product catalogue 2014 /15 - his · pdf fileproduct catalogue 2014 /15. ... load break switch...

PRODUCT CATALOGUE 2014 /15

Well-advised with HISOur experienced engineers provide comprehensive advice, from the planning through to the monitoring of your fi nished system. So you can relax in the knowledge that thanks to the highest quality com–ponents that are optimally tailored to one another, none of your precious electricity is lost and your system operates intelligently and productively.

Your reliable partner HISToday, more than 700 customers with systems rang–ing up to one megawatt class are already relying on our unique expertise and diverse product portfolio. As a member of the Walther-Gebhardt Group, we have over 25 years' experience in the area of cabling and switching solutions – all manufactured at our state-of-the-art production facilities in Germany.

Outstanding HIS quality at fair pricesThe Walther-Gebhardt Group purchases and pro du–ces all components in high volumes and in strict com-pliance with relevant industry standards. This allows us to off er you the very highest quality at a fair price.

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CONSULTING & SERVICES

HIKRA® – Solar CablesHIKRA® CHIKRA® PLUS HIKRA® S, HIKRA®

HIKRA® PRO, HIKRA® DUALHIKRA® Twinline | HIKRA® Marten Resistant Cable | Potential equalization cable | Li2YCYv Data Cables Underground Cable NYY / NAYYMedium Voltage Cables

HISbox® – String BoxesDC Combiner Surge Protection DeviceLoad Break SwitchDiode CombinerDC Fireman`s Switch | DC IsolatorMonitoring-SCKAC CombinerNetwork and system protection HIS Switch BoxHIS-BATT - battery fuse combinerManufacturing in accordance with ESD guidelines

HISkon® – Cable AssemblyHISkon® SplitterEndless ChainsExtensions | HarnessesInline Fuses | String DiodesAssembly Set, Adapter(-Set), Assembly KitBattery Connection Cables

HISconnect® – Plug ConnectorsMulti-Contact MC4Amphenol H4Sunclix | WeidmüllerMulti-Contact MC3 | HIS TYPE 3Tyco SolarlokTyco Solarlok PV4, Huber & Suhner RadoxYukita | Eldra–SolinqWieland | Lingyang | QC4 | Hosiden | SMK

TOOLS & ACCESSORIESCrimp ToolsAssembly AidAccessories Corrugated tube

www.his-solar.com

CONSULTING & SERVICES

❱ ConsultingTap the potential of your PV system. Our experienced engineers are happy to advise you, without obligation, on the cables and switches that best meet your needs.

❱ Yield calculation & yield prognosisTo ensure that your investment also pays out in fi nancial terms, our experts can assist you as early as the planning phase in selecting a location, providing profi t forecasts and obtaining independent expert opinions.

❱ ELO planningDuring the project planning and construction phase, our ELO planning service will help you reduce costs, optimize yields and guarantee the reliable operation of your system for decades to come. If you wish, we can also match modules and inverters, create cable cutting plans, calculate and optimize cable cross sections, identify suitable components, develop and produce junction boxes for inverters and implement remote monitoring systems.

❱ String monitoringOur Sinusstrom Control web portal enables you to constantly monitor each string in your photovoltaic system. You can be kept up to date and alerted anywhere in the world according to your own criteria. This gives you certainty regarding yields and enables you to react quickly should the need arise, even in the event of unforeseen events such as theft or environmental catastrophes.

❱ System check & system renovationYou shouldn’t accept any compromises when putting your PV system to the acid test: The comprehensive HIS check avoids dangerous malfunctions and the resulting fi nancial losses. Alongside diagnostics, you'll also receive rapid support when it comes to resolving any faults.

4 5

HIKRA® Solar CablesBoost the yield of your system with low-loss and long-lasting HIKRA® Solar Cables. We are happy to help you select a cable that meets your requirements.

FEATURES❱ UV-, ozone- and weather-resistant

❱ Flame-retardant, halogen-free, hydrolysis-resistant

❱ Good abrasion resistance, robust

❱ Resistant against acid and alkaline solution

❱ Highly flexible for high mechanical stress

❱ RoHS and Reach-conformant

❱ 25-year factory warranty from date of delivery.

The warranty conditions for HIKRA® Solar Cable

apply for intended use, installation and

operating conditions

TYPES OF BUNDLES❱ 100 m ring / drum

❱ 500 m drum

❱ 1.000 m drumWe'll be happy to provide you with an off er on special requests, diff erent lengths, labels, etc...

www.his-solar.com

HIKRA® C Thanks to an optimal price-performance ratio, HIKRA® C is suitable for your projects, whether open area or rooftop installations, and is our standard cable. HIKRA® C meets the requirements of the DKE (code designation PV1-F) and guarantees highest quality and safety. The cable can be laid both outdoors and indoors for fi xed and fl exible installations but is not suitable for direct burial in earth.Caution: PV1-F solar cables are not suited for direct burial in earth. We recommend our all-rounder HIKRA® PLUS for this purpose.

❱ Robust materials stand up to nature’s effects over many years.

TECHNICAL DATA

Approvals TÜV 2 PfG. 1169/08.07 (R 60040476)

Temperature range -40° C to +90° C, max. temperature at the conducter: +126° C

Minimum bending radius fl exible approx. 10x cable dia | fi xed approx. 4x cable dia

Nominal voltage [U0/U] AC 600 / 1.000 V, DC 900 / 1.500 V

Alternating text voltage AC 6.5 kV / DC 15 kV

Rated voltage maximum admissible voltage up to 1.8 KV DC (Conductor/conductor, ungrounded system, off -load circuit)

Permitted short-circuit-temperature max. 200° C, referring to a period of 5s

Construction Tin-plated copper strand, fi ne wire per IEC 60228 class 5 Polyolefi n, double insulated Isolation: Chemically cross-linked special compound

Order No. No. of cores

in mm2

Construction

n x max-ø (mm)

Resistance of

conductor (Ω/km)

External diameter

approx. (± 0.2 mm)

Copper quan-

tity kg/km

Weight

~ kg/kmblack red blue

72 11 24 72 15 01 72 11 79 1 x 2.5 50 x 0.26 8.21 4.6 24.0 46

72 11 25 72 15 02 72 11 80 1 x 4.0 56 x 0.31 5.09 5.0 38.4 60

72 11 26 72 15 03 72 11 81 1 x 6.0 80 x 0.31 3.39 5.6 57.6 80

72 11 27 72 15 04 72 11 82 1 x 10.0 80 x 0.41 1.95 7.4 96.0 140

72 14 98 – – 1 x 16.0 120 x 0.41 1.24 8.1 153.6 185

72 15 00 – – 1 x 25.0 196 x 0,41 0.795 10.3 240.0 310

72 14 99 – – 1 x 35.0 280 x 0.41 0.565 11.4 336.0 410

6 7

❱ UV-resistant and suitable for direct burial in earth.

Thanks to the high-quality electrical properties, with HIKRA® S you are employing a true yield wonder. HIKRA® S meets the requirements of the DKE (code designation PV1-F) and guarantees highest quality and safety. The cable can be used both outdoors and indoors for fi xed and fl exible installations but is not suitable for direct burial in earth.

HIKRA® S


in mm2

Construction

in mm

Resistance of con-

ductor (Ω/km)

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/kmblack red

71 63 48 – 1 x 1.5 30 x 0.25 12.6 4.3 14.0 32

71 43 17 71 65 59 1 x 2.5 50 x 0.25 7.65 4.5 24.0 40

71 43 18 71 65 61 1 x 4.0 56 x 0.30 4.75 5.2 38.4 59

71 43 20 71 65 63 1 x 6.0 84 x 0.30 3.15 5.9 57.6 81

71 43 21 71 65 65 1 x 10.0 80 x 0.40 1.80 6.9 96.0 127

71 48 36 71 95 30 1 x 16.0 126 x 0.40 1.18 8.3 151.1 193

71 48 35 – 1 x 25.0 196 x 0.40 0.76 9.6 234.0 301

71 47 75 – 1 x 35.0 266 x 0.40 0.56 11.0 315.7 398

HIKRA® PLUS Whether above ground or buried directly in earth, HIKRA® PLUS is a true all-rounder. It is a multi-purpose cable and especially suited to open area complexes. HIKRA® PLUS meets the requirements of the DKE (code designation PV1-F) and guarantees highest quality and safety. The cable can be laid both outdoors and indoors for fi xed and fl exible installations. Thanks to a special compound, this cable is waterproof and suitable for direct burial in earth.

Subsequent inspections carried out:❱ Internal test according to UL 854 (Impact-Resistance-Test UL 854.23 and Crushing-Resistance Test UL 854.24)❱ Specifically water repellency (Long-term insulation resistance in water at 90°C >3GΩ*m)


in mm2

Construction

n x max-ø (mm)

Resistance of

conductor (Ω/km)

External diameter

approx. (± 0.2 mm)

Copper quan-

tity kg/km

Weight

~ kg/kmblack red blue

72 86 43 72 86 51 72 86 54 1 x 4.0 56 x 0.31 5.09 5.5 38.4 60

72 86 44 72 86 52 72 86 55 1 x 6.0 80 x 0.31 3.39 6.2 57.6 85

72 86 45 72 86 53 72 86 56 1 x 10.0 80 x 0.41 1.95 7.1 96.0 125

HIKRA® Order No.

black

No. of cores

in mm2

Resistance of

conductor (Ω/km)

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/km

72 30 78 1 x 50.0 0.393 13.0 480 630

71 91 84 1 x 70.0 0.28 15.3 672 850

71 91 82 1 x 95.0 0.210 17.0 912 1.200

72 43 13 1 x 120.0 0.16 23.8 1.152 1.475

71 66 40 1 x 150.0 0.132 28.0 1.440 1.868

71 66 41 1 x 185.0 0.11 31.0 1.776 2.299

71 66 42 1 x 240.0 0.082 34.0 2.304 2.557

More information on other cable types availabe on request:HIKRA® 1500V; HIKRA® UL, HIKRA® JIS, HIKRA® FG21M21

TECHNICAL DATA

Approvals TÜV 2 PfG. 1169/08.07 (R 60089447)







Construction Tin-plated copper strand, fi ne wire per IEC 60228 class 5 Polyolefi n, double insulated Isolation: Chemically cross-linked special compound

TECHNICAL DATA

Approvals TüV 2 PfG. 1169/08.07 (R 60033853)

Temperature range fl exible -25° C to +125° C fi xed -50° C to +150° C






Construction Tin-plated copper strand, fi ne wire per IEC 60228 class 5 Polyolefi n, double insulated Isolation: cross-linked special compound

8 9

HIKRA® PRO Thanks to an optimal price-performance ratio, HIKRA® PRO is suitable for your projects, whether open area or rooftop installations. HIKRA® PRO meets the requirements of the DKE (code designation PV1-F). Tough materials make this cable resistant to the eff ects of the environmental and guarantee highest quality and safety. The cable can be used both outdoors and indoors for fi xed and fl exible installations.


in mm2

Construction

in mm

Resistance of conductor

(Ω/km)

External diameter

approx. (± 0.2 mm)

Weight

~ kg/kmblack red

72 52 13 72 52 55 1 x 2.5 48 x 0.25 8.21 5.0 40

72 52 14 72 52 57 1 x 4.0 52 x 0.30 5.09 5.3 60

72 52 15 72 52 58 1 x 6.0 76 x 0.30 3.39 5.8 80

72 52 16 72 52 59 1 x 10.0 78 x 0.40 1.95 6.9 140

72 52 17 72 52 60 1 x 16.0 118 x 0.40 1.24 8.3 198

HIKRA® DUAL The HIKRA® DUAL solar cable is TÜV (2 Pfg 1169/08.07) and UL (UL 4703 PV Wire) -certifi ed and thus covers the whole bandwith required for global distribution. Ideal in combination with preassembled cables for manufacturers of junction boxes and modules.

