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Product Data
PG9MABMULTIPOISE CONDENSING
GAS FURNACE
INSTALLATION FLEXIBILITYThe 4--way multipoise design allows a model PG9MAB to beinstalled in an upflow, downflow, or horizontal orientation. Allsizes of the PG9MAB may be installed in direct vent (2--pipe)applications. All sizes except the 140 sizemay be installed in non--direct vent (1--pipe) applications. The 140 size also has an elevationlimitation of 7,000 ft. See “Combustion Air and Vent Pipe” tablefor more information.
CASINGThe casing also has the required openings for left-- or right--sideconnection of gas, electric, drain, and vent connections.
COMBUSTION SYSTEMEnclosed burner assembly isolates operating noise without the ex-pense of sound deadening devices.
3--PASS PRIMARY HEAT EXCHANGERSThis design accelerates heat transfer and extracts heat that conven-tional heat exchangerswaste up the flue. The primary heat exchang-er is made of aluminized steel for corrosion resistance.
FLOW--THROUGH SECONDARY HEATEXCHANGERSEach cell is laminated with our patented polypropylene for greatercorrosion resistance to help extend the life of the furnace for yearsof dependable performance. The heat exchanger is positioned in thefurnace to extract additional heat from the combustion products re-gardless of furnace orientation.
LIMITED WARRANTYTwenty Year Limited Warranty on the heat exchangers and a5--year Warranty on all other parts.
MONOPORT INSHOT BURNERSProduce precise air--to--gas mixture which gives a clean burn. Thelarge monoport on the inshot or injection--type burners seldom, ifever, needs cleaning.
INTEGRATED CONTROL CENTERThe printed--circuit board has convenient terminals which permitquick--connection of a thermostat, air conditioning control circuits,a humidifier, or an air cleaner. The control has a built--in status indi-cator and self--test feature. A self--test feature allows for a completecheck of the major components in about 60 seconds. The controlalso features an adjustable blower off delay.
COMBUSTION AIR AND VENTILATIONThe PG9MAB advanced design allows Schedule 40 PVC, Sched-ule 40 CPVC pipe and fittings, PVC--DWV, SDR--21 PVC,SDR--26 PVC (not approved in Canada),ABS--DWV, orABSF628Schedule 40 pipe to bring air into the furnace for combustion andto be used for venting combustion products outside the structure.The vent pipe can terminate through a sidewall or through the roof.
CERTIFICATIONSThePG9MAB units are CSA (formerly A.G.A. and C.G.A.) designcertified for use with natural and propane gases, as well as GAMAefficiency rating certified. The furnace is factory--shipped for usewith natural gas. A CSA (formerly A.G.A. and C.G.A.) listed gasconversion kit is required to convert furnace for use with propanegas. The model PG9MAA meets California Air Quality Manage-ment District emission requirements.
QUALITY REGISTRATIONThe quality systems for this product have been registered by UL toISO 9001 Standards.
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.C. E
SP.
A02185
DIMENSIONS(In.)
