min. as a stop1-1/2 Hrs. when applied to stop

POSITIVE PRESSURE FIRE RATINGS

#770SP #770STST1-1/2 Hrs. Positive Pressure as a stop to wood & metal doors

Positive Pressure Listed for 16 gaugesteel cased opening. 45 min. pairs or 60& 90 min. single and pairs. For wood ormetal sound-resistant door assemblies.

#7770AA#7770D

#770SPB

#170AA#170D

Note: A = Aluminum AA = Anodized AluminumG = Simulated Bronze Anodized SP = Steel PrimedD = Dr. Bronze Anodized STST = Stainless Steel

Compress-O-Matic®

Neoprene

.914"(23.2)

Range: .310"

(7.9)

.500"(12.7)

1.250"(31.8)


16 (0.75) gaugeSteel Housing

Solid Neoprene .050"

(1.3)

#8 x 1.50"(38.1) SMS

#170

High-Performance Acoustical Gasketing withNegative or Positive Pressure Fire Ratings

Available full width for use with door coordinator (optional).

For Sound (STC) RatingsSee Pages 3, 5, 49.

28

Head

/Jam

b

NEGATIVE PRESSURE FIRE RATINGS

#270A

#470A#470D

#472A#472DCompress-O-Matic®

Stainless Steel Spring

8-32AdjustingScrew

Compress-O-Matic®

#6 x .500" (12.7) SMS

Solid Neoprene .561"(14.2)

1.00" (25.4)

#837SP

#270, 352, 362, 470

Head/Jamb

Adjustable Sealing Systems —Jamb Applied

Note: A = Aluminum AA = Anodized AluminumG = Simulated Bronze Anodized SP = Steel PrimedD = Dr. Bronze Anodized STST = Stainless Steel

#712AA #712D ADJUSTABLE & SPRING-LOADEDUse 3 3/4" Backset or Lever Handle (not Knobs)

#272A Compress-O-Matic®


1 1/2 Hrs. Positive Pressure as a stop to metal doors

#3708AA

29

CUSTOM APPLICATION FOR SPECIAL ACOUSTICAL OR SECURITY NEEDS

DoorExtra Panel

.625"(15.8)

.380"(9.7)

#6 x .750" (19.1) SMS

PolypropylenePile with Fin

#100A #100D

#99A #99D

#31AA #31Bk#31G #31D

Head and Jamb Protection

SolidNeoprene

.875"(22.2)

.500"(12.7)

#8 x 1.00" (25.4) SMS

.055"(1.4)

Internal springautomatically adjusts seal to

door movement.

.075"(1.9)

PolypropylenePile with Fin

#6 x .500"(12.7) SMS

1.019"(25.9)

.500"(12.7)

Shown here as stop. For application onto stop, request special installation instructions.

Extruded Neoprene

.075"(1.9)

#6 x .500"(12.7) SMS

1.019"(25.9)

.500"(12.7)

Neoprene Lip

.075"(1.9)

#6 x .500"(12.7) SMS

1.019"(25.9)

.500"(12.7)

#370A #370D Magnetic

#375AAwith Magnet

#98A #98D

Snap-on Cover

Sponge Neoprene

#6x .500" (12.7) SMS

.625"(15.8)

.125"(3.2)

1.00"(25.4)

#376AA

Snap-on Cover

#6x .500" (12.7) SMS

.625"(15.8)

.125"(3.2)

1.00"(25.4)

Magnet

Vinyl

.380"(9.7)

.625"(15.8)

#6 x .750" (19.1) SMS

Solid Neoprene

.380"(9.7)

.625"(15.8)

#6 x .750" (19.1) SMS

Neoprene Lip

#33AA #33Bk#33G #33D

#32AA #32Bk#32G #32D

#1370A #1370Dwith Sponge Neoprene

30

Head

/Jam

bNote: A = Aluminum D = Dr. Bronze Anodized

B = Bronze G = Simulated Bronze AnodizedBk= Black Anodized AA = Aluminum Clear Anodized

.380"(9.7)

.460"(11.7)

Moldingby other

PSA

#5831AA #5831D#5831G

#570AA Compress-O-Matic® – Spring-Loaded

Magnet

Vinyl

.072"(1.8)

#6 x .500"(12.7) SMS

.656"(16.7)

.406"(10.3)


.351"(8.9)

.125"(3.2)

Solid Neoprene.075"

(1.9)

.561"(14.4)

#6 x .750" (19.1) SMS

Solid Neoprene

.050"(1.3)

.881"(22.4)

.391"(10.0)

.125"(3.2)#6 x .500"(12.7)

SMS

Snap-on Cover(tamper proof)

channel for low-voltage

wire

Cased Frame

.711"(18.1)

.881"(22.4)Solid Neoprene

#6 x .500"(12.7) SMS

channel for low-voltage

wire

Snap-on Cover(tamper proof)

#478AA Compress-O-Matic®

#478D

#870AACompress-O-Matic®

SolidNeoprene

.875" (22.2)

.500"(12.7)

#8 x 1.00" (25.4) SMS

.055"(1.4)

AdjustingScrew

Unit has adjusting screws approx. 10" on center.

#485A #485D#485G Compress-O-Matic®

#475AA #475D#475GCompress-O-Matic®

1.625" (41.2)

.094"(2.4)

Closed CellSponge Neoprene.375" (9.5) x .750" (19.1)

#6 x .500" (12.7) SMS

.430" (10.9)

1.00" (25.4)

.125"(3.2)

.094"(2.4)

Closed CellSponge Neoprene.125"(3.2) x .750"(19.1)

#6 x .500"(12.7) SMS

.625"(15.8)

.125"(3.2)

.094" (2.4)

Closed Cell Sponge Neoprene.125"(3.2) x .500"(12.7)

#6 x .500" (12.7) SMS

Closed CellSponge Neoprene.125" (3.2) x 1.250" (31.8)

#6 x .500" (12.7) SMS

1.250" (31.8)

.195" (5.0)

.070" (1.8)

1.00" (25.4)

.094"(2.4)


#6 x .500"(12.7) SMS

.312"(7.9)Closed Cell

Sponge Neoprene.375" (9.5) x .750"(19.1)

#6 x .750"(19.1) SMS

.125"(3.2)

1.50" (38.1)

1.00"(25.4)

.312"(8.0)


#6 x .750" (19.1) SMS

.094"(2.4)

#312A #312D#312G

#314AA#314B

#314D#314G

#50A

#139A#139D

#318AA#318D

#322A #322D#322G

#140A

Note: A = Aluminum D = Dr. Bronze AnodizedB = Bronze G = Simulated Bronze AnodizedBk= Black Anodized AA = Aluminum Clear Anodized

Head/Jamb

31

Optional PolypropylenePile with Fin

#871AA

1.00"(25.4) .220"(5.6)

.093"(2.4)

Solid Neoprene

#6 x .500" (12.7) SMS

#8302AA

Compress-O-Matic®

Snap On Black PVC Cover

.625"(15.8)

#6x .500" (12.7) SMS

.220" (5.9)

.312" (7.9)

Solid Neoprene

Solid Neoprene

#6x .500" (12.7) SMS

.220"(5.6)

.590"(15.0)

#328AA #328D#328B #328G

1.00"(25.4) .220"(5.6)

.093"(2.4)

#6 x .500" (12.7) SMS

Solid Neoprene

HINGE-SIDE

328


.625"(15.8)

