product data 257 model specifications 261 fastener ... · ks1000 lp/cr lo-pitch & curved roof...

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Product Data 257

Model Specifications 261

Fastener Selection 271

Construction Details 273

• Panel Dimensions 273• Side Joint & Panel/

Cover Cap Lap 274

• End Lap 275• Ridge 276• Eaves 278• Valley Gutter 281• Verge 282• Mono Ridge 289• Valley Hip 290• Hip 291• Lean-to Roof 292• Expansion Joint 294• Barrel Vault Rooflight

Mounted Off Ridge 295

• Barrel Vault Rooflight Mounted Mid Slope 297

• GRP Integral Rooflights 298• Roof Ventilator

Mounted Off Ridge 300

• Insulated Flues & Curb 302• Curved Roof Panel 303• Components 304

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Lo-Pitch & Curved

Insulated Roof System

For more information on Kingspan Insulated Panels visit www.barbourproductsearch.info

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KS1000 LP Roof Panel

Superior specification and construction for roof slopes of 1.5° or curved roofs

of 150m radius and above

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KS1000 LP/CR Roof SystemLo-Pitch & Curved

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ApplicationThe KS1000 LP/CR Roof is a high specification system suitablefor building applications for new build and refurbishment.i) roof slopes 1.5° and above after deflection.ii) curved roofs 150 metre radius and above.

1000mm cover width

AB

Panel Length

Dimensions & Weight

Product Reference Application Description

KS1000 LP/CR Standard Lo-pitch & curved roof panel.

KS1000 LP-FM Lo-pitch roof panel with Factory Mutual (FM) approval for roof applications. For KS1000 CR contact Kingspan Technical Design Bureau

KS1000 LP/CR-LPCB Lo-pitch & curved roof panel with Loss Prevention Certification Board (LPCB) approval for roof applications.

Product Tolerance

Cut to Length -5mm +10mm

Liner Sheet Length -5mm +10mm

Cover Width -0mm +3mm

Thickness -2mm +2mm

End Square -3mm +3mm

Available LengthsPanel lengths 1.8 to 28 metres are supplied. Panels less than1.8m long can be supplied but do not have a cut back asstandard and are subject to extra charge. Panels less than 1.8mlong which require a cut back can be provided, but will becharged at full 1.8m price, plus cutting costs.

*These panel thicknesses comply with Part L2 (England & Wales) and Part J (Scotland)† Aluminium faced panels are not LPCB andFM certified.

A - Core Thickness (mm) 45 60 80* 100*

B - Overall Dimension (mm) 80 95 115 135

Weight kg/m2 0.5/0.4 steel 9.5 10.1 10.9 11.4

Weight kg/m2 0.63/0.4 steel 11.2 11.8 12.6 13.1

Weight kg/m2 0.7/0.5 alum.† 5.67 6.27 7.07 7.50

Panel End Cut BackPanels can be supplied with a cut back of 75mm or flush ends.Panels less than 1.8m long which require a cut back can beprovided, but will be charged at full 1.8m price, plus cutting cost.

End LapIt is recommended that panels are used in continuous lengthsfrom ridge to eaves with no end laps. However, where an end lapmust be used the flush end of the down slope panel has a factoryfitted end lap stitching plate.

Cover CapThe cover cap is made from 0.5mm thick steel coated to thesame specification as the weather sheet of the panels. The capsare supplied in lengths up to 12 metres. Panels less than 1.8mlong which require a cutback are subject to extra charge.

Ref. No. 260a/04 to LPS 1181

Insurer Approved System


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Materials - SteelSubstrate• HPS200/Celestia: ZA255 Galvalloy hot-dip zinc-aluminium

alloy coated steel (= 95% Zn/=5% Al) to BS EN 10214 : 1995,Grade Fe E220G with a Z275 zinc coating.

• PVDF: Galvatite, hot-dipped zinc coated steel to BS EN 10147: 1992. Grade Fe E220G with a Z275 zinc coating.

• Standard external sheet thickness 0.5mm, standard internalsheet thickness 0.4mm. Other thicknesses can be supplied tospecial order.

Coatings - External Weather Sheet• HPS200 Plastisol: 200 micron thick high performance coating

applied to the weatherside of the panel. Designed to achievehigh levels of durability and colour stability, is highly resistant todamage in transit and on-site.

• PVDF: 27 micron thick stoved fluorocarbon coating which hasexcellent colour stability even at temperatures as high as120°C.

• Celestia: 120 micron thick Plastisol coating 16 metallic colours.• Silicone Polyester: An economical coating with medium term

life for worldwide use.• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Coatings - Internal Liner Sheet• Lining Enamel: 15 micron thick coating developed for use for

the internal lining of insulated panels. Standard colour is “brightwhite” with an easily cleaned surface.

• HPS200 Plastisol: 200 micron thick coating used in areaswhere there is high internal humidity, or a corrosive environment.

• Stelvetite Food & Hygiene Safe: This is a 120 micron thickchemically inert polymer film bonded to steel suitable forcladding the interior of cold stores, food processing buildingsand other hygiene applications.

• Reverse side of sheet coated with a light grey polyester coating.• The sheet is available in either plain or stucco embossed finish.

Materials - AluminiumSubstrate• Aluminium substrate, Grades 3003/4/5 series.• Standard external sheet thickness 0.7mm, standard internal

sheet thickness 0.5mm.

Coatings - External Weather Sheet• PVDF: 25 micron thick stoved fluorocarbon coating which has

excellent colour stability even at temperatures as high as 120˚C.• ARS Abrasion Resistant: 28 micron thick polyester or

polyurethane resin reinforced with polyamide high durabilitycoating with exceptionally good handling characteristics.

• Silicone Polyester: An economical coating with medium termlife for worldwide use.

• Alternatively the weather sheet can be supplied in mill finish,stucco embossed.

Coatings - Internal Liner Sheet• Standard internal facing is white polyester coated, plain or

stucco embossed.

Insulation Core• Polyisocyanurate (PIR): with zero ozone depletion (Zero ODP).

Available in LPCB and FM insurer approvedcertified product range. For KS1000 CR/FM please contactKingspan Technical Design Bureau.

SealsFactory Applied Side Lap TapeAll side laps have a factory applied anti condensation tape.Additionally a specially developed side lap tape is factory appliedto panels for low-temperature chill stores at extra cost.

Factory Applied Side & End Lap ProtectionIf specifiers require additional under lap corrosion protection, thiscan be factory applied at extra cost.


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Quality & DurabilityKingspan Insulated Panels are manufactured from the highestquality materials, using state of the art production equipment torigorous quality control standards, complying with ISO 9001: 2000standard, ensuring long term reliability and service life.

Guarantees & WarrantiesKingspan will provide external coating and product warranties andguarantees on an individual project basis.

PackingStandard PackingKS1000 LP/CR panels are stacked weather sheet to weathersheet (to minimise pack height). The top, bottom, sides and endsare protected with foam and timber packing and the entire pack iswrapped in plastic.The number of panels in each pack depends on panel thicknessand length. The table below is shown as a guide. Typical pack height is 1100mm. Maximum pack weight is 1500kg.

Sea FreightFully timber crated packs are available on projects requiringdelivery by sea freight shipping, at additional cost. Alternatively,steel containers can be used. Special loading charges apply.

DeliveryAll deliveries (unless indicated otherwise) are by road transport toproject site. Off loading is the responsibility of the client.

Site Installation Procedure Site assembly instructions are available from theKingspan Technical Design Bureau.

BiologicalKingspan panels are normally immune to attack from mould, fungi,mildew and vermin. No urea formaldehyde is used in theconstruction, and the panels are not considered deleterious.

