product catalogue - screen masters · 2021. 4. 20. · product catalogue sma sydney wetherill park...

PRODUCT CATALOGUE

SMA SydneyWetherill Park02 9757 1464

Head OfficeCentral West NSW02 6332 4722

SMA QLDOrmeau QLD1800 571 464

1800 571 464www.screenmasters.com.au

ABOUT US:ABOUT US:

We have your machines covered!

With offices and warehouses located in Wetherill Park, Sydney, Central West NSW and Gold Coast, QLD, Screenmasters offer a qualified team of expert fitters, an extensive range of spares and wear parts, available 24/7, we can service and support all your crushing needs, Australia wide.

Moving forward

Screenmasters recently embarked on creating its own range of bespoke Jaw Crushers, Impactors, Cone Crushers, Screens, Stackers, Trommels and Waste Management Solutions including Airvacs, Windshifters, Dust Cannons, Hydra Separator Wash Baths, Flip Flow Screen and Picking Stations. These units are purpose built for the rigorous Australian conditions with a focus on placing the customer back in control! Our machines are simple to use, reliable and cost effective to run.

We’re excited for what the future holds!

Our story

Screenmasters Australia was established in 1994 by Directors Michael McGinley & Mick Lagan and are major distributors for some of the world’s largest manufacturers of track mounted crushing and screening equipment including GIPO, Keestrack, Rockster, Sensortechnik and Magotteaux.

Screenmasters stock over 50 mobile crushers and screens, new and used, available for sale and hire. In 2019 Screenmasters Australia celebrated 25 years in the Mobile Crushing & Screening Industry.

OUR VALUESReliabilityWe pride ourselves in providing the right machine for the job, first time! Our units are well-maintained, consistent and reliable.

Continuous ImprovementImprovement never stops! We are constantly finding better ways of doing things, we adapt and change in order to evolve and develop our products, service, knowledge and skills.

Our CustomersWe measure our success by that of our customers. We are committed to listening and understanding our customers’ needs and provide guidance and solutions to work together to enable a remarkable outcome for both the customer and Screenmasters.

Our PeopleScreenmasters value, challenge and support all our staff. Our people, work as one to overcome obstacles, find solutions and deliver exceptional results.

WHY HIRE/BUY WITH SCREENMASTERS?Your business will profit with our experience, flexibility and lateral thinking

• An extensive range of mobile tracked equipment available for hire or sale including: Impact Crushers, VSI Crushers, Jaw Crushers, Screens (Incline, horizontal, scalpers, triple deck, flip flow), Conveyors, Stackers, Trommels, Material feeders and Waste Management equipment.• 24hr service & support.• Versatile Hire Option.• Mine spec MDG 15 Machines.• Extensive range of Spare & Wear Parts.• Finance options available on larger projects.

OUR DIFFERENCE

Fig. 3 - Gear box drive on conveyors

Fig. 2 - Extended Main Conveyor

Fig. 4 - Head & tail drums greased for life

Fig. 1 - Rip stop belts

OUR SUPPORT “Our service only stops in traffic”.

With 8 service vehicles travelling around Australia, Screenmasters have you covered with its qualified team of fitters available 24/7 providing aftersales service, repairs and breakdown support for our customers and all our machines.

• Place larger horsepower engines, where needed. Resulting in significant fuel savings and increased productions• Installed larger area coolers- to cope with higher ambient temperatures• All head and tail drums are greased for life -less maintenance, more up time, no daily greasing required•Install ceramic blow bars in all Impactors, where possible in Jaws and Cone Crushers, resulting in significantly lower wear costs• Minimal automation on all machines - simple to operate, easy to maintain and more uptime• Simple Hydraulic Solenoid Valves Easy to get, easy to diagnose• Hydraulic steel piping placed throughout machines where possible, results in improved cooling, no leaks and lower maintenance costs• Variable displacement pump for greater fuel efficiency

