product data - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/public/0f/ss-pg9mab-02.pdf ·...

14
Product Data PG9MAB MULTIPOISE CONDENSING GAS FURNACE INSTALLATION FLEXIBILITY The 4--way multipoise design allows a model PG9MAB to be installed in an upflow, downflow, or horizontal orientation. All sizes of the PG9MAB may be installed in direct vent (2--pipe) applications. All sizes except the 140 size may be installed in non-- direct vent (1--pipe) applications. The 140 size also has an elevation limitation of 7,000 ft. See “Combustion Air and Vent Pipe” table for more information. CASING The casing also has the required openings for left-- or right--side connection of gas, electric, drain, and vent connections. COMBUSTION SYSTEM Enclosed burner assembly isolates operating noise without the ex- pense of sound deadening devices. 3--PASS PRIMARY HEAT EXCHANGERS This design accelerates heat transfer and extracts heat that conven- tional heat exchangers waste up the flue. The primary heat exchang- er is made of aluminized steel for corrosion resistance. FLOW--THROUGH SECONDARY HEAT EXCHANGERS Each cell is laminated with our patented polypropylene for greater corrosion resistance to help extend the life of the furnace for years of dependable performance. The heat exchanger is positioned in the furnace to extract additional heat from the combustion products re- gardless of furnace orientation. LIMITED WARRANTY Twenty Year Limited Warranty on the heat exchangers and a 5--year Warranty on all other parts. MONOPORT INSHOT BURNERS Produce precise air--to--gas mixture which gives a clean burn. The large monoport on the inshot or injection--type burners seldom, if ever, needs cleaning. INTEGRATED CONTROL CENTER The printed--circuit board has convenient terminals which permit quick--connection of a thermostat, air conditioning control circuits, a humidifier, or an air cleaner. The control has a built--in status indi- cator and self--test feature. A self--test feature allows for a complete check of the major components in about 60 seconds. The control also features an adjustable blower off delay. COMBUSTION AIR AND VENTILATION The PG9MAB advanced design allows Schedule 40 PVC, Sched- ule 40 CPVC pipe and fittings, PVC--DWV, SDR--21 PVC, SDR--26 PVC (not approved in Canada), ABS--DWV, or ABSF628 Schedule 40 pipe to bring air into the furnace for combustion and to be used for venting combustion products outside the structure. The vent pipe can terminate through a sidewall or through the roof. CERTIFICATIONS The PG9MAB units are CSA (formerly A.G.A. and C.G.A.) design certified for use with natural and propane gases, as well as GAMA efficiency rating certified. The furnace is factory--shipped for use with natural gas. A CSA (formerly A.G.A. and C.G.A.) listed gas conversion kit is required to convert furnace for use with propane gas. The model PG9MAA meets California Air Quality Manage- ment District emission requirements. QUALITY REGISTRATION The quality systems for this product have been registered by UL to ISO 9001 Standards.

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Page 1: Product Data - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/0F/SS-PG9MAB-02.pdf · Product Data PG9MAB MULTIPOISE CONDENSING ... See “Combustion Air and Vent Pipe”

Product Data

PG9MABMULTIPOISE CONDENSING

GAS FURNACE

INSTALLATION FLEXIBILITYThe 4--way multipoise design allows a model PG9MAB to beinstalled in an upflow, downflow, or horizontal orientation. Allsizes of the PG9MAB may be installed in direct vent (2--pipe)applications. All sizes except the 140 sizemay be installed in non--direct vent (1--pipe) applications. The 140 size also has an elevationlimitation of 7,000 ft. See “Combustion Air and Vent Pipe” tablefor more information.

CASINGThe casing also has the required openings for left-- or right--sideconnection of gas, electric, drain, and vent connections.

COMBUSTION SYSTEMEnclosed burner assembly isolates operating noise without the ex-pense of sound deadening devices.

3--PASS PRIMARY HEAT EXCHANGERSThis design accelerates heat transfer and extracts heat that conven-tional heat exchangerswaste up the flue. The primary heat exchang-er is made of aluminized steel for corrosion resistance.

FLOW--THROUGH SECONDARY HEATEXCHANGERSEach cell is laminated with our patented polypropylene for greatercorrosion resistance to help extend the life of the furnace for yearsof dependable performance. The heat exchanger is positioned in thefurnace to extract additional heat from the combustion products re-gardless of furnace orientation.