UNITSIZE
AD
ESHIP.WEIGHT(Lb)
024040
17---1/2
15---7/8
16165
036040
17---1/2
15---7/8
16166
024060
17---1/2
15---7/8
16172
036060
17---1/2
15---7/8
16174
048060
17---1/2
15---7/8
16174
036080
17---1/2
15---7/8
16188
048080
17---1/2
15---7/8
16194
060080
2119---3/8
19---1/2
206
048100
2119---3/8
19---1/2
219
060100
2119---3/8
19---1/2
221
060120
24---1/2
22---7/8
23250
060140
24---1/2
22---7/8
23250
PG9MAB
3
1/2 ODINDUCER HOUSINGDRAIN CONNECTION
1/4 ODCOLLECTOR BOX TOTRAP RELIEF PORT
5/8 ODCOLLECTOR BOXDRAIN CONNECTION
1/2--IN. PVC OR CPVC
SCREW HOLE FORUPFLOW OR DOWN--FLOW APPLICATIONS(OPTIONAL)
1 42
7 8
1 87
SLOT FOR SCREWHORIZONTALAPPLICATION
(OPTIONAL)
WIRE TIEGUIDES(WHEN USED)
1 21
3 41
3 4
FRONT VIEW SIDE VIEW
FURNACEDOOR
FURNACEDOOR CONDENSATE
TRAP
78
1 426
4
FURNACESIDEFURNACE
SIDE
1 21
1 426
43 45 3 45
4
SIDE VIEW FRONT VIEW END VIEW FRONT VIEW
3 4
DOWNFLOW AND ALTERNATEEXTERNAL UPFLOW APPLICATIONS
HORIZONTALAPPLICATIONS
FIELDDRAINCONN
FIELDDRAINCONN
CONDENSATETRAP (INSIDE)
BLOWER SHELF
ALTERNATE DRAINTUBE LOCATION
UPFLOW APPLICATIONS
CONDENSATE TRAPDRAIN TUBE LOCATION
A93026
D E S I G N
C E R T I F I E D
amaCERTIFIED
REGISTERED
ISO 9001:2000
MEETS DOE RESIDENTIAL CONSERVATION SERVICESPROGRAM STANDARDS.Beforepurchasing this appliance, read important energy cost and ef-ficiency information available from your retailer.
As an ENERGY STARRpartner, Payne Heating &Cooling has determined thatthis product meets theENERGY STARR guidelinesfor energy efficiency.
PG9MAB
4
SPECIFICATIONS
UNIT SIZE 024040 036040 024060 036060 048060 036080RATINGS AND PERFORMANCEInput Btuh* 40,000 40,000 60,000 60,000 60,000 80,000
Output Capacity BTUH* (ICS)(Shaded capacities arespecified on rating plate)
Direct Vent (2---Pipe)Upflow 37,000 37,000 56,000 56,000 56,000 74,000
Downflow 37,000 37,000 56,000 56,000 56,000 74,000Horizontal 37,000 37,000 56,000 56,000 56,000 74,000
Non---Direct Vent(1---Pipe)
Upflow 37,000 37,000 56,000 56,000 56,000 74,000Downflow 37,000 37,000 56,000 56,000 56,000 74,000Horizontal 37,000 37,000 56,000 56,000 56,000 74,000
AFUE%†Nonweatherized ICS
Direct Vent (2---Pipe)Upflow 92.1 92.1 92.1 92.1 92.1 92.1
Downflow 91 91 91 91 91 91Horizontal 92.1 92.1 92.1 92.1 92.1 92.1
Non---Direct Vent(1---Pipe)
Upflow 90Downflow 90Horizontal 90
Certified Temperature Rise Range °F 30—60 15—45 45—75 30—60 20—50 40—70
Certified External Static Pressure Heating 0.10 0.10 0.12 0.12 0.12 0.15Cooling 0.50 0.50 0.50 0.50 0.50 0.50
Airflow CFM‡ Heating 850 1125 885 1065 1320 1190Cooling 895 1215 900 1200 1545 1245
ELECTRICALUnit Volts—Hertz—Phase 115—60—1Operating Voltage Range Min—Max** 104—127Maximum Unit Amps 6.1 7.4 6.1 7.2 9.6 7.7Unit Ampacity†† 8.4 10.0 8.4 9.8 12.8 10.4Minimum Wire Size 14 14 14 14 14 14Maximum Wire Length (Ft)‡‡ 44 37 44 38 29 36Maximum Fuse Size or Ckt Bkr Amps (Time---Delay Type Recommended) 15 15 15 15 15 15Transformer (24v) 40vaExternal Control Heating 12vaPower Available Cooling 21vaAir Conditioning Blower Relay StandardCONTROLSLimit Control SPSTHeating Blower Control (Off Delay) Selectable 90, 120, 150, or 180Burners (Monoport) 2 2 3 3 3 4Gas Connection Size 1/2---in. NPTGAS CONTROLS
Gas Valve (Redundant)Manufacturer White---Rodgers
Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas)Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas)