FireSteel and aluminium outer and inner facings have Class 1 surfacespread of flame to BS 476: Part 7: 1987, and are Class 0, asdefined by Building Regulations. The panel surfaces are ratedFAA/SAA to BS 476: Part 3: 1975. KS1000 LP/CR insurer approved

panels are available with FM and LPCB certification,with steel facings. For KS1000 CR/FM contact KingspanTechnical Design Bureau.

AcousticsKS1000 LP/CR panels comply with Building Regulations Part E fornon-domestic buildings. For residential, domestic, educationand healthcare building applications, BB93 and HTM 2045solutions, consult Kingspan Technical Design Bureau.

All KS1000 LP/CR panels have a single figure weighted soundreduction Rw = 25dB.

Building Regulations & StandardsKingspan insulated roof and wall systems conform to the followingBuilding Regulations and Standards (Non-domestic buildings):

i) Approved Document A: Structure (England & Wales)

ii) Approved Document B: Fire (England & Wales)

iii) Approved Document E: Resistance to the Passage of Sound (England & Wales)

iv) Approved Document Part L2: Conservation of Fuel & Power (England & Wales)

v) Building Standard Part D: Structural Fire Precautions (Scotland)

vi Building Standard Part H: Resistance to the Transmission of Sound (Scotland)

vii) Building Standard Part J: Conservation of Fuel & Power (Scotland)

viii) Building Standard Part L: Conservation of Fuel & Energy (Ireland)

PerformanceThermal Insulation

Panel Thickness (mm) U value W/m2K

45 0.41

60 0.31

80 0.25*

100 0.21*

U - Thermal transmittance W/m2K* U Value calculated in accordance with the method required by the Building

Regulations Part L2 (England & Wales) and Building Standards Part J (Scotland)

Panel Core Thickness 45 60 80 100

No. panel/pack (max.) 12 10 9 6

Sound Reduction Index (SRI) Tested

Frequency Hz 125 250 500 1k 2k 4k

SRI dB 17.2 20.0 23.2 23.4 23.2 40.5


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Unfactored Load/Span Table (use calculated design windload values unfactored)

SPAN Core Load Uniformly Distributed Loads (kN/m2)CONDITION Thickness Type Span L in Metres

(mm) 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0

SINGLE SPAN 45 Downwards 2.45 2.10 1.82 1.59 1.40 1.20 094 0.74

Suction 3.09 2.73 2.41 2.16 1.94 1.74 1.57 1.41

Outer Sheet 60 Downwards 3.07 2.70 2.38 2.11 1.87 1.67 1.49 1.23

0.5mm steel Suction 4.17 3.73 3.35 3.02 2.59 2.20 1.90 1.65

Inner Sheet 80 Downwards 3.86 3.45 3.08 2.76 2.48 2.23 2.01 1.82

0.4mm steel Suction 5.65 5.13 4.39 3.60 3.01 2.56 2.21 1.93

L 100 Downwards 4.51 4.06 3.66 3.30 2.99 2.70 2.45 2.23

Suction 7.18 5.97 4.80 3.95 3.31 2.82 2.43 2.12

DOUBLE SPAN 45 Downwards 2.43 2.10 1.80 1.53 1.32 1.15 1.01 0.89

Suction 1.82 1.57 1.37 1.22 1.10 1.00 0.92 0.85

Outer Sheet 60 Downwards 2.93 2.43 2.06 1.76 1.53 1.34 1.18 1.05

0.5mm steel Suction 1.94 1.68 1.48 1.33 1.20 1.10 1.01 0.94

Inner Sheet 80 Downwards 3.32 2.78 2.37 2.04 1.78 1.56 1.39 1.24

0.4mm steel Suction 2.08 1.81 1.61 1.44 1.31 1.20 1.11 1.03

L L 100 Downwards 3.70 3.10 2.65 2.29 2.00 1.76 1.57 1.40

Suction 2.16 1.89 1.69 1.52 1.39 1.28 1.18 1.10

Notes:1. Values have been calculated using the limit state method described in the

“European Recommendations for the Design of Sandwich Panels”(ECCS document No.115 2001), taking imposed loads, temperature andcreep into account.

2. For each value individual and combined load cases with appropriate loadfactors and temperatures have been considered. These are detailed under“Structural Performance” in the Building Design Section.

3. The Table is for medium and light coloured panels, as recommended byKingspan for roofs.

4. The following deflection limits have been used:

Downward loading L/200

Suction loading L/150

5. For intermediate values linear interpolation may be used.

6. The standard fastener pattern is shown in the construction details. When thepanels are valley fixed to 1.6mm thick cold rolled steel purlins at 2m centresthe allowable suction load is 1.8kN/m2. For other fastener and purlinarrangements the allowable suction load can be calculated using theprocedure shown in the design example under “Structural Performance”in the Building Design Section..

7. The allowable steelwork tolerance between bearing planes of adjacentpurlins is L/600, where L is the purlin spacing.

8. Load span tables for panel specifications not shown are available fromthe Kingspan Technical Design Bureau.

9. FM approved panels spans must be limited to a maximum of 1.8 metres insingle or double span conditions.

Structural


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KS1000 LP/CR/Zero ODP/LPCB Lo-Pitch or Curved Roof System Ref No: 1/5.74A/LPS-B

Construction ApplicationLo-Pitch of 4° or above and Curved 150m Radius or above – Roof – LPS 1181 Grade B

ApplicationThe following specification is for the KS1000 LP/CR /Zero ODP/LPCB Lo-Pitch and Curved Insulated Roof Panel used forbuildings with roof slopes of 4° or curved roofs of 150m radius andabove with internal humidity class environments 1-4 inclusive.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS1000 LP/CR is Loss Prevention Certification Board LPCBcertified to LPS 1181 Grade B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be HPS200 Plastisol, 200 microns thick.Colour – Standard SC

Reverse to have a light grey polyester coating.

Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick. Colour - White.


Cover CapsTo be made from 0.5mm thick steel coated to the samespecification as the external weather sheet of the panels and usedin typical lengths up to 12000mm.

PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.

The panel must be rated SAA when tested to BS 476: Part 3: 1975.

The system has passed all the requirements of LPS 1181: Issue 3ceiling lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa .

Seals & FillersSide JointAll side joints have a factory applied anti-condensation tape.

End LapAll external end laps to be 75mm long, and weather sealed alongthe full width using a single unbroken run of Scapa Tape 18mmwide x 4mm thick U section butyl rubber sealant tape, Ref: 0311.

In addition a single unbroken run of non-curing mastic appliedacross the complete with of the panel.

End laps to be tail stitched with carbon steel stitching screws,complete with 14mm diameter bonded stainless steel washers. Tail stitching to be positioned 25mm upslope from end lap and fivenumber per panel. Fasteners to penetrate the factory applied endlap stitching plate positioned in the downslope panel at the flushend.

An additional 150mm length of gun applied non-curing mastic tobe applied over 4 way laps.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM closed cell foam fillers should be used to seal and close theprofile. Seal the top, bottom and sides of each profiled filler with non-setting gun-grade sealant, Scapa Tapes, Ref: 0100. The flashing and filler to be supported using an apex dam Ref: LP1.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with Alfasbond FR fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken Scapa Tape 6mm diameter butyl rubber sealant tape.

FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from carbon steel and fitted with a 16mm diameterbonded stainless steel washer.

All fasteners to be located at the side profile of the panel.

To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.

SecondaryFlashings to be stitched at 450mm centres (maximum) withcarbon steel, stitching screws, complete with 14mm diameterbonded stainless steel washers with integral colour matchedheads.


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Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick steel to thesame specification as the outer sheet of the panel. Colour –Standard. All flashings to be weather sealed at laps and along thefull length by an unbroken bead of Scapa Tape 20mm wide x3mm thick butyl rubber sealant tape, Ref: 0311. All internalflashings to be made from 0.4mm thick steel substrate, to thesame specification as the inner sheet. Colour - white.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using minimum number ofpanels from ridge to eaves up to a maximum panel length of 28.5metres.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.

InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.Site cut panels must provide accurate, true lines with no distortion.

Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

122A - Metal Composite Roof Cladding

• Drawing reference(s): _________• Supports: Cold rolled purlins

Bearing width: 50mmPitch: Min 4° or above (Finished roof slope after deflections).

• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and LossPrevention Certification Board certified to LPS 1181 Grade B.

• Test results: LPS 1181, Issue 3, ceiling lining tests: Passed all requirements.

• Panels:Profile reference: KS1000 LP/CR/Zero ODP/LPCB - Lo-Pitch and Curved InsulatedRoof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to

BS EN 1021, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla

finish, standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)

• End laps: 75mm.• End lap sealant:

• Single line of 18mm x 4mm U shaped, Scapa Tapes,Ref: 0311, site applied at lap in external facings.

• Single line of non-setting gun-grade, Scapa Tapes, Ref: 0100, site applied at lap in external facings.

• Non-setting gun-grade, Scapa Tapes, Ref: 0100, siteapplied to corners of profile at end lap.

• Side lap sealant:• Two anti-condensation tapes, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220C.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to each support using not less than twofastenings, located through the side panels asrecommended by cladding manufacturer.

• Secondary fasteners: Stitch external end laps using fivefastenings per panel, located 25mm upslope from end lap,penetrating factory applied stitching plate on underside ofdown slope panel.

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• Cover Caps:Material: As per external facings.Thickness: 0.5mmFinish/Colour: Colorcoat as per external facings, colourstandard.Sealant:• Single line of non-setting gun-grade, Scapa Tapes,

Ref: 0100, site applied at 4 way laps.• Factory applied sealant tape at junction with panels.

• Accessories: Profiled fillers as Clause 300A.• Apex dams and profiled fillers as per manufacturers

recommendations, where flashing cross the profile of thepanel. Apex dams as determined by Clause 310A.

• Thermal Transmittance (U Value) calculated using the methodrequired by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:• Internal face of panel to be air sealed along the full length by

an unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399:Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, Clause 2.6.Dominant opening: _________

220C - Fasteners• Manufacturer:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.

Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.

Heads: Integral colour matched heads.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and walls/

penetrations insulated with PIR board insulation any gaps filledwith Alfasbond FR fire rated gun applied canister urethaneinsulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0825, type

to suit cladding profile.Material: EPDM foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade, Scapa Tapes, Ref: 0100.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal AccessoriesExternal

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 400mm centres usingsecondary fasteners as specified for the cladding system.

• Sealing: Single line of 20mm x 3mm Scapa Tapes, Ref: 0311, site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories - Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 450mm centresusing stainless steel secondary fasteners as specified for thecladding system.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.


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Snap-on matching/contrasting cover cap

Factory applied anti-condensation tape

Concealed throughfastener

Detail 1 - Side Lap

Detail 3 - Fastener Locations

End lap tail stitching screws Panel fastener

Panel fastener

Position of tailstitching screws

Continuous bead ofgun-grade sealant

Factory applied end lapstitching plate

75mm

25mm

Detail 2 - End Lap

18mm x 4mm U sectionbutyl rubber end lap sealant

KS1000 LP/LPCBinsulated roof panel

Air seal - 8mm Ø butylrubber sealant

Purlin

Profiled filler set back 80 to100mm to prevent bird attack

Apex dam (Ref: LP1)

Bead of non-curinggun-grade sealant

Site applied Alfasbondfire rated (FR) canister insulation

Internal ridge flashing with150mm overlap sealed withVapourflex or gun-grade sealant

Ridge flashing with 150mm sealed butt straps

Cover cap



Detail 4 - Ridge Detail

Profiled filler sealed top andbottom with gun-grade sealant

2 No. runs ofnon-curinggun-gradesealant

Note: For KS1000 CR (Curved) Model Specification construction details contact Kingspan Technical Design Bureau.

Note: For curved end lap detailscontact Kingspan TechnicalDesign Bureau.


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KS1000 LP/CR/Zero ODP/LPCB Lo-Pitch or Curved Roof System Ref No: 1/5.74B/LPS-B

Construction ApplicationLo-Pitch of 4° or below and Curved 150m Radius or above – Roof – LPS 1181 Grade B

ApplicationThe following specification is for the KS1000 LP/CR /Zero ODP/LPCB Lo-Pitch and Curved Insulated Roof Panel used forbuildings with roof slopes of 1.5° or curved roofs of 150m radiusand above with internal humidity class environments 1-4 inclusive.

For internal humidity class environment 5 i.e. swimming poolscontact Kingspan Technical Design Bureau.

KS1000 LP/CR is Loss Prevention Certification Board (LPCB)certified to LPS 1181 Grade B.

Materials & CoatingsExternal Weather SheetSubstrate to be 0.5mm thick steel S220GD+ZA eutectic Galvalloyhot-dip zinc coated steel to BS EN10214: 1992. External coatingto be Corus UK Limited Colorcoat HPS200 Plastisol, 200 micronsthick.

Colour – Standard SC


Insulation CoreTo consist of 80mm thick, closed cell, with zero ozone depletion(Zero ODP) and LPCB certified polyisocyanurate (PIR) insulation.

The auto-adhesive properties of the core bond the external andinternal sheets together, and control the panel thickness achievedduring manufacture.

Internal Liner SheetSubstrate to be 0.4mm thick hot-dip zinc coated Steel toBS EN10147: 1992.

Internal coating to be Lining Enamel, 15 microns thick. Colour -White.


Cover CapsTo be made from 0.5mm thick steel coated to the samespecification as the external weather sheet of the panels and usedin typical lengths up to 12000mm.

PerformanceThermal InsulationThe panel must have a thermal transmittance (U value) of0.25 W/m2K calculated using the method required by the BuildingRegulations Part L2 (England & Wales) and Building StandardsPart J (Scotland).

FireThe external and internal faces of the panel to be Class 0 inaccordance with the Building Regulations when tested to BS 476:Parts 6: 1989 and Part 7: 1987.

The panel must be rated SAA when tested to BS 476: Part 3: 1975.

The system has passed all the requirements of LPS 1181: Issue 3ceiling lining test.

AirtightnessOverall airtightness for complete envelope less than 10m3/hr/m2

at 50Pa .

Seals & FillersSide Joint

All side joints have a factory applied anti-condensation tape.

End LapAll external end laps to be 75mm long, and weather sealed alongthe full width using a single unbroken run of Scapa Tape 18mmwide x 4mm thick U section butyl rubber sealant tape, Ref: 0311.In addition a single unbroken run of non-curing mastic appliedacross the complete with of the panel.

End laps to be tail stitched with carbon steel stitching screws,complete with 14mm diameter bonded stainless steel washers.

Tail stitching to be positioned 25mm upslope from end lap and fivenumber per panel. Fasteners to penetrate the factory applied endlap stitching plate positioned in the downslope panel at the flushend.

An additional 150mm length of gun applied non-curing mastic tobe applied over 4 way laps.

Profiled FillersWhere flashings are fixed across the profile of the insulated panel,EPDM closed cell foam fillers should be used to seal and close theprofile. Seal the top, bottom and sides of each profiled filler withnon-setting gun-grade sealant, Scapa Tapes, Ref: 0100. Theflashing and filler to be supported using an apex dam, Ref: LP1.

JunctionsJunctions between the roof panel system and walls / penetrationsinsulated with PIR board insulation any gaps filled with AlfasbondFR fire rated gun applied canister urethane insulation.

Internal face of panel to be air sealed along the full length by anunbroken Scapa Tape 6mm diameter butyl rubber sealant tape.