LIMITED WARRANTYTwenty Year Limited Warranty on the heat exchangers and a5--year Warranty on all other parts.

MONOPORT INSHOT BURNERSProduce precise air--to--gas mixture which gives a clean burn. Thelarge monoport on the inshot or injection--type burners seldom, ifever, needs cleaning.

INTEGRATED CONTROL CENTERThe printed--circuit board has convenient terminals which permitquick--connection of a thermostat, air conditioning control circuits,a humidifier, or an air cleaner. The control has a built--in status indi-cator and self--test feature. A self--test feature allows for a completecheck of the major components in about 60 seconds. The controlalso features an adjustable blower off delay.

COMBUSTION AIR AND VENTILATIONThe PG9MAB advanced design allows Schedule 40 PVC, Sched-ule 40 CPVC pipe and fittings, PVC--DWV, SDR--21 PVC,SDR--26 PVC (not approved in Canada),ABS--DWV, orABSF628Schedule 40 pipe to bring air into the furnace for combustion andto be used for venting combustion products outside the structure.The vent pipe can terminate through a sidewall or through the roof.

CERTIFICATIONSThePG9MAB units are CSA (formerly A.G.A. and C.G.A.) designcertified for use with natural and propane gases, as well as GAMAefficiency rating certified. The furnace is factory--shipped for usewith natural gas. A CSA (formerly A.G.A. and C.G.A.) listed gasconversion kit is required to convert furnace for use with propanegas. The model PG9MAA meets California Air Quality Manage-ment District emission requirements.

QUALITY REGISTRATIONThe quality systems for this product have been registered by UL toISO 9001 Standards.

Page 2: Product Data - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/0F/SS-PG9MAB-02.pdf · Product Data PG9MAB MULTIPOISE CONDENSING ... See “Combustion Air and Vent Pipe”

2

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A02185

DIMENSIONS(In.)

UNITSIZE

AD

ESHIP.WEIGHT(Lb)

024040

17---1/2

15---7/8

16165

036040

17---1/2

15---7/8

16166

024060

17---1/2

15---7/8

16172

036060

17---1/2

15---7/8

16174

048060

17---1/2

15---7/8

16174

036080

17---1/2

15---7/8

16188

048080

17---1/2

15---7/8

16194

060080

2119---3/8

19---1/2

206

048100

2119---3/8

19---1/2

219

060100

2119---3/8

19---1/2

221

060120

24---1/2

22---7/8

23250

060140

24---1/2

22---7/8

23250

PG9MAB

Page 3: Product Data - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/0F/SS-PG9MAB-02.pdf · Product Data PG9MAB MULTIPOISE CONDENSING ... See “Combustion Air and Vent Pipe”

3

1/2 ODINDUCER HOUSINGDRAIN CONNECTION

1/4 ODCOLLECTOR BOX TOTRAP RELIEF PORT

5/8 ODCOLLECTOR BOXDRAIN CONNECTION

1/2--IN. PVC OR CPVC

SCREW HOLE FORUPFLOW OR DOWN--FLOW APPLICATIONS(OPTIONAL)

1 42

7 8

1 87

SLOT FOR SCREWHORIZONTALAPPLICATION

(OPTIONAL)

WIRE TIEGUIDES(WHEN USED)

1 21

3 41

3 4

FRONT VIEW SIDE VIEW

FURNACEDOOR

FURNACEDOOR CONDENSATE

TRAP

78

1 426

4

FURNACESIDEFURNACE

SIDE

1 21

1 426

43 45 3 45

4

SIDE VIEW FRONT VIEW END VIEW FRONT VIEW

3 4

DOWNFLOW AND ALTERNATEEXTERNAL UPFLOW APPLICATIONS

HORIZONTALAPPLICATIONS

FIELDDRAINCONN

FIELDDRAINCONN

CONDENSATETRAP (INSIDE)

BLOWER SHELF

ALTERNATE DRAINTUBE LOCATION

UPFLOW APPLICATIONS

CONDENSATE TRAPDRAIN TUBE LOCATION

A93026

D E S I G N

C E R T I F I E D

amaCERTIFIED

REGISTERED

ISO 9001:2000

MEETS DOE RESIDENTIAL CONSERVATION SERVICESPROGRAM STANDARDS.Beforepurchasing this appliance, read important energy cost and ef-ficiency information available from your retailer.

As an ENERGY STARRpartner, Payne Heating &Cooling has determined thatthis product meets theENERGY STARR guidelinesfor energy efficiency.