#6x .500" (12.7) SMS

.220" (5.9)

.312" (7.9)

Solid Neoprene


#6x .500" (12.7) SMS

.220" (5.9)

.625"(15.8)

Nylon Brush

#6x .500" (12.7) SMS

.220"(5.6)

.590"(15.0)

Nylon Brush

Solid Neoprene

#6x .500" (12.7) SMS

.220"(5.6)

.590"(15.0)

Head and Jamb ProtectionNote: A = Aluminum D = Dr. Bronze Anodized

G = Simulated Bronze AnodizedAA = Aluminum Clear Anodized

#8303AA

#8304AA

#8877AA

#8878AA

#8879AA

Compress-O-Matic®

#326AA #326D#326B #326G

Frame

Door

32

Head

/Jam

b

Revised

Silicone Tube

14425

.312"(7.9)

1"(25.4)

.625"(15.8)

.062"(1.6)

.080"(2.0)

.055"(1.4)

1.00"(25.4)

1.00"(25.4).052"(1.3)Silicone Tube

.125"(3.2)

2.250"(57.2)

Extruded Aluminum Housing Mill

Closer Bracket

.625"(15.8)

Solid Neoprene

2.625" (66.6)

.250"(6.4)

Series 42A

Head Protection for Closer Bracket or Door Coordinator


Molding by others

Series 87

Security sealÑwhen installedwith tamper proof fasteners.

240

25

2.50"(63.5)

.088"(2.2)

.750"(19.1)

.062"(1.6)

InterlockingWater ShedExtruded AluminumHousingFinishes: Mill

Extruded Aluminum HousingFinishes: Mill

#6 x .500" (12.7) SMS

Silicone Tube

Top ofDoor

2.125"(54.0)

.916"(23.3)

Adaptors forEnd Caps

.062"(1.6)

1.375"(34.9)

.062"(1.6)

.593"(15.1)

.0625"(1.6)

Bottom ofDoor

INTERLOCKING WATER SHED For Outswinging DoorsSeries 148

25

144

141

Option for #142

Closer bracket by door closer manufacturer

.120"(3.0)

.625"(15.8)

1.940"(49.3)

#142A#142D#142G

#11A #11D #11G

Note: A = Aluminum SP = Steel Primed D = Dr. Bronze Anodized B =BronzeG = Simulated Bronze Anodized

Gasketing Protection for CloserBracket or Door Coordinator

1.50"(38.1)

.187"(4.7)

.250" (6.4)

Neoprene

Meeting StileOne Door Active.

#429A

Rain Drip


.125"(3.2)

2.250"(57.2)

Extruded Aluminum Housing Mill

Closer Bracket

.625"(15.8)

Solid Neoprene

2.625" (66.6)

.250"(6.4)

Head Protection for Closer Bracket or Door Coordinator


#328CPBSteel - Prime Painted(6Ó wide)

Strike PlateMountingBracket or Door Closer Bracket (Steel Prime)(6" (152.4) long)

Strike Plate(by exit device mfg.)

Door

170,770,7770

.157" (4.0) thick

1.250" (31.8)

#770SPBAvailable full width for use with door coordinator (optional).

33

Head/Jamb

NEW

Meeting Stiles—Both Doors Active

#156AA Pile Insert#156D#156G

#56AA Solid Insert#56D#56G

Adjustable Mortised Astragal

Adjustable Mortised AstragalAdjustable Surface Astragal

St. SteelSpring

1.00" (25.4) 1.00" (25.4)

.561"(14.2) Adjusting

Screw

Both Doors ActiveNeoprene Neoprene#6 x .500"(12.7) SMS

.530"(13.5)

.375"(9.5) to .562" (14.3)

.790" (20.1)

.790" (20.1)

#6 x .500" (12.7) SMS

AdjustingScrew

Spring

AdjustingScrew

Spring

Neoprene

PileInsert

Neoprene

.530"(13.5)

.790" (20.1)

.790" (20.1)

#6 x .500" (12.7) SMS

AdjustingScrew

Spring

SpringAdjustingScrew

#55A#155A

#55AA Solid Insert#55D

#55AA Solid Insert#55D

#555AA Neoprene Insert#555D

#557#56

#53A

#557AA Neoprene Insert#557D#557G

#56AA Solid Insert#56D#56G

Note: A = Aluminum G = Simulated Bronze AnodizedAA = Anodized Aluminum D = Dr. Bronze Anodized

Adjustable Surface Astragal

Max. Gap .750" (19.1)

Solid NeopreneSnap-on Cover

EndCap

EndCap

.351"(8.9)

.881"(22.4)

#477AA#477D

.250"(6.4)

Solid Neoprene

.313" (8.0)

.750"(19.1)

#6 x .500" (12.7) SMS

Extruded AluminumFinish: Mill

#155AA Pile Insert#155D

Pile Insert SpringNeoprene

1.00" (25.4) 1.00" (25.4)

.561"(14.2) Adjusting

Screw

#6 x .500"(12.7) SMS

34

Mee

ting S

tiles

#41

Meeting Stiles—One Active DoorNote: A = Aluminum AA = Anodized Aluminum

D = Dr. Bronze Anodized B = Bronze SP = Steel PrimedG = Simulated Bronze Anodized STST = Stainless Steel

.375" (9.5) x .750"(19.1)Closed CellSponge Neoprene

#6 x .750"(19.1) SMS

Active Door

1.50"(38.1)

.125"(3.2)

SolidNeoprene

.125"(3.2) x 2.00" (50.8)

1.00"(25.4)

.094" (2.4)

Active Door

1.625" (41.2)

.094"(2.4)

Closed Cell Sponge Neoprene.375" (9.5) x .750" (19.1)

#6 x .500" (12.7)SMS

Magnet

.531"(13.5)

#6 x .750"(19.1) FHSMS

Vinyl

.719"(18.3)

Active DoorPile

.094" (2.4)

.094"(2.4)

.749"(19.0)

.188"(4.8)

1.500" (38.1).688"(17.5)

1.250" (31.8)

.094"(2.4) SolidNeoprene

1.00"(25.4)

.125"(3.2) x 1.375"(34.9)

1.625"(41.2)

.387"(9.8)

.125"(3.2)


Neoprene

Silicone Tube

.062"(1.6)

1.000"(25.4)

1.000"(25.4)

#339AA#339B#339D#339G

#905A shown#44A 0.125” (3.2) thick#44STST 0.0937” (2.4) thick

#383AA #383D

#40A#40D

#1840(2/3 scale)

#41A#41D

Series 87A

#339WAA #339WB #339WD #339WG

#140A #41 Exterior Security Astragal

#40 Interior Magnetic Astragal

#322A #322D #322G

25

40

#328

#40

144

#139A #139D

Closed Cell Sponge Neoprene.125" (3.2) x 1.250" (31.8)

#6 x .500" (12.7) SMS

1.250" (31.8)

.195" (5.0)

.070"(1.8)

Active Door

.187" (4.7)

1.500"(38.1)

#6 x .750"(19.1) SMSExtrudedAluminum HousingFinishes: Mill

SpongeNeoprene

41

.625"(15.8)

.500" (12.7)

2.250" (57.2)

1.750"(44.5)Strike plate

by others

1/4-20 Thru Bolt

#43SP Steel

#43STST Stainless Steel

Security Astragal

36

Mee

ting S

tiles

#41

Meeting Stiles—One Active DoorNote: A = Aluminum AA = Anodized Aluminum

D = Dr. Bronze Anodized B = Bronze SP = Steel PrimedG = Simulated Bronze Anodized STST = Stainless Steel

