product catalogue no

PRODUCT CATALOGUE No.2

Email: [email protected] +44(0) Tel: +44(0)1569 769165

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CONTENTS PAGE

Page HYDROSTATIC TEST SYSTEMS JACKET METHOD STANDARD SYSTEM 4 JACKET OPTIONS & SPARES QUICK RELEASE CLAMPS 6 BURST DISC KIT 6 LID O-RING 7 VALVES 7 MINI CORE HOSE SYSTEM 8 DOT JACKET METHOD 9 NON-JACKET METHOD 11 PROOF METHOD PANEL 13 MINI CYLINDER TEST CABINET 14 PANEL OPTIONS & SPARES PRESSURE GAUGES 16 HYDROPUMP 16 BURETTES 17 BALL VALVES 18 HEADER TANK 19 CYLINDER ADAPTORS 20 HY-PAC HY-PAC STANDARD 21 HY-PAC INDUSTRIAL 22 CUSTOM SOLUTIONS 23

CYLINDER INVERTORS SMALL (SCUBA/BA/FIRE EXT) SINGLE 24 MULTI 25 INDUSTRIAL GAS SINGLE 26 MULTI 27 LIFTING SYSTEMS SWIFT-LIFT 29 SWING ARM HOIST 30 CYLINDER VICE CYLINDER VICE PRO (MANUAL) 31 CYLINDER VICE PRO (PNEUMATIC) 33 SHOT BLASTING INTERNAL SHOT BLASTING ISB1000 34

TUMBLING TUMBLER PRO 38

Octopus Test Systems Ltd. Unit 15

Spurryhillock Industrial Estate Broomhill Road

Stonehaven AB39 2NH

United Kingdom Telephone:- +44(0)1569 769165

Email:- [email protected] Website:- www.octopus-ts.com

mailto:[email protected]


http://www.octopus-ts.com/


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Page CLEANING ULTRASONIC CLEANING 39 WIRE BRUSH 40

STAMPING & MARKING CUSTOM STAMPS 41 REJECT STAMP 41 STANDARD STAMPS 42

INSPECTION THREAD GAUGES 43

CYLINDER STANDS INDUSTRIAL GAS STAND 46

DECONTAMINATION SPRAY POD 47

SCUBA REGULATOR TESTING TEST BENCH 49

PRESSURE TESTING TEST CHAMBER 51



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HYDROSTATIC TEST SYSTEMS > JACKET METHOD > STANDARD SYSTEM

For hydrostatic testing of diving and related high pressure cylinders the system features a test panel, test jacket and associated equipment. The system operates by hydrostatically pressurising the cylinder inside the jacket which is also filled with water and the volumetric displacement of water in the jacket by cylinder expansion is then measured on the panel mounted burette with any permanent expansion subsequently calculated to determine pass/fail. The jacket and panel are manufactured from mild steel with a hard wearing powder coat finish, the jacket features a coned lid to ensure no trapped air to achieve the desired level of test accuracy. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements.



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HYDROSTATIC TEST SYSTEMS > JACKET METHOD > STANDARD SYSTEM

System Features - Panel

• 100:1 ratio hydropump 700 bar output rated (system max 500bar)

• Height adjustable burette

• 6” Master Gauge (with option of UKAS traceable calibration)

• Working Gauge

• Isolation Valves and Vent Valve

• Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Jacket

connection

• Hydrostatic Pressure Automatic Cut-off, HY-PAC (Optional)

System Features - Jacket

• Coned Lid for easy removal of air in the system

• Mini-Core (NEW) Small Bore Flexible HP Hose for quick connection of

cylinders

• Burst Disc Assembly

• Easy access water inlet and outlet ball valves

• Fully removable High Pressure Assembly fitted through jacket wall

• Quick Release Clamps (Optional)

Panel with HY-PAC

Part Number Description HT01-S-001 Hydrostatic Test System, Jacket Method

(Not including Quick Release Clamps)

HT01-S-002 Hydrostatic Test System, Jacket Method, c/w HY-PAC (UK Electrical Supply), (Not including Quick Release Clamps)

HT01-S-003 Hydrostatic Test System, Jacket Method, c/w HY-PAC (Euro Electrical Supply), (Not including Quick Release Clamps)

Mini-Core Jacket-Cylinder

Connection

Jacket Burst Disc



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HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES

> QUICK RELEASE CLAMPS

Part Number Description HT01-A-0001 Quick Release Clamps, Set of 6, c/w Rubber Feet, Jacket Method

* RUBBER FEET INCLUDED ON SETS OF CLAMPS*

HT01-C-0001 Feet, Rubber, Set of 6, For QR Clamps

BURST DISC KIT

Part Number Description HT01-A-0002 Burst Disc Kit, Disc & O-Ring, Jacket Method

We recommend annual replacement of the burst disc and o-ring, this also provides an opportunity to check the integrity of the test jacket in this area. The o-ring and burst discs are suitable for standard Birchley / Octopus Test Jackets however if uncertain of the age / type of jacket we can confirm and also offer solutions for alternative sized jackets.