Ignition Device Hot SurfaceBLOWER DATADirect---Drive Motor HP (Permanent Split Capacitor) 1/5 1/3 1/5 1/3 1/2 1/3Motor Full Load Amps 4.9 5.8 4.9 5.8 7.9 5.8RPM (Nominal)—Speeds 1075—3 1075—4 1075—3 1075—4Blower Wheel Diameter x Width (In.) 10 X 6 10 X 7 10 X 6 10 X 7 11 X 8 10 X 7
Filter Size (In.)—Permanent Washable (1) 16 X 25 X 1 (1) 20 X25 X 1
FACTORY---AUTHORIZED AND LISTED, DEALER--- INSTALLED OPTIONSGas Conversion Kit—Natural ---to---Propane KGANP4001ALLGas Conversion Kit—Propane---to---Natural KGAPN3301ALL
Twinning Kit N/A KGATW0601 HSI N/A
Manufactured (Mobile) Home Kit††† KGAMH0102KITDownflow Base*** KGASB0201ALLVent Termination Kit (Bracket Only for 2 Pipes)††† 2---in.—KGAVT0101BRA 3---in.—KGAVT0201BRAConcentric Vent Termination Kit (Single Exit)††† 2---in.—KGAVT0501CVT 3---in.—KGAVT0601CVTCondensate Freeze Protection Kit KGAHT0101CFPSide Filter Rack (Without Filter)—Upflow ONLY KGAFR0206ALLThermostat—Programmable For Use With Air Conditioner—TSTATPPSAC01Thermostat—Non---Programmable For Use With Air Conditioner—TSTATPPBAC01---BCondensate Neutralizer Kit (obtained thru RCD) P908---0001Door Gasket Kit KGBAC0110DGK* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each 1000 ft above sea level. In Canada,derate the unit 5 percent from 2000 to 4500 ft above sea level.
† Capacity and AFUE in accordance with U.S. Government DOE test procedures.‡ Airflow shown is for bottom only return ---air supply. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for eachreturn ---air supply.
** Permissible voltage limits for proper furnace operation.†† Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC,humidifier, etc.).
‡‡ Length shown is measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.††† For direct vent applications only.N/A---Not Applicable. Unit is not allowed in this installation application.ICS---Isolated Combustion System
PG9MAB
5
SPECIFICATIONS (CONTINUED)
UNIT SIZE 048080 060080 048100 060100 060120 060140RATINGS AND PERFORMANCEInput Btuh* 80,000 80,000 100,000 100,000 120,000 138,000
Output Capacity BTUH* (ICS)(Shaded capacities are specifiedon rating plate)
Direct Vent (2---Pipe)Upflow 74,000 74,000 93,000 93,000 112,000 127,000
Downflow 74,000 74,000 93,000 93,000 112,000 127,000Horizontal 74,000 74,000 93,000 93,000 112,000 127,000
Non---Direct Vent(1---Pipe)
Upflow 74,000 74,000 93,000 93,000 112,000 NADownflow 74,000 74,000 93,000 93,000 112,000 NAHorizontal 74,000 74,000 93,000 93,000 112,000 NA
AFUE%*Nonweatherized ICS
Direct Vent (2---Pipe)Upflow 92.1 92.1 92.1 92.1 92.1 92.1
Downflow 91 91 91 91 91 90Horizontal 92.1 92.1 92.1 92.1 92.1 92
Non---Direct Vent(1---Pipe)
Upflow 90 NADownflow 90 NAHorizontal 90 NA
Certified Temperature Rise Range °F 30—60 20—50 45—75 30—60 40—70 50—80
Certified External Static Pressure Heating 0.15 0.15 0.20 0.20 0.20 0.20Cooling 0.50 0.50 0.50 0.50 0.50 0.50
Airflow CFM‡Heating 1285 1785 1315 1690 1720 1970
Cooling 1525 1925/2035 1570 1930/2130 2000/2130 1990/2045
ELECTRICALUnit Volts—Hertz—Phase 115—60—1Operating Voltage Range Min—Max** 104—127Maximum Unit Amps 10.1 14.1 10.2 14.8 14.6 14.6Unit Ampacity†† 13.4 18.4 13.5 19.3 19.1 18.8Minimum Wire Size 14 12 14 12 12 12Maximum Wire Length (Ft)‡‡ 28 31 27 30 30 30Maximum Fuse Size or Ckt Bkr Amps (Time---Delay Type Recommended) 15 20 15 20 20 20Transformer (24v) 40vaExternal Control Heating 12vaPower Available Cooling 21vaAir Conditioning Blower Relay StandardCONTROLSLimit Control SPSTHeating Blower Control (Off Delay) Selectable 90, 120, 150, or 180Burners (Monoport) 4 4 5 5 6 6Gas Connection Size 1/2---in. NPTGAS CONTROLS