Order No.No. of cores

in mm2

Construction

in mm

Resistance of

conductor (Ω/km)

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/km

72 78 04 1 x 4.0 / AWG 12 56 x 0.31 5.09 6.5 38.4 80

72 47 56 1 x 6.0 / AWG 10 80 x 0.31 3.39 7.1 57.6 100

TECHNICAL DATA



Flame retardant according DIN EN 60332-1-2, UL Vertical Flame Test

Construction Tin-plated copper strand, fi ne wire per IEC 60228 class 5 Cross-linked Polyolefi n Thickness insulation core/insulation jacket: min. 1,02mm / min. 0,61mm


in mm2

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/kmSheath colour

70 35 20 1 x 2.5 / AWG 14 4.0 24.0 37 green / yellow

70 67 44 1 x 4 / AWG 12 4.6 38.4 45 green / yellow




POT0059 HISkon® potential equalization cable 16mm2, solar cable HIKRA C 16 mm2, length 400 mm, Tubular cable lugs M8 without inspection hole, heat shrink tubes gn/ye, cable UV-stabile

POT0012 HISkon® potential equalization cable 16mm2, string AWG 6 UL 1015, green/yellow, 16mm2, length 500 mm, Tubular cable lugs M8 without inspection-hole, heat shrink tubes black, cable not UV-stabile

Potential equalization cable

Data Cables Li2YCYv

On request available with suitable data connectors.

Order No.Number of pairs x cross

section in mm2

External diameter

approx. mm

Copper quantity

kg/km

Weight

~ kg/km

71 38 75 2 x 2 x 0.22 8.0 26 60

72 28 04 4 x 2 x 0.22 8.9 38 96

72 12 24 2 x 2 x 0.5 10.0 49 90

71 61 91 4 x 2 x 0.5 11.2 73 146

HIKRA® SPECIAL CABLES


in mm2

Resistance of

conductor (Ω/km)

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/kmSheath Colour

71 63 93 2 x 4.0 5.09 5.4 x 10.6 76.8 118 black

71 63 94 2 x 6.0 3.39 6.2 x 12.1 115.2 162 black

HIKRA® Twinline


in mm2

Resistance of

conductor (Ω/km)

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/km

71 57 35 1 x 2.5 8.21 5.3 24.0 40 (V2A extra)

71 57 34 1 x 4.0 5.09 6.0 38.4 59 (V2A extra)

71 57 36 1 x 6.0 3.39 6.7 57.6 81 (V2A extra)

71 57 37 1 x 10.0 1.95 7.7 96.0 127 (V2A extra)

HIKRA® Marten Resistant Cable, steel braid V2A

TECHNICAL DATA

Approvals TüV 2 PfG. 1169/08.07 (R 60079103)

Temperature range fl exible -40° C to +90° C fi xed -120° C






Construction Tin-plated copper strand, fi ne wire per IEC 60228 class 5 Double insulated Isolation: Chemically cross-linked special compound

10

HIS off ers you a comprehensive range of underground cables for cabling the AC or DC side of your system. They are suitable for use underground, in the water and in the open, as well as in concrete. All ofour underground cables are available in J and O versions.

UNDERGROUND CABLE NYY / NAYY Order No.

NYY-J

Order No.

NYY-O

No. of cores

in mm2

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/km

71 59 63 71 54 75 1 x 150 22.5 1.440 1.670

71 60 87 70 96 82 1 x 185 25 1.776 2.050

71 57 14 71 16 52 1 x 240 28 2.304 2.630

71 56 95 71 58 48 1 x 300 30 2.880 3.200

71 69 64 71 69 87 1 x 400 34 3.840 4.150

71 69 65 71 69 88 2 x 1.5 11.0 29 175

71 69 66 71 69 89 2 x 2.5 12.0 48 215

71 69 67 71 69 90 2 x 4.0 14.0 77 295

71 69 68 71 69 91 2 x 6.0 15.0 115 370

71 69 63 71 45 64 2 x 10.0 16.5 192 495

71 69 69 71 69 92 2 x 16.0 18.5 307 670

71 69 70 71 69 93 2 x 25.0 23.5 480 960

71 69 71 71 69 94 3 x 1.5 11.5 43 195

71 05 01 71 69 95 3 x 2.5 12.5 72 250

71 57 56 71 69 96 3 x 4 14 115 340

71 54 59 71 69 97 3 x 6 15 173 430

71 57 57 71 69 98 3 x 10 17 288 590

71 43 64 71 69 99 3 x 16 19 461 820

71 59 65 71 70 00 3 x 25 24 720 1320

71 69 72 71 70 01 3 x 35 25 1008 1450

71 69 73 71 70 02 3 x 50 26.5 1440 1850

71 69 74 71 70 03 3 x 70 30 2016 2450

71 22 95 71 70 04 3 x 95 34.5 2736 3300

71 69 75 71 70 05 3 x 120 37 3456 4100

71 69 76 71 70 06 3 x 150 40 4320 4900

71 69 77 71 31 67 3 x 185 46 5328 6.500

71 69 78 71 40 73 3 x 240 51 6912 8300

71 69 79 71 70 07 4 x 1.5 12 58 230

71 69 80 71 70 08 4 x 2.5 13.5 96 300

71 69 81 71 70 09 4 x 4 15 154 410

71 69 82 71 70 10 4 x 6 16.5 230 520

71 69 83 70 83 58 4 x 10 18.5 384 730

71 15 11 71 62 05 4 x 16 21.5 614 1045

71 15 12 71 51 28 4 x 25 26 960 1640

70 89 08 71 70 11 4 x 35 27.5 1344 1760

70 89 09 71 70 12 4 x 50 30 1920 2350

71 48 22 71 70 13 4 x 70 34 2688 3100

70 84 16 71 57 51 4 x 95 39 3648 4250

71 45 54 71 57 52 4 x 120 42.5 4608 5300

70 89 51 71 70 14 4 x 150 47.5 5760 6400

71 61 66 71 70 15 4 x 185 52 7104 8500

71 60 43 71 70 16 4 x 240 58 9216 11.000

71 45 57 5 x 1.5 13 72 270

71 22 09 5 x 2.5 14.5 120 360

70 41 66 5 x 4 16.5 192 490

71 59 60 5 x 6 18 288 600

71 69 84 5 x 10 20 480 890

72 39 06 5 x 16 22.5 768 1255

71 52 59 5 x 25 28 1200 1960

71 45 91 5 x 35 34 1680 2400

71 54 13 5 x 50 40 2400 3500

10

Order No.

NYY-J

Order No.

NYY-O

No. of cores

in mm2

External diameter

approx. (± 0.2 mm)

Copper quantity

kg/km

Weight

~ kg/km

71 58 03 71 53 96 1 x 4 9 38 115

71 45 61 71 38 81 1 x 6 9.5 58 135

71 45 62 71 45 65 1 x 10 10 96 179

71 57 12 70 99 04 1 x 16 11 154 245

71 57 13 71 69 86 1 x 25 12 240 360

71 61 42 70 99 05 1 x 35 13 336 470

71 54 95 71 53 88 1 x 50 15 480 620

71 53 92 71 53 87 1 x 70 16.5 672 810

71 50 04 71 50 06 1 x 95 19 912 1.110

71 53 90 70 96 80 1 x 120 20.5 1.152 1.360

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TECHNICAL DATA

Permissible short-circuit temperature +160° C (short-circuit duration 5 Sec.)

Temperature range fl exible -5° C to +50° C fi xed -40°C to +70° C

Minimum bending radius approx. 15x cable diameter | approx. 12x cable diameter

Nominal voltage [U0/U] 600 / 1.000 V

Test voltage 4.500 V

PVC-core insulation DIV4 per HD 603.1

PVC-outer sheath DMV5 per HD 603.1

Sheath colour black

J-version green-yellow (1/2), brown, s/w, grey

O-version blue (1/2), brown, s/w, grey

Construction NYY Bare copper conductor, per DIN VDE 0295 class 1 or class 2, single- or multi-core

NAYY Aluminium conductor, per DIN VDE 0295 class 1 or class 2 (class 1 or class 2 solid or stranded type, BS 6360 cl. 1 or cl. 2, IEC 60228 and HD 383) RE round single core SE sectional single core RM round stranded core SM sectional stranded core

FEATURES

❱ PVC, self-extinguishing and flame-retardant per VDE 0482-332-1-2, DIN EN 60332-1-2/IEC 60332-1

❱ Approbation VDE 0276-603

❱ The materials used in production are silicon- and cadmium-free, and contain no substances that

impair the wetting properties of lacquers

Underground Cable NYY

12

Order No.

NAYY-O

Order No.

NAYY-J

No. of cores

in mm²

External diameter

approx. (± 0.2 mm)

Al quantity

kg/km

Weight

~ kg/km

71 67 15 auf Anfrage 1 x 35 RE 13 102 240

71 60 88 72 41 61 1 x 50 RE 15 145 360

71 60 89 72 41 62 1 x 70 RM 16.5 203 410

71 60 91 72 41 63 1 x 95 RM 19 276 570

71 60 92 72 28 27 1 x 120 RM 20.5 348 691

71 60 93 72 28 26 1 x 150 RM 22.5 435 804

71 60 94 72 49 63 1 x 185 RM 25 537 979

71 60 90 72 19 11 1 x 240 RM 28 696 1253

71 59 09 72 39 73 1 x 300 RM 30 870 1395

71 63 71 72 39 74 1 x 400 RM 34 1160 1890

71 87 82 73 16 76 1 x 500 RM 38 1450 2600

71 87 83 72 21 76 1 x 650 RM 43 1827 2780

72 42 32 71 68 06 4 x 16 RE 23 186 750

72 42 31 71 61 10 4 x 25 RE 26 290 950

72 42 30 71 61 11 4 x 35 RE 28.5 406 1120

71 64 42 71 57 94 4 x 50 SE 30 580 1151

72 42 27 71 66 88 4 x 70 SE 35 812 1549

72 42 26 71 72 61 4 x 95 SE 39.5 1102 2030

72 42 25 71 57 93 4 x 120 SE 44 1392 2400

72 06 41 71 54 08 4 x 150 SE 46 1740 3030

71 87 19 71 49 11 4 x 185 SE 51 2146 3650

72 35 52 71 56 89 4 x 240 SE 56 2784 4800

72 35 53 72 09 41 4 x 300 SM 66 3480 6160

72 42 34 5 x 25 RM 28 363 1175

72 42 33 5 x 35 RM 31 508 1399

72 33 65 5 x 50 RM 35 725 1855

72 42 35 5 x 70 RM 40 1015 2351

72 42 37 5 x 95 RM 45 1378 3071

72 42 38 5 x 120 RM 49 1740 3631

72 42 39 5 x 150 RM 54 2175 4123

72 42 41 5 x 185 RM 59 2683 4892

Underground Cable NAYY

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We design and manufacture optimized boxes, made of industrial components, specifi cally for your system. This gives you the greatest possible customization in keeping with the industrial standard, and at a fair price. At the Walther-Gebhardt group of companies, we work closely with major component manufacturers. Our effi cient warehouse and production facilities ensure fi rst-class manufacturing and fast availability.