.375" (9.5) x .750"(19.1)Closed CellSponge Neoprene

#6 x .750"(19.1) SMS

Active Door

1.50"(38.1)

.125"(3.2)

SolidNeoprene

.125"(3.2) x 2.00" (50.8)

1.00"(25.4)

.094" (2.4)

Active Door

1.625" (41.2)

.094"(2.4)

Closed Cell Sponge Neoprene.375" (9.5) x .750" (19.1)

#6 x .500" (12.7)SMS

Magnet

.521"(13.2)

#6 x .750"(19.1) FHSMS

Vinyl

.719"(18.3)

Active DoorPile

.094" (2.4)

.094"(2.4)

.749"(19.0)

.188"(4.8)

1.470" (37.3).688"(17.5)

1.250" (31.8)

.094"(2.4) SolidNeoprene

1.00"(25.4)

.125"(3.2) x 1.375"(34.9)

1.625"(41.2)

.387"(9.8)

.125"(3.2)


Neoprene

Silicone Tube

.062"(1.6)

1.000"(25.4)

1.000"(25.4)

#339AA#339B#339D#339G

#905A shown#44A 0.125” (3.2) thick#44STST 0.0937” (2.4) thick

#383AA #383D

#40A#40D

#1840(2/3 scale)

#41A#41D

Series 87A

#339WAA #339WB #339WD #339WG

#140A #41 Exterior Security Astragal

#40 Interior Magnetic Astragal

#322A #322D #322G

25

40

#328

#40

144

#139A #139D

Closed Cell Sponge Neoprene.125" (3.2) x 1.250" (31.8)

#6 x .500" (12.7) SMS

1.250" (31.8)

.195" (5.0)

.070"(1.8)

Active Door

.187" (4.7)

1.500"(38.1)

#6 x .750"(19.1) SMSExtrudedAluminum HousingFinishes: Mill

SpongeNeoprene

41

.625"(15.8)

.500" (12.7)

2.125" (54.0)

1.750"(44.5)Strike plate

by others

1/4-20 Thru Bolt

Steel Prime orStainless Steel

#43SP Steel

#43STST Stainless Steel

Security Astragal

36

Mee

ting S

tiles

Meeting Stiles—Glass Doors

.375"(9.5)

PSA .218" (5.6)

.625"(15.8)1"

(25.4)

Nylon Brush

#8194AA-PSA

PSA

1.625"(41.3)

.290"(7.4)

Nylon Brush

#8192A-PSA

.250" (6.4)

.250" (6.4)

.500" (12.7)

PVC

PSA

PSA.750" (19.1)

#137 for .500" (12.4) thick doors

#138 for .750" (19.1) thick doors

Flexible, Clear PVC Housing with Poly Pile Seal

137

138

PSA

.375"(9.5)

.216" (5.5)

.582"(14.8)

Nylon Brush

1"(25.4)

PSA.218"(5.6)

.375"(9.5)

.625"(15.8)

Neoprene Lip

1"(25.4)

1"(25.4)

.216"(5.5)

.582"(14.8)

.375"(9.5)

PSA

Neoprene Lip

Neoprene Lip

.582"(14.8)

.375"(9.5)

PSA

NEW Note: A = Aluminum AA = Anodized Aluminum

1.500"(38.1) Pile with Fin Seal

PSA

#98A-PSA

Nylon Brush

.582"(14.8)

.375"(9.5)

PSA

#8193AA-PSA

Sill Protection Sweeps

37

Meeting Stiles#8195AA-PSA

#8194AA-PSA

#8879AA-PSA

#8193AA-PSA

.250"(6.4)

.150" — .375" (3.8) (9.5)

.187" (4.7)

.250"(6.4).437"(11.1)

.437"(11.1)

.125"(3.2)

.500"(12.7)

.250" (6.4)

.250" (6.4)

.187" (4.7)

#8810N #8440N Compress-O-Matic®

.562"(14.2)

.250"(6.4)

.437"(11.0)

.218"(5.5)

#8800N Compress-O-Matic®#8043N

.375"(9.5)

(6.4).250"

PSA

#824WN

.303"(7.7)

.660"(16.8)

.336"(8.5)

#8045N #8046N

.250"

(6.4)

.125"

(3.2)

.250"

(6.4)

#8054N#8004N

.375"(9.5)

.312"(7.9)

PSA

#824N

.8125"(20.6)

.250"(6.4)

.130"(3.3)

#328N

.625"(15.8)

.375"(9.5)

.125" (3.2)

#8053Q

.250"(6.4)

PSA

#8148N

.375"(9.5)

.187"(4.7)

PSA

#488N

.437" (11.1) PSA

PSA

.437" (11.1)

Self Adhesive & Kerf Frame Door Seals — Head & Jamb

See manufacturers’ specifications for minimum required clearance between door and frame.

Most items shown are available in self-extinguishing, non-staining neoprene.Contact us for custom materials, colors and shapes.

Door

Sea

ls

#8144N

.634"(16.1)

.154" (3.9)

.315" (8.0)

.250"(6.4)

.125" (3.2)

Hingeside

Door

Lock side& head

Door

38

#488 and #8148 are best for tighterframes with low closing force

.125" (3.2)

.500"(12.7)

PSA

.250"(6.4)

Tear DropCompress-O-Matic® #188N - Black Neoprene

#188SBK - Black Silicon

#188SWH - White Silicon

#188SBR - Brown Silicon

NEW

NEW

#118B#118S

#119B #119WB#119WS

#137P #34P

Brush, Bk-Black, Gy-Gray

.563"(14.3)

PSA

.750" (19.1)

PSA

1.125" (28.6)

PSA

.185"(4.7)

.375"(9.5)

PSA#926N #312N

.185"(4.7)

.500"(12.7)PSA

.250" (6.4)

PSA

.250" (6.4)

.250"(6.4)

PSA

.375"(9.5)

We manufacture andsupply custom

gasketing, extruded andcut, notched or splicedto your specifications.

Almost any shape, coloror length is available in

EPDM, Neoprene,Silicone, SBR and

Sponge. Call our Sales orEngineering Department

for information.

Custom Extrusions

Self Adhesive & Kerf Frame Door Seals — Head & Jamb

.400" (10.16)

.425" (10.8)

PSA#2096

.125"(3.2)

PSA

1.250" (31.8)

#139N

.375"(9.5)

PSA

.750"(19.1)

#318N

A"

B"Closed Cell Sponge Neoprene

Part # A B#810 .625”(15.8) .625”(15.8)

#811 .750”(19.1) .625”(15.8)

#812 1.000”(25.4) .500”(12.7)

#813 1.250”(31.7) .625”(15.8)

#8042N

.427" (10.8)

.200"(5.1)

.200"(5.1)

PSA

34 B. & S. Gauge Spring Bronze

#8172N

.125"(3.2)

PSA

.250"(6.4)

#8770N

.125"(3.2)

PSA

.500"(12.7)

Door Seals

.094" (2.4).325"

(8.3)

.250"(6.4)

.250"(6.4)

Self ExtinguishingClosed Cell Sponge Neoprene

39

NEWNEW

#8052N

Note: B = Bronze

#12-24 x .500"(12.7) Type F Undercut Screws(wood screws supplied on request)

.780" (19.8)

1.750"(44.5)door

2.625"(66.6)