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HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES > LID O-RING

HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES > VALVES

We recommend annual replacement of the jacket lid o-ring. These are supplied as 1 metre long o-ring cord which is then cut and bonded to suit the o-ring groove as not all jackets have the same diameter groove with different versions supplied over the years. We can also offer sealing solutions for non-standard jacket sizes.

Part Number Description HT01-C-0002 O-Ring, Cord, Jacket Method, 1.0m Long

For the water supply / drain on the test jacket we offer spare standard ¼ turn ball valves and for the isolation of the water fill through the jacket lid we offer a spare mini ball valve.

Part Number Description PC010010 Valve, Water Supply/Drain, Jacket

PC010011 Valve, Lid, Isolation/Drain, Jacket

Standard water ball valve Lid mini ball valve



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HYDROSTATIC TEST SYSTEMS > JACKET OPTIONS & SPARES > MINI CORE HOSE SYSTEM

The Mini-Core hose system features a high pressure, small bore hose assembly so when fitted with the appropriate cylinder adaptor can be screwed into the cylinder, the cylinder then lifted into the test jacket and a quick connection made to the jacket wall HP connection. The small, flexible hose makes manoeuvring inside the jacket much easier than bulky, larger diameter hoses. We also offer the same hose assembly for panel to jacket (jacket method) and panel to cylinder (non-jacket and proof method) connections. If you have a requirement for a non-standard length or connection please contact us.

Part Number Description FN02-A-0001 Hose Assembly, Mini-Core, c/w Jacket Wall Connection, 0.5m

Long (Does not include cyl adaptor)

FN02-A-0002 Hose Assembly, Mini-Core, Jacket to Panel, 1.5m Long



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HYDROSTATIC TEST SYSTEMS > DOT JACKET METHOD

For safe and efficient hydrostatic testing of cylinders to DOT requirements (CGA C-1) the system features a moving burette panel, control panel and test jacket. The system operates by hydrostatically pressurising the cylinder inside the jacket which is also filled with water and the volumetric displacement of water in the jacket by cylinder expansion under pressure is then measured on the moving burette panel with any permanent expansion subsequently calculated to determine pass/fail.



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HYDROSTATIC TEST SYSTEMS > DOT JACKET METHOD

Part Number Description HT05-A-0001 Hydro System, DOT, Jacket 48.5” Lg, 13” ID, c/w Moving 4 x

Burette, Control Panel 10,000psi – Wall mount

HT04-A-0001 Hydro System, DOT, Jacket 48.5” Lg, 18” ID, c/w Moving 4 x Burette, Control Panel 10,000psi – Wall mount

CUSTOM Custom Jacket sizes to suit your cylinders – Please contact us for price and lead time

The jacket and panel are manufactured from mild steel with a hard wearing powder coat finish, the moving burette panel is made from brushed stainless steel. The jacket features a flat lid with quick release clamps for rapid removal / engagement and a high pressure quick connection on the underside of the lid for connecting the cylinder for lifting and pressurising.

The jacket is bolted to the floor with the moving burette and control panel wall mounted although console options are also available.

System Features

• 100:1 ratio hydropump, 10,000 psi output

• Quick release clamps on jacket lid

• High pressure quick connect under jacket lid

• Jacket burst disc

• Jacket water supply & drain valves

• Moving burette panel with 4 burettes

• Customs sizes and test solutions available



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HYDROSTATIC TEST SYSTEMS > NON-JACKET METHOD

For hydrostatic testing of diving and related high pressure cylinders, the system features a test panel and associated equipment. The system operates by hydrostatically pressurising the cylinder then measuring the volume of water expelled from the cylinder when the pressure is released to determine the permanent expansion. The control panel is manufactured from mild steel with a hard wearing powder coat finish, three burettes each with an isolation valve are mounted in a stainless steel panel assembly. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements.