Gas Valve (Redundant)Manufacturer White---Rodgers
Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas)Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas)
Ignition Device Hot SurfaceBLOWER DATADirect---Drive Motor HP (Permanent Split Capacitor) 1/2 3/4 1/2 3/4 3/4 3/4Motor Full Load Amps 7.9 11.1 7.9 11.1 11.1 11.1RPM (Nominal)—Speeds 1075—4Blower Wheel Diameter x Width (In.) 11 X 8 11 X 10 11 X 8 11 X 10 11 X 10 11 X 10Filter Size (In.)—Permanent Washable (1) 20 X 25 X 1 (1) 24 X 25 X 1FACTORY---AUTHORIZED AND LISTED, DEALER--- INSTALLED OPTIONSGas Conversion Kit—Natural ---to---Propane KGANP4001ALL*Gas Conversion Kit—Propane---to---Natural KGAPN3301ALLTwinning Kit KGATW0601HSI N/AManufactured (Mobile) Home Kit††† KGAMH0102KIT N/ADownflow Base*** KGASB0201ALLVent Termination Kit (Bracket Only for 2 Pipes)††† 2---in.—KGAVT0101BRA 3---in.—KGAVT0201BRAConcentric Vent Termination Kit (Single Exit)††† 2---in.—KGAVT0501CVT 3---in.—KGAVT0601CVTCondensate Freeze Protection Kit KGAHT0101CFPSide Filter Rack (Without Filter)—Upflow ONLY KGAFR0206ALLThermostat—Programmable For Use With Air Conditioner—TSTATPPSAC01Thermostat—Non---Programmable For Use With Air Conditioner—TSTATPPBAC01---BCondensate Neutralizer Kit (obtained thru RCD) P908---0001Door Gasket Kit KGBAC0110DGK* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each 1000 ft above sea level. In Canada,derate the unit 5 percent from 2000 to 4500 ft above sea level.
† Capacity and AFUE in accordance with U.S. Government DOE test procedures.‡ Airflow shown is for bottom only return ---air supply. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for eachreturn ---air supply.
** Permissible voltage limits for proper furnace operation.†† Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC,
humidifier, etc.).‡‡ Length shown is measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.††† For direct vent applications only.N/A--- Not Applicable. Unit is not allowed in this installation application.ICS--- Isolated Combustion System
PG9MAB
6
COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) ANDNON DIRECT VENT (1--PIPE) APPLICATIONS
Maximum Allowable Vent Pipe Length (Ft)
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLY NON---DIRECT VENT(1---PIPE) ONLY NUMBER OF 90° ELBOWS
TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6
0 to 2000
40,000 2 Pipe or 2--- inConcentric
1 1 5 NA NA NA NA NA1---1/2 1---1/2 70 70 65 60 60 552 2 70 70 70 70 70 70
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 20 15 10 5 NA NA2 2 70 70 70 70 70 70
80,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 10 NA NA NA NA NA2 2 55 50 35 30 30 20
2---1/2 2---1/2 70 70 70 70 70 70
100,000 2 Pipe or 3--- inConcentric
2 2 5 NA NA NA NA NA2---1/2 2---1/2 40 30 20 20 10 NA3 3 70 70 70 70 70 70
120,000 2 Pipe or 3--- in.Concentric
2---1/2 one disk 2---1/2 10 NA NA NA NA NA3† NA 45 40 35 30 25 20
3† no disk 3† 70 70 70 70 70 70
140,000 2 Pipe or 3--- in.Concentric
2---1/2 one disk NA 5 NA NA NA NA NA3† one disk NA 40 35 30 25 20 153† no disk NA 60 56 52 48 44 404† no disk NA 70 70 70 70 70 70
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLY NON---DIRECT VENT(1---PIPE) ONLY NUMBER OF 90° ELBOWS
TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6
2001 to3000
40,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 67 62 57 52 52 472 2 70 70 70 70 70 70