1.880"(47.8) .312"(7.9) clearance

on square edge door.375"(9.5) clearance

on beveled door

.780"(19.8)

2.240"(56.9)

1.580"(40.1)

.120"(3.0)

#12-24 x .500" (12.7) Type F Undercut Screws (wood screws supplied on request)

.312"(7.9) clearanceon square edge door.375" (9.5) clearance

on beveled door

Note: AA = Anodized AluminumD = Dr. Bronze Anodized DB = Double Bearing (Heavy Duty)

Edge Mount#910AA #910DB AA#910D #910DB D


Standard for usewith Beveled Doors

Continuous HingesAll hinges comply with ADA requirements

.780"(19.8)

1.54"(39.3)

.875"(22.2)

.120"(3.0)

1.375"(34.9)

#12-24 x .500" (12.7) Type F Undercut Screws (wood screws supplied on request)

Standard for use with Beveled Doors

.312"(7.9) clearanceon square edge door.375" (9.5) clearance

on beveled door


2.250"(57.2)

.780" (19.8)

2.60"(66.0)

.406"(10.3)

.180"(4.6)

Standard foruse withBeveled Doors

Available for 1-3/4” & 2 1/4” Doors

Edge Mount#915D #915DB D

.125"(3.2)

1.580"(40.1)

.170"(4.3)

.880"(22.4).780"(19.8)

1.250"(31.8)

1/4 - 20Thru Bolt

Half Surface#920AA #920DB AA#920D #920DB D

.125"(3.2)

1.580"(40.1)

.170"(4.3)

.880"(22.4) .780"(19.8)

1.250"(31.8)Half Edge Mount#922AA #922DB AA#922D #922DB D

40

Hing

es

.170"(4.3)

.880"(22.4) .780"(19.8)

1.250"(31.8)

.170"(4.3)

1/4 - 20Thru Bolt

Full Surface#936AA #936DB AA

Continuous Hinges

.780"(19.8)

.125"(3.2)

1.580"(40.1)

.550"(14.0)

1.035"(26.3)

1/4 - 20 Thru Bolt

.550"(14.0)

1.050"(26.7)

.935"(23.7)

.780"(19.8)

1.375"(34.9)

2.875"(73.0)

.250"(6.4) Clearance(needed for full swing)

Wal

l

1/4 - 20 Thru Bolt#905HFPFiller Plate

Swing Clear - Full Surface#930AA #930DB AA#930D #930DB D


905HFP Hinge Filler PlateAluminum plate with two steel pins toinstall in old hinge location, for fire-rated doors. Specify size needed.

Hinges

UNIGEAR HINGES High-performance, heavy-duty, integrated doorhinges that dissipate kick-back and impact shock while maintaining smooth,effortless door swing. Unlike conventional hinges, the UNIGEAR hinge spreadsstress along the full length of the door and frame. Heavy-gauge aluminum alloy withsolid support blocks of self-lubricating DELRIN™. UNIGEAR is perfect for new orretrofit construction. Options, including “fire-rated,” hospital tips (HT) and electrifiedpass-through hinges (EPT). The UNIGEAR is tamperproof and weather-resistantand is available for doors up to nine feet.

• All hinges are supplied with template screw holes, on request.• Hinges are non-handed.• Custom lengths available on request.

Slim profile

Hardenedsteel pins forfire-rated doors.3 Hrs.

DELRIN supportblocks are long-wearing and self-lubricating

41

Full Surface#935AA #935DB AA#935D #935DB D

.120"(3.0)

.156"(4.0)

.780"(19.8)

1/4 - 20Thru Bolt

.875"(22.2)

1.538"(39.1)

#12-24 x.500"(12.7)Type F UndercutScrews (Wood screwssupplied on request)


.550"(14.0)

1.035"(26.3)

.780"(19.8)

3.592" (91.2).880"(22.4)

1.250"(31.8)

1/4 - 20 Thru Bolt

.438"(11.1)

.375"(9.5) (optional)

12-24 Type FMachine Screws

Clearance .250"(6.4)

2.500"(63.5)

.075"(1.9)

.250" (6.4)Dia. Pin

.375"(9.5)


1.75"(44.5)

.075"(1.9)

.250" (6.4)Dia. Pin

12-24 Type FMachine Screws

.375"(9.5)


.075"(1.9)

.250"(6.4)Dia. Pin

1.75"(44.5) 12-24 Type FMachine Screws

Edge Mount#917SP#917STST

UNIPIN (Barrel-Type Hinge) Heavy-duty continuous hinge for high-traffic wood or metal doors. 14 gauge (.075") cold rolled steel or 304-typestainless steel. Hinge is 4.500" wide overall, has nylonwashers with 2.00" knuckle lengths and .250" diameterstainless steel pin which runs parallel to length of hinge.

Edge Mountwith Hinge Guard#918 SP#918 STST

Edge Mount#919SP#919STST

3 hrs.

Continuous Hinges

FIRE RATINGS (910, 915, 917, 918, 919 Type)Listed hinges were tested under ASTM 152, UL10B, for up to 3 Hrs.

20 Minutes: • Steel doors & steel frames in drywall or masonry.• Wood doors & steel frames in drywall or masonry.

45 Minutes: • Steel doors & steel frames in drywall or masonry.• Wood doors & steel frames in drywall or masonry.

60 Minutes: • Mineral core wood-faced fire doors in labeled steel frames in drywall or masonry.

90 Minutes: • Steel doors & steel frames in drywall or masonry.

Limitations: • Minimum 16 gauge steel for 90-minute rating• Maximum opening for single door – 4'0" x 8'0"• Maximum opening for pair of doors – 8'0" x 8'0"

FIRE RATINGS (911 Type with multi-point pin)3 Hours: • Steel doors & steel frames in masonry.

Limitations: • Minimum 16 gauge steel frames and doors• Maximum opening for single door – 3'0" x 9'0"

Fire Rating For Hinges

Note: AA = Anodized Aluminum SP = Steel Prime STST = Stainless SteelD = Dr. Bronze Anodized DB = Double Bearing (Heavy Duty)

42

Hing

es

NOTE: UNIGEAR Continuous Hinges are available with the “standard” number of bearings, and with double the number “DB” of bearings per length. DB hinges are recommended for heavy-duty or high-traffic doors.Available in any length — the exactnumber of bearings may vary.

Regular-duty hinges are used onstandard-use doors and doors up to 220 lbs.

Double-bearing (DB) hinges are used on medium or high-use doors and doors up to 475 lbs.

Template hole pattern allows for advance door and frame preparation.

Standard “DB” (Double Bearing)83"-16 bearings 83" - 32 bearings95"-18 bearings 95" - 36 bearings107"-21 bearings 107" - 42 bearings

Tests:Dynamic and static load test for compliance with ANSI A156.1 (BHMA 101) for 350,000 cycles at 15 cycles per minute.

Results AllowedDynamic load lateral 0.007 0.062Dynamic load vertical 0.028 0.105Static load lateral 0.015 0.062Static residual lateral 0.000 0.062All hinges meet this requirement.

All UNIGEAR and UNIPIN Hinges are supplied with #12 x 24 x 1/2" Type F screws (self-cutting thread).

Fire-Rated UNIGEARHingesMulti-point, hardened steelpins for an added measureof security.For 3 hr. doors,108” or less.

#912

3 hrs.