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HYDROSTATIC TEST SYSTEMS > NON-JACKET METHOD



• 3 Burettes, each with isolation valves


• Working Gauge


• Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Cylinder

Connection


Part Number Description HT02-S-001 Hydrostatic Test System, Non-Jacket Method

HT02-S-002 Hydrostatic Test System, Non-Jacket Method, c/w HY-PAC (UK Electrical

Supply)

HT02-S-003 Hydrostatic Test System, Non- Jacket Method, c/w HY-PAC (Euro Electrical Supply)



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HYDROSTATIC TEST SYSTEMS > PROOF METHOD > PANEL

For hydrostatic testing of diving and related high pressure cylinders, the system features a test panel and associated equipment. The system operates by hydrostatically pressurising the cylinder to test pressure then checking for any leakage, decrease in pressure or visible deformation to determine pass/fail. The panel is manufactured from mild steel with a hard wearing powder coat finish. Compliant for testing to all relevant standards including BS EN1802, BS EN1968 and BS EN ISO18119 when used with our latest addition HY-PAC (Hydrostatic Pressure Automatic Cut-Off) to meet over–pressure control requirements.




• Working Gauge


• Mini-Core (NEW) Small Bore Flexible HP Hose for Panel to Cylinder

connection


Part Number Description HT03-S-001 Hydrostatic Test System, Proof Method

HT03-S-002 Hydrostatic Test System, Proof Method, c/w HY-PAC (UK Electrical

Supply)

HT03-S-003

Hydrostatic Test System, Proof Method, c/w HY-PAC (Euro Electrical Supply)



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HYDROSTATIC TEST SYSTEMS > PROOF METHOD

> MINI CYLINDER TEST CABINET

For safe and efficient hydrostatic testing of smaller sized cylinders such as Emergency Breathing System (EBS), Inflation Systems and Spare Air cylinders. The system features a mild steel powder coated cabinet with clear protective window to safely observe cylinders for leakage and deformation during proof testing. A three cylinder manifold is fitted to the top of the cabinet allowing up to three cylinders to be tested simultaneously by the proof method with a stainless steel grated base plate for any excess water to drain down into the lower cabinet sump which is then piped to a suitable facility drain.

Compatible with our standard proof test panel for a wall mount system although console options also available. Cylinders are typically filled with freshwater then a test adaptor with high pressure quick connection fitted which is then connected to the manifold at the top of the cabinet. Once hydrostatic testing is complete cylinders are emptied via the stainless grate into the cabinet drain sump then to the facility drain or recycled.



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HYDROSTATIC TEST SYSTEMS > PROOF METHOD > MINI CYLINDER TEST CABINET

System Features -

• Three cylinder manifold

• Clear protective observation window

• Rated to 500 bar test pressure

• Lower drain tank

• Wall or cabinet mount options available

• Internal Cabinet light (optional)

• Options for larger cabinets / additional cylinder manifolds

Part Number Description HT08-A-0001 Panel, Hydro Test, For Mini-Cabinet, c/w HY-PAC

HT08-A-0002 Cabinet, Pressure Test, 3 Mini Cylinder Capacity



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HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES > PRESSURE GAUGES

Part Number Description HT03-A-0001 Gauge, Master, 700 bar, 150mm Dia (Non-UKAS)

HT03-A-0002 Gauge, Master, 700 bar, 150mm Dia (With UKAS Calibration)

HT03-A-0003 Gauge, Working, 700 bar, 100mm Dia (Standard Cert)

HYDROPUMP

Part Number Description HT03-A-0004 Pump, Hydro, 100:1 Ratio, 700 bar, Test Panel

HT03-A-0005 Full Service Kit for HT03-A-0004

HT03-A-0006 Air End Service Kit for HT03-A-0004

HT03-A-0007 Hydraulic End Kit for HT03-A-0004



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HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES > BURETTES

Part Number Description HT01-A-0003 Burette, Standard, Jacket Method

WE CAN MANUFACTURE BURETTES TO VARIOUS DIAMETERS AND LENGTHS, CONTACT US IF YOU HAVE A SPECIFIC REQUIREMENT



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HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES > BALL VALVES

Part Number Description PC010014 Valve, Ball, 500bar, Hydro Panel

PC010015 Valve, Ball, 500bar, c/w panel mount kit, Hydro Panel

Standard High Pressure Ball Valve

High Pressure Ball Valve (with panel mount kit)



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HYDROSTATIC TEST SYSTEMS > PANEL OPTIONS & SPARES > HEADER TANK

Part Number Description HT10-A-0001 Header Tank System, c/w 18 Litre Tank, Wall Mount Bracket

CUSTOM Custom tank and brackets sizes – Please contact us with your requirements for a price and lead time

The Header Tank system can be added to all our hydrostatic test panel versions to provide the required water supply to the hydro pump with return drain line when the panel is vented so all water is recycled. Avoids connecting the hydro pump to mains water supply where higher pressure mains supplies can flow through the pump when the system is not in use and valves left open with potential to flood your facility. The Header Tank system will only drain the 18 litre tank should a system leakage occur.

The water is stored in a good quality 18 litre polyethylene tank which is wall mounted on a mild steel powder coated bracket. The standard system does not come with the required pipework or valves to connect to the hydro panel although these can be supplied either as part of a complete supplied system or from the dimensions you provide to suit your installation.