PG9MAB

Page 4: Product Data - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/0F/SS-PG9MAB-02.pdf · Product Data PG9MAB MULTIPOISE CONDENSING ... See “Combustion Air and Vent Pipe”

4

SPECIFICATIONS

UNIT SIZE 024040 036040 024060 036060 048060 036080RATINGS AND PERFORMANCEInput Btuh* 40,000 40,000 60,000 60,000 60,000 80,000

Output Capacity BTUH* (ICS)(Shaded capacities arespecified on rating plate)

Direct Vent (2---Pipe)Upflow 37,000 37,000 56,000 56,000 56,000 74,000

Downflow 37,000 37,000 56,000 56,000 56,000 74,000Horizontal 37,000 37,000 56,000 56,000 56,000 74,000

Non---Direct Vent(1---Pipe)

Upflow 37,000 37,000 56,000 56,000 56,000 74,000Downflow 37,000 37,000 56,000 56,000 56,000 74,000Horizontal 37,000 37,000 56,000 56,000 56,000 74,000

AFUE%†Nonweatherized ICS

Direct Vent (2---Pipe)Upflow 92.1 92.1 92.1 92.1 92.1 92.1

Downflow 91 91 91 91 91 91Horizontal 92.1 92.1 92.1 92.1 92.1 92.1

Non---Direct Vent(1---Pipe)

Upflow 90Downflow 90Horizontal 90

Certified Temperature Rise Range °F 30—60 15—45 45—75 30—60 20—50 40—70

Certified External Static Pressure Heating 0.10 0.10 0.12 0.12 0.12 0.15Cooling 0.50 0.50 0.50 0.50 0.50 0.50

Airflow CFM‡ Heating 850 1125 885 1065 1320 1190Cooling 895 1215 900 1200 1545 1245

ELECTRICALUnit Volts—Hertz—Phase 115—60—1Operating Voltage Range Min—Max** 104—127Maximum Unit Amps 6.1 7.4 6.1 7.2 9.6 7.7Unit Ampacity†† 8.4 10.0 8.4 9.8 12.8 10.4Minimum Wire Size 14 14 14 14 14 14Maximum Wire Length (Ft)‡‡ 44 37 44 38 29 36Maximum Fuse Size or Ckt Bkr Amps (Time---Delay Type Recommended) 15 15 15 15 15 15Transformer (24v) 40vaExternal Control Heating 12vaPower Available Cooling 21vaAir Conditioning Blower Relay StandardCONTROLSLimit Control SPSTHeating Blower Control (Off Delay) Selectable 90, 120, 150, or 180Burners (Monoport) 2 2 3 3 3 4Gas Connection Size 1/2---in. NPTGAS CONTROLS

Gas Valve (Redundant)Manufacturer White---Rodgers

Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas)Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas)

Ignition Device Hot SurfaceBLOWER DATADirect---Drive Motor HP (Permanent Split Capacitor) 1/5 1/3 1/5 1/3 1/2 1/3Motor Full Load Amps 4.9 5.8 4.9 5.8 7.9 5.8RPM (Nominal)—Speeds 1075—3 1075—4 1075—3 1075—4Blower Wheel Diameter x Width (In.) 10 X 6 10 X 7 10 X 6 10 X 7 11 X 8 10 X 7

Filter Size (In.)—Permanent Washable (1) 16 X 25 X 1 (1) 20 X25 X 1

FACTORY---AUTHORIZED AND LISTED, DEALER--- INSTALLED OPTIONSGas Conversion Kit—Natural ---to---Propane KGANP4001ALLGas Conversion Kit—Propane---to---Natural KGAPN3301ALL

Twinning Kit N/A KGATW0601 HSI N/A

Manufactured (Mobile) Home Kit††† KGAMH0102KITDownflow Base*** KGASB0201ALLVent Termination Kit (Bracket Only for 2 Pipes)††† 2---in.—KGAVT0101BRA 3---in.—KGAVT0201BRAConcentric Vent Termination Kit (Single Exit)††† 2---in.—KGAVT0501CVT 3---in.—KGAVT0601CVTCondensate Freeze Protection Kit KGAHT0101CFPSide Filter Rack (Without Filter)—Upflow ONLY KGAFR0206ALLThermostat—Programmable For Use With Air Conditioner—TSTATPPSAC01Thermostat—Non---Programmable For Use With Air Conditioner—TSTATPPBAC01---BCondensate Neutralizer Kit (obtained thru RCD) P908---0001Door Gasket Kit KGBAC0110DGK* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each 1000 ft above sea level. In Canada,derate the unit 5 percent from 2000 to 4500 ft above sea level.