FastenersPrimaryAll primary fasteners must be the high threaded type,manufactured from carbon steel and fitted with a 16mm diameterbonded stainless steel washer.

All fasteners to be located at the side profile of the panel.To comply with the requirements of BS 6399: Part 2: 1997, it maybe necessary to provide additional fixings in areas of high localsuction.

SecondaryFlashings to be stitched at 450mm centres (maximum) withcarbon steel, stitching screws, complete with 14mm diameterbonded stainless steel washers with integral colour matchedheads.


268



Construction DetailsFlashingsAll external flashings to be made from 0.63mm thick steel to thesame specification as the outer sheet of the panel. Colour –Standard. All flashings to be weather sealed at laps and along thefull length by an unbroken bead of Scapa Tape 20mm wide x3mm thick butyl rubber sealant tape, Ref: 0311. All internalflashings to be made from 0.4mm thick steel substrate, to thesame specification as the inner sheet. Colour - white.

All internal flashings to be air sealed at laps and along the fulllength by an unbroken bead of Scapa Tape 6mm diameter butylrubber sealant tape, Ref: 0311. End laps to be air sealed withVapourflex or gun-grade sealant.

Ridge and EavesThe outer sheet of the panel must be turned up and turned downusing cladding manufacturers supplied tool at ridge and eavesrespectively.

Panel LengthsExact lengths to be determined by the cladding contractor fromthe steelwork drawing, but typically using minimum number ofpanels from ridge to eaves up to a maximum panel length of 28.5metres.

Construction RequirementsSteelwork ToleranceThe steel frame must be made and assembled to an accuracy ofL/600 between fixing planes of adjacent purlins, where L. is thepurlin spacing, and generally to BS 5950: Part 2: 1992.

InstallationAll fasteners, seals and fillers to be of correct specification andinstalled as indicated on the project construction drawings.Site cut panels must provide accurate, true lines with no distortion.

Panels to be cut with powered reciprocating type saw and allexposed site cut panels to be treated with a suitable edgeprotection lacquer. Cut openings for outlets, vents, flues etc. to bethe minimum size necessary.

Remove all swarf and any foreign matter immediately from theexternal surface of panels.

Fasteners to be checked and adjusted if necessary to ensure theyare weather tight and external panel facing is not distorted.

SafetyThe contractor is to determine and use a safe method of workingthroughout the installation and construction period, whichcomplies with HSE & CDM requirements.

NBS Format SpecificationH43 - Metal Composite Panel

Cladding/CoveringTo be read with Preliminaries/General conditions.

122A - Metal Composite Panel

• Drawing reference(s): _________• Supports: Cold rolled purlins

Bearing width: 50mmPitch: Min 1.5° or above (Finished roof slope after deflections).

• Manufacturer and reference: Kingspan roof cladding systemfor standard internal and external environments and LossPrevention Certification Board certified to LPS 1181 Grade B.

• Test results: LPS 1181, Issue 3, ceiling lining tests: Passed allrequirements.

• Panels:Profile reference: KS1000 LP/CR/Zero ODP/LPCB - Lo-Pitch and Curved InsulatedRoof Panel.External facings:• Material: Galvalloy hot-dip ZA255 coated steel to

BS EN 10212, Grade S220GD+ZA.• Thickness: 0.5mm• Finish/Colour: Colorcoat HPS200 Plastisol with Scintilla

finish, standard colour.Internal facings:• Material: Hot-dip zinc coated steel to BS EN 10147.• Thickness: 0.4mm• Finish/Colour: Lining Enamel, colour White.Core insulation: Zero ODP and LPCB certified.Panel thickness: 115mm overall (80mm core)

• End laps: 75mm.• End lap sealant:

• Single line of 18mm x 4mm U shaped, Scapa Tapes,Ref: 0311, site applied at lap in external facings.

• Side lap sealant:• Two anti-condensation tapes, factory applied at butt joint

between panels.• Fasteners: As determined by Clause 220C.

Number and location:• Primary fasteners: As determined by Clause 197A, but with

each panel fixed to each support using not less than twofastenings, located through the side panels asrecommended by cladding manufacturer.

• Secondary fasteners: Stitch external end laps using fivefastenings per panel, located 25mm upslope from end lap,penetrating factory applied stitching plate on underside ofdown slope panel.


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• Cover Caps:Material: As per external facings.Thickness: 0.5mmFinish/Colour: Colorcoat as per external facings, colour standard.Sealant:• Single line of non-setting gun-grade, Scapa Tapes,

Ref: 0100, site applied at 4 way laps.• Non-setting gun-grade, Scapa Tapes, Ref: 0100, site

applied to corners of profile at end lap.• Factory applied sealant tape at junction with panels.

• Accessories: Profiled fillers as Clause 300A.• Apex dams and profiled fillers as per manufacturers

recommendations, where flashing cross the profile of thepanel. Apex dams as determined by Clause 310A.

• Thermal Transmittance (U Value) calculated using the methodrequired by the Building Regulations Part L2 (England & Wales)and Building Standards Part J (Scotland): 0.25 W/m2K

• Air leakage rate of 10m3/hr/m2 at 50 Pa.• Other requirements:

• Junctions between the roof panel system and walls /penetrations insulated with PIR board insulation any gapsfilled with Alfasbond FR fire rated gun applied canisterurethane insulation.

• Internal face of panel to be air sealed along the full length byan unbroken run of 6mm diameter Scapa Tapes, Ref: 0311.

• Turn up and turn down using cladding manufacturerssupplied tool at ridge and eaves respectively.

197A - Attachment• Determine the number and location of cladding fasteners

recommended by the cladding manufacturer to resist windloads calculated in accordance with BS 6399: Part 2 StandardMethod and BS 5427: Part 1.

• Calculate wind loads on roof and wall cladding appropriate tolocation, exposure, roof height, building shape and size inaccordance with BS 6399: Part 2 Standard Method andBS 5427: Part 1.

Basic wind speed (Vb): ___ m/sAltitude factor (Sa): ___Direction factor (Sd): ___Seasonal factor (Ss): 1Probability factor (Sp): 1Terrain and building factor (Sb): ___External and internal size effect factors (Ca): 1External pressure coefficients (Cpe): As determined fromBS 6399: Part 2, Clauses 2.4 and 2.5.Internal pressure coefficients (Cpi): As determined fromBS 6399: Part 2, Clause 2.6.Dominant opening: _________

220C - Fasteners• Manufacturer: One of the following:

SFS Intec Ltd, tel. 0113 208 5500Ejot Ecofast Ltd, tel. 0113 247 0880

• Primary fasteners:High threaded screws with bonded washers.Type(s), size(s) and drilling capacity: As re-commended byfastener manufacturer to suit type and thickness of supports,and thickness of cladding panels.Screw material: Anti-corrosion coated carbon steel.Washer material: Grade 304 austenitic stainless steel.Washer size: 16mm diameter.Heads: Not coloured

• Secondary fasteners: Stitching screws with bonded washers.Screw/washer material: As primary fasteners.Washer size: 14mm diameter.

Heads: Coloured plastic heads.

275A - Continuity Thermal Insulation• Junctions between the roof panel system and

walls/penetrations insulated with PIR board insulation any gapsfilled with Alfasbond FR fire rated gun applied canister urethaneinsulation.

• Placement: Secure and continuous with cladding/coveringinsulation.

300A - Profiled Fillers• Drawing reference(s): _________• Manufacturer and reference: Hartington Conway 0825, type

to suit cladding profile.Material: EPDM foam.Colour: Black.

• Fixing: Seal the top, bottom and sides of each profiled fillerwith a non-setting gun-grade, Scapa Tapes, Ref: 0100.

• Locate where shown on drawings and wherever necessary toclose off corrugation cavities from the inside and outside of thebuilding. Ensure a tight fit and leave no gaps.