- Stackers 4Litres/an hour- Screen 9/12litres/an hour- Rock trommel 20-25 litres/hour- Crusher above 60 tonne complete with

• Drive direct systems & load sensing hydraulics for lower running costs• New feeding system (step deck) for higher throughput• Extended main conveyors• Gear box drive on conveyors not pump for more torque and less blockages• Oversize main drive bearings and shaft, standard on our Jaw Crushers• Limited automation, simple to use controls• Rip stop belts, lasting 4 times longer than standard belts

Screenmasters work closely with our OEM’s to design bespoke units, not only to suit our customers’ requirements but units that thrive and succeed in the harsh Australian conditions. Such enhancements to our machines include:

Spare Parts

We stock an extensive range of high-quality spares and wear parts, giving your company an essential advantage with optimum availability at competitive prices.

Stocking:

Deutz EnginesCAT EnginesBearingsToggle Plates/SeatsJawsWedgesBowl LinersMantlesConesBlow BarsImpact PlatesV beltsConveyor BeltsRadiatorsHydraulic Pumps/MotorsSensorsPLC Systems (IO Module, Display Unit etc.)Filters (Air/Fuel/Hydraulic)Piano WiresFull Range of MeshesTrommel DrumsFull Range of RollersMagnetsRockbreaker HammersAnd much much more!

Technical Details

Max feed Size: 500mmCrusher Drive: Direct drive V beltPerformance: Up to 350tphPower Unit: CAT C13 440HPScreenbox: Double deck independent scalping feederMain Conveyor: Extended main conveyor 1000mm wideFeed Hopper: 9.2m³

SMA1210 Impactor

Transport Dimensions

Length: 14,250mmWidth: 3,330mmHeight: 3,810mmWeight: 45,200kg

Features & Benefits

Heavy duty horizontal shaft 1200mm diameter rotorGrinding Path for extra crushing and shapingHydraulic adjustable crusher bodyCAT C13 engine, allows for greater fuel efficiencyExtended main conveyor driven through gear box, additional torque and less blockagesOversized radiators and coolers for coping with higher ambient temperaturesRip stop beltsLimited automation

SMA1210 Impactor SMA623CT Impactor

Technical Details

Max feed Size: 200mmCrusher Drive: Direct Drive V BeltPerformance: Up to 250tphPower Unit: CAT C9 300HPMain Conveyor: Extended Main Conveyor 650mm wideFeed Hopper: 6m³

Features & Benefits

Heavy duty horizontal shaft rotorMetal detectorHydraulic adjustable bar carrier and crusher bodyDust suppression on crusher feed in and feed outGear box drive on main conveyor for additional torque, preventing blockagesLimited automation

TRANSPORT DIMENSIONS


Technical Details

Max feed Size: 650mmDrive: Direct Via Elastic Clutch, Transmission GearPerformance: Up to 500tphPower Unit: Volvo TAD 1650 GE 700HPRotor: 6.5 Tonne RotorMain Conveyor: 1400mm wideFeed Hopper: 7m³

Keestrack R6 Impactor



Features & Benefits

3.2 m double deck pre-screen for removal of fines, allows for greater throughput and less wear 16x5 double deck screen 650 mm wide return belt Fuel burn 45 litres per hour (approximately)Chassis lifts at rear on hydraulic rams for easy access, maintenance and service Sealed for life head and tail drums placed throughout machine, where possible Steel hydraulic piping throughout machine, in place of rubber hosing Machine transported as one, 30 minute set up time Limited automation Oversized radiators and cooling systems to cope with hotter ambient temperatures Capable of producing 4 products in one pass ( 3 products in a closed Circuit )6.5 tonne rotor creates greater inertia allowing for high production and crushing of harder rock up to LA15

Keestrack R6 Impactor Keestrack R3 Impactor

Technical Details

Max feed Size: 600mmCrusher Drive: Direct via elastic coupling, v-belts, transmission gear & turbo clutchPerformance: Up to 250tphPower Unit: Volvo TAD 754 GE fixed speedRotor: 920mm wide x 1100 mm dia. 3.2 tonne rotorMain Conveyor: 1000mm wideFeed Hopper: 3.5m2