#911

Notes/Options

#51Asee page 44

Child Finger Guard

SC (School Option)The UNIGEAR can be specifiedwith a non-removable cap at thehinge top to guard against foreignmaterial being dropped in.

EPT (Electrified Pass-Through)UNIGEAR HingeElectrified featureenables hook-up ofalarms, buzzers andlocks. 26 gauge wire.

3 hrs.

3 hrs.

ZERO 950 CAM LIFT Mortise Hinge 5”x5”x.255”A mortise-type Cam Hinge for use with EMI/RFI and sound-insulatingdoors utilizing acoustical seals. The cam action greatly improves thesealing characteristics along the door perimeter, lifting and lowering the door with the swing. Designed for doors weighing up to 500 lbs. The CAM LIFT Hinge is available for right or left-hand swinging doors. CAM LIFT Hinge will not bind door closures when doors are hung withinaccepted industry standards (Tested with LCN 4041 Series original).

Full Mortise HingeStainless steel and steel hinges. Five knuckle, two ball bearings with anon-rising removable pin. A non-ballbearing hinge is also available.

1.00"(25.4) .250"(6.4) R

.125" (3.2) R

.255" (6.5)

1.00"(25.4)

.500"(12.7).750"

(19.1)

1.00"(25.4)

1.625"(41.2)

1.625"(41.2)

.125" (3.2)

.375"(9.5)

1.750"(44.5)

5.00"(127)± .0625 (1.6)

ZER

O

ZER

O

Cam Lift Hinge — Mortise Hinge

Hinges

ZBB 960 630 (32D) Stainless Steel 4.5” (114.3) x 4.5” (114.3) 0.134” (3.4) Gauge

ZBB 961 600 (USP) Steel Primed 4.5” (114.3) x 4.5” (114.3) 0.134” (3.4) Gauge

ZBB 961 626 (26D) Steel Dull Chrome 4.5” (114.3) x 4.5” (114.3) 0.134” (3.4) Gauge

ZBB 901 626 (26D) Steel Dull Chrome 5” (127) x 4.5” (114.3) 0.134” (3.4) Gauge

Z 961 600 (USP) Steel Primed 4.5” (114.3) x 4.5” (114.3) 0.134” (3.4) Gauge

Supplied withINTUMET

Packed AWS & AMS - Boxed pair & half.

Note: SP = Steel Primed DB = Double Bearing (Heavy Duty)STST = Stainless Steel

Option:960FS

43

FINISH: 630 (32D)SIZE: 4.5” (114.3) x 4.5” (114.3)GAUGE 0.134” (3.4)

3 hrs.

Z 955 Stainless Steel CAM LIFT HingeA good hinge to replace mortise hinge if door drags

NEW

#950STST CAM LIFT HINGEHINGE: 1020 Stainless Steel, precision investment cast

PIN: 1/2" Dia. hardened tool steel. Hardened & chrome finished to Rockwell C 60 to meet ASME/ANSI B 18.3 specs.

PLUG: Hardened steel with slot for lubrication.TYPE: Mortise/Handed- specify right or left

SCREW: 12-24 countersunkRATING: Up to 300 lbs. per pair

Up to 500 lbs. per pair & a halfWGT: 2.25 lbs. (each)

SPECIFICATIONS: Minimum clearance at head of frame is 3/16"

#950STST

44

ZERO’s Access Systems help solve the challenge of meeting the American Disability Act requirementsfor access into public buildings. The componentswork together to minimize required door-openingand closing force and threshold height, and fullysatisfy the ANSI, ADA standards.

AMERICAN NATIONAL STANDARD INSTITUTE (ANSI),AMERICAN WITH DISABILITIES ACT (ADA)

REQUIREMENTS ARE AS FOLLOWS:(1) Fire doors shall have the minimum opening force

allowable by the appropriate administrativeauthority.

(2) Other doors:(a) Exterior hinged doors: 8.5 lbf (37.8N)(b) Interior hinged doors: 5 lbf (22.2N)(c) Sliding or folding doors: 5 lbf (22.2N)

These forces do not apply to the force required toretract latch bolts or disengage other devices thatmay hold the door in a closed position.

“LIGHT SPRING” “LS” Automatic Door Bottoms For ADA Approved Doors

350 LS, 351LS, 364LS, 365LS, 366LS

“LS” models require lower operating force. “LS” models are suitablefor both sliding doors and swinging doors. Outside dimensions areunchanged from standard products. See pages 24 and 31 for details.

#475 Head and Jamb

System#ADA 1000 #475 and #365LS 1.9 lbs. opening force

#365 “LS”

ADA Access Systems/Safety Products

1.062" (27.0)

1.750"(44.5)

Aluminum Retainer

Neoprene

Floor Hinge

#6 x.500" (12.7)

SMS

#72A HINGE-SIDEFor use with automatic doors

Safety Strip —Finger Protector

1.750"(44.5)

Solid Neoprene

2.125"(54)

1.750"(44.5)

Solid Neoprene

#72A

Safety Strip — Finger Protection, Double Acting Pair of Doors

Aluminum

1/16" Flexible Rubber

ContinuousUnigear Hinge

#6 x.500"(12.7) SMS

#51A-120 6” wide rubber #51A-180 8” wide rubber

#51A-120 (6” wide) For doors opening to 120º#51A-180 (8” wide) For doors opening to 180º#951 Cover for mortise type hinges

Child Finger-GuardHand and finger protection for child care, school safety, hospitals, andthe workplace. A commercial-quality, maintenance-free product.Aluminum and flexible rubber available in black, gray or white.

Aluminum

Flexible Rubber

#6 x.500"(12.7) SMS

#951Specify Color:Black (Bk), Gray (Gy), White (Wh)Example: 51A-120Bk

Spec

ialty

Prod

ucts

Meets Child CareCenter Design Guide(PBS-P140)

Note: A = Aluminum

45

.25"(6.3)

6.00"(152.4) 1.75"

(44.5)

1.75"(44.5)

3.00"(76.2)

1.25"(31.7)

6.00"(152.4)

Heavy Duty Sliding and Overhead Doors

Series 93

Series 94

#8199A

Sliding Hangar DoorsSliding Doors

3.00"(76.2)

max. 2.00"(50.8)

3.300"(83.8) 1.250"(31.8)

11°

1.875"(47.6)

11° .075"

(2.0)

11° .075"

(2.0)

1.019"(25.9)

.315"(8.0)

.187"(4.7)

3/16" thick ExtremeTemperature Neoprenelooped as shown(Government SpecificationR-6855, Class II, Grade 40.) Intermediate Stiles Jamb Section

Extruded Aluminum Housing; Mill Finish, Polypropylene Pile.

Schematic ArrangementHangar Doors

2-ply Cloth-LinedRubber .125" x 8.00"

2-ply Cloth-Lined Rubber .125” x 8.00”Gov. Spec. HHP 151E Class IIAvailable in different widths, thicknessesand plies to accommodate varyingspaces between doors.