HISbox® String Boxes

MEDIUM VOLTAGE CABLES

Cables

Stranded copper

or aluminium

conductor

XLPE

insulation

Inner

covering

Conductor screen

of semi-conducting

compound

Core screen of

semi-conducting

compound

Copper

wire

Semi-

conducting

swellable tape

Separation

tapePVC sheath

N2XY / ✓ ✓ ✓ PVC

NA2XY (6/10kV) four-core XLPE insulated cables with PVC sheath according DIN VDE 0276-603

N2XSEY / ✓ ✓ ✓ ✓ ✓ ✓ PVC

NA2XSEY (6/10kV) three-core XLPE insulated cables with PVC sheath according DIN VDE 0276-620 (IEC 60502)

N2XS(F)2Y / ✓ ✓ ✓ ✓ ✓ ✓ ✓ PE

NA2XS(F)2Y (6/10kV, 12/20kV, 18/30kV) single-core XLPE insulated cables with PE sheath, longitudinally watertight according to DIN VDE 0276-620

N2XS(FL)2Y / ✓ ✓ ✓ ✓ ✓ ✓ PE

NA2XS(FL)2Y (6/10kV, 12/20kV, 18/30kV) single-core XLPE insulated cables with PE sheath, longitudinally and radially watertight according to DIN VDE 0276-620

14 15

DC COMBINER With the HIS Combiner Box, you can assemble strings or even boxes in the module fi elds up to the inverter.

❱ Rated voltage Ue: 1000V DC❱ Rated current of switchgear combination In: 630 A❱ Protection class II❱ Fully wired, with pv-connectors, cable glands or pre-assembled extensions❱ Compact housing made of glass fibre reinforced plastic, UV and ozone resistant, incl. pressure equalization valve or ventilation grill❱ Ingress protection: Up to IP 67 (fully wired, lid screwed on)❱ Installation site: inside and in protected outside areas

HIS can deliver on a wide spectrum of standard applications and utilises products from well-known manufacturers. Whether you are looking for Varistor, Varistor-Gas or SCI-Technology, we are here to consult with you. Regardless of the rules and regulations in your area, you should always keep the whole complex running safely and effi ciently and implement a total concept, including the DC and AC side, as well as data and communication lines.

HISbox® SURGE PROTECTION DEVICE

HDC-01-01-FT-013 HDC-01-03-FT-012 HDC-01-05-FT-021

Warning (Types 1+2) : Complete lightning protection can only be achieved in conjunction with an external lightning protector.

HDC-00-08-TT-011 HDC-00-05-FT-011

HDC-00-08-FF-011 HDC-00-06-FT-011

HISbox® TYPE 2 SURGE PROTECTION DEVICE

❱ The type 2 surge protection device used, protect against electric surges from induced fields or switching operations❱ Rated discharge current (In) per pole 8/20μs, pulses: >15kA❱ Earth connection: 25mm², with remote signalling contact and fault indicator (optionally pre-wired)

HISbox® TYPE 1+2 SURGE PROTECTION DEVICE

❱ The type 1 and 2 surge protection device used, protect against electric surges from induced fields or switching operations as well as against lightning currents. ❱ Rated discharge current (In) per pole 8/20μs impulses: >20 kA❱ Lightning surge current (Iimp) per pole 10/350μs impulses: >12,5 kA❱ Earth connection: 25mm², with remote signalling contact and fault indicator (optionally pre-wired)

HDC-02-03-TT-033 HDC-04-03-FF-012 HDC-06-06-FT-011

Purchase numberAmount of MPPTOutgoing cablesConnection PLUS/Minus: FF=Fuse/Fuse; FT=Fuse/Terminal;TT=Terminal/Terminal; DT=Diode/Terminal; DT=Diode/FuseIngoing cablesMain components00 Combiner01 SPD Type 202 SPD Type 1+203 SPD Type 2; Load Break Switch04 SPD Type 1+2; Load Break Switch05 SPD Type 2; Load Break Switch, undervoltage release06 SPD Type 1+2; Load Break Switch, undervoltage release07 Load Break Switch08 Load Break Switch, undervoltage release20 Diode Box21 Diode Box; SPD Type 222 Diode Box; SPD Type 1+223 Diode Box, SPD Type 2; Load Break Switch24 Diode Box, SPD Type 1+2; Load Break Switch25 Diode Box and Load Break SwitchProduct Category

HIS code purchase number: HDC-AA-BB-CC-DDX-YYYY

16 17

DC ISOLATORSafe operation of solar systems with the HIS DC Isolator. These separators, which can be switched between photovoltaic generators and inverters, are available as a complete device in a housing or in combination with the string boxes in diff erent designs.

Order No. Type Properties Dimensions

72 67 66 D242-89300-710N1 50A 1000V DC;

Four metric knockouts M20/M25

175x110x100mm

HISbox® LOAD BREAK SWITCHMulti-pole load disconnectors with manual activation or motor drive ensure safe switching on and off under load, as well as a safety disconnect in all low-voltage circuits with DC current for photovoltaic applications.

❱ Rated Voltage (Ue): 1000V DC (optionally up to 1500V DC)❱ Rated currents (Ie): 50A, 100A, 160A, 250A, 315A, 400A, 500A❱ On your demand several connection types (e.g. cable lugs, core end sleeves) and mounting methods (e.g. rail, mounting plate)

HISbox® DIODE COMBINERIn particular Thinfilm Modules are sensitive to reverse current, which can be prevented by the use of blocking diodes.

❱ Diode terminal, inclusive identically shaped distance terminal❱ Nominal Current IN: 5A❱ Nominal Voltage UN: 1000V DC❱ Cover profile for protection against accidental contact

LOAD BREAK SWITCH INCLUDING UNDERVOLTAGE TRIGGERING

To turn off a Load Break Switch remotely, we provide an undervoltage release with additional time-delayed tripping. If those relays are not supplied with 230V alternating voltage anymore, the Load Break Switch disconnect after a short time.

HDC-20-11-DT-011 HDC-22-06-DF-0111 HDC-23-12-DT-011

DC FIREMAN`S SWITCH

72 12 66 | Emergency stop switch SIL22/1

Order No. Type Input Output

71 90 93 SOL30-SAFETY/2MC3-U(230 V50Hz) 30 A 2 x MC3 1 x MC3

71 90 94 SOL30-SAFETY/2MC4-U(230 V50Hz) 30 A 2 x MC4 1 x MC4

71 90 95 SOL30-SAFETY/2MV-U(230 V50Hz) 30 A 2 x M12 1 x M16

HDC-05-02-FF-011 HDC-06-06-FT-011 HDC-05-01-FF-013

HDC-07-04-FF-011 HDC-04-01-TT-013 250A Load Break Switch, HISbox Monitoring SCK 16-16

Hazard warning: Disconnection under load may be fatal!

18 19

MONITORING-SCK

SCK-C-MODBUS communication module

Technical data of the basis version*:

Product code: HDC-SCK-08-08

HDC-SCK-08-16

HDC-SCK-12-12

HDC-SCK-12-24

HDC-SCK-16-16

HDC-SCK-16-32

HDC-SCK-20-20

HDC-SCK-24-24

Measurement channels

8 12 16 20 24

Number of DC-strings

8 16 12 24 16 32 20 24

Σ Rated current (Ie)

250 A 315 A 315 A 400 A 400 A 500 A 500 A 500 A

Nominal Rated Voltag (Ue)

1000 V DC

Surge Protection Device

Type 2 Varistor, with remote signaling contact; Rated discharge current (In) per pole 8/20μs, pulses: >15kA

Fuses Plus- and minus pole fused: gPV 10x38mm fuse-links acc. IEC 60296-6

Connection DC strings

Solar cable (PV1-F); Cross-section up to 10mm² (Cu fl exible), connection directly on fuse holder; Corresponding number of cable glands M32 with mulitple sealings

Connection data cables

Strip terminals cross-section up to 1,5mm²; 2xshielding terminals, 2xcable glands M25 (9-17mm)

Output Cross-section up to240mm², connection directly on Load Break Switch, (Cu-tubular cable lugs or Al/Cu tubular cable lugs are not included);

2xM50 cable glands (21-35mm)

Earth connection 1xM25 cable gland (9-17mm) for PE, Max. cross-section 35mm² Cu (fl exible/rigid)

Housing types Glass-fi bre reinforced polyester (GRP), UV- stabile; inclusive ventilation grills

Installation site Inside and in protected outside areas

Ingress protection up to IP 67; Impact strength min. IK08; Protection class II

The following options to the aforementioned properties are possible❱ Additional voltage measurement, which can easily be connected to the communication module❱ The right solution is always available: use of suitable AC/DC power supplies❱ Surge concept: As an alternative to a Type 2 arrestor, a Type 1,2 arrestor, either varistor, varistor gas or SCI types can be used❱ Additional surge arrestors for 24V or 230V supplies❱ Surge protection for communications❱ Flexible planning for DC inputs: Whatever you require, be it fuse holders, cage clamp terminals, disconnect terminals or pre-wired PV plug connectors, HIS will supply ❱ Output cables: As well as standard copper cables, aluminium cables are often used in practice. Simple alterations in the construction facilitate this, either with V-terminals or terminal blocks. As an option, two connections per pole are possible❱ Wall mounted or free-standing on a plinth? Polyester, mild steel or stainless steel? Here at HIS, your wish is our command.

Features❱ Hall-Sensors up to max. 25A each channel, inclusive reverse current detection; optionally with voltage monitoring❱ Accurancy +/- 1%❱ Open data protocol, transmission via RS485❱ Low power consumption of monitoring units ❱ Simple, flexible system planning though modular design and a great variety of combinations availiabe❱ Multiple configuration of the measurement channels possible❱ Monitoring of the surge protection facilities❱ Enclosure types: glass fibre reinforced polyester (GRP) enclosures or, depending on request and on the location, in mild or stainless steel for wall mounting or with a plinth

Monitor and optimize your system's yield and safety with string-specific HISbox®-Monitoring-SCK. We produce optimized solutions for your PV-plant inclusive necessary protective gear, according to country-specific requirements. We offer the complete solution in the well established HISbox® quality with all the requisite protective, isolation and surge facilities.

Voltage monitoring

Surge protection device communication RS485

Protection safety caps (more variations available)

Surge protection device 24V power supply

Strip terminals for communication and power supply cables

Measurement module hall-sensors strings 9-16

Measurement module hall-sensors strings 1-8

Shielded terminals for data cables

* Every site and therefore every installation must be carefully planned in detail. External factors, such as location, outside temperature, humidity or height above sea level must be considered and are the responsibility of the site planner and installer. Thus, the reduction of the insulation capability, the switching capacity of the units and the cooling effect of the surrounding atmosphere must be planned in. Furthermore, the site planner and installer must ensure that the combination of the generator junction box with other components of the PV equipment is correct.

20 21

HIS MONITORING COMMUNICATION-BOXThe Solarcheck communication module acquires the data from all Solarcheck measuring modules connected in parallel. Each measuring module is connected to a separate data input (T1...T8). This therefore creates a star wiring configuration. A maximum of eight measuring modules can be connected to a communication module. A proprietary protocol is used for data transfer between the measuring modules and the communication module. At the same time, the communication cable is also used to supply power to the measuring modules in the field. The data is made available to the higher-level control unit via an RS-485 interface using Modbus RTU.

HIS Monitoring Communication-BoxMCB, RCD, Surge protection device to

accommodate other accessories (RS485+230V) AC/DC power adapter, Ethernetswitch, 2x sockets customized solutions by request -

Without SPS (Order No. 72 32 30 or 72 66 96)Enclosure, glass fiber reinforced plastic, IP65

SOLAR-LOGOrder No. Type

72 21 93Solar-Log 200 PM+ data logger for system monitoring.