Larger header tank systems can be provided based on your requirements.



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HYDROSTATIC TEST SYSTEMS > CYLINDER ADAPTORS

We offer a full range of adaptors to screw into cylinders for test, all supplied with a large hex for securing onto the cylinder. We can supply most thread types but if you have a requirement not on the list please contact us.

Part Number Description FN01-C-0001 Adaptor, Cylinder Test, M25 x 2.0, Brass

FN01-C-0002 Adaptor, Cylinder Test, M25 x 2.0, Stainless Steel

FN01-C-0003 Adaptor, Cylinder Test, M18 x 1.5, Brass

FN01-C-0004 Adaptor, Cylinder Test, G3/4 x 14, Brass

FN01-C-0005 Adaptor, Cylinder Test, ¾ NPSM, Brass

FN01-C-0006 Adaptor, Cylinder Test, 25E (ISO11363), Brass

FN01-C-0007 Adaptor, Cylinder Test, 17E (ISO11363), Brass

FN01-C-0008 Adaptor, Cylinder Test, 0.715, Brass

FN01-C-0009 Adaptor, Cylinder Test, ¾-16 UNF, Brass

FN01-C-0011 Adaptor, Cylinder Test, 5/8-18 2B, Brass

FN01-C-0013 Adaptor, Cylinder Test, M14 x 1.5, Brass

OTHER TEST ADAPTORS AVAILABLE ON REQUEST,

CONTACT US WITH YOUR CYLINDER THREAD DETAILS AND TEST PRESSURE REQUIREMENTS



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HYDROSTATIC TEST SYSTEMS > HY-PAC > HY-PAC STANDARD

To meet the control device requirements of standards such as BS EN ISO 18119 Octopus Test Systems developed HY-PAC (Hydrostatic Pressure Automatic Cut-off). HY-PAC features a contact gauge to be fitted into the hydrostatic pressure circuit and a control box with solenoid valve fitted into the low pressure hydro pump air supply. The contact gauge is set to the desired over pressure prior to testing, if during testing an over-pressure situation occurs the contact gauge will trip sending a signal to the control box which in turn closes the solenoid valve which isolates the LP air supply so stopping the hydropump from increasing the pressure any further. The system also provides a significant advantage over conventional mechanical relief valves where the over pressure setting can be adjusted in seconds which is of particular benefit when dealing with multiple test pressures.

Part Number Description CU01-S-001 HY-PAC System, Control Box + Gauge + PS (UK Electrical

Supply) CU01-S-002 HY-PAC System, Control Box + Gauge + PS (Euro Electrical

Supply) CU01-A-0005 Hose, HY-PAC to Hydropump, 8 bar Max WP, (Length up to

0.4m) CU01-A-0006 Hose, Air Supply to HY-PAC, 8 bar Max WP, (Length 1.0 to

2.0m) CU01-C-0003 Elbow, Swivel, 90deg, HY-PAC



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HYDROSTATIC TEST SYSTEMS > HY-PAC > HY-PAC INDUSTRIAL

For hydrostatic test facilities testing larger cylinders beyond typical SCUBA cylinder sizes we offer HY-PAC Industrial which features a high flow solenoid valve external to the control box. This provides a high flow solution to test facilities testing larger cylinders e.g. multiple 50 litre industrial gas cylinders.

Part Number Description CU02-S-001 HY-PAC Industrial System, Control Box + Gauge + Ext

Solenoid + PS (UK Electrical Supply)

CU02-S-002 HY-PAC Industrial System, Control Box + Gauge + Ext Solenoid + PS (Euro Electrical Supply)



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HYDROSTATIC TEST SYSTEMS > CUSTOM SOLUTIONS

Alongside our standard product range we also offer custom solutions to meet specific requirements such as larger / smaller test jackets, clamping devices, automated testing, brackets, custom fittings, lifting systems etc.. Our in-house rapid design and development capabilities mean no project is too large or small…



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CYLINDER INVERTORS > SMALL (SCUBA/BA/FIRE EXT) > SINGLE

The cylinder invertor system provides a cylinder mounting and draining arrangement ideal alongside either a standard jacket test system or as a one-stop solution for proof or non-jacket methods. The cylinder is mounted and secured in the cradle, filled with water then either lifted from the cradle into the test jacket or tested in-situ by the proof or non-jacket methods. Once pressure testing is complete the cylinder is simply rotated in the cradle via the large frame mounted bearing blocks and a two-handed handle arrangement to drain into the stainless steel drain tank or a suitable bund / floor grating drain system. The system is compatible with the new rapid cylinder drying system so drainage and drying can be conducted in one fast, efficient action to eliminate the possibility of flash rust during the drying process.