Meeting Stileone-quarter size

Intermediate Stilehalf size

Head

Sillno scale

10' Door Sections PermanentlyFastened Together

one-quarter size

93

93

69

6993

97

98

948

69

69

A B C

69

948

948

A

B

C

69

97

9793

ByOthers

.930"(23.6)

.312"(7.9)

PSA(self adhesive)OPTIONAL

8199A

PSA

Sliding/Overhead Doors

96

Note: A = Aluminum

WeepHole

.570"(14.5)

.330"(8.4)

.700"(17.8)ExtrudedAluminumMillFinish orDark BronzeAnodized

1.250"(31.8)

.370"(9.4)

Window Protection Double Hung Wood Metal Casement, Awning

(Surface Applied) Series 20

1.625"(41.2)

.387"(9.8)

.125"(3.2)


Neoprene

.625"(15.8)

.375"(9.5)

.625"(15.8)

.375"(9.5)

.351"(8.9)

.075"(1.9)

.561"(14.4)

1.250" (31.8)

.195" (5.0)

.070" (1.8)

.881"(22.4)

.391"(9.9)

Snap-on Cover (tamper proof)

MEETING RAIL

#139A MEETING RAIL

Options For Lower Sash

Pivoting-Type Windows

#32AA Aluminum

#383AA #383D

#31AA Aluminum #485A #475AA

SILL

HEAD

JAMB

32

32

3219

139

Note: A = AluminumD = Dr. Bronze AnodizedG = Simulated Bronze Anodized

GlassWindow frame

SILLOUT-OPENINGASTRAGAL TYPESILL TYPE

123

3

12

29#29A#29D

2

Series 30 Casement-Type Wood Window - Open InMaterial: 9 gauge Zinc and 25 gauge bronze & steel

46

Wind

ow P

rote

ction

.250"(6.4)

.875"(22.2)

.125"(3.2)

.450"(11.4)

.750"(19.1)

.420"(10.7)

.125"(3.2)

.520"(13.2)

.340"(8.6)

.400"(10.2)

.125"(3.2)

varies (4 or 5)

.440"(11.2)

1

4

7

5

2

3

4

7

5

1

Insulatingpad

Mountingplate

Nails

245 245

Window Protection

Double-Hung Wood WindowsMaterial: 9 Gauge Zinc or Bronze

To comply with the Board of Education,City of New York, Standard 8F-04,specify as follows:

1S-Sill - Use .045" material (#16 gauge),

1H-Head - Use .028" material (#12 gauge),

2-Meeting - Use .020" material (#10 gauge),

3,4,5 - Use .018" material (#9 gauge)

HEAD AND SILL MEETING RAILS

JAMB

Options for #4 & #5

#400#500

#4000#5000

WEATHER CHECK

Series 30 Casement-Type Wood Window – Open OutMaterial: 9 gauge Zinc and 25 gauge bronze & steel

HEAD & LOCK-SIDE JAMBMEETING STILES

HINGE-SIDE JAMB

Series 6

12

3

4

7

3

4

5

2

1

5

312

3

212

Note: B = BronzeZ = Zinc

1.750" (44.5) width

2.125" (53.1) width

4 5

229

2

3

12

12

12

Pulley Illustrationshown at half-size

#245 Sash Pulley

#245 Sash Weight-120 lbs.Std. Finish-Satin Brass

#245BBBall Bearing PulleySash Weight-250 lbs.Std. Finish-Polished & Lacquered

5.00"(127)

1.125"(28.6)

Window Protection

#645 Chain500 lb. RatingCopper Dip

#635 Chain100 lb. RatingCopper Dip

47

.500"(12.7)

Door

.250"(6.4)

.187"(4.7)

.875"(22.2)

.375"(9.5) .125"

(3.2).450"(11.4)

.750"(19.1)

.420"(10.7)

.125" (3.2)

.520"(13.2)

.500"(12.7)

Door

Door

.125"(3.2)

.500"(12.7)

.375"(9.5)

Wood Doors and Wood Frames

Series 10F(In opening, out opening)

HEAD & LOCK-SIDE JAMB

12

HINGE-SIDE JAMB11 Gauge Zinc or

25 B.& S. Gauge Bronze

Series 132(In opening)

HEAD & LOCK-SIDE JAMB#16 x 7/8" nails 2" O.C.

HINGE-SIDE JAMB

9 Gauge Zinc or 25 B.& S. Gauge Bronze

Door Door1.250"(31.8)

#16WS nail21B

HEAD & LOCK-SIDE JAMB

1.125"(28.6) .563"14.3)

.750"(19.1)

1.125"(28.6)

With self-adhesive tape

FOR HOLLOW METAL & WOOD DOORS

HINGE-SIDE JAMB

#18B#18S

#19B (Bronze only)

#19WB#19WS

#118#119

#119W

31 B.& S. Gauge Spring Bronze

34 B.& S. Gauge Bronze Spring or35 B.& S. Gauge Stainless Steel

Use #4 x 5/16" waferhead drive screws for metalinstallation and #16 x 7/8" weatherstrip nails for wood

1212

12

1

31

2

2

2121

19W

3

Note: B = BronzeZ = Zinc

16

CASEMENT TYPE METAL WINDOWS

34 B.& S. Gauge Spring Bronze

Series 17

SILL HINGE-SIDE JAMBHEAD &LOCK-SIDE JAMB

1617

48

Woo

d Fra

mes

Sound—Single DoorsSYSTEM DOOR TYPE HEAD

NO. RATING OF DOOR & JAMB DOOR BOTTOM THRESHOLD STC

STC1 55 METAL 3708 + 119WB 367 564B 53

STC2 55 METAL 770 + 119WB 367 564B 52

STC3 55 METAL 770 + 119WB 367 564B 51

STC4 55 METAL 170 + 119WB 367 564B 51

STC5 55 METAL 485 + 119WB 361 565B 49

1T 52 METAL 770A 367A 564A 47

9R 46 METAL 375 367 164 45

2T 52 METAL 870 361 565 44

2U 52 METAL 485 361 565 44

1R 51 METAL 770 361 565 44

2J 51 METAL 770 362/352 None 44

4R 51 METAL 370 361 565 43

5S 52 METAL 328 361 565 42

5T 52 METAL 312 351 565 42

11R 46 METAL 375 361+119WB 164 42

7R 51 METAL 328 351 663 40

10R 46 METAL 375 361 164 39

7J 51 METAL 475 362 None 37

12R 38 WOOD 188N None 564A 37

13R 38 WOOD 188N 254A+839A 544A 36

14R 38 WOOD 475A 364A (or 365A) 544A 36

15R 36 WOOD 188N+119WB None 564A 35

52 None None None None 21

Sound—Double DoorsJD5S 770 362/352 40/40 42

JD6S 770 362 40 41

JD7S 475 362 40/40 41

JD8S 475 362 156/56 36

AT4 188/119WB 564 383 36+*AT5 485/119WB 564 383 35+*AT7 485/119WB 839/544 383 35+*

+* TESTED WITH 37 STC DOOR(119WB FOR HINGE SIDE ONLY)

Zero’s Sound & Air Control Systems

Air Infiltration - Positive PressureLeakage Leakage

Head & Door CFM/LFC CFH/LMCSystem Jamb Bottom Saddle (25 MPH) (25 MPH)

A 3000 361 565 0.03 0.17B 770 361 565 0.04 0.22C 3000 53J 164 0.05 0.28D 3000 154 164 0.07 0.39E 3000 361 164 0.17 0.95F 318 351 564 0.25 1.39G 312 351 565 0.35 1.95H 870 361 565 0.50 2.79K None None None 11.36 63.28

Air Exfiltration - Negative PressureLeakage Leakage

System Head & CFM/LF at 25 MPH CFH/LMC“Z” Jamb ADB Saddle WIND VELOCITY (25 MPH)Z-1 475 365 565 .02 0.11Z-2 370 365 565 .07 0.39Z-3 770 365 565 .09 0.50Z-4 328/119W 365 565 .12 0.67Z-5 475 365 *None .05 0.28Z-6 370 365 *None .47 2.62Z-7 770 365 *None .55 3.06Z-8 328 365 *None .59 3.29Z-9 98 365 *None .98 5.46

No No No Leakage Too HighSeals Seals Seals Gauge Cannot Record

*NOTE: Where saddle is not shown, saddle can be used if needed as long as it has no sealing features (ex. 653, 654, 655, 656).