310A - Purpose Made Cold Formed Metal AccessoriesExternal

• Drawing reference(s): _________• Material/finish: As external face of cladding.

Thickness: 0.63mmColour: To match external face of cladding.Workmanship as section Z11.

• Fixing: Stitch to external face of panels at 400mm centresusing secondary fasteners as specified for the claddingsystem.

• Sealing: Single line of 20mm x 3mm Scapa Tapes, Ref: 0311,site applied between flashing and panel.

311A - Purpose Made Cold Formed Metal Accessories - Internal

• Drawing reference(s): _________• Material/finish: As internal face of cladding.

Thickness: 0.4mmColour: White.Workmanship as section Z11.

• Fixing: Stitch to internal face of panels at 450mm centresusing stainless steel secondary fasteners as specified for thecladding system.

• Sealing: Single line of 6mm diameter Scapa Tapes, Ref: 0311butyl rubber, site applied between flashing and panel.

• End laps to be air sealed with Vapourflex or gun-grade sealant.


270

Outer sheet turned up


KS1000 LP/LPCB insulated roof panel


Purlin


Apex dam (Ref: LP1)

Cover cap


Site applied Alfasbond fire rated (FR) canister insulation

Internal ridge flashing with150mm overlap sealed withVapourflex or gun-grade sealant

Ridge flashing with 150mm sealed butt straps

Snap-on matching/contrasting cover cap

Factory applied anti-condensation tape


Detail 1 - Side Lap

Detail 3 - Fastener Locations

Detail 4 - Ridge Detail

End lap tail stitching screws Panel fastener

Panel fastener

Position of tailstitching screws


Factory applied end lapstitching plate

75mm

25mm

Detail 2 - End Lap

18mm x 4mm U sectionbutyl rubber end lap sealant



2 No. runsof non-curing gun-gradesealant

Note: For KS1000 CR (Curved) Model Specification construction details contact Kingspan Technical Design Bureau.

Note: For curved end lap detailscontact Kingspan TechnicalDesign Bureau.


271

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Fast

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Sel

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SFS Intec Fastener Selector Guide

Product: Steel - KS1000 LP & CR Roof System- Side Seam Fixed (16mm diameter sealing washer)

Core Carbon Steel Fasteners Austenitic Stainless Steel Fasteners

Thickness (Building Classifications - Standard & Temperature Controlled) (Building Classifications - High Humidity, Low Temp, Hygiene)

(mm) Plain 8mm Hexagonal Head Plain Irius Head Plain 8mm Hexagonal Head

Cold Rolled 45 SDT5-A16-5,5x97 SDT5-L12-A16-5,5x97 SXC5-S16-5,5x1121.2-5mm 60 SDT5-A16-5,5x112 SDT5-L12-A16-5,5x112 SXC5-S16-5,5x130

80 SDT5-A16-5,5x137 SDT5-L12-A16-5,5x137 SXC5-S16-5,5x154

100 SDT5-A16-5,5x162 SXC5-S16-5,5x154

Hot Rolled 45 SDT14-A16-5,5x93 SDT14-L12-A16-5,5x93 SXC14-S16-5,5x1145-12mm 60 SDT14-A16-5,5x113 SDT14-L12-A16-5,5x113 SXC14-S16-5,5x114(14)



Timber 45 SDT5-A16-5,5x137 SDT5-L12-A16-5,5x137 SXCW-S16-6,5x135

60 SDT5-A16-5,5x162 SXCW-S16-6,5x155

80 SDT5-A16-5,5x162 SXCW-S16-6,5x185

100 SDT5-A16-5,5x226 SXCW-S16-6,5x185

End tail lap stitching fasteners

Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head

SDP3-T19-5,5x38xcolour SD3-L12-T19-5,5x38xcolour Not available SX3/15-L12-S19-5,5x38xcolour

Stitching fasteners for fixing of flashings

Sela Moulded Head Irius Powder Coated Head Sela Moulded Head Irius Powder Coated Head

SLP2-T-A14-4,8x20xcolour SDL3-L12-T15-5,5x25xcolour SLP2-S-A14-4,8x20xcolour SXL2-L12-S14-5,5x22xcolour

PurlinType & Thickness


272


273

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Panel Dimensions

53˚

56°

35 AB

Exte

rnal

wea

ther

she

et

Inte

rnal

line

r she

et

Not

e:Ab

ove

dim

ensi

ons

are

theo

retic

al, a

ctua

l di

men

sion

s w

ill

vary

due

to m

anuf

actu

ring

tole

ranc

es.

Exac

tly p

reci

se d

imen

sion

s m

ust a

lway

s

be m

easu

red

from

act

ual s

ampl

es

All d

imen

sion

s in

milli

met

res.

Anti

cond

ensa

tion

tape

(Fac

tory

app

lied)

Fast

ener

loca

tion

Anti

cond

ensa

tion

tape

(Fac

tory

app

lied)

Fast

ener

loca

tion

36.5

52.4

751

.26

52.4

762

.33

52.4

662

.33

52.4

652

.46

62.3

352

.46

62.3

352

.47

51.2

652

.47

36.5

51.2

6

37.2

916

.7

303m

m R

adiu

s7

33.3

33.3

33.3

6.5

3.5

1000

cov

er w

idth

3

1.5

33.3

33.3

33.3

1.0

Insu

latio

n co

re

Avai

labl

e P

anel

Thi

ckne

sses

Insu

latio

n O

vera

ll P

anel

C

ore

(A)

Thic

knes

s (B

)

4580

6095

8011

5

100

135

Not

e:Tw

o se

ts o

f con

stru

ctio

n de

tails

hav

e be

en p

rodu

ced

to g

ive

the

build

ing

desi

gner

flex

ibili

ty w

ithin

the

Par

t L2

calc

ulat

ion

for t

he to

tal b

uild

ing

heat

loss

Alp

ha (a

). Th

ede

cisi

on o

n th

e ch

oice

of

or

deta

ils is

take

n by

the

build

ing

desi

gner

and

is d

eter

min

edfro

m th

e P

art L

2 to

tal h

eat l

oss

met

hodo

logy

. A m

ixtu

re o

fbo

th s

tand

ard

and

enha

nced

det

ails

may

be

requ

ired

for

som

e pr

ojec

ts.

STA

ND

AR

DE

NH

AN

CE

D


274

Side Joint Detail

Panel/Cover Cap Lap Details

Snap-on matching/contrasting cover-cap


1000mm 1000mm

Internal liner sheet

Upper cover cap

Lower cover cap

Non-curing mastic

46mm

Factory applied seal

Factory formed joggle joint

End lap of cover cappointed with non-curingmastic on completion

External weather sheet

Line of end lap

2 runs of non-curing gun-grade mastic to side joint

73mm

22mm

4mm Ø vapour seal whenrequired (site applied)

Continuous run of non-curing mastic

18mm x 4mm U section butyl rubber sealant

75mm

Factory formed joint

Anti condensation tapes(Factory applied)

Continuous run of 125mm non-curing mastic appliedover notched top panels ensuring joint is fully sealed

Remove factoryapplied seal on site


275

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End Lap Detail

Cover cap

75mm factory

formed joint

Minimum of 300mm between panel

end lap and cover cap end lap

75mm End lap

15mm

10mmMax

25mm

10mmMin

30mmMin

Snap-on cover cap over lower cover cap

End of cover cap pointed with mastic

Factory fitted endlap stitching plate

Continuous bead of non-curing gun-grade sealant

End lap fixing/stitching screw

End Lap Stitching Screw Locations

18mm x 4mm U sectionbutyl rubber sealant


2 runs of non-curing gun-grade masticto side joint


Ridge Detail

276

Outer sheet turned up with roof slopes below 4˚


Air seal - 8mm Øbutyl rubber sealant

Purlin


Apex dam (Ref: LP1)

Cover cap

Ridge Detail


Mineral fibre insulation

Site applied Alfasbond fire rated(FR) canister insulation

Building Regulations Part L2 Thermal Data

fmin = 0.97 Ψ = 0.01 W/mKThe above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.