Part Number Description CI01-A-0001 Cylinder Invertor, Single, SCUBA Size

CI01-A-0005 Tank, Stainless Steel, Cylinder Invertor, SCUBA



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CYLINDER INVERTORS > SMALL (SCUBA/BA/FIRE EXT) > MULTI

The multi-cylinder invertor system provides a cylinder mounting and draining arrangement for proof testing cylinders such as SCUBA, Breathing Apparatus, Fire Extinguishers and equivalent sizes. The system allows three cylinders to be tested, drained and dried simultaneously to provide a fast and efficient cylinder test solution. The system features an overhead frame work and 3 cylinder cradle to allow the hydrostatic proof testing in-situ then draining / drying by rotation into either a supplied stainless steel drain tank or a suitable bund / floor grating drain system. High pressure pipe work is integrated into the overhead frame and pressure control is achieved by simply connecting our standard or large scale proof test panel.

Part Number Description HT06-A-0001 Invertor, Proof Test, 3 Cylinder

HT06-C-0022 Tank, Drain, Proof Test, 3 Cylinder



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CYLINDER INVERTORS > INDUSTRIAL GAS > SINGLE

The industrial gas cylinder invertor system provides a cylinder mounting and draining arrangement for industrial gas cylinders up to typically 50 litre size, 230mm diameter. The cylinder is mounted and secured in the cradle, filled with water for proof testing then once pressure testing is complete the cylinder is simply rotated in the cradle via the large frame mounted bearing blocks and a two-handed handle arrangement to drain. The system is compatible with the new rapid cylinder drying system so drainage and drying can be conducted in one fast, efficient action to eliminate the possibility of flash rust during the drying process. The system can also be locked horizontally to allow cylinder internal inspection.

Part Number Description CI04-A-0001 Invertor, Industrial Gas, Single



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CYLINDER INVERTORS > INDUSTRIAL GAS > MULTI

The industrial gas multi-cylinder invertor system provides a cylinder mounting and draining arrangement for up to 4 industrial gas cylinders up to typically 50 litre size, 230mm diameter. The cylinders are mounted and secured in the cradle, filled with water for proof testing then once pressure testing is complete the cylinders are rotated in the mounting frame by a geared motor to drain. The system is compatible with the new rapid cylinder drying system so drainage and drying can be conducted in one fast, efficient action to eliminate the possibility of flash rust during the drying process.



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CYLINDER INVERTORS > INDUSTRIAL GAS > MULTI

Part Number Description CI02-A-0001 Invertor, Industrial Gas, 4 Cylinder, c/w stainless tank

The system can be supplied with a large stainless steel tank for drainage, submersible pump and splash guards. The system can also be adapted to suit containerised test solutions as shown below. Contact us with your facility sizes and requirements.



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LIFTING SYSTEMS > SWIFT-LIFT

The professional solution for rapidly connecting to the cylinder, lifting in/out of the test jacket and making the high pressure connection. Swift-lift provides this effort seamlessly to provide greater test throughput reducing time and effort but with a very robust engineering solution. Featuring:-

Part Number Description CL01-A-0008 Swift-Lift Assembly, M18 x 1.5, c/w Hose & Jacket Connection

CL01-A-0009 Swift-Lift Assembly, M25 x 2.0, c/w Hose & Jacket Connection

CL01-A-0010 Swift-Lift Assembly, G3/4 x 14, c/w Hose & Jacket Connection

- High tensile brass adaptor. - Integrated stainless steel lifting arm. - Mini-core hoses, small, lightweight,

easy to flex with a high pressure rating.

- Rapid, safe and effective to reduce time and effort when hydro testing.

- Available in M18, M25 and G3/4 as standard, contact us for other sizes.



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LIFTING SYSTEMS > SWING ARM HOIST

The swing arm hoist system was developed specifically with low ceiling height workshops in mind with a wall mount main bracket, swing arm and 125kg capacity electric hoist. The steel work is powder coated and the swing arm features oilite bushes for easy but very long life swing action. The system makes a great addition to the busy test workshop and can be used alongside several Octopus products such as the test jacket, swift-lift and cylinder invertor to greatly reduce time and labour effort.

Part Number Description CL02-A-0001 Hoist, Swing Arm, c/w Electric Hoist



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CYLINDER VICE > CYLINDER VICE PRO (MANUAL)

The Cylinder Vice Pro is a bench mounted V-style vice developed specifically for pressure cylinders to provide significant grip for activities such as valve removal and re-fitting/torqueing, stamping and boot removal with four rubber pads to protect all surfaces in contact with the vice. The robust but gentle action is also particularly forgiving on composite or freshly painted cylinders.