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 17 12 7 NA NA NA2 2 70 67 66 61 61 61
80,000 2 Pipe or 2--- inConcentric
2 2 49 44 30 25 25 152---1/2 2---1/2 70 70 70 70 70 70
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 35 26 16 16 6 NA3 3 70 70 70 70 66 61
120,000 2 Pipe or 3--- in.Concentric
3 NA 14 9 NA NA NA NANA 3† 63 62 62 61 61 61
3† no disk NA 70 70 63 56 50 434† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3--- in.Concentric
3† one disk NA 20 15 10 5 NA NA3† no disk NA 39 35 31 27 23 194† no disk NA 70 70 70 70 70 70
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLY NON---DIRECT VENT(1---PIPE) ONLY NUMBER OF 90° ELBOWS
TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN)* 1 2 3 4 5 6
3001 to4000
40,000 2 Pipe o r2--- inConcentric
1---1/2 1---1/2 64 59 54 49 48 432 2 70 70 70 70 70 70
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 16 11 6 NA NA NA2 2 68 63 62 57 57 56
80,000 2 Pipe or 2--- inConcentric
2 2 46 41 28 23 22 132---1/2 2---1/2 70 70 70 70 70 70
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 33 24 15 14 5 NA3 3 70 70 70 66 61 56
120,0002 Pipe or 3--- in.Concentric
3† no disk NA 65 58 51 44 38 31NA 3† 59 59 58 57 57 56
4† no disk 4† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3--- in.Concentric
3† one disk NA 11 6 NA NA NA NA3† no disk NA 30 26 22 18 14 104† no disk NA 70 70 70 70 70 70
See notes at end of table
PG9MAB
7
COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) ANDNON DIRECT VENT (1--PIPE) APPLICATIONS
Maximum Allowable Vent Pipe Length (Ft)
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)
ONLYNUMBER OF 90° ELBOWS
TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6
4001 to5000‡
40,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 60 55 50 45 44 392 2 70 70 70 70 70 70
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 15 10 5 NA NA NA2 2 64 59 58 53 52 52
80,000 2 Pipe o r2--- inConcentric
2 2 44 39 26 21 20 112---1/2 2---1/2 70 70 70 70 70 70
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 31 22 13 12 NA NA3 3 70 70 67 62 57 52
120,000 2 Pipe or 3--- in.Concentric
3† no disk NA 53 46 40 33 26 20NA 3† 56 55 54 53 52 52
4† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3--- in.Concentric
3† no disk NA 21 17 13 9 5 NA4† no disk NA 69 64 59 54 49 44
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)
ONLYNUMBER OF 90° ELBOWS
TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6
5001 to6000‡
40,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 57 52 47 42 40 352 2 70 70 70 70 70 70
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 14 9 NA NA NA NA2 2 60 55 54 49 48 47
80,000 2 Pipe or 2--- inConcentric
2 2 41 36 23 18 17 82---1/2 2---1/2 70 70 70 70 70 70
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 29 21 12 11 NA NA3 3 70 67 62 57 52 47
120,000 2 Pipe or 3--- in.Concentric
3† no disk NA 42 35 29 22 15 9NA 3† 53 52 50 49 48 47
4† no disk 4† no disk 70 70 70 70 70 70
140,000 2 Pipe or 3--- in.Concentric
3† no disk NA 12 8 NA NA NA NA4† no disk NA 42 37 32 27 22 17
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)
ONLYNUMBER OF 90° ELBOWS
TERMINATIONTYPE PIPE DIA (IN)* PIPE DIA (IN)* 1 2 3 4 5 6
6001 to7000‡
40,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 53 48 43 38 37 322 2 70 70 68 67 66 64
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 13 8 NA NA NA NA2 2 57 52 50 45 44 43
80,000 2 Pipe or 2--- inConcentric