1 inverter, to 15 kWp, power management of electrical utility supported

72 28 85Solar-Log 500 PM+ data logger for system monitoring. Up to 10 inverters,

maximum 50 kWp, power management of electrical utility supported


Up to 100 inverters, maximum 1 MWp, power management of electrical utility supported

72 47 83Solar-Log 1000 PM+ data logger for system monitoring with GPRS modem.

Up to 100 inverters, maximum 1 MWp, power management of electrical utility supported


Up to 100 inverters, up to 100kWp, power management of electrical utility supported


Up to 100 inverters, up to 2 MWp, power management of electrical utility supported

ILC 150 ETHOrder-No.: 2985330HW/FW: 00/100MAC Addr.: 00.A0.48.04.09.C0

AUTOMATIONWORX

MRESET

RESET

RUN/PROG

PRG

STOP

1.1 2.1

1.2 2.2

1.3 2.3

1.4 2.4

1.1 2.1

1.2 2.2

1.3 2.3

1.4 2.4

1.1 2.1

1.2 2.2

1.3 2.3

1.4 2.4

1.1 2.1

1.2 2.2

1.3 2.3

1.4 2.4

LINK

SCK measuring modul for photovoltaic systems, 8 x current up to 25 A, 1 x digital input, interface to SCK communication module, interface to voltage measuring module

SCK measuring module for photovoltaic systems, 4 x current up to 25 A, 1 x digital input, interface SCK communication module

SCK measuring module for photovoltaic systems, 1 x voltage monitoring up to 1500 V DC, 1 x analog output (2 ... 10 V)

SCK communication module for acquiring up to x SCK measuring modules, RS-485 Modbus/RTU output

Operation of Hall effect sensors The cable entries of the device are surrounded by ferrite cores which absorb and concentrate the magnetic field of the live conductor. A Hall effect sensor positioned in an air gap in the ferrite core generates a voltage proportional to the strength of the magnetic field which can then be used directly to determine the current strength.

Closer inspection is worthwhile! The advantages of Hall effect sensors:

❱ Easy and safe installation because there are no connections required on the measurement circuit board. Instead the load side is connected directly to the fuse holders or cage clamp terminals❱ No contact resistance at the points of measurement because a contactless measurement is achieved❱ Reduction of possible loss of output in the event of a fault. In contrast to the failure of shunt sensors the current flow is not interrupted, there is simply no measurement❱ Also in maintenance there are advantages because, thanks to the modularity, only one module rather than a complete test card needs to be replaced❱ Furthermore, the safety of your site is enhanced because the measurement technology used is covered by the surge concept

23

Inverter connection box for up to 10 inverters. We will build a ready to install combiner to your specifications and deliver it with all the necessary documentation.

❱ Max. output current: 630A❱ Output cables: Cu / Al❱ Housing types: According to specifications and operation site glass-fibre reinforced polyester (GRP), steel or stainless steel❱ We incorporate the following safeguards

AC Output❱ NH fused switch disconnector up to 630A❱ 3 or 4 pole power circuit breakers up to 630A❱ 3 or 4 pole load break switch

Surge protection❱ Surge protection type 1,2,3 (incl. appropriate protective fuse), optional with remote signalling contact❱ Surge protection type 2,3 (incl. appropriate protective fuse), optional with remote signalling contact Further versions❱ Residual current circuit breaker (RCD)❱ Communication line for inverters and sensors❱ Integrated Network and system protection (NS protection)❱ Accessories: plug sockets, lighting, etc.

HISbox® AC COMBINER

3 / 4 pole circuit breaker (MCB) up to 63A D0 fused switches up to 63A NH00-Power isolation up to 160A

22

HISbox® AC COMBINER with circuit breakers (HAC-MCB)

❱ 3 or 4 pole circuit breakers (MCB) up to 63A incl. fault indication for protecting the inverter side❱ Circuit breakers: safe operation, multi-pole switching, tamper-proof and manual switch-on: thermal and magnetic tripping for appropriate protection against short circuit and overload

HISbox® AC COMBINER with D0 fused switches (HAC-D0)

❱ Inverter protection via D0-fuses, 3 pole switching❱ Max. protection: 63A per phase, 400V ❱ Maximum rated short circuit current up to 50kA

HISbox® AC COMBINER with NH00 power isolator (HAC-NH)

❱ 3 pole inverter protection via NH00-fuses, 3 pole switching❱ Protection: NH00-fuses up to 160A, 400V each pole❱ Maximum rated short circuit current up to 80kA

D0 fused switches up to 63A

HISbox AC-Combiner or 6 inverters❱ 6xcircuit breakers B 32A 4 pole 10kA ❱ Output: 1x switch disconnector 250A, 4 pole. Connection: tubular cable lug M10❱ 6x RCD circuit breaker type A, 40A, 30mA 4 pole ❱ Surge arrester Type 2,3 TN System with protective fuse❱ Rated current: 200A ❱ Rated operational voltage: 3~ AC, 400V, 50Hz - TN-S Net

HAC-MCB AC Combiner or 6 inverters

HISbox AC Combiner for 5 inverters ❱ Protection and switchgear: 5xD0 3 pole fused switches up to 63 A❱ Output: 1x switch disconnector NH01 up to 250A; Connection: M10 ❱ Surge arrester Type 2,3 TN-C System with protective fuse❱ Rated operational voltage: 3~ AC 400V 50Hz - TN-S Net❱ Rated current: 200A

HAC-D0 AC Combiner for 5 inverters

24 2522222222222222222222255555555555555555

HISbox® NETWORK AND SYSTEM PROTECTION (NS)

Overview

Order No. HIS-NA-10002

HIS-NA-10027

HIS-NA-00042

HIS-NA-00076

HIS-NA-00110

HIS-NA-00173

HIS-NA-00414

AC-performance (max.) 2,5kVA 27kVA 42kVA 76kVA 110kVA 173kVA 414kVA

Rated current IN 10A 40A 60A 100A 160A 250A 630A

Rated voltage UN 230V AC 690V AC

Type of electrical grid TN-S (optional TN-C)

Protection class II I

Disconnection point Relay 2x AC-circuit breaker, 4 pole 2 x coupling switches, 4 pole

Control Unit Linetraxx VMD460-NA, remote activation in accordance with VDE-AR-N 4105¸incl. fuses: 1x circuit breaker B 6A 2-pole 6kA (10kA IEC 60947-2) und 1x circuit breaker B 6A 3 pole 6kA (10kA IEC 60947-2)

Shutdown times Disconnection point: <100ms and total shutdown time: <200ms (incl. NA-protection relay)

Connection

Metric cable glands, black 2 x M20, sw(6,0-

13,0mm)

2 x M32, sw(13,0-

21,0mm)

2x M50, sw(21,0-

35,0mm)

2x M63, sw (34,0-48,0mm)

Connection cross section input and output

2,5mm² (without AE)1,5mm² (with

AE)

5 x 2,5-16mm² per

Cu wire (fl exible und

rigid)

5 x 25-70mm² per Cu/Al wire (fl exible and rigid)

5 x 25-70mm² per Cu/Al wire (fl exible and

rigid)

5 x 35-150mm²

per Cu/Al wire(fl exible

and rigid)

5 x 70-240mm²

per Cu/Al wire(fl exible

and rigid)

Earth - -1 x M20 with weatherproofi ng membrane for PE (6-13,0mm),

max. 35mm² Cu (fl exible/rigid)

Housing and setup

Materials Compact housing made of glass fi bre reinforced plastic incl. pressure

equalization valve. UV and ozone resistant; cover lock

for tool operation

Wall mounted enclosure (IEC62208) with solid door and 3 point lock, UV and ozone resistant, incl. pressure equalization device

Size HxWxD (mm) 180 x 254 x111

300 x 450 x 210

800 x 600 x 200

800 x 800 x 300 1000 x 800 x 400

Ingress protection (IEC 60529)

Up to IP 67 (fully wired, lid screwed on)

Up to IP 66 (fully wired, door closed)

Installation site inside and in protected outside areas

Ambient and operating temperatures

Temperature range -25° C to 35°C

Humidity 90% at 20°C, up to 50% at 40°C

HISbox® NS-Protection takes over all the functions for grid and plant protection required by the power supply company in your PV plant. HISbox® NS-Protection includes the Linetraxx VMD460-NA control unit, two remotely controllable 4 pole disconnection points and the corresponding components. The completely pre-wired switchgear assemblies are connected between the mains connection point and the inverter.

❱ Relays, 4 pole protectors, or remotely operated 4 pole coupling switch for energy production plants❱ Performance classes up to 2.5kVA, 27kVA, 110kVA, 176kVA and 414kVA❱ High quality NS-protection control unit: Linetraxx Bender VMD 460-NA❱ Ready for connection to TN-S grid (optional connection to TN-C grid)❱ Total shutdown time is adjustable❱ Includes all auxiliary switches, additional components and complete wiring❱ For indoor use and protected outdoor areas

Linetraxx VMD 460-NA

Our solutions have many different functions, all of which can be configured at the touch of a button:

❱ CEI 0-21 (Italy, …)❱ VDE-AR-N 4105 (Germany, Denmark, …)❱ C10/11 (Belgium, …)❱ G83/2 (Great Britain, …)❱ G59/2 (Great Britain, …)❱ G59/3 (Great Britain, …)❱ DIN V VDE V 0126-1-1 (France, Greece, Ireland, Norway…) ❱ BDEW-Guideline (Medium voltage)

HIS-NA-10027

26 2727

HIS-BATT ‒ BATTERY FUSE COMBINER

The battery fuse combiner protects the connecting cables of their respective inverters. This achieves fuse protection for all battery poles and also isolates the inverter. We off er diff erent options depending on the system requirements and the inverters used. We also off er diff erent battery fuse combiners for diff erent fuse ratings and the number of inverters connected. An auxiliary supply output can be integrated if required.

TECHNICAL DATA FOR HIS-BATT26250:*

Security and isolation 2 x 3 pole Fuse disconnect switch NH01

Rated voltage 12 / 24 / 48V

Rated voltage per fuse 125 / 200 / 250 A

Connection Tubular cable lug M8

Max. cable cross sectional area and diameter Max. 70mm² / ∅ 14-21mm

Supply output optional

Ambient temperature -25 bis +30°C/ max. 70% humidity

Type of housing Glass fi bre reinforced polyester housing (GRP) 540x540x230mm; suitable for wall mounting

Protection class II

Protection type IP65

ners t can be

NH01

* HIS-BATT26250

HIS SWITCH BOX 1-phase / 3-phase

The HIS Switch Box for 1- or 3-phase backup power systems is regulated and controlled by the manufacturer’s inverter power meter and creates an isolated grid during a mains blackout. All poles of the PV complex, along with all other consumers, are safely isolated from the public grid.

The product supplied is ready to be connected to TN-C and TN-S grids, and includes all auxiliary switches, necessary components and is fully wired.HIS product example for Sunny Island Si6_8,

from firmware 3.0*

TECHNICAL DATA*

Energy-Meter not included, ready for connection

Rated operating voltage Ue 230/400 V AC

Operating frequency fn 50 Hz (60Hz optional)

Power rating Pn 35kW (max. thermal power output)

Mains fuse max. 63A

Disconnection point 2x AC-circuit breaker, 4 pole, 63A

Connection 2x M40; 3x M32; 2x M25; 3x M20 cable glands 1x M25 multiple seals for 2x5-7mm diameter

Ambient temperature -25 to +30°C/ max. 70% humidity

Housing type Metal enclosure W600xH600xD300mm incl. circuit breaker cover; IP 65, incl. wall fi xing brackets

*The values used are recommendations and belong to HU1-N-50-63-0001

MANUFACTURING IN ACCORDANCE WITH ESD GUIDELINESHIS manufactures its products in accordance with ESD guidelines amongst others, for example LED lights. This project example is just one of many solutions HIS provides. HIS: We connect solar energy, even outside PV sites.