The flexible system can grip a range of cylinder sizes from 0.4 litres to 15 litres with the use of a standard spacer or for very small cylinders such as suit inflation (0.4 litres) a mini spacer is used. The system is made from powder coated mild steel with rubber base pads bonded to removable stainless steel plates. The clamping force is achieved by a large lead screw with an ever-last phosphor bronze bush to provide a robust and effective cylinder clamping solution, the only cylinder vice you’ll ever need!



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CYLINER VICE > CYLINDER VICE PRO (MANUAL)

Part Number Description CC02-A-0001 Cylinder Vice Pro, V-Clamp, CV1000

CC02-A-0002 Spacer, Cylinder Vice

CC02-A-0008 Spacer, Mini, Cylinder Vice

CC02-A-0005 Main Pad, Rubber/Stainless Steel, CV1000 (spares)

Cylinder Spacer

Mini Spacer

Main Pad



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CYLINDER VICE > CYLINDER VICE PRO (PNEUMATIC)

The Cylinder Vice Pro (pneumatic) is an air driven version of the CV1000. A bench mounted V-style vice developed specifically for pressure cylinders to provide significant grip for activities such as valve removal and re-fitting/torqueing, stamping and boot removal with four rubber pads to protect all surfaces in contact with the vice. The robust but gentle action is also particularly forgiving on composite or freshly painted cylinders.

The flexible system can grip a range of cylinder sizes from 0.4 litres to 15 litres with the use of a standard spacer or for very small cylinders such as suit inflation (0.4 litres) a mini spacer is used. The system is made from powder coated mild steel with rubber base pads bonded to removable stainless steel plates. The clamping force is achieved by a vertical mount pneumatically operated piston with a simple clamp downwards or release upwards side mounted handle to operate. Requires a minimum 8 bar low pressure air supply.

Part Number Description CC03-A-0001 Cylinder Vice Pro, Pneumatic, V-Clamp



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SHOT BLASTING > INTERNAL SHOT BLASTER

ISB1000

The ISB1000 provides a fast, effective internal shot blasting solution to remove surface rust, contamination and corrosion from high pressure cylinders.

It operates on the principle of a high pressure air supply combined with low pressure blast grit to provide a venturi action at the internal blast nozzle that rotates inside the cylinder with controlled vertical travel to provide full cylinder internal blast coverage in under 2 minutes. The system is an evolution of the Birchley Products Internal Shot Blaster, proven in service for many years, with many improvements and a modular design to provide simplified operation and ease of servicing.

The key features of the system are as follows:-

Rapid removal of rust, contamination and corrosion from all cylinder internal surfaces without removal of base material in under 2 minutes. Closed, sealed system with all grit reclaimed into a dust bag in the upper reclaim chamber. Blast power and vertical travel speed fully adjustable to deal with all levels of corrosion from light flash rust through to deep corrosion. Small foot print allows system to be installed with minimal workshop space required.



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HOW DOES IT OPERATE?

The pressure cylinder (1) is inverted and placed on the neoprene seal and locked in place with the spider support. When locked in the support also provides a ‘stop’ on the carriage plate so the nozzle cannot contact the cylinder base upon full upward travel.

The lower pressure vessel (2) is filled with grit and pressurised to 5 bar via the control panel (3). The grit flows through the outlet hose (4) to the mixing pot (5) then up through the outer lance to the hardened nozzle (6).

A secondary venturi pressure supply feeds from the control panel to the mixing pot then up through the inner lance and meets the low pressure grit supply at the nozzle creating a venturi effect which provides the necessary grit velocity to achieve effective internal blasting.

Full internal cylinder coverage is achieved by a motorised carriage plate (7) which turns the nozzle, inner and outer lances to achieve constant rotation with axial travel driven upwards and downwards by a pneumatic piston (not shown) fully user controllable with axial speed control.

The grit is then reclaimed by gravity and low pressure in the cylinder driving the grit into the reclaim chamber (8) dust bag for collection with excess pressure being vented through the air filter (9).

Once the pressure vessel (2) is empty of grit the system is depressurised and the grit is gravity fed from the reclaim chamber back to the pressure vessel through a large ball valve.



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The cylinder mounting system can take a wide range of cylinder sizes simply by placing the cylinder over the nozzle / neoprene pad and locking down the support legs.