Ridge flashing with 150mmsealed butt straps

STANDARD

STANDARD ENHANCED

ENHANCED

2 No. runs of non curing gun-grade sealant

Profiled filler sealedtop and bottom withgun-grade sealant

Internal ridge flashingwith 150mm overlapsealed with Vapourflex orgun-grade sealant



277

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Ridge Detail

Bead of non-curing gun-grade sealant

External ridge flashing

Cover cap

Outer sheet turned up

Apex dam (Ref: LP1)

Gun applied urethane foam

Internal ridge flashing

1000mm module

1000mm module

Verge trimapex piece

Ridge purlin

Ridge flashing


Apex dam (Ref: LP1)

Special profiled fillersealed top and bottom

Cover cap

Special profiled fillersealed top and bottom

2 runs of non-curinggun-grade sealant


Eaves Detail

278

Parapet Detail -Boundary Wall Gutter

35m

m

min

60mm

Parapet flashing with 150mm sealed butt straps

Air seal - 6mm Ø butyl rubber sealant

Parapet rail with air seal - Vapourflex tape to rail joints

Mineral fibre insulation site applied

Butyl rubber sealant

Air seal - 6mm Ø bead of gun-grade sealant

Profiled filler sealed top and bottom with gun-grade sealant


Purlin

Gutter outlet

Eaves beam gutter support

KS1000 LP/LPCB insulated roof panelKS1000 MR/

LPCB wall panelhorizontally laid

4mm Ø butylrubber sealant

Sheeting rail

Gun-grade seal atpanel joints inlinewith 8mm butyl

Top sheet turneddown on site with roofpitches below 4˚


0.25 W/m2K gutter fmin = 0.48 Ψ = 1.63 W/mK 0.35 W/m2K gutter fmin = 0.48 Ψ = 1.72 W/mK0.35 sole width 300mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

Dire

ctio

n of

lay

Air seal - 8mm Ø butyl rubber sealant2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25 or 0.35 W/m2K U-value

STANDARD



ENHANCED

ENHANCED

Site applied Alfasbond firerated (FR) canister insulation

Factory made thermally broken membrane lined gutterwith PIR board insulation to 0.25 or 0.35 W/m2K U-value

ENHANCED

Site applied Alfasbond fire rated(FR) canister insulation

Site applied PIR board insulation

KS1000 RW/LPCB wall panelvertically laid

Mineral fibreinsulation siteapplied

75mm


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Eaves Detail

279

Parapet Detail


Flashing (lead or similar)by building contractor

Top sheet turned downon site with roof pitchesbelow 4°

75mm

Factory made thermallybroken membrane linedgutter with PIR boardinsulation to 0.25 or 0.35 W/m2K U-value






Gun-grade seal at panel joints

inline with 8mm butyl

Eaves beamgutter support

Parapet Detail



Gun-grade seal at panel joints inline with 8mm butyl


PIR board insulation with site applied Alfasbond firerated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation

6mm Ø butylrubber sealant Air seal - 6mm Ø

butyl rubber sealant

Top sheet turned downon site with roof pitchesbelow 4°

75mm

Factory made thermallybroken membrane linedgutter with PIR boardinsulation to 0.25 or0.35 W/m2K U-value

Eaves beamgutter support

Parapet flashing with150mm sealed buttstraps

AWP filler with gun-gradesealant

KS1000 MR/LPCBvertically laid

Air seal - continuous beadof gun-grade sealant


280

Eaves Detail



Internal liner sheet

Concealed through fastener

Gutter support 0.63mm thick HPS200 coating both sides

Cover cap

50mm

30mm

40m

m

STANDARD

STANDARD



ENHANCED

ENHANCED

Eaves beam

20mm

35mm

20mm

Gutter support 0.63mm thick doubled sided plastisol coated

Top sheet turned down on site with roof pitches below 40

9mm x 3mm butyl rubber sealant

Stitching screw fixingsfor gutter brackets

75mm Approx

200mm fixing centres 200mm fixing centres

Eaves Detail - External Gutter

Gun -grade sealant at paneljoints inline with 8mm butyl



*

* Air seal - Vapourflex sealant is tobe applied over any breaks insupporting secondary steelwork togive a continuous bearing face.


Site applied Alfasbond fire rated (FR) canister insulation

Stitching screw fixingsfor gutter brackets

KS1000 MR/ LPCB wall panel horizontally laid

Double sidedPlastisol “Highline”type gutter



281

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Valley Gutter Detail

75mmCover cap

Purlin

Gutter outlet offset tomiss stanchion head tie

Factory made thermally broken membranelined gutter with PIR board insulation to 0.25or 0.35 W/m2K U-value


0.25 W/m2K gutter fmin = 0.96 Ψ = 0.13 W/mK0.35 W/m2K gutter fmin = 0.96 Ψ = 0.25 W/mK0.35 sole width 600mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.



ENHANCED

ENHANCED

75mmCover cap

Purlin


Stanchion headtie if necessaryas steelworkdesign


2mm external non-thermallybroken factory made gutterwith PIR insulation to 0.25 or0.35 W/m2K U-value


0.25 W/m2K gutter fmin = 0.74 Ψ = 1.07 W/mK0.35 W/m2K gutter fmin = 0.71 Ψ = 1.38 W/mK0.35 sole width 600mm and depth 150mm, values for other widths availableon request. The above values are only applicable to the components on thisdetail. Changes to the components will have an effect on the given values.

STANDARD

Gutter outlet offset to missstanchion head tie

Top sheet turned down on sitewith roof pitches below 4˚

Gun-grade seal at panel jointsinline with 8mm butyl

Gun-grade seal at panel joints inlinewith 8mm butyl

Top sheet turned down on sitewith roof pitches below 4˚

Air seal - 8mmØ butyl rubbersealant

Stanchion headtie if necessaryas steelworkdesign



282

Verge Detail

Verge Detail - Wall Cladding (Start of roof sheeting)

Verge Detail - Wall Cladding (Start of roof sheeting)

Direction of lay

Verge flashing with 150mm sealed butt straps




Gable rafter

4mm Ø butyl rubber sealant


Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints


KS1000 MR/LPCB insulatedwall panel horizontally laidBuilding Regulations Part L2 Thermal Data


Purlin

STANDARD

STANDARD

Direction of lay



Purlin



Gable rafter


PIR board insulation with site applied Alfasbond fire rated (FR) canisterinsulation to fill any gaps if required to maintain continuity of insulation

Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at jointsKS1000 LP/LPCB insulated roof panel

KS1000 MR/LPCB insulatedwall panel horizontally laid



ENHANCED

ENHANCED


283

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Verge Detail

Verge Detail - Wall Cladding (End of roof sheeting)

Verge Detail - Wall Cladding (End of roof sheeting)

Direction of lay



PurlinAir seal - 8mm Ø butyl rubber sealant


Gable rafter



Cleader angle by steel sub-contractor with air seal Vapourflex sealant applied at joints


KS1000 MR/LPCB insulated wallpanel horizontally laid





STANDARD

STANDARD

ENHANCED

ENHANCED

Direction of lay



Purlin



Gable rafter


PIR board insulation with site applied Alfasbond fire rated (FR) canisterinsulation to fill any gaps if required to maintain continuity of insulation

Cleader angle by steel sub-contractor withair seal Vapourflex sealant applied at jointsKS1000 LP/LPCB insulated roof panel