Product descriptionThis controller for LED lights is connected between the battery storage and solar module and regulates the switching on and off of LED lights.❱ UTE-P140 with 3 Boost Packs / protective paint + CIS10-1.1 Industrial Solar Charge Controller❱ UV stable polycarbonate housing for indoor and outdoor use❱ IP 65; protection class II

* LED-Controller HIS-LED-0002

Do you have similar projects or are looking for a partner to help you with product implementation? Please contact us.

2928

www.his-solar.com

www.his-solar.com

HISkon® Cable Assembly

Minimize the amount of installation work and unnecessary cable cutting with customized ready-to-plug cables for your system. You'll always have the optimum cable fi tted the correct connector in accordance with the manufacturer's certifi cation, VDE, TÜV and / or UL.

We can do this for you - from the module all the way to the feed point.

❱ String CablingSupport in creating and laying out your String Cabling in and from the module field through the string/central inverter to the EVU feed point and over the HIS Cable Configurator.

❱ Plug-ready AC / DC CablingPlug-ready AC / DC Cabling adapted to any PV system.

❱ The right Plug ConnectorAlways the right Plug Connector for a given cable according to manufacturer specification, VDE, TÜV and /or UL.

❱ Reliable preliminary costingReliable precalculation of your project – at your request you get a firm offer, usually within 24 hours.

❱ Decreased installation effortConsiderably reduced installation cost. Pre-assembly by PV system trades people, such as roofers, suppliers of trape–zoidal metal and aluminium roofs are definitely possible.

❱ No TroubleshootingExtensive prevention of installation errors; eliminates the need for costly troubleshooting.

❱ Sizable cost savingsNo costly cable waste, cable drum remnants and disappearing plugs and tools.

❱ Maximum power transmissionMaximum power transmission for the best possible PV sys–tem efficiency. By optimizing cable cross-sections in laying out the cable. By industrial, extensively automated HISkon® production.Example: Mechanical, largely automatic gas-tight crimping of plug contacts. Welded HISkon® distributors.

❱ HIS takes the responsibilityWe take over permanent quality assurance and documentation for every PV project.❱ Every HISkon® distributor weld is logged❱ Contact pull test and log❱ Ongoing continuous development of our products with the primary suppliers

❱ Buying in bulkHIS serves and delivers to more than 700 customers, fromphotovoltaics development companies to all types of in–stalla tion trades. Thanks to our large procurement volume we can achieve very favorable wholesale prices — which we are happy to share with our customers.

HISkon®

31

ENDLESS CHAINS

❱ HISkon® T-SPLITTER

HISkon® T-Splitter with diode

HISkon® SPLITTER

TECHNICAL DATA

Maximum current according to IEC 60364-5-52 At 90°C, single cable free in air*; without connectors: 2,5mm² (29,1 A), 4,0mm² (39,5 A), 6,0mm² (49,7 A) * Group reduction factors according IEC 60364-5-52, Table A.52-17 shall apply

Nominal voltage [U0/U] AC 600 / 1000 V | DC 900 / 1500 V

Test alternating voltage AC 6,5 kV / DC 15 kV

Max. Voltage 1800 V (conductor/conductor not grounded system, non-loaded circuit)

Resistance < 0,1mΩ (only for welded connections)

The HISkon® splitter concept is matched to your individual demands. By using of modern welding technology and high quality components you obtain an optimum interconnection with lowest contact losses. Together with industrially manufactured wiring you achieve at once the best possible quality, signifi cantly reduced installation time and a maximized performance of your plant capacity.

PROPERTIES❱ Moulding: Hotmelt in low-pressure process❱ UV-, ozon-,acid-, alkali and weather-resistant ❱ Flame-retardant, halogen-free❱ Good abrasion resistance, robust ❱ IP-protection: IP 65/68 (2m/24h), EN 60529; Take note of connector´s IP-protection!❱ Protection class: II (reinforced insulation) acc. IEC 61140❱ Upper ambient temperature: -40°C to +90°C (without mechanical impact)❱ Thermalcycles test acc. EN 60068-2-14❱ Damp heat test acc. IEC 60068-2-78❱ Glow-wire-test acc. IEC 616195-2-10

APPLICATION

❱ Cables to connect PV-modules with the PV array cable in PV plants outdoor and on the roof and BIPV according to our laying instruction.❱ For open land, roof and facade photovoltaic systems per installation instructions

DESIGN

❱ HIKRA® solar cable PV1-F according tested according to TÜV 2 PfG 1169/08.07❱ Connector according IEC 50521 et al. MC4, Amphenol H4, Phoenix Contact Sunclix, etc ❱ Cable connection: welding process ❱ Cable cross section: Assembly from 1,5mm² until 25,0 mm² ❱ Max. Cross section per welding connection: max. 54mm²❱ Isolation: Henkel Macromelt OM 648 ❱ Minimum length between each splitter and PV connector: min. 160mm

The following data refer exclusively to the HISkon® splitter. Divergent or complementary technical information of the used cables and plug connectors is to be considered.

❱ HISkon® DUO-SPLITTER

Note the Installation Manual HISkon®.Create your cable assembly with our online tool on our website www.his-solar.com. Fast, easy and on your demand!

❱ HISkon® DOUBLE-U-SPLITTER

Installation – made easy.For parallel wiring of thin-fi lm installations, we recommend HISkon® endless chains. With low planning costs, you get the highest quality machine-made array harnesses.

In three steps, you get HISkon® at prices that will amaze you:

Specify the main line (length, line Cross-section)

Specify the outlet (length, line Cross-section)

Choose the Plug Connector

1

2

3

ses.

And if you would like to help us even more: Please let us know all relevant indicators for the module and inverter. By optimally designing the cable cross-section, we help you to optimize customer benefits.

30

32 33

EXTENTIONS

Utilise our industrial standard for photovoltaic systems. You can then insert the preassembled cable harness tailored to your requirements and you’re ready to go! If you wish, our experienced team can even provide you with support right from the system planning stage.

Smaller cross sections can be collected together when combined with the distributor concept from HIS. The HISkon® U distributor (e.g., two times 6 mm2 on 16 mm2) or HISkon® E distributor (up to three times 10 mm2 on 35 mm2) minimises yield losses over the longer distance and also reduces cabling expenses and efforts. All in all, a clean business!

It’s worth employing preassembled extensions!!HISkon® off ers a tried and tested alternative to on-site processing for the crystalline module technology in particular. Industrially manufactured extensions guarantee you optimal quality, safety and assembly comfort as the manufacturing conditions remain the same. Determine the lengths and confi guration required using your construction plan. We will be happy to mark the extensions, package them according to your customer requirements and thus allow seamless development at the construction site. There's

thus no reason for tight deadlines, misscuts, changeable external conditions and processing mistakes.

Options❱ Both-sided or single-sided assembled

❱ A wide range of plug connectors

❱ Ring loops, core end sleeves

❱ Cutted, semi-stripped or compaction

❱ Individual labelling

INLINE FUSES

Do you need to retrofi t an existing photovoltaic system or require personalised dimensions?Then please enter the following information:

❱ Cable type, length and cross-section and required configuration❱ Maximum power current ISC in A❱ Rated voltage V DC

FEATURES❱ Inline fuses: 2-20 A❱ Voltage: 1000 V DC❱ IP class: IP67❱ UV- and weather-resistant

HISkon® String Diode included in an endless chain

Order No. Type Cross-sectionin mm2 Isc Rated voltage Connector

DIODE0006K HIKRA C 6.0 5A 1000 V DC MC4

DIODE0003K HIKRA C 6.0 5A 1000 V DC Amphenol H4

DIODE0002K HIKRA C 6.0 5A 1000 V DC HIS TYP 3

DIODE0012K HIKRA C 6.0 5A 1000 V DC MC3

DIODE0005K HIKRA C 6.0 5A 1000 V DC without connectors

STRING DIODES

For the best possible effi ciency and operating safety of solar equipment, we off er installation of HISkon® String Diodes or In-line Fuses. This gives you a broad spectrum of diodes and fuses to choose from.

HISkon® EXTENSION HARNESSES

New at the end of 2014HISfuse fuse-connector

module section 1 module section 2 module section 3 module section 4 module section 5

34 35

ASSEMBLY SETPrepared HISkon® Assembly Sets guarantee consistently high quality and can be made TÜV and / or UL compliant on request.

For the power lead to the junction box, we off er ready-made solutions. The assembly sets are contacted in any length and cable cross-section you wish, fully automatic, including crimp force monitoring.

The Assembly Kit with plugs and everything that goes with them, loose in a polyethylene bag. Chose the cable length you want, and a plug from our broad assortment.

Your HISkon® Assembly Kit contains everything you need,loosely arranged in a plastic bag. It consists of: ❱ 2 x HIKRA® Solar Cables, single-side assembled❱ 2 x polyolefin heat shrink tubes, medium wall, SV 4:1 adhesive interior❱ 2 x crimp barrels, 2.5 – 4.0 – 6.0 – 10.0 mm²

Assignment:❱ one-sided with all common plug connector systems in the plug/socket pair❱ on the other side, according to your guidelines - uninsulated, e.g., 7 mm, 2 mm shunted - tin-plated, and/or - ring contacted, e.g., with a ring loop core end sleeves❱ compaction

ASSEMBLY KIT

For the power lead to the junction box, we off er ready made sin any length and cable cross-section you wish, fully automati

Assignment:❱ one-sided with all common plug connector systems in the plug/socket pair

with them,want, and a

,

BATTERY INTERCONNECTS /BATTERY CONNECTION CABLES

❱ Ready for installation: completely pre-assembled with copper tubular cable lugs (according to EN 13600), galvanically tin plated for M6, M8, M10, M12 or M14 connecting bolts❱ Both cable ends can be assembled individually, Rubber coated tubular cable lugs on request❱ With professional indent crimping of tubular cable lugs, safe and permanent connection ❱ Suitable cable gland M20-M40 upon request

PRODUCT OVERVIEW

Cable Type: NSGAFÖU Special rubber lead short circuit and earth-leakage-proof up to 1000V; Flame–retardant and oil resistantConductor construction tinned copper fi ne wire conductor IEC 60228 cl. 5 Minimum bending radius 6x/10x (fi xed/ fl exible installation)Nominal voltage U0/U 1,8kV / 3 kVTest voltage 6000 V Temperature range -25°C to +90°C (fl exible use)

Cross-sections 16mm² / 25mm² / 35mm² / 50mm² / 70mm²/ 95mm²/ 120mm²

Connection options cable end 1 Copper tubular cable lugs, standard type, completely assembled, with M6, M8, M10, M12 or M14

Copper tubular cable lugs, 90° angle, completely assembled, with M6, M8, M10, M12 or M14

ferruled

Heatshrink tube: red / blue / black Labelling on request for exact identification during installation

Connection options cable end 2 Copper tubular cable lugs, standard type, completely assembled, with M6, M8, M10, M12 or M14

Copper tubular cable lugs, 90° angle, completely assembled, with M6, M8, M10, M12 or M14

ferruled

Heatshrink tube: red / blue / black Labelling on request for exact identification during installation

ADAPTER(-SET)

can be freely assembled

L= variable

36 3736

HIS will help you select the right plug connector systems and supplies connectors from all the major manufacturers. As part of the Walther-Gebhardt Group, we have access to extensive storage and network facilities.

This allows us to deliver all parts reliably, quickly and at a fair price.