2 2 38 33 21 16 15 62---1/2 2---1/2 70 70 68 67 66 64
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 27 19 10 9 NA NA3 3 68 63 58 53 48 43
120,000 2 Pipe or 3--- in.Concentric
3† no disk NA 31 24 18 11 NA NANA 3† 49 48 47 45 44 43
4† no disk 4† no disk 70 70 70 70 67 62
140,000 2 Pipe or 3--- in.Concentric 4† no disk NA 17 12 7 NA NA NA
See notes at end of table
PG9MAB
8
COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) ANDNON DIRECT VENT (1--PIPE APPLICATIONS
Maximum Allowable Vent Pipe Length (Ft)
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)
ONLYNUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6
7001 to 8000‡
40,000 2 Pipe o r2--- inConcentric
1---1/2 1---1/2 49 44 39 34 33 282 2 66 65 63 62 60 59
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 12 7 NA NA NA NA2 2 53 48 46 41 40 38
80,000 2 Pipe or 2--- inConcentric
2 2 36 31 19 14 12 NA2---1/2 2---1/2 66 65 63 62 60 59
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 25 17 8 7 NA NA3 3 63 58 53 48 43 38
120,000 2 Pipe or 3--- in.Concentric
3† no disk NA 20 13 7 NA NA NANA 3† 46 44 43 41 40 38
4† no disk 4† no disk 61 56 51 46 41 36140,000 NA
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)
ONLYNUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6
8001 to 9000‡
40,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 46 41 36 31 29 242 2 62 60 58 56 55 53
60,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 11 6 NA NA NA NA2 2 49 44 42 37 35 34
80,000 2 Pipe or 2--- inConcentric
2 2 33 28 17 12 10 NA2---1/2 2---1/2 62 60 58 56 55 53
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 23 15 7 5 NA NA3 3 59 54 49 44 39 34
120,000 2 Pipe or 3--- in.Concentric
3† no disk NA 10 NA NA NA NA NANA 3† 43 41 39 37 35 34
4† no disk 4† no disk 35 30 25 20 15 10140,000 NA
ALTITUDE(FT)
UNITSIZE(BTUH)
DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)
ONLYNUMBER OF 90° ELBOWS
TERMINATIONTYPE
PIPE DIA(IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6
9001 to10,000‡
40,000 2 Pipe or 2--- inConcentric
1---1/2 1---1/2 42 37 32 27 25 202 2 57 55 53 51 49 47
60,000 2 Pipe or 2--- inConcentric 2 2 45 40 38 33 31 29
80,000 2 Pipe or 2--- inConcentric
2 2 30 25 14 9 7 NA2---1/2 2---1/2 57 55 53 51 49 47
100,000 2 Pipe or 3--- inConcentric
2---1/2 2---1/2 21 13 5 NA NA NA3 3 54 49 44 39 34 29
120,000 2 Pipe or 3--- in.Concentric
NA 3† 39 37 35 33 31 294† no disk 4† no disk 10 5 NA NA NA NA
140,000 NA*Disk usage---Unless otherwise specified, use perforated disk assembly (factory---supplied in loose parts bag). If one disk is stated, separate 2 halves of perfo-rated disk assembly and use shouldered disk half. When using shouldered disk half, install screen side toward inlet box.
†Long sweep bend elbow.‡Vent sizing for Canadian installations over 4500 ft (1370 m) above sea level are subject to acceptance by the local authorities having jurisdiction.NA---Not Allowed; pressure switch will not make.NOTES:1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.2. Size both the combustion---air and vent pipe independently, then use the larger diameter for both pipes.3. Assume two 45˚ elbows equal one 90˚ elbow. Long radius elbows are desirable and may be required in some cases.4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.5. The minimum pipe length is 5 ft for all applications.6. Use 3---in. diameter vent termination kit for installations requiring 4---in diameter pipe.