† Capacity and AFUE in accordance with U.S. Government DOE test procedures.‡ Airflow shown is for bottom only return ---air supply. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for eachreturn ---air supply.

** Permissible voltage limits for proper furnace operation.†† Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC,humidifier, etc.).

‡‡ Length shown is measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.††† For direct vent applications only.N/A---Not Applicable. Unit is not allowed in this installation application.ICS---Isolated Combustion System

PG9MAB

Page 5: Product Data - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/0F/SS-PG9MAB-02.pdf · Product Data PG9MAB MULTIPOISE CONDENSING ... See “Combustion Air and Vent Pipe”

5

SPECIFICATIONS (CONTINUED)

UNIT SIZE 048080 060080 048100 060100 060120 060140RATINGS AND PERFORMANCEInput Btuh* 80,000 80,000 100,000 100,000 120,000 138,000

Output Capacity BTUH* (ICS)(Shaded capacities are specifiedon rating plate)

Direct Vent (2---Pipe)Upflow 74,000 74,000 93,000 93,000 112,000 127,000

Downflow 74,000 74,000 93,000 93,000 112,000 127,000Horizontal 74,000 74,000 93,000 93,000 112,000 127,000

Non---Direct Vent(1---Pipe)

Upflow 74,000 74,000 93,000 93,000 112,000 NADownflow 74,000 74,000 93,000 93,000 112,000 NAHorizontal 74,000 74,000 93,000 93,000 112,000 NA

AFUE%*Nonweatherized ICS

Direct Vent (2---Pipe)Upflow 92.1 92.1 92.1 92.1 92.1 92.1

Downflow 91 91 91 91 91 90Horizontal 92.1 92.1 92.1 92.1 92.1 92

Non---Direct Vent(1---Pipe)

Upflow 90 NADownflow 90 NAHorizontal 90 NA

Certified Temperature Rise Range °F 30—60 20—50 45—75 30—60 40—70 50—80

Certified External Static Pressure Heating 0.15 0.15 0.20 0.20 0.20 0.20Cooling 0.50 0.50 0.50 0.50 0.50 0.50

Airflow CFM‡Heating 1285 1785 1315 1690 1720 1970

Cooling 1525 1925/2035 1570 1930/2130 2000/2130 1990/2045

ELECTRICALUnit Volts—Hertz—Phase 115—60—1Operating Voltage Range Min—Max** 104—127Maximum Unit Amps 10.1 14.1 10.2 14.8 14.6 14.6Unit Ampacity†† 13.4 18.4 13.5 19.3 19.1 18.8Minimum Wire Size 14 12 14 12 12 12Maximum Wire Length (Ft)‡‡ 28 31 27 30 30 30Maximum Fuse Size or Ckt Bkr Amps (Time---Delay Type Recommended) 15 20 15 20 20 20Transformer (24v) 40vaExternal Control Heating 12vaPower Available Cooling 21vaAir Conditioning Blower Relay StandardCONTROLSLimit Control SPSTHeating Blower Control (Off Delay) Selectable 90, 120, 150, or 180Burners (Monoport) 4 4 5 5 6 6Gas Connection Size 1/2---in. NPTGAS CONTROLS

Gas Valve (Redundant)Manufacturer White---Rodgers

Minimum Inlet Pressure (In. wc) 4.5 (Natural Gas)Maximum Inlet Pressure (In. wc) 13.6 (Natural Gas)