770

565

770

361

565

For additional sound testdata, see pages 2 to 5.

Specifications

49

Applications1 AIR INFILTRATION application where high pressure pushes door

against seal. Positive pressure.2 AIR EXFILTRATION when high pressure pushes door away from seal.

Computer rooms, halon systems, entrance doors in hotel rooms,apartment doors in residential buildings. Negative pressure.

3 SMOKE-All doors that must be smoke-sealed under fire code.4 SOUND-Television stations, recording studios, offices, factories and

theaters–all types of openings that have a sound-reduction requirement.

For Fire Tested Systems, see pages 6 to 12.

Product Information

ALUMINUMAll aluminum shapes are extruded. The alloy is 6063, and thehardness is T5 or T6. Finishes are available in mill, anodized204R1 clear, anodized 204R1 bronze, and anodized 2-stepdark bronze. Meets AAMA 603 Specification. Not all finishesare available in all shapes. See part numbers.

ZINCRolled zinc is alloy 191, and is highly resistant to weather andatmospheric corrosion. When exposed to the atmosphere, azinc carbonate film is formed which provides long-termprotection. Zinc is also ideal for EMI/RFI shielding.

BRONZEBronze extrusions are actually brass alloy 380, technicallyknown as architectural bronze, containing 57.5% copper, 41%zinc, 1.3% lead, and 0.2% aluminum. Furnished in mill finish,a light golden color, which oxidizes in time to a rich darkenedbronze. Rolled bronze for cushion and spring material istechnically known as commercial bronze. The alloy is 85-90%copper and 10-15% zinc.

MATERIAL FINISH (Not all items are available in all finishes)A Extruded aluminum, mill finishAA 204R1 clear anodizedB Extruded architectural bronze, mill finishBP Architectural bronze, polished (US3)BK 204R1 black anodizedD 2-step dark bronze anodizedG 204R1 simulated bronze anodizedS Steel, mill finishSP Steel PrimedSTST Stainless SteelZ Zinc

NEOPRENEDuPont’s polychloroprene is a multi-purpose synthetic rubber with a balanced combination of properties. Theproperties of the finished neoprene product will depend on the exact type and amount of neoprene and other ingredientsused during the compounding. The neoprene supplied byZERO is available in two types: closed-cell sponge and solid, both in an extruded form. All neoprene is black in color and, by virtue of its chlorine content, is flame resistant,self-extinguishing and non-staining. Specifications are as follows:CLOSED CELL—Sheet and Extruded

ASTM D-1056-78Mil R 6130B Type II Grade A, B, or C

Mil R 6130B = SpongeType II = Closed CellGrade A = -30° to + 150°F Oil-Resistant

and Self-ExtinguishingGrade B = -30° to + 150°F Non Oil-ResistantGrade C = -67° to + 170°F Low Temperature

SOLIDMil R 6855 Class II Grade 55 Soft, Oil-Resistant, -67°

Where neoprene is glued to housing, it is to facilitateinstallation. Fasteners, not glue, hold neoprene permanentlyin place.

General Properties of Neoprene

PROPERTIES NEOPRENE

Tensile Strength Pure Gum Over 3000

(PSI) Black Loaded Over 3000

Hardness Range (Shore A) 40-95

Specific Gravity (Base Material) 1.23

Adhesion to Metal Excellent

Tear Resistance Good

Abrasion Resistance Excellent

Compression Set Fair

Cold Very Good

Rebound Hot Very Good

Dielectric Strength Good

Electrical Insulation Fair

Permeability to Gases Low

Acid Resistance Good

Swell in Lubricating Oil Good

Oil & Gasoline Good

Animal & Vegetable Oils Good

Water Absorption Good

Oxidation Excellent

Ozone Excellent

Sunlight Aging Very Good

Heat Aging Excellent

Flame Good

Heat Excellent

Cold Good

POLYPROPYLENE BRUSHInsert polymer which will not deteriorate under harsh climaticconditions. Consists of a “brush” of polypropylene fiber held by a carrier of the same material. Together they are welded into ahomogeneous bond which means the fibers are fixed effectively in place. The fiber carrier will not corrode, unlike the metal carrierof traditional brush.

The polypropylene fin running down the center of the fibers isunique. It is every bit as flexible as the fibers themselves but, more important, makes the material twice as effective as a“traditional brush” in air infiltration tests.

FASTENERSSheet metal screws are supplied for all extruded head and jambmaterial, color-matched to item, in the following finishes: zinc-plated steel, brass-plated steel, black oxide-plated steel, stainlesssteel. Screw heads supplied: Phillips, slotted, flat, truss and pan.

Phillips flathead wood screws and 1” plastic anchors are suppliedfor all saddles at no charge. #10, 11/4"-13/4" depending on height of saddle. Lead shields, machine screws and anchors suppliedupon request at additional cost.

RE

SIS

TAN

CE

TO

50

Spec

ificat

ions

ZERO has designed and tested its systems against air, sound, fire, light and smoke (see page 49) so the specifier can determine theeffectiveness of these products and materials. By specifying a complete “Control System,” you are assured that the components installedfor head, jamb and sill will perform properly together.

All tests were performed in accordance with nationally accepted standards, by independent laboratories. Results are available on request.

Full catalog drawings and CAD versions are available on our world web site

www.zerointernational.com

Item Page1 ...........................47, 482 .....................46, 47, 48 3 .....................46, 47, 484 .................................475 .................................476 .................................477 .................................4710F .............................4811 ...............................3312 .........................46, 4815 .........................18, 2016 ...............................4817 ...............................4818 ...............................4819 .........................46, 4819W............................4820 ...............................4621 ...............................4822 ...............................2623 ...............................2025 ...................20, 33, 3629 .........................46, 4730 ...............................4731 .........................30, 4632 .........................30, 4633 ...............................3034 ...............................3534P.............................3935 ...............................3536 ...............................3537 ...............................2638 ...............................3539 ...............................2739W............................2740 ...........................5, 3641 ...............................3642 ...............................3343 ...............................3643SP...........................3643STST ......................3644 .........................16, 3644STST ......................3645 ...............................3550 ...............................3150M ............................2751 .........................42, 4452 ...............................2653 .........................26, 3455 ...............................3455FS.............................756 ...............................3456FS.............................758FS.............................659FS.......................7, 1163 ...............................1964 ...............................1965 ...............................1468 .........................16, 1769 .........................16, 4570 ...............................2072 .........................26, 4473 ...............................2076 ...............................2077 ...............................2180 ...............................2081 ...............................2084 .........................17, 2187 .........................33, 3693 ...............................4594 ...............................4596 .........................27, 4597 ...............................4598 .............27, 30, 35, 4598PSA ........................3799 .........................30, 35100 .................27, 30, 35101 .............................18