Features & Benefits

Fuel burn 30 litres per hour (approximately)Sealed for life head and tail drums placed throughout machine, where possibleSteel hydraulic piping throughtout machine, in place of rubber hosingMachine transports as one without permit, 30 minute set up timeLimited automationOversized radiators and cooling systems to cope with hotter ambient temperaturesIntegrated 1200 mm pre-screen allows for higher crushing capacity and less wearConstant grain distribution of crushed products9’x4’ Single deck after screenCompact, under 30 tonnesTransports in one piece


Length: 12,584mmWidth: 2540mmHeight: 3100mmWeight: 30,000kg

SMA110J Jaw Crusher

Technical Details

Max feed Size: 800mmCrusher Drive: Direct drive V beltPerformance: Up to 400tphPower Unit: CAT C13 440HPMain Conveyor: Extended main conveyor 1200mm wideFeed Hopper: 10.4m³

Features & Benefits

Heavy duty hard rock jawCrusher speed and overfill protection systemSemi-Hydraulic adjustable JawsVariable speed control on both feedersLimited automation Oversized crusher drive bearings and shaft Oversized radiators and coolers, to allow for higher ambient temperatures.Transports as one unit, sets up in 15 minutes.Independent pre-screen with side conveyor, allows for removal of fines with greater throughput and less wear Gear box drive on main conveyor for more torque, prevents blockages Rip stop belt



SMA110J Jaw Crusher SMA700 Jaw Crusher



Technical Details

Max feed Size: 700mmCrusher Drive: Direct drive Performance: Up to 350tphPower Unit: CAT C9 300HPMain Conveyor: Extended main conveyor 1200mm wideFeed Hopper: 9.2m³

Features & Benefits

Heavy duty single toggle jawCrusher speed and overfill protection systemRemote control adjustment of jaw CSSMagnet over belt system Limited automation Oversized crusher drive bearings and shaft Oversized radiators and coolers, to allow for higher ambient temperaturesTransports as one unit, sets up in 15 minutesIndependent pre-screen with side conveyor, allows for removal of fines with greater throughput and less wear Gear box drive on main conveyor for more torque, prevents blockages Rip stop belt

Technical Details

Max feed Size: 600mmCrusher Drive: Hydrostatic- consistent throughputPerformance: Up to 300tphPower Unit: CAT C9 300HPScreenbox: RS114 Single deck, discharge height 3.2mMain Conveyor: 1200mm wide, hydraulically adjustableFeed Hopper: 5m³

Rockster R1100DS Impact Crusher


Length: 15700mmWidth: 3100mmHeight: 3450mmWeight: 39,000kg

Features & Benefits

Continuous, fully hydraulic gap adjustmentIndependent pre-screen with side conveyor Adjustable rotor speed between 600 /850 RPMAdjustable bypass chuteMagnetic separatorCrusher overload protectionDust suppressionRip stop beltsMachine transports as one, 30 minute set up time

Rockster Crushers have a range of equipment available including: • Tracked mounted 15 & 25 tonne Scalping Screens• Tracked Trommels• 60’ & 80’ Stackers• 25 & 40 Tonne Jaw Crushers• 20, 30 & 40 Tonne Impactor with or/without screens

GIPO Crushers

Technical Details

Features & Benefits

Powerful CAT C15 & C18 enginesNo automation, simple diesel hydraulicsOversized radiators and coolers, to cope with hotter ambient temperaturesLow cost per tonneCapacity up to 500tphIndependent pre-screenUnderpan steel feederUnits working in Australia with 20,000hrs +Working in hard rock and sandstone applications