HISconnect® Plug Connectors

MULTI-CONTACT MC 4

Order No. Type Cross-Section Ø mm2 Outer sheath Ø mm

71 40 87 PV-KST4/2.5IUR Plug 1.5 – 2.5 3.0 – 6.0

71 40 88 PV-KBT4/2.5IUR Socket 1.5 – 2.5 3.0 – 6.0

71 13 90 PV-KST4/6IUR Plug 4.0 – 6.0 3.0 – 6.0

71 13 93 PV-KBT4/6IUR Socket 4.0 – 6.0 3.0 – 6.0

71 13 92 PV-KST4/2.5II Plug 1.5 – 2.5 5.5 – 9.0

71 13 95 PV-KBT4/2.5II Socket 1.5 – 2.5 5.5 – 9.0

70 86 68 PV-KST4/6II Plug 4.0 – 6.0 5.5 – 9.0

70 86 69 PV-KBT4/6II Socket 4.0 – 6.0 5.5 – 9.0

71 92 66 PV-KST4/10II Plug 10.0 5.5 – 9.0

71 92 67 PV-KBT4/10II Socket 10.0 5.5 – 9.0

MC4 connection plug and socket

Order No. Type Cross-Section Ø mm2

71 40 48 PV-AZS4 Plug 1.5 – 10.0

71 40 47 PV-AZB4 Socket 1.5 – 10.0

MC4 Y plug and socket


71 51 43 PV-ADSP4-S2/2.5 Built-in plug 1.5 – 2.5

71 51 46 PV-ADBP4-S2/2.5 Built-in socket 1.5 – 2.5

71 26 76 PV-ADSP4-S2/6 Built-in plug 4.0 – 6.0

71 26 78 PV-ADBP4-S2/6 Built-in socket 4.0 – 6.0

MC4 built-in plug and socket

Order No. Type

71 40 86 PV-SVK4 Plug

71 40 85 PV-BVK4 Socket

MC4 protection cap

Installation tools

71 32 37 | MC4 wrench tool72 34 96 | Metal-wrench tool

Tools

72 24 75 | MC4 crimping pliers PEW 12.1193 with locator, 4.0 - 10.0 mm2

72 24 74 | MC4 crimping pliers PEW 12.1193 without locator, 4.0 - 10.0 mm2

71 43 10 | MC4 safety clip

MC4 Socket

MC4 Plug

ts reliablys re

TECHNICAL DATA

Rated current 22 A (2.5 mm²) | 30 A (4.0 to 6.0 mm²) | 43 A (10.0 mm²)

Rated voltage 1000 V (IEC / CEI) | 600 V (UL)

Test voltage 6 kV (50 Hz, 1 min.)

Surge cat./dirt level CATIII/2

Contact resistance of plug connector 0.35 mΩ

Contact material Tin-plated copper

Contact system MC contact lamellae

Insulation material PC / PA

Locking system Snap-in

Protection class IP 67

Protection class II

Flame class UL94-V0

Ambient temperature range -40° to +90° C (IEC / CEI) | -40° to +75° C (UL)

Upper temperature limit 105° C (IEC / CEI)

38 39


E-VERT0026K Plug:Socket-Socket-Socket 2.5 – 10.0

E-VERT0027K Socket:Plug-Plug-Plug 2.5 – 10.0

HISkon® E-Splitter H4

Order No. Screwing Type Cross-Section Ø mm2

71 63 66 M12 (M14, 71 86 55) Plug 2.5

71 63 67 M12 (M14, 71 86 56) Socket 2.5

71 63 65 M12 (M14, 71 86 57) Plug 4.0

71 63 64 M12 (M14, 71 86 58) Socket 4.0

71 63 68 M12 (M14, 71 86 59) Plug 6.0

71 63 69 M12 (M14, 71 86 60) Socket 6.0

72 39 68 H4CMM8DC M12 Plug 10.0

72 39 69 H4CFM8DC M12 Socket 10.0

72 42 45 H4CMN8DC M14 Plug 10.0

72 42 46 H4CFN8DC M 14 Socket 10.0

H4 built-in plug and socket

Order No. Type

71 99 55 H4PM Plug

71 99 52 H4PF Socket

H4 protection cap

Installation tools

71 63 63 | Amphenol Solid crimping pliers with locator | 2.5 - 10.0 mm2

72 48 51 | Amphenol S&F crimping pliers with locator | 2.5 - 6.0 mm2

71 90 81 | Crimping pliers H4 Solid PEW 12.1194 with locator | 2.5 - 10.0 mm2

72 66 20 | Crimping pliers H4 S&F PEW 12.1175 with locator | 2.5 - 6.0 mm2

71 63 62 | Amphenol stripping tool

72 21 31 | Wrench tool

71 61 38 | Aperture ring

AMPHENOL H4


72 09 45 H4YMMF Plug 2.5 – 10.0

72 09 46 H4YFFM Socket 2.5 – 10.0

H4 Y-plug and socket

H4 diode connector

72 31 23 | H4 diode connector 5 A | 1.000 VOrder No. Type Cross-Section Ø mm2 Outer sheath Ø mm

71 63 58 Plug 2.5 4.5 – 7.8

71 63 55 Socket 2.5 4.5 – 7.8

71 60 27 Plug 4.0 4.5 – 7.8

71 60 28 Socket 4.0 4.5 – 7.8

71 60 31 Plug 6.0 4.5 – 7.8

71 60 32 Socket 6.0 4.5 – 7.8

71 75 87 Plug 10.0 4.5 – 7.8

71 75 88 Socket 10.0 4.5 – 7.8

H4 connection plug and socket Solid

m


72 65 72 Plug 1,5 - 2,5 4.5 – 7.8

72 65 73 Socket 1,5 - 2,5 4.5 – 7.8

72 44 23 Plug 4,0 - 6,0 4.5 – 7.8

72 44 24 Socket 4,0 - 6,0 4.5 – 7.8

H4 connection plug and socket S&F

mm

TECHNICAL DATA

Rated current 32 A (2.5 mm²) | 40 A (4.0 mm²) | 44 A (6.0 mm²) | 65 A (10.0 mm²)

Rated contact 1000 V DC (IEC / TÜV / UL)

Transfer resistance 0.25 mΩ (Solid); 0.30 mΩ (S&F)

Contact material Tin-plated copper

Insulation material PC

Locking system Snap lock (complied with NEC 2008)

Protection grade IP68

Insulation material / Flame class UL94-V0

Permissible ambient temperature -40° to +90° C (IEC)

40 41

HIS TYPE 3


71 48 20 PV-HIS3M2.5-4.0II Plug 2.5 - 4.0 3.2 - 6.0

71 48 19 PV-HIS3F2.5-4.0II Socket 2.5 - 4.0 3.2 - 6.0

71 48 63 PV-HIS3M-6.0II Plug 6.0 5.2 - 7.0

71 48 64 PV-HIS3F-6.0II Socket 6.0 5.2 - 7.0

70 73 12 PV-HIS3M2.5-4.0I Plug 2.5 - 4.0 4.9 - 7.9

70 73 13 PV-HIS3F2.5-4.0I Socket 2.5 - 4.0 4.9 - 7.9

70 79 85 PV-HIS3M-6.0I Plug 6.0 6.5 - 9.1

70 79 86 PV-HIS3F-6.0I Socket 6.0 6.5 - 9.1

HIS TYPE 3 connection plug and socket

Combine the HIS TYPE 3 with our HISkon® distribution chain,e.g. for parallel switching of thin film modules.

ket

HISkon® T-Splitter

SUNCLIX


71 63 57 1774687 Plug 2.5 - 6.0 5.2 - 7.0

71 63 56 1774674 Socket 2.5 - 6.0 5.2 - 7.0

72 28 35 7190797 Plug 6.0 - 16.0 5.5 - 10.0

72 28 36 7190784 Socket 6.0 - 16.0 5.5 - 10.0

Order No. Type

Y-VERT0036 HISkon® Socket:Plug-Plug

Y-VERT0037 HISkon® Plug:Socket-Socket

Sunclix Y-plug and socket


722903 1805148 Plug 2.5

722902 1805135 Socket 2.5

722905 1805164 Plug 4.0

722904 1805151 Socket 4.0

722907 1805180 Plug 6.0

722906 1805177 Socket 6.0

Sunclix built-in plug and socket

Cross-Section Ø mm2 Out

2.5 - 6.0

MULTI-CONTACT MC 3


71 44 16 PV-KST3I Plug 2.5 3.2 – 4.8

71 44 17 PV-KBT3I Socket 2.5 3.2 – 4.8

71 18 97 PV-KST3II Plug 4.0 4.9 – 7.1

71 18 98 PV-KBT3II Socket 4.0 4.9 – 7.1

71 40 46 PV-KST3/6II Plug 6.0 4.9 – 7.1

71 40 45 PV-KBT3/6II Socket 6.0 4.9 – 7.1

72 04 19 PV-KST3IV Plug 10.0 6.5 – 9.0

72 04 20 PV-KBT3IV Socket 10.0 6.5 – 9.0

MC3 connection plug and socket


71 21 56 PV-AZS3-UR Plug 2.5 – 10.0

71 21 57 PV-AZB3-UR Socket 2.5 – 10.0

MC3 Y-plug and socket


71 26 57 PV-ADSP3/GWD Built-in plug 2.5 – 4.0

71 26 58 PV-ADBP3/GWD Built-in socket 2.5 – 4.0

71 51 44 PV-ADSP3/6/GWD Built-in plug 6.0

71 51 45 PV-ADBP3/6/GWD Built-in socket 6.0

MC3 built-in plug and socket

Tools and installation tools

71 31 00 | Crimping system pliers PEW 12.194 | 4-edge crimping, MC3, HIS Type 3, 2.5 - 6.0 mm2

71 40 58 | Crimping system pliers PEW 12.194 | 4-edge crimping with locator, MC3, HIS Type 3, 2.5 - 6.0 mm2

72 24 79 | Crimping system pliers PEW 12.348 | 4-edge crimping with locator, MC3, HIS Type 3, 4.0 - 10.0 mm2

71 72 04 | Assembly tool PEW with mandrels | 2.5 - 10.0 mm2

72 03 18 | Sunclix protection cap

WEIDMÜLLER

Weidmüller WM 4


73 03 15 Plug 4.0 - 6.0 6.0 - 7.5

73 03 18 Socket 4.0 - 6.0 6.0 - 7.5

Weidmüller WM 4 Quick


73 03 38 Plug 4.0 - 6.0 5.5 - 7.5

73 03 37 Socket 4.0 - 6.0 5.5 - 7.5

Cross-Section Ø mm2 Outer sheath Ø mm

4 0 6 0 5 5 7 5

Tools

73 03 19 | Multitool WM4 and WM4 Quick

73 03 20 | Crimping tool CTF | 2.5 - 6.0 mm2

42 43


70 96 93 1534611-1 (+) Plug 2.5 – 6.0

71 44 53 1740277-1 (+) Socket 2.5 – 6.0

70 96 94 1534611-2 (-) Plug 2.5 – 6.0

71 44 54 1740277-2 (-) Socket 2.5 – 6.0

Solarlok Y-plug and socket

Order No. Type

72 03 24 1534226-1 standard

72 03 25 2106207-1

NEC / UL certifi ed

Solarlok safety clip


71 86 62 1394738-1 (+) Plug 2.5

71 86 65 1394738-2 (-) Socket 2.5

71 51 21 1394738-3 (+) Plug 4.0

71 51 22 1394738-4 (-) Socket 4.0

71 86 63 1394738-9 (+) Plug 6.0

71 86 66 1394738-0 (-) Socket 6.0

Solarlok built-in plug and socket

TYCO SOLARLOK


71 29 64 1394461-7 (+) Plug 2.5 4.5 – 6.9

71 29 63 4-1394462-6 (+) Socket 2.5 4.5 – 6.9

70 85 59 7-1394461-0 (+) Plug 4.0 4.5 – 6.9

70 85 60 4-1394462-8 (+) Socket 4.0 4.5 – 6.9

70 86 70 7-1394461-3 (+) Plug 6.0 4.5 – 6.9

70 86 71 6-1394462-3 (+) Socket 6.0 4.5 – 6.9

71 29 62 1394461-8 (-) Plug 2.5 4.5 – 6.9

71 29 61 4-1394462-7 (-) Socket 2.5 4.5 – 6.9

70 97 46 7-1394461-1 (-) Plug 4.0 4.5 – 6.9

70 97 72 4-1394462-9 (-) Socket 4.0 4.5 – 6.9

70 95 98 7-1394461-4 (-) Plug 6.0 4.5 – 6.9

70 95 97 6-1394462-6-4 (-) Socket 6.0 4.5 – 6.9

71 44 83 6-1394461-3 (neutral) Plug 2.5 4.5 – 6.9

71 13 12 7-1394461-2 (neutral) Plug 4.0 4.5 – 6.9

71 34 31 7-1394461-5 (neutral) Plug 6.0 4.5 – 6.9

Solarlok connection plug and socket

On request: Tyco Slimline

TYCO CODING SYSTEM

+ codation - codation

Plug Plug

Socket Socket

Positive Marking Negative Marking

Solarlok PV4 connection plug and socket

Solarlok PV4 tools

72 76 17 | TYCO crimping pliers for 4.0 - 6.0 mm² cable cross-section | Type 6-1579014-8