KS1000 MR/LPCB insulatedwall panel horizontally laid4mm Ø butyl rubber sealant


Verge Detail

284

Profiled filler sealed top and bottomwith gun-grade sealant

Parapet rail air seal - Vapourflex to rail joints

Butyl rubber sealant



20mm x 3mm butylrubber sealant

Verge flashing sealed 150mm laps



Apply edge protectionlacquer to site cut edge


Parapet flashing with150mm sealed buttstraps

4mm Ø butyl rubbersealant

KS1000 MR/LPCBhorizontally laid

Purlin

internal ridge flashing with 150mmoverlap sealed with air seal -Vapourflex or gun-grade sealant


Parapet Verge Detail



STANDARD



ENHANCED

ENHANCED

Direction of lay

PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if requiredto maintain continuity of insulation

PIR board insulation with site appliedAlfasbond fire rated (FR) canisterinsulation to fill any gaps if requiredto maintain continuity of insulation

STANDARD

ENHANCED


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Verge Detail

285

Verge to Brick Detail - Start

Continuous bead of gun-grade sealant





Internal ridge flashing with 150mmoverlap sealed with air seal -

Vapourflex or gun-grade sealant

PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gaps

if required to maintain continuity of insulation

Direction of lay

Air seal - continuous bead of gun-grade sealant


fmin = 0.96 Ψ = 0.01 W/mKThe appropriate Ψ value for the brickwork, blocks or concrete must beadded to the above Ψ value to obtain the total heat loss through thisjunction detail.The above values are only applicable to the components on this detail.Changes to the components will have an effect on the given values.

Verge to Brick Detail - Finish





Internal ridge flashing with 150mmoverlap sealed with air seal -Vapourflex or gun-grade sealant

Direction of lay




PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gapsif required to maintain continuity of insulation



Verge Detail

286

Verge to Brick Detail

Flashing (lead or similar) tucked into brickcourse and pointed by building





PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gaps if

required to maintain continuity of insulation

Direction of lay

Air seal - continuous bead of gun-grade sealant75m

m m

in.

cove

r

150m

m m

in.



Internal ridge flashing with150mm overlap sealed with airseal - Vapourflex or gun-grade

sealant


KS

100

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Verge Detail

287

Verge to Brick Detail

Flashing (lead or similar) tucked into brickcourse and pointed by building






PIR board insulation with site applied Alfasbondfire rated (FR) canister insulation to fill any gapsif required to maintain continuity of insulation

Direction of lay

Air seal - continuous bead of gun-grade sealant 75m

m m

in.

cove

r

150m

m m

in.




Verge Detail

288

Overhanging Gable

Direction of lay

Verge flashing


9mm x 3mm butyl rubber sealantSite applied Alfasbond fire rated (FR) canister insulation tofill any gaps if required to maintain continuity of insulation


Air seal - 6mm Ø beadof gun-grade sealant

Cleader angle

Purlin

FlashingSilicone sealant

Vertical sheeting rail

Flashing to suit linermaterial site cut around

purlins as necessary

Single skin soffit sheet

Cleader angle

Profiled filler sealed top and bottom

STANDARD

Verge flashing


Verge zed support with 150mm sealed overlaps


Air seal 8mm Ø butyl rubber sealant

Purlin

Cleader angle by steel sub-contractor withair seal Vapourflex sealant applied at joints


Internal vergeflashing with150mm overlapsealed with air seal -Vapourflex orgun-gradesealant



ENHANCED

Building Regulations Part L2 Thermal DataPlease consult Kingspan Technical Design Bureaufor thermal data.

Site appliedAlfasbond firerated (FR) canisterinsulation to fill anygaps if required tomaintain continuityof insulation

KS1000 MR/LPCBhorizontally laid

4mm Ø butylrubber sealant


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Mono Ridge Detail

289

Mono Ridge Detail

Mono Ridge Detail

Cover cap

Profiled filler set back 80 to 100mmto prevent bird attack


Profiled filler sealed top and bottomwith gun-grade sealant

2 No. runs of non curinggun-grade sealant

KS1000 RW/LPCB vertically laid


Internal ridge flashing with 150mm overlapsealed with air seal - Vapourflex orgun-grade sealant


Mono ridge flashing with 150mmsealed butt straps

PIR board insulation with siteapplied Alfasbond fire rated (FR)canister insulation to fill anygaps if required to maintaincontinuity of insulation

Top sheet turned up withroof slopes below 4°

Apex dam (Ref: LP1)

Bead of non curing gun-grade sealant

Maximum cantilever (generally 300mm)

KS1000 LP/LPCB insulatedroof panel

Cover cap




2 No. runs of non curinggun-grade sealant

Air seal - continuous bead ofgun-grade sealant








Maximum cantilever (Generally 300mm)

Mono ridge flashing with150mm sealed butt straps

Top sheet turned up withroof slopes below 4º

Apex dam (Ref: LP1)


PIR board insulation with siteapplied Alfasbond fire rated(FR) canister applied insulationto fill any gaps if required tomaintain continuity of insulation


Valley Hip Details

290

Alternative Valley Hip Detail


Purlin

Hip rafter

Cleader angles by steelwork contractor

Galvanised steel support plate

PIR insulation board

GRP in-situ weathering

200mm minimum gap between panels


Cleader angle by steelwork contractors


Edge protection lacquer applied to allpanels cut on site to suit rake angle

Purlin

Membrane lined thermally brokenfactory made gutter with PIR

insulation to 0.25 W/m2K U-Value

Hip rafter

Cover cap


Double sided plastisolcoated flashing

Gun-grade seal at paneljoints inline with 8mm butyl







Valley Hip Detail

Roofslope

ENHANCEDENHANCED

STANDARD

STANDARD

2mm external non-thermally brokenfactory made gutter with PIR

insulation to 0.25 W/m2K U-value

Bottom rolled edge of cap isremoved at in-situ GRP



291

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Hip Detail

Hip Detail


Cover cap

2 No. runs of non-curing gun-grade sealant

Panels site cut to suit rake angle

Apex dam (Ref: LP1/A)

Purlin

Hip rafter

Internal ridge flashingwith 150mm overlapsealed with Vapourflexor gun-grade sealant

Cleader angle by steelwork contractor

Hip flashing with 150mmsealed butt straps

Rake cut profiled filler sealed topand bottom with gun-grade sealant







STANDARD

STANDARD

Alfasbond (FR) canister applied insulation


ENHANCED

Outer sheet turned up onsite with roof pitches below 4˚

ENHANCED



292

Lean-to Roof Detail

KS1000 MR/LPCB horizontally laid

Panel bearer at 1500mm centres


Outer sheet turned up with roof slopes below 40

Cover cap

Bead of non-curing gun-grade sealant




Vertical Cladding

2 No. runs of non-curinggun-grade sealant


Purlin

Rafter


PIR insulation board with Alfasbond (FR)canister applied insulation to fill any gaps ifrequired to maintain continuity of insulation

Internal ridge flashing with 150mmoverlap sealed with air seal -

Vapourflex or gun-grade sealant


293

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Lean-to Roof Detail

Hip Detail

Lean to flashing with150mm sealed laps

Lean to flashing with 150mm sealed laps

Ridge flashing with150mm sealed laps

Cover cap

Apex dam (Ref: LP1)




150m

m m

in

75m

m m

inco

ver

Purlin



Internal ridge flashing with 150mm overlapsealed with (FR) seal - Vapourflex or gun-

grade sealant





294

Expansion Joint

Cover Cap Expansion Joint Detail External Capping

Expansion joint flashing sealed 150mm laps


Zed support with 150mm sealed overlap

Expansion joint cover cap


Purlin

Rafter

Internal expansion flashing with 150mmoverlap sealed with air seal - Vapourflexor gun-grade sealant

DIM

C

Gap for expansionDIM X

DIM B= =

71.50

DIM A(120mm + DIM X)