Dust suppression Crocodile feed openings

GIPO R131S Impactor

Max feed Size: 600mmDrive: Diesel/Hydraulic Performance: Up to 500tphPower Unit: CAT C13 490HPScreenbox: Single deck 16 x 5 screenConveyor: Product conveyor 1000mm wideFeed Hopper: 7m³

GIPO Mag’Impact VSI Crusher

Max feed Size: 120mmDrive: Diesel/Hydraulic Performance: Up to 500tphPower Unit: CAT C15 575HPScreenbox: Double deck 18x6 screenMain Conveyor: 1200mm wideFeed Hopper: 5m³

18 x 6 Double Deck Screen

GIPO produce world class Crushers and Screens that are quality built, versatile, reliable, high performance, proven systems, that are simple to use.GIPOs range of Crushers & Screens include: • Single, double & triple deck Screens options• VSI Crushers in 40, 60, 70 & 130 tonne options• Impactors in 30, 40, 50, 60 & 80 tonne options• Units with or without screens• Crocodile feed openings & apron feeders• 4, 5 & 6 bar rotors

R131S PL Impactor

R131S Impactor

GIPO Mag’Impact VSI

SMA Heavy Duty Trommel

Technical Details

Drive: Diesel/Hydraulic, inline 4 cylinderPower unit: CAT C4.4 150HPPerformance: up to 500 tphMax feed Size: 750mmHopper: 12.6m³Drum: 5500mm long x 1500mm wide trommel

Features & Benefits

3 splits: 0-130mm fines, 130-300mm mid product and oversize up to 750mm in size.Extremely effective in separating sticky materials/clay from rockSteel reciprocating pan feederDrum cleaner & tipping grizzly optionalHydraulic steel piping placed throughout machine where possible, assists in cooling hydraulic oil, less maintenance Fuel burn 20 litres per hour (approximately )Various screen configurations available



SMA Heavy Duty Trommel SMA Scalping Screens

Features & Benefits

2 or 3 way split availablePowerful CAT enginesHydraulic folding hopper wallsHydraulic adjustable screen anglesLiftable screenbox, for easy access & maintainanceVariable speed on discharge conveyorsIntegrate hydraulic folding stockpiling conveyorsCapacity up to 500tphDirect feed lined hoppersLimited automation

Screenmasters Scaping Screens are versatile, robust and highly productive. Designed to handle a variety of applications and screen the most difficult materials. Scalpers available in a range of sizes including: • Double or triple deck screens• 8 x 4 Screenbox (SMA804S)• 12 x 4 Screenbox (SMA124S)• 14 x 5 Screenbox (SMA514S)• 20 x 6 Screenbox (SMA1860)

8 x 4 Scalper

20 x 6 Scalper

12 x 4 Scalping Screen

14 x 5 Scalper

SMA514S Scalper

SMA Incline Screens

Features & Benefits

Powerful CAT enginesHydraulic folding hopper wallsHydraulic adjustable screen anglesScreenbox walkways for easy access & maintainanceVariable speed on belt feeder and stockpile beltsRemote control operationIntegrated hydraulic folding stockpiling conveyorsCapacity up to 650tphQuick set up timesLimited automation

Screenmasters Incline Screens are robust, extremely adaptable and designed for high capacity screening in a variety of applications including fine screening.

• Double or triple deck screens• 14 x 5 Screenbox (SMA514S 2D)• 20 x 5 Screenbox (SMA2600)

SMA514 2D Screen

SMA 2600 Incline Screen

SMA 2600 Incline Screen

SMA514 2D Incline Screen

SMA Incline ScreensScreenmasters Incline Screens are robust, extremely adaptable and designed for high capacity screening in a variety of applications including fine screening.