PG9MAB
9
COMBUSTION--AIR PIPE FOR NON--DIRECT VENT (1--PIPE) APPLICATIONS(Sizes 040 through 120 only)
FIELD-SUPPLIED2-IN. DIAMETERPVC PIPE
FIELD-SUPPLIED2-IN. DIAMETERPVC 90° ELBOW
COMBUSTION-AIR DISC(FACTORY-SUPPLIED INLOOSE PARTS BAG)
A
A96211
Length of straight pipe portion of combustion--air inlet pipe assembly (in.)
CASING WIDTH A17---1/2 8---1/2 ± 1/221 10---1/2 ± 1/2
24---1/2 12 ± 1/2
ACCESSORIES
Concentric Vent for Direct --Vent (2--pipe) Application (All Model Sizes)
C IN. DIA
B IN. DIA PVCVENT/EXHAUST
13/16
B IN. DIA PVCINTAKE/COMBUSTION AIR
D
E
F
A
11/2
A97110
DIMENSIONS (In.)
PART NO. A* B C D† E FKGAVT0501CVT 33---3/8 2 3---1/2 16---5/8 6---1/4 5---3/4KGAVT0601CVT 38---7/8 3 4---1/2 21---1/8 7---3/8 6---1/2
* Dimension A will change accordingly as dimension D is lengthened or shortened.† Dimension D may be lengthened to 60 in. maximum. Dimension D may also be shortened by cutting the pipes provided in the kit to 12in. minimum.
Note: See furnace Installation Instructions when venting multiple furnaces near each other.
PG9MAB
10
DIMENSIONS (In.)
Side Filter Rack*
17 1/8″14 1/2″
OPENING
16 1/8″23 1/8″
OPENING
1 1/4″
2 3/8″
3/4″
1/2″
25 1/8″
1 1/4″ (TYP)
3/8″TABS
A80199
*Accepts one 16 x 25 x 1 in. filter.
ACCESSORY DOWNFLOW SUBBASE
LOCATINGTAB
4 32
1
1 23
4
B
D
LOCATINGTAB
A88207
Disassembled
C
A
1 1/4″ TYP
PLENUMOPENING
FACTORY-SUPPLIEDFIELD-INSTALLED
INSULATION
A97427
Assembled
FURNACECASINGWIDTH
FURNACE IN DOWNFLOWAPPLICATION
PLENUM OPENING* FLOOR OPENING HOLE NO. FOR WIDTHADJUSTMENTA B C D
17---1/2Furnace with or without Cased Coil
15---1/8 19 16---3/4 20---3/8 3Assembly or Coil Box
21Furnace with or without Cased Coil
18---5/8 19 20---1/4 20---3/8 2Assembly or Coil Box
24---1/2Furnace with or without Cased Coil
22---1/8 19 23---3/4 20---3/8 1Assembly or Coil Box
*The plenum should be constructed 1/4---in. smaller in width and depth than the plenum dimensions shown above.