102 .......................15, 18103 .......................15, 18104 .............................15105 .......................16, 21106 .......................16, 21110 .............................26111 .............................26118 .......................39, 48119 .......................39, 48119W............3, 4, 39, 48132 .............................48137 .............................37137P...........................39138 .............................37139 .................31, 36, 46139N...........................39140 .......................31, 36140FS...........................6141 .......................23, 33142 .............................33144 .......................33, 36148 .............................33153 .............................26154 .............................26155 .............................34156 .............................34159FS...........................7164 .............................19168 .......................16, 17170 .............................28175 .............................20188 .......................11, 38188FS...........................7226 .............................22233 .............................15234 .............................15235 .............................15236 .............................15238 .............................15240 .............................33245 .............................47253 .............................26253FS...........................8254 .............................26255 .............................27265 .............................14267 .............................14268 .................16, 17, 21269 .......................16, 17270 .............................29272 .............................29302FS...........................6304 .............................18312 .............................31312N...........................39314 .............................31318 .............................31318N...........................39320 .............................25321 .............................25322 .......................31, 36323 .............................25326 .............................32328 ...........27, 32, 35, 36328CPB......................33328FS...........................6328N...........................38329 .............................27334 .............................35339 .......................27, 36339FS...........................8339W....................27, 36340 .......................24, 25350 .......................24, 25350LS.........................44351 .......................24, 25351LS.........................44

351X ...........................25352 .......................24, 25354 .......................24, 25355 .............................25357FS...........................8360 .............................24361 .................20, 24, 49362 .........................5, 24364 .............................24364FS...........................8364LS.........................44365 .........................4, 24365FS...........................8365LS.........................44366 .............................24366LS.........................44367 ...................3, 23, 24368 .......................23, 24369 .......................23, 24370 .......................30, 35375 .......................30, 35376 .............................30381 .............................26383 ...................4, 36, 46383FS...........................7400 .............................47426 .............................33428 .............................33429 .............................33452 .............................26469 .............................16470 .............................29472 .............................29475 ...........21, 31, 44, 46477 .......................27, 34478 .............................31485 .......................31, 46488N...........................38500 .............................47522 .......................13, 18522W....................13, 18523 .............................18524 .............................18525 .............................20526 .............................20539 .............................27544 .............................19545 .............................19546 .............................19547 .............................19555 .............................34555FS...........................7557 .............................34557FS...........................7560 .............................14561 .............................14563 .............................14564 .....................3, 4, 14565 .......................14, 49566 .............................14568 .............................14570 .............................30600CP ........................22601CP ........................22622 .............................18623 .............................18624 .............................20625 .............................20626 .............................20627 .............................18628 .............................18635 .............................47643 .............................18645 .............................47653 .............................19654 .............................19655 .............................19

656 .............................19657 .............................19663 .......................18, 21669DP ........................21670 .............................21671 .............................21672 .......................16, 21673 .......................16, 21674 .............................16675 .............................16676 .............................16678 .............................16712 .............................29722 .............................13723 .............................13724 .............................13725 .............................13726 .............................13727 .............................13728 .............................13729 .............................13770 ...............3, 5, 28, 49770FS...........................6770SP.........................28770SPB ................28, 33810 .............................39811 .............................39812 .............................39813 .............................39820FS...............9, 10, 11821FS...............9, 10, 11824N.....................11, 38824WN ...........10, 11, 38837SP.....................6, 29850FS...............9, 10, 11851FS.....................9, 11860FS.....................9, 11870 ...................4, 29, 31871 .............................31901 .............................43903FS...........................8905 .......................16, 36905HFP ......................41908 .............................40910 .........................5, 40911 .............................42912 .............................42914 .............................40915 .............................40917 .............................42918 .............................42919 .............................42920 .............................40922 .............................40925 .............................41926N...........................39928 .............................41930 .............................41935 .............................41936 .............................41948 .............................45950 .........................3, 43951 .............................44955 .............................43960 .............................43960FS.........................43961 .........................4, 431000ADA....................441001FS.......................121370 ...........................301545 ...........................181673 ...........................181674 ...........................181675 ...........................181682 .....................15, 181684 ...........................181840 ...........................36

Air Stop Systems

Fire Door Seals

Smoke Stop Systems

Sound Stop Systems

ADA Access

Positive Pressure

Intumescent Seals

51

Parts IndexItem Page Item Page Item Page

2002FS.................11, 122096 ...........................392673 ...........................172676 ...........................173003FS...........10, 11, 123056FS.........................73557FS.........................73672 ...........................173673 ...........................173674 ...........................173675 ...........................173676 ...........................173708 ...........................294000 ...........................474004FS.......................125000 ...........................475831 ...........................305831FS.........................65832FS.........................66570 ...........................196575 ...........................196710 ...........................167770 ...........................288004N.........................388042FS.........................78042N.........................398043N.........................388045N.........................388046N.........................388052N.........................398053Q ........................388054N.........................388144N.........................388144FS.........................78148N.........................388172N.........................398192 ...........................278192PSA ....................378193 ...........................278193PSA ....................378194 ...........................278194PSA ....................378195PSA ....................378198 .....................16, 278199 ...........................458302 ...........................328303 ...........................328304 ...........................328361 ...........................238452 ...........................228440N.........................388770N.........................398800N.........................388810N.........................388877 ...........................328878 ...........................328879 ...........................328879PSA ....................372062375PSA ..............113062500PSA ................73062750PSA ................73125500PSA ................73125750PSA ..........7, 11J30 ...............................4SC ..............................42SP250...........................5SP350...........................5SP450...........................5SP550...........................5STC2 ............................3STC6 ............................4JD6S ............................5ANCHORS..................22

Item Page

Light

MAIN OFFICE AND MANUFACTURING:ZERO INTERNATIONAL415 Concord Avenue, Bronx, New York, 10455-1004Voice: (718) 585-3230 • (800) 635-5335 Fax: (718) 292-2243 • (800) 851-0000Website: www.zerointernational.com E-mail: [email protected]

Western Distribution CenterZERO INTERNATIONAL2450 Losee Road, N. Las Vegas, NV 89030Voice: 702-633-9300 • Fax: 866-585-3230

Other ZERO Companies:IND-EX, Inc. Rubber & Plastic Extrusions15650 Madison Road, Middlefield, OH 44062Voice: 440-632-5400 • Fax: 440-632-9400E-mail: [email protected]

ZERO ALUMINUM, S.R.L.Str. Falticeni No 49, Sector 2, Bucharesti, RomaniaVoice: (401) 240-4637 • Fax: (401) 240-3466

ZERO SEAL SYSTEMS Ltd.Unit 6 Ladford Covert, Seighford, Stafford ST18 9QG, EnglandVoice: 44(0) 1785 282910 • Fax: 44(0) 1785 282498Website: www.zeroplus.co.uk • E-mail: [email protected]

ZERO’S commitment to the highest standards forperformance and durability throughout our 78-yearhistory has made our name synonymous with QUALITY inour industry. In projects where those standards areimportant, specifications for door and window gasketingstipulate “ZERO, no substitutes.” We are also recognizedfor providing expert technical support for both thespecification and application of our products.

Our sales team has the expertise to assist facility owners,as well as architects and designers, with newconstruction, retrofit and maintenance requirements.ZERO sales representatives are well-equipped todemonstrate the benefits of using the correct products to minimize life-cycle costs — and the unique value inZERO quality.

ZERO products are sold worldwide. Contact us for thename of a representative near you.

BULK RATEU.S. POSTAGE

PAIDBRONX, NY

PERMIT NO. 521

MEMBER

MEMBER

MEMBER

© ZERO INT Price: $10.00

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