72 76 18 | TYCO unlock tool for 4.0 - 6.0 mm² cable cross-section | Type 1971903-1

72 78 48 | Crimping system pliers PEW 12.969 with locator for 4.0 - 6.0 mm² cable cross-section

TYCO SOLARLOK PV4

HUBER & SUHNER


71 47 24 24101617 Plug 2.5 5.2

71 47 25 24101616 Socket 2.5 5.2

71 12 86 24500070 Plug 4.0 5.8

71 12 87 24500072 Socket 4.0 5.8

71 38 72 24500095 Plug with rotary lock 4.0 5.8

71 38 71 24500094 Socket with rotary lock 4.0 5.8

71 40 67 24500092 Plug with rotary lock 6.0 6.9

71 40 68 24500093 Socket with rotary lock 6.0 6.9

Radox connection plug and socket


72 04 45 24500088 Plug 4.0

72 04 46 24500089 Socket 4.0

Radox built-in plug and socket

Tool

71 37 16 | Crimping system pliers PEW 12.817 with locator | 1.5 - 6.0 mm²

71 27 29 | Crimping system pliers with locator | 4.0 and 6.0 mm²

Tools and accessories

71 87 00 | Crimping system pliers PEW 12.188 | Huber & Suhner 2.5 and 4.0 mm2

71 54 51 | Crimping system pliers PEW 12.205 | Huber & Suhner 4.0 and 6.0 mm2

72 00 82 | Radox closing cap

Order No. Type Cross-Section Ø mm2 Outer sheath Ø mm Seal version

72 76 38 1971862-2 Plug 4.0 - 6.0 4.5 - 6.2 narrow seal

72 76 39 1971862-2 Socket 4.0 - 6.0 4.5 - 6.2 narrow seal

72 78 43 1971862-1 Plug 4.0 - 6.0 6.0 - 8.0 wide seal

72 78 44 1971861-1 Socket 4.0 - 6.0 6.0 - 8.0 wide seal

44 45

YUKITA


72 03 56 YS-254-11T Plug 1.5 - 2.5 5.4 - 5.9

72 03 57 YS-255-11T Socket 1.5 - 2.5 5.4 - 5.9

71 73 62 YS-254-12T Plug 4.0 - 6.0 5.4 - 5.9

71 73 63 YS-255-12T Socket 4.0 - 6.0 5.4 - 5.9

72 03 58 YS-254-21T Plug 1.5 - 2.5 6.0 - 6.5

72 03 59 YS-255-21T Socket 1.5 - 2.5 6.0 - 6.5

71 73 64 YS-254-22T Plug 4.0 - 6.0 6.0 - 6.5

71 73 65 YS-255-22T Socket 4.0 - 6.0 6.0 - 6.5

72 03 60 YS-254-31T Plug 1.5 - 2.5 6.6 - 7.9

72 03 61 YS-255-31T Socket 1.5 - 2.5 6.6 - 7.9

71 73 66 YS-254-32T Plug 4.0 - 6.0 6.6 - 7.9

71 73 67 YS-255-32T Socket 4.0 - 6.0 6.6 - 7.9

YUKITA 25X

ELDRA-SOLINQ


71 64 30 46011CM Plug 2.5 – 6.0 5.2 – 6.6

71 64 31 46010CF Socket 2.5 – 6.0 5.2 – 6.6

72 34 22 46510CM Plug 10.0

72 34 23 46511CF Socket 10.0

Silverline connection plug and socket


72 15 58 41010BM Plug 2.5 – 10.0

72 15 57 41011BF Socket 2.5 – 10.0

Silverline Y-plug and socket

Tools and installation tools

71 65 95 | Solinq wrench tool

71 99 50 | Crimping system pliers Solinq Silverline/Goldline | 2.5 - 6.0 mm²

WIELANDOrder No. Type Cross-Section Ø mm2 Outer sheath Ø mm

71 65 03 PST40i1 Plug 1.5 4.0 – 5.0

71 65 01 PST40i1 Socket 1.5 4.0 – 5.0

71 65 04 PST40i1 Plug 2.5 4.0 – 5.0

71 65 02 PST40i1 Socket 2.5 4.0 – 5.0

71 63 78 PST40i1 Plug 4.0 5.0 – 7.0

71 63 79 PST40i1 Socket 4.0 5.0 – 7.0

71 63 80 PST40i1 Plug 6.0 5.0 – 7.0

71 63 81 PST40i1 Socket 6.0 5.0 – 7.0

71 63 83 PST40i1 Plug 10.0 5.0 – 7.0

71 63 82 PST40i1 Socket 10.0 5.0 – 7.0

SMKOrder No. Type Cross-Section Ø mm2 Outer sheath Ø mm

73 16 87 CCT9901-2364F Plug 4.0 6.0 (+/- 0,15)

73 16 88 CCT9901-2454F Socket 4.0 6.0 (+/- 0,15)

72 36 17 CCT9901-2364F Plug 6.0 6.0 (+/- 0,15)

72 36 18 CCT9901-2454F Socket 6.0 6.0 (+/- 0,15)

Tool

71 86 51 | Crimping system pliers PEW 12.369 Yukita YS-254 and 255 | 1.5 - 6.0 mm²

LINGYANGOrder No. Type Cross-Section Ø mm2 Outer sheath Ø mm

72 36 39 Plug 6.0 6.25 (+/- 0,15)

72 36 40 Socket 6.0 6.25 (+/- 0,15)72 55 75 | Crimping system pliers A-2546B LY0706-2 | 4.0 and 6.0 mm² 72 55 76 | Wrench tool Set LY0706-2B | 4.0 - 10.0 mm²

Tools

71 72 29 | Crimping system pliers PEW 12.71-1 with locator | 1.5 and 2.5 mm²

71 72 09 | Crimping system pliers PEW 12.73-1 with locator | 4.0 - 10.0 mm²

Tools

QC4Order No. Type Cross-Section Ø mm2 Outer sheath Ø mm

72 36 70 Plug 2.5 - 6.0 5.4 - 7.5

72 36 73 Socket 2.5 - 6.0 5.4 - 7.5

72 55 65 | Tool case withcrimping system pliers, stripping tool and wrench tool

Tools


72 17 76 Plug 2.5 4.5

72 17 77 Socket 2.5 4.5

72 17 78 Plug 4.0 5.2

72 17 79 Socket 4.0 5.2

72 17 80 Plug 6.0 5.9

72 17 81 Socket 6.0 5.9

HOSIDEN

72 52 76 | Unlock tool 306CCT-003-01F

72 36 36 | Crimping system pliers PEW 12 with locator | 2.5 - 6.0 mm²

Tools

72 54 43 | Crimping system pliers PEW 12with locator | 2.5 - 6.0 mm²

Tool

46 47

Order No. Description

71 42 41 Locator plier PEW 12 MC3 and HIS TYP 3, 2.5 - 6.0 mm²

71 48 23 Locator plier PV-LOC-A MC3 and HIS TYP 3

72 04 40 Locator plier PV-LOC-A10 MC3 4.0 and 10.0 mm²

71 32 04 Locator plier PEW 12 MC4 2.5 - 6.0 mm²

72 24 73 Locator plier PEW 12 MC4 4.0 - 10.0 mm²

72 00 15 Locator plier PV-LOC MC4

71 90 83 Locator plier PEW 12 Amphenol H4, 2.5 - 10.0 mm²

72 66 22 Locator plier PEW 12 Amphenol H4 S&F, 2.5 - 6.0 mm²

71 42 43 Locator plier PEW 12 Tyco Solarlok 1.5 - 6.0 mm²

71 72 11 Locator plier PEW 12 Wieland 1.5 - 10.0 mm²

71 86 95 Locator plier PEW 12 Yukita YS-254 and -255, 1.5 - 6.0 mm²


71 72 07 CSCsolar 4.0 mm² MC4 4.0 mm². For cutting, stripping and crimping plug connectors



71 42 40 Crimping plier insert PEW 12 MC3, HIS TYP 3, 2.5 - 6.0 mm². Yukita YS-188+189, 2.5 - 4.0 mm²

71 44 20 Crimping plier insert PV-ES-CZM-16100 MC3 and HIS TYP 3

72 04 41 Crimping plier insert PV-ES-CZM-17100 MC3 and HIS TYP 3, 4.0 and 10.0 mm²

71 32 02 Crimping plier insert PEW 12 MC4, 2.5 - 6.0 mm²

72 15 74 Crimping plier insert PEW 12 MC4, 4.0 - 10.0 mm²

71 45 63 Crimping plier insert PV-ES-CZM-19100 MC4, 2.5 - 6.0 mm²

72 04 43 Crimping plier insert PV-ES-CZM-20100 MC4, 4.0 and 10.0 mm²

71 90 82 Crimping plier insert PEW 12 Amphenol H4, 2.5 - 10.0 mm²

72 66 21 Crimping plier insert PEW 12 Amphenol H4 S&F, 2.5 - 6.0 mm2

71 42 42 Crimping plier insert PEW 12 Tyco Solarlok, 1.5 - 6.0 mm²

71 87 10 Crimping plier insert PEW 12 Huber & Suhner, 2.5 and 4.0 mm²

71 66 00 Crimping plier insert PEW 12 Huber & Suhner, 4.0 and 6.0 mm²

71 72 32 Crimping plier insert PEW 12 Wieland, 1.5 and 2.5 mm²

71 72 10 Crimping plier insert PEW 12 Wieland, 4.0 - 10.0 mm²

71 86 94 Crimping plier insert PEW 12 Yukita YS-254 and -255, 1.5 - 6.0 mm²

72 01 48 Crimping plier insert PEW 12 Cable lugs uninsulated, 4.0 - 10.0 mm²


71 31 00 Crimping system pliers PEW 12.194 4-edge crimping. MC3, HIS TYP 3, 2.5 - 6.0 mm² Yukita YS-188+189, 2.5 - 4.0 mm²

71 40 58 Crimping system pliers PEW 12.194 4-edge crimping with locator. MC3 and HIS TYP 3, 2.5 - 6.0 mm²