Part Number Description SB01-S-001 ISB1000, Internal Shot Blaster, (UK Electrical Supply)

SB01-S-002 ISB1000, Internal Shot Blaster, (Euro Electrical Supply)

SPECIFICATION

System Weight: 80kgs (with no grit in chamber)

System Dimensions: 52cm Long, 46cm Wide, 180cm High

Electrical Supply: 230v 50Hz

Low Pressure Supply: 8 – 12 bar Compressed Air

Venturi Pressure Supply: 20 – 50 bar Compressed Air

Blast Media: Steel Grit for Steel Cylinders Glass beads for Aluminium Cylinders



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TUMBLING > TUMBLER PRO

The Tumbler Pro uses ceramic media inside the cylinder and rotation provided by a geared motor to rotate two cylinders simultaneously to provide the abrasive cleaning action. The system is provided with a top cover which has a limit switch built-in to ensure the system will only operate with the guard in place.

Part Number Description CT01-S-001 Tumbler Pro, 2 Cylinder System, (UK Electrical Supply)



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CLEANING > ULTRASONIC CLEANING

Small Ultrasonic Tanks for cleaning components such a cylinder valve parts and SCUBA 1st and 2nd stage regulators. We offer a standard 3 litre digital controlled tank or the ‘Cavitek’ version which offers increased functionality such as degas, delicate and full power modes alongside the standard fluid temperature and cleaning cycle timer controls.

Part Number Description OC01-S-001 Ultrasonic Tank, 3 Litre, Digital, UK Electrical Supply

OC01-S-002 Ultrasonic Tank, 3 Litre, Cavitek, Digital, UK Electrical Supply

OC01-C-0001 Basket, 3 Litre Ultrasonic Tank



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CLEANING > WIRE BRUSH

Hard wearing wires brushes to quickly and effectively clean cylinder neck threads, available in two wire head diameters.

Part Number Description WT01-A-0001 Wire Brush, Cylinder Threads, 15mm diameter head

WT01-A-0002 Wire Brush, Cylinder Threads, 22mm diameter head



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STAMPING & MARKING > STAMPS > CUSTOM STAMPS

We offer a custom hard stamp manufacture service, please advise your requirements and/or supply artwork and we can manufacture stamps subject to limitations of stamp body sizes / fine detail. These are typically used for test house unique identifiers.

REJECT STAMP

Reject stamp with a 10 x 10mm border and 5mm high x 4mm wide ‘R’ to meet the requirements of Spanish Law (Real Decreto 366/2005).

Part Number Description ST01-A-0001 Stamps, Custom, Set of 2 (Customer to define detail)

ST01-A-0002 Artwork Charge

Part Number Description ST02-A-0001 Stamp, Reject, Spanish Legislation



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STAMPING & MARKING > STAMPS > STANDARD STAMPS

We supply a range of hard stamps from standard 0-9 and A-Z in various sizes.

Part Number Description ST02-0002 Stamps, 0 – 9, 3mm Characters

ST02-0003 Stamps, 0 – 9, 5mm Characters

ST02-0004 Stamps, V, Set of 2, 3mm Characters

ST02-0005 Stamp, Oblique, 5mm ‘I’ Stamp



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INSPECTION > THREAD GAUGES

Good quality thread gauges are a very important part of any cylinder test station’s equipment. We supply a wide range of high quality thread gauges for the main cylinder threads all with UKAS calibration certification available.



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Part Number Description IE01-C-0001 Thread Gauge, Plug, G5/8 x 14, GO/NOGO Double Ended

IE01-C-0002 Thread Gauge, Plug, M18 x 1.5 6H, GO/NOGO Double Ended

IE01-C-0003 Thread Gauge, Ring, M18 x 1.5 6g, GO

IE01-C-0004 Thread Gauge, Ring, M18 x 1.5 6g, NOGO

IE01-C-0005 Thread Gauge, Plug, M25 x 2.0 6H, GO/NOGO Double Ended

IE01-C-0006 Thread Gauge, Ring, M25 x 2.0 6g, GO

IE01-C-0007 Thread Gauge, Ring, M25 x 2.0 6g, NOGO

IE01-C-0008 Thread Gauge, Plug, G3/4 x 14, GO/NOGO Double Ended

IE01-C-0009 Thread Gauge, Ring, G3/4 x 14, GO

IE01-C-0010 Thread Gauge, Ring, G3/4 x 14, NOGO

IE01-C-0011 Thread Gauge, Plug, 3/4 x 14 NPSM, GO/NOGO Double Ended

IE01-C-0012 Thread Gauge, Ring, 3/4 x 14 NPSM, GO

IE01-C-0013 Thread Gauge, Ring, 3/4 x 14 NPSM, NOGO

IE01-C-0014 Thread Gauge, Plug, 0.715 Plain, Small End

IE01-C-0015 Thread Gauge, Plug, 0.715 Plain, Large End

IE01-C-0016 Thread Gauge, Ring, 0.715 Plain, Small End

IE01-C-0017 Thread Gauge, Ring, 0.715 Plain, Large End

IE01-C-0018 Thread Gauge, Plug, M26 x 2.0-6H, GO/NOGO Double Ended

IE01-C-0019 Thread Gauge, Ring, M26x2.0-6g, GO

IE01-C-0020 Thread Gauge, Ring, M26x2.0-6g, NOGO

IE01-C-0021 Thread Gauge, Plug, 17E, Plain, Full Length

IE01-C-0022 Thread Gauge, Ring, 17E, Plain, Full Length



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Part Number Description IE01-C-0023 Thread Gauge, Ring, G5/8 x 14, GO