• Double or triple deck screens• 14 x 5 Screenbox (SMA514S 2D)• 20 x 5 Screenbox (SMA2600)

Keestrack Scalping Screens

Features & Benefits

Steel apron feederHydraulic folding hopper wallsHydraulic adjustable screen anglesLiftable screenbox, for easy access & maintainanceSteel hydraulic lines, instead of hosingSealed for life head and tail drums, fitted where possibleUser friendly Relytec control systemLow emission engines2 or 3 way split availableCapacity up to 600tphVariable displacement pumps and load sensing hydraulic system

Keestrack Scalping Screens offers unrivaled performance, high mobility solutions whatever the task, with the lowest fuel consumption in the industry. Scalpers available in a range of sizes including:

• Double or triple deck screens• 10 x 5 Screenbox (K3)• 14 x 5 Screenbox (K4)• 16 x 6 Screenbox (K6)• 17 x 5 Screenbox (K5)• 20 x 6 Screenbox (K8)

K3 Scalping Screen

K5 17 x 5 Scalping Screen

K6 16 x 6 Scalper

K6 16x6 Scalper

K6 in recycling/waste

Combo Scalping Screen

Keestrack S5 Stacker


Length: 12000mmWidth: 2290mmHeight: 2760mmWeight: 13,000kg

Technical Details

Max feed Size: 200mmDrive: 4 cylinder- Diesel/Hydraulic Performance: Up to 500tphPower Unit: Deutz 2011 L04 stage 3A Main Conveyor: 23000mm long x 1000mm wide

Features & Benefits

Stockpiling capacityDischarge height up to 9.4mInclinations between 9° to 22°Variable displacement pump for greater fuel efficiency.Approx. 4 litres per hour fuel burnCompact transport, can be transport in shipping container

Keestrack S5 Stacker SMA8042 TDF Direct Feed Stacker

TDF DIRECT FEED STACKER


Technical Details

Drive: Diesel/Hydraulic Performance: up to 600tphPower Unit: Deutz TD 2011 66HPMain Conveyor: 23500mm long main conveyorFeed Hopper: 4200mm long x 1900mm wide

Features & Benefits

TDF DIRECT FEED STACKERVariable operation heightsUnique boomerang systemStockpile height 2162m³4.2 m wide feed hopper, fed with excavator or front end loader main belt driven through gear box, provides greater torque and production

TSL RADIAL STACKERCapable of 14,500 tonne stockpilesUnique boomerang systemStockpile skew radius 20.95m³Hydraulic folding product conveyor belt

& TSL Radial Stacker

TSL RADIAL STACKER



SCREENMASTERS AUSTRALIA

7 Kembla Place, Kelso NSW 279515 Frank Street, Wetherill Park NSW 2164

30-34 Motorway Circuit, Ormeau QLD1800 571 464

www.screenmasters.com.au

*All machine specifications listed above are subject to change without prior notice

SAM MOUHAJAR – MALOSI GROUP DIRECTORScreenmasters Australia were recommended to us. They have over 30 years in the Industry, that’s a long time and a lot of experience. We had multiple other Companies pulling us in all directions, while setting up our new business. Screenmasters gave us the right solution, at the right price. Everyone said it wouldn’t work, couldn’t work but Screenmasters took their equipment to our site and proved them all wrong and ‘Saved us over a $1 million dollars in the process’. Their back up service, advice and support has all been excellent, I would recommend Screenmasters as the first port of call, for anyone in the Recycling or Quarry Business.

JIM MURPHY – LANTRAK LANDFILL MANAGERWith the introduction of the Waste Levy in Queensland on the 1st July 2019, we needed to source a suitable screening machine that would successfully process the volume and type of incoming waste we receive on a small footprint over the longevity of the project while maximising the yield of our target end use product.With an array of Scalper and flip flow screens available in the marketplace, Lantrak chose the Keestrack K6 Frontier due to the machine layout, deck configuration, build quality, low fuel burn of 9 litres per hour, low ownership costs, serviceability and access to components. Due to the proven reliability of the Keestrack brand combined with the always reliable after sales service and support from Screenmasters Australia, I encourage other operators to talk to Screenmasters Australia about Keestrack.

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product catalogue - screen masters · 2021. 4. 20. · product catalogue sma sydney wetherill park...

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