71 39 17 Crimping pliers PV-CZM-16100A MC3 and HIS TYP 3, 2.5 - 6.0 mm²

72 04 42 Crimping pliers PV-CZM-1700 MC3, 4.0 and 10.0 mm²

72 24 74 Crimping system pliers PEW 12.1193 MC4 without locator, 4.0 - 10.0 mm²

72 24 75 Crimping system pliers PEW 12.1193 MC4 with locator, 4.0 - 10.0 mm²

71 12 66 Crimping pliers PV-CZM-19100 MC4, 2.5 - 6.0 mm²

72 04 44 Crimping pliers PV-CZM-20100 MC4, 4.0 and 10.0 mm²

71 90 81 Crimping system pliers PEW 12.1194 H4 Solid with loactor, 2.5 - 10.0 mm²

71 99 01 Crimping system pliers PEW 12.1194 H4 Solid without locator, 2.5 - 10.0 mm²

72 66 20 Crimpsystemzange PEW 12.1175 H4 S&F with Locator, 2.5 - 6.0 mm²

72 66 23 Crimpsystemzange PEW 12.1175 H4 S&F without Locator, 2.5 - 6.0 mm²

71 63 63 H4 Crimping pliers H4 TC 0001 Amphenol Solid with locator, 2.5 - 10.0 mm²

72 48 51 H4 Crimping pliers H4 TC 0002 Amphenol S&F with locator, 2.5 - 6.0 mm²

71 27 31 Tyco Crimping pliers Tyco Solarlok with locator, 1.5 - 6.0 mm²

71 27 29 Tyco Crimping pliers Tyco Solarlok with locator, 4.0 - 6.0 mm²

71 37 16 Crimping system pliers PEW 12.817 Tyco Solarlok with locator, 1.5 - 6.0 mm²

71 99 50 Crimping system pliers Solinq Silverline/Goldline, 2.5 - 6.0 mm²

71 87 00 Crimping system pliers PEW 12.188 Huber & Suhner, 2.5 and 4.0 mm²

71 54 51 Crimping system pliers PEW 12.205 Huber & Suhner, 4.0 and 6.0 mm²

71 72 29 Crimping system pliers PEW 12.71-1 4-edge crimping. Wieland, 1.5 and 2.5 mm²

71 72 09 Crimping system pliers PEW 12.73-1 4-edge crimping. Wieland, 4.0 - 10.0 mm²

71 86 51 Crimping system pliers PEW 12.369 Yukita YS-254 and 255, 1.5 - 6.0 mm2

72 00 71 Crimping system pliers PEW 12.3 Cable lugs uninsulated, 4.0 - 10.0 mm²

72 01 68 Tool case Variant II Contents: Crimping system pliers PEW 12, stripping pliers, cable shears. Dies and locator for MC3, HIS TYP 3, Tyco, MC4, Yukita YS-188 + 189

72 23 74 Tool case Variant III Contents: Crimping system pliers PEW 12, stripping pliers, cable shears. Dies and locator for MC4, H4 Solid, Tyco

72 83 17 Tool case Variant IV Contents: Crimping system pliers PEW 12, stripping pliers, cable shears. Dies and locator for MC4, H4 S&F, Tyco

High-quality workmanship of all components is a prerequisite for the safe and effi cient operation of your PV system. With the modular HIS tool system consisting of a crimping pliers, crimp insert and locator, you are well equipped for virtually all standard plug connector systems.

Our extensive range of accessories also off ers you everything you need to ensure hassle-free installation.

Tools and accessories

CRIMP TOOLSCrimping pliers

Crimping plier inserts

Multifunction inserts

Locator

89 2 5 4 0 mm²

48 49


71 31 24 Drum dispenser HIS-Tool 250 Pocket For cable drums and rings. Load capacity to 190 kg.Weight approx. 1 kg.

71 40 76 Drum dispenser Roll-Profi 90101 For cable drums up to 52 cm in diameter. Load capacityto 140 kg. Weight approx. 8.3 kg.

71 40 95 Cable protection tube Co-fl ex-PP-UV NW 10. Outer dia. Ø 13.4 mm, inner dia. Ø 8.4 mm








71 51 83 Cable protection tube PA6-UV Sinus slotted. Outer dia. Ø 28.3 mm, inner dia. Ø 23.2 mm

71 51 84 Cable protection tube PA6-UV Sinus slotted. Outer dia. Ø 42.4 mm, inner dia. Ø 36.0 mm

71 52 54 Cable insert tool For sinus slotted cable protection tube

71 41 05 Mounting clip Co-fl ex COS PA 6 For cable protection system NW 10. Outer dia. Ø 19.0 mm

71 41 09 Mounting clip Co-fl ex COS PA 6 For cable protection system NW 37. Outer dia. Ø 52.0 mm

71 49 37 Cable ties PA 6.6 160 x 3.6 mm, black, UV resistant







70 10 34 Splice connector 4.0 - 6.0 mm², PVC insulated, yellow

70 04 31 Splice connector 6.0 - 10.0 mm², E-tinned copper

70 38 36 Shrink tubing Black with interior adhesive fi tted to 100 mm

71 59 25 End cap with internal adhesive Length 40.0 mm. For solar cable 4.0 - 10.0 mm²internal diameter 13.0 mm before shrinking,after shrinking 4.5 mm

71 27 65 Closing cap PV-BVK3 MC3 Socket with cord

71 27 64 Closing cap PV-SVK3 MC3 Plug with cord

71 56 79 Closing cap PV-BVK3-OL MC3 Socket without cord

71 56 80 Closing cap PV-SVK3-OL MC3 Plug without cord




ASSEMBLY AID

Assembly tool PEW with mandrelsFor coating sleeves 2.5 to 10.0 mm2

❱ HIS TYP 3❱ MC 3(71 72 04)

Cable shears(71 40 77)

Stripping pliers(72 01 66)

ACCESSORIES

End cap with internal adhesive(71 59 25)

Cable ties

Cable drum(71 31 24)

Splice connector(70 04 31)

Multifunction pliers


72 01 66 Stripping pliers For solar cable, conductor cross-section 2.5 - 10.0 mm². Bronzed

71 61 77 Stripping pliers insert Conductor cross-section 2.5 - 10.0 mm². Bronzed

71 40 77 Cable shears Cable shears for conductors up to 50.0 mm²

71 72 04 Assembly tool PEW MC3 and HIS TYP 3, 2.5 - 10.0 mm²

72 00 43 Cone PEW Assembly tool PEWMC3- and HIS TYP 3-insolators 2.5 and 4.0 mm²

72 00 44 Cone PEW Assembly tool PEWMC3- and HIS TYP 3-insolators 4.0 and 6.0 mm²

72 00 45 Cone PEW Assembly tool PEWMC3-insolators 10.0 mm²

70 76 11 Assembly tool PV-RWZ3 MC3 and HIS TYP 3, 2.5 - 6.0 mm²

71 41 34 Cone PV-KO3 I+II Assembly tool PV-RWZ3. Socket and pluginsulators sizes I + II, 2.5 and 4.0 mm²

71 41 35 Cone PV-KO3 II Assembly tool PV-RWZ3. Socket and pluginsulators sizes III, 6.0 mm²

71 32 37 MC4 installation wrench set PV-MS For screwing and unlocking housings MC4, 1.5 - 6 mm²

72 34 96 MC4 installation wrench metal For screwing and unlocking housings MC4 incl. belt bag

72 21 31 Amphenol installation wrenchH4TW0001

For screwing and unlocking housings Amphenol H4, 2.5 - 10.0 mm²

71 61 38 Amphenol aperture ring PV-670804 For unlocking Amphenol H4 housings 2.5 - 10.0 mm²

71 65 95 Solinq installation wrench For screwing and unlocking Solinq housings, 2.5 - 6.0 mm²

50

CORRUGATED TUBE

HIS Twintube-PP

FEATURES

❱ Double corrugated tube for fast installation❱ Specially stabilised against UV rays❱ Flame retardant (UL 94:HB), halogen-free❱ High low-temperature impact strength and elongation at break❱ High tensile strength❱ Very high chemical resistance❱ Conforms to RoHS and REACH❱ Retrofitting possible❱ Custom lengths/special dimensions upon request

72 29 81 | Shears for corrugated tubes

72 33 61 | Universal pulling tool

Assembly aids

Accessories

Screwings

TECHNICAL DATA

❱ Polypropylene-modified special compound❱ Two-part lockable profile❱ Temperature range: 3,000h: -40° C to +100° C | 240h: -40° C to +125° C

HIS cable conduits for underground

FEATURES

❱ Flexible PE-HD cable protection tube ❱ Can be laid underground❱ High pressure and impact resistance❱ Conforms to VDE 0605 and DIN EN 61386-24

Accessories❱ Double plug-in sleeve for a sandproof connection❱ Profile sealing ring for a waterproof connection of up to 0.5 bar❱ End cap

Order No. Bending radius 20° C in mm Weight in kg Outer diameter in mm Inner diameter in mm Packaging unit in m

722556@0040 350 7.25 40.0 30.0 50

722556@0050 350 10.5 50.0 40.0 50

722556@0063 350 16.0 63.0 53.0 50

722556@0075 350 17.0 75.0 63.0 50

722556@0090 350 25.0 90.0 76.0 50

722556@0110 500 31.0 110.0 94.0 50

722556@0125 600 19.3 125.0 108.0 25

722556@0160 750 26.3 160.0 137.0 25

TECHNICAL DATA

❱ Material: PE-HD❱ Halogen-free❱ Minimum pressure resistance: >450N❱ Temperature range: -5° C to +80° C

www.his-solar.com

Order No. NW Profi le Outer diameter in mm Inner diameter in mm Packaging unit in m

723332@0013 13 Normal 16.0 11.0 50

723332@0017 17 Normal 21.3 15.1 50

723332@0022 22 Normal 25.4 19.6 50

723332@0029 29 Normal 34.8 27.3 25

723332@0037 37 Normal 42.7 33.1 25

723332@0050 50 Normal 53.9 42.7 25

Safety noteThe products described are produced according to national or international standards, as well as world standards. Application safe-ty according to the applicable safety guidelines, standards and legal regulations must be observed. Assuming proper installation and use, product-specifi c risks can be eliminated. Depending upon these, the DIN VDE requirements relevant to the product apply. However, installation and handling must be performed only by electricians. In the event of a functional error or damage to electricparts, such as to a cable or plug, the power must be turned off immediately and all defective parts must be replaced by experts.

DisclaimerThe data in this publication refl ect the current status at the time of printing. We reserve the right to technical modifi cations. Alldata can be changed at any time without notice.

RoHS guidelinesWe confi rm that all products shown in this catalogue were produced in full compliance with EU guideline 2002/95/EG (RoHS).

Length marksAll length marks on the cables represent an aid. Variances from the line lengths indicated by the length marks do not create anylegal obligation. To determine the cable length, only calibrated measuring instruments should be used.

Picture credits- Günter Hogen (photographer), www.fothogen.de- Matthias Mayer, www.comvi.de- Rennsteig Werkzeuge GmbH- Benutzung unter der Lizenz von Shutterstock.com, 2014: (Cover: dgbomb; p. 2-3: Enrico Argostoni, Goodluz; p. 5 (left): Fedorov Oleksiy; p. 5 (central): chaikovskiy; p. 5 (right): leonid_tit; p.6: Fer Gregory; p. 10+11: balefi re)

Further developments of our products and technical changes are subject to change. Alterations, errors and errata constitute no claim for damanges. Our general delivery and payment conditions apply. You can fi nd them at www.his-solar.com

www.his-solar.com

+49 6068 9314 400 +49 6068 9314 411 [email protected]

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