IE01-C-0024 Thread Gauge, Ring, G5/8 x 14, NOGO

IE01-C-0025 Thread Gauge, Plug, 25E, Plain, Full Length

IE01-C-0026 Thread Gauge, Ring, 25E, Plain, Full Length

IE01-C-0028 Thread Gauge, 3/4 - 16 UNF 2B, GO/NO GO Plug

IE01-C-0029 Thread Gauge, 3/4 - 16 UNF 2A GO, Ring

IE01-C-0030 Thread Gauge, 3/4 - 16 UNF 2A NOGO, Ring

IE01-C-0031 Thread Gauge, W28.8, Full Length Threaded Plug

IE01-C-0032 Thread Gauge, W28.8, Full Length Threaded Ring

IE01-C-0033 Thread Gauge, 1"NGT, L1 Taper Screw Ring

IE01-C-0034 Thread Gauge, 1"NGT, L8 Taper Screw Ring

IE01-C-0035 Thread Gauge, 7/8-14 UNF-2B, Plug, GO/NOGO, Double

Ended

IE01-C-0036 Thread Gauge, 7/8-14 UNF-2A, Ring, GO

IE01-C-0037 Thread Gauge, 7/8-14 UNF-2B, Ring, NOGO

IE01-C-0038

Thread Gauge, 5/8-18 UNF 2A, Ring NOGO

For UKAS Calibration please include UKAS in the requested part no,

e.g IE01-C-0001-UKAS

We can offer most thread types, any required that are not listed above please contact us with your requirements



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CYLINDER STANDS > INDUSTRIAL GAS

For holding industrial gas cylinders individually, upright securely when required in applications such as gas mixing, calibration, experimentation etc… our mild steel powder coated stands provide a robust solution with two heavy duty webbing straps to pull the cylinder tight against the stand for extra security.

The two-piece construction means the stands can be easily split and packed in low volume storage for deployment as required.

Part Number Description CS01-C-0001 Stand, Industrial Gas, White-PS



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DECONTAMINATION > SPRAY POD

Spray Pod is a fully portable decontamination system for the disinfection of sporting goods such as SCUBA cylinders, sports balls and accessories and similar sized equipment. The system features a Peli-style fully sealed case with built in adjustable position spray nozzles, a removable pump/tank system for supplying the spray system and removable legs to allow rapid transport and deployment.

Optional stainless steel shelving and lower grating can be added dependant on the size and type of equipment to be decontaminated. The system is very effective for offsite activities such a SCUBA open water dive training where equipment can be disinfected pre and post diving then stored in vehicles as required.



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DECONTAMINATION > SPRAY POD

Part Number Description DS01-A-0001 Spray Pod, Portable Deco System



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SCUBA REGULATOR TESTING > TEST BENCH

Our entry level SCUBA regulator Test Bench features a 0 – 20 bar low pressure gauge for SCUBA 1st stage intermediate pressure and a dual scale 0 – 75mm H2O (0 – 3 inches) Magnehelic gauge for second stage cracking pressure. The system is housed in a brushed stainless steel console with options as a standalone console with handle, the addition of test stand (as shown below) or can also be wall mounted. A quick connection mounted to the console allows quick set-up and an 18 bar relief valve with manual vent provides the required safety should an over pressure occur.



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SCUBA REGULATOR TESTING > TEST BENCH

Part Number Description RT01-A-0001 Test Bench, SCUBA, 0-20b, 0-75H2O

RT01-A-0002 Gauge, Magnehelic, Dual Scale, 0-75H, 0-20B



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PRESSURE TESTING > TEST CHAMBER

With a comprehensive engineering service we can design suitable pressure test systems to the required codes to meet your requirements whether they are small test chambers for dive computers and watches through to larger systems for external pressure testing of mini ROV’s. Some examples are shown below; contact us with your requirements.



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PRESSURE TESTING > TEST CHAMBER



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Octopus Test Systems Ltd. Unit 15

Spurryhillock Industrial Estate Broomhill Road

Stonehaven AB39 2NH

United Kingdom Telephone:- +44(0)1569 769165

Email:- [email protected] Website:- www.octopus-ts.com



http://www.octopus-ts.com/

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