25mm

Site applied rock fibre insulation by others


Cleader angles by steelworkcontractor

Slotted holes in purlin or cleatto accommodate expansion





Note: Max length 4000mmColour to match panel weather sheet

Cap Ref Dim X Dim A Dim B Dim CCAPEX/20 20 140 10 13CAPEX/25 25 145 15 13CAPEX/30 30 150 20 10CAPEX/35 35 155 25 12.5CAPEX/40 40 160 30 15


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Barrel Vault Rooflight Mounted Off Ridge

Support bearing plate (Ref: LP2)

Profiled filler to centre crowns of rooflight

Support bearingplate (Ref: LP2)


5mm expansion gap

Position of 4 no. main fixings with29mm Ø washers at end lap

Main panel fixing at side profile joint

Single skin GRP barrel vault rooflight system

Double skin GRProoflight system

Single skin GRP barrelvault rooflight system

Cover cap


Apex dam (Ref: LP1) 75mm end lap

75mm end lap

GRP barrel vault rooflight systemfixed at 225mm centres with 30mmØ sealed washers


In-situ GRP weather seal

External closure flashing

GRP site applied water deflector

GRP barrel vault rooflight system fixedat 225mm centres with 30mm Ø sealed

washers

5mm expansion gap

Main panel fixing at side profile joint

Barrel Vault End Lap

Barrel Vault End Lap

Double skin GRP rooflight system

Cover cap overGRP weather seal

Centre crowns of rooflightcut back to accept panelend lap (factory formed)



Position of 4 no. main fixings with29mm Ø washers at end lap


296

Barrel Vault Rooflight Mounted Off Ridge

Barrel Vault Side Lap Detail

Self tap screw with 30mm Øwashers at 255mm centres,stitched to galv. support angle

Continuous 1.6mm thick galvsteel angle for rooflight fixingsbulb type rivets at 300mmcentres (Ref: LP3)

Single skin GRP barrel vault rooflight



Main fixing at purlin locations

Double skin GRP rooflight system

1000mm

Continuous 1.6mm thick galv. steel zed support for

rooflight fixings stitched to panelat 200mm centres (Ref: LP5)

50mm Vapourflex tape or similar2 runs of 20mm x 3mm butyl rubber

sealant between top & bottom galv. support


297

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Section A-A Section B-B

Barrel Vault Rooflight Mounted Mid Slope

Plan View of Upslope Detail

KS1000 LP cover cap

KS1000 LP roof panel system

Panel side joint

Panel side joint cuton site to allow waterto drain around panel

GRP water deflector

End of roof panel

End of panel joint

Barrel vault rooflight system

Ribs of rooflight

1000mmPanel centre line to centre line of joint

Direction ofrain water

A A

B

B

To ridge

To eaves

In-situ GRP weathering sheetcomplete with water deflector


298

GRP Integral Rooflights Factory AssembledOver 4° – Roof Slope

Rooflight to Intermediate Detail

Rooflight Side lap - Fastener Location Detail

Position of 4 No. main fixingswith 29mm Ø washers

High density filler

Triple skin GRProoflight system

Cover cap snaps on without external fixingsNote: Position cap on rooflight side first


Triple skin GRP rooflightsystem

Cover caps1000mm


299

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GRP Integral Rooflights Factory AssembledOver 4° – Roof Slope

5mm expansion gap


Triple skin GRPintegral rooflight system

High density filler

75mm end lap

Position of 4 No. main fixings with29mm Ø washers at end laps

Support bearingplate (Ref: LP2)

Cover cap

Main panel fixingsat side profile joint


End lap Detail (Panel to GRP Rooflight)

End lap Detail (GRP Rooflight to Panel)

Position of 4 No. mainfixings with 29mm Øwashers at end laps


Main panel fixings atside profile joint


75mm end lap

Support bearing plate (Ref: LP2)

Cover cap

5mm expansion gap

Triple skin GRP integralrooflight system


300

Roof Ventilator Mounted Off Ridge

Detail Through Ridge

EPD

M fo

amru

bber

tape

ther

mal

bre

ak

20m

m x

3m

mbu

tyl r

ubbe

rse

alan

tSq

uare

or r

ecta

ngul

arve

ntila

tor b

y ot

hers

EPD

M fo

am ru

bber

tape

ther

mal

bre

ak

Spec

ial p

rofile

d fill

erse

aled

top

and

botto

m

KS10

00 L

P/LP

CB

insu

late

d ro

of p

anel

Rid

ge fl

ashi

ng

Inte

rnal

ridg

efla

shin

g

Air s

eal -

8m

mØ

but

yl ru

bber

seal

ant

Gal

vani

sed

chan

nel f

ram

ing

to p

erim

eter

of o

peni

ng

PIR

insu

latio

n bo

ard

with

alfa

sbon

d (F

R)

cani

ster

app

lied

insu

latio

n to

fill

any

gaps

if re

quire

d to

mai

ntai

n co

ntin

uity

of in

sula

tion

Air s

eal -

8m

m Ø

but

ylru

bber

sea

lant

PIR

insu

latio

n bo

ard

with

alfa

sbon

d(F

R) c

anis

ter a

pplie

d in

sula

tion

tofill

any

gap

s if

requ

ired

to m

aint

ain

cont

inui

ty o

f ins

ulat

ion


301

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Roof Ventilator Mounted Off Ridge

Cross Section Through Roof

EPDM foam rubber tape Roof Ventilator


Verge zed support sealed 150mm laps


Air seal - 8mm Ø Butyl rubber sealant

PIR board insulation site applied alfasbond firerated (FR) canister insulation to fill any gaps ifrequired to maintain continuity of insulation

Galv. channelframing to

perimeter ofopening

Purlin


302

Insulated Flues & Curb Details

Penetration Panels

KS1000LP/LPCBinsulated roof panel

W+25

W+25

Factory made GRP curbedinsulated upstand with in-situ curb weathering

In-situ GRP is taken overbatten cap on down side

Cap replaced afterweathering with the bottomrolled edge of cap removed

at in-situ GRP

Typical Side Section

Flue fixing and final seal by others

Flue fixing and final seal by others

Vapour seal by others

In-situ GRP weathering

25mm

25mm


303

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End Lap Detail

Curved Roof Panel Details

Cover cap

75mm factory

formed joint

Minimum of 300mm between panel

end lap and cover cap end lap

10mmMax

25mm

75mm 75mm

Snap-on cover cap over lower cover cap

End of cover cap pointed with mastic

Factory fitted endlap stitching plate

End lap fixing/stitching screw

18mm x 4mm U sectionbutyl rubber sealant


2 runs of non-curing gun-grade masticto side joint

Curved Roof Panel Layout Sequence

Ridge panel with end lapat each panel end

Downslope

Upslope

Panel 2(Crown)

Panel 1(Eaves)

Panel 3(Eaves)

Building width of between 70m to 100m approx.

Panel length (L)

Minimum 150m radius (R)

Lap angle minimum1.5˚ after deflections


304

Component Details

6mm holes

6mm holes

948

6524

53˚

900

218 167 65 24218167

25 25

15

30

10 1090°

127°

24

24

24

1.6

1.6

*

90°1.5

24

30

120

33

10

6mm holes

25

15

30

Apex Dam (Ref. LP1)(To suit 25mm filler)

(Ref. LP1) (Ref. LP1/A)

Support Closure Plate (Ref. LP2)

Note: All dimensions in millimetres *Angle determined by Brett Martin to suit curvature of rooflight

Material: Galvanised steel substrate with double sided Plastisol HP200 coating

Material: Pre-galvanised steel

LP1/A supplied in3000mm lengths,rake cut on site.

10

LP3 - Galvanised Steel LP5 - Galvanised Steel

33


product data 257 model specifications 261 fastener ... · ks1000 lp/cr lo-pitch & curved roof...

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