PG9MAB
11
PG9MAB
12
AIR DELIVERY -- CFM (With Filter)*
UNITSIZE
RETURN---AIR
SUPPLYSPEED
EXTERNAL STATIC PRESSURE (In. wc)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
024040 1 side orbottom
HighMed---LowLow
1075850740
1040825700
995780650
945740620
895685565
840635515
760560455
670480385
0360401 sideor
bottom
HighMed---HighMed---LowLow
147013151125930
141512801110925
140012351085910
128511801045850
12151115990830
11201035915770
995930830705
890825740635
0240601 sideor
bottom
HighMed---LowLow
1100890745
1065865710
1005810670
945765625
900705565
805620505
730540425
610475360
0360601 sideor
bottom
HighMed---HighMed---LowLow
143012701070915
137512601055895
132512151045885
127511601015865
12001105975840
11351035920800
1040950850720
935850750650
0480601 sideor
bottom
HighMed---HighMed---LowLow
1700150013251205
1695146512951170
1640143512651145
1580138512301110
1545135511901080
1450130011501035
138012501105990
131011851050950
0360801 sideor
bottom
HighMed---HighMed---LowLow
1535139512001040
1470135011751020
140513001125990
133012251065960
124511551030910
11601080970860
1065985890785
935880780680
0480801 sideor
bottom
HighMed---HighMed---LowLow
1750149513101135
1685145512601105
1635140512251075
1575135511701040
152513051125995
144512501095995
138011851040910
13101120980860
0600801 sideor
bottom
HighMed---HighMed---LowLow
2200210018151560
2175202517601555
2085194517201515
2025186516701460
1925178516201435
1820170015501390
1735162014801340
1635154014051270
both sidesor 1 sideand bottom
HighMed---High
23601965
22801925
22101870
21301830
20351760
19601710
18751670
17901575
0481001 sideor
bottom
HighMed---HighMed---LowLow
1740150013401195
1705147013151175
1660144513001165
1615141012701130
1570137512351100
1500133012001070
1425128011401030
135512101095975
060100
1 sideor
bottom
HighMed---HighMed---LowLow
2250202017251490
2175195016901480
2090190016601460
2020184016301440
1930179015751380
1855171015201340
1760164014601295
1670154513701230
both sidesor 1 sideand bottom
HighMed---High
23601960
23151940
22651930
22001900
21301850
20551800
19651740
18901660
060120
bottom only
HighMed---HighMed---LowLow
2350210017701545
2250201517201520
2160195516751465
2070187516201415
2000181015751365
1885171015151325
1790165014501265
1635154013651185
both sidesor 1 sideand bottom
HighMed---High
24352040
23602000
22851950
22201905
21301835
20501790
19651725
18751650
1 side only HighMed---High
22551985
21901930
21151890
20451840
19651780
18901720
18001645
17101560
060140
bottom only
HighMed---HighMed---LowLow
2285202016751460
2210197016501445
2140192016201430
2065187015901400
1990180515601370
1910173015101320
1830166014501275
1745159013901230
both sidesor 1 sideand bottom
HighMed---High
23101975
22551945
21851900
21201860
20451835
19651775
18801720
18001640
1 side only HighMed---High
21401930
20801850
20251800
19451740
18751725
17951660
17251580
16251495
* A filter is required for each return ---air supply.* For horizontal and downflow applications, use “1 side or bottom” or “bottom only” as airflow reference.
PG9MAB
13
COMBUSTION AIR PIPE(DIRECT VENT/2-PIPE APPLICATION)
A/C COILOUTDOOR UNIT VENT PIPE
HUMIDIFIER
GAS-FIREDWATER HEATERELECTRONIC
AIR CLEANER
AIRFLOWFRONT OFFURNACE
COMBUSTIONAIR INLET(NON-DIRECT1-PIPE APPLICATION)
A05064
ELECTRONICAIR CLEANER
HUMIDIFIER
A/C COIL
VENT
COMBUSTIONAIR (DIRECT VENT/2 PIPE APPLICATION
OUTDOORUNIT
AIRFLOWFRONT OFFURNACE
COMBUSTION AIRINLET (NON-DIRECTVENT/ 1-PIPE APPLICATION
A05065
PG9MAB
14
COMBUSTION–AIR PIPE
ELECTRONICAIR CLEANER
FURNACECONDENSATE
DRAIN
REFRIGERATIONPIPING
AIR CONDITIONINGCOIL
AIRFLOW
VENT PIPE
FRONT OF FURNACE
DIRECT VENT/2-PIPE APPLICATION)
COMBUSTION-AIR INLET(NON-DIRECT VENT/1-PIPE APPLICATION)
A05066
COMBUSTION– AIR PIPE(DIRECT VENT/2-PIPE APPLICATION)
VENTPIPE
ELECTRONICAIR CLEANER
FURNACE CONDENSATEDRAIN
AIRFLOW
AIR CONDITIONINGCOIL
REFRIGERATIONPIPING
FRONT OFFURNACE
COMBUSTION - AIR INLET(NON-DIRECT VENT/1-PIPE APPLICATION)
A05067
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Copyright 2005 Payne Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 11---05
Replaces: SS---PG9MAB---01
Catalog No.: SS---PG9MAB---02
PG9MAB