Ignition Device Hot SurfaceBLOWER DATADirect---Drive Motor HP (Permanent Split Capacitor) 1/2 3/4 1/2 3/4 3/4 3/4Motor Full Load Amps 7.9 11.1 7.9 11.1 11.1 11.1RPM (Nominal)—Speeds 1075—4Blower Wheel Diameter x Width (In.) 11 X 8 11 X 10 11 X 8 11 X 10 11 X 10 11 X 10Filter Size (In.)—Permanent Washable (1) 20 X 25 X 1 (1) 24 X 25 X 1FACTORY---AUTHORIZED AND LISTED, DEALER--- INSTALLED OPTIONSGas Conversion Kit—Natural ---to---Propane KGANP4001ALL*Gas Conversion Kit—Propane---to---Natural KGAPN3301ALLTwinning Kit KGATW0601HSI N/AManufactured (Mobile) Home Kit††† KGAMH0102KIT N/ADownflow Base*** KGASB0201ALLVent Termination Kit (Bracket Only for 2 Pipes)††† 2---in.—KGAVT0101BRA 3---in.—KGAVT0201BRAConcentric Vent Termination Kit (Single Exit)††† 2---in.—KGAVT0501CVT 3---in.—KGAVT0601CVTCondensate Freeze Protection Kit KGAHT0101CFPSide Filter Rack (Without Filter)—Upflow ONLY KGAFR0206ALLThermostat—Programmable For Use With Air Conditioner—TSTATPPSAC01Thermostat—Non---Programmable For Use With Air Conditioner—TSTATPPBAC01---BCondensate Neutralizer Kit (obtained thru RCD) P908---0001Door Gasket Kit KGBAC0110DGK* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 2 percent for each 1000 ft above sea level. In Canada,derate the unit 5 percent from 2000 to 4500 ft above sea level.

† Capacity and AFUE in accordance with U.S. Government DOE test procedures.‡ Airflow shown is for bottom only return ---air supply. For air delivery above 1800 CFM, see Air Delivery table for other options. A filter is required for eachreturn ---air supply.

** Permissible voltage limits for proper furnace operation.†† Unit ampacity = 125 percent of full load amps of largest components plus 100 percent full load amps of all other potential operating components (EAC,

humidifier, etc.).‡‡ Length shown is measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.*** Required for installation on combustible floors when no coil box is used, or when any coil box other than a Payne CD5, CK5 or KCAKC cased coil is used.††† For direct vent applications only.N/A--- Not Applicable. Unit is not allowed in this installation application.ICS--- Isolated Combustion System

PG9MAB

Page 6: Product Data - dms.hvacpartners.comdms.hvacpartners.com/docs/1009/Public/0F/SS-PG9MAB-02.pdf · Product Data PG9MAB MULTIPOISE CONDENSING ... See “Combustion Air and Vent Pipe”

6

COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) ANDNON DIRECT VENT (1--PIPE) APPLICATIONS

Maximum Allowable Vent Pipe Length (Ft)

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLY NON---DIRECT VENT(1---PIPE) ONLY NUMBER OF 90° ELBOWS

TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6

0 to 2000

40,000 2 Pipe or 2--- inConcentric

1 1 5 NA NA NA NA NA1---1/2 1---1/2 70 70 65 60 60 552 2 70 70 70 70 70 70

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 20 15 10 5 NA NA2 2 70 70 70 70 70 70

80,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 10 NA NA NA NA NA2 2 55 50 35 30 30 20

2---1/2 2---1/2 70 70 70 70 70 70

100,000 2 Pipe or 3--- inConcentric

2 2 5 NA NA NA NA NA2---1/2 2---1/2 40 30 20 20 10 NA3 3 70 70 70 70 70 70

120,000 2 Pipe or 3--- in.Concentric

2---1/2 one disk 2---1/2 10 NA NA NA NA NA3† NA 45 40 35 30 25 20

3† no disk 3† 70 70 70 70 70 70

140,000 2 Pipe or 3--- in.Concentric

2---1/2 one disk NA 5 NA NA NA NA NA3† one disk NA 40 35 30 25 20 153† no disk NA 60 56 52 48 44 404† no disk NA 70 70 70 70 70 70

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLY NON---DIRECT VENT(1---PIPE) ONLY NUMBER OF 90° ELBOWS

TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6

2001 to3000

40,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 67 62 57 52 52 472 2 70 70 70 70 70 70

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 17 12 7 NA NA NA2 2 70 67 66 61 61 61

80,000 2 Pipe or 2--- inConcentric

2 2 49 44 30 25 25 152---1/2 2---1/2 70 70 70 70 70 70

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 35 26 16 16 6 NA3 3 70 70 70 70 66 61

120,000 2 Pipe or 3--- in.Concentric

3 NA 14 9 NA NA NA NANA 3† 63 62 62 61 61 61

3† no disk NA 70 70 63 56 50 434† no disk 4† no disk 70 70 70 70 70 70

140,000 2 Pipe or 3--- in.Concentric

3† one disk NA 20 15 10 5 NA NA3† no disk NA 39 35 31 27 23 194† no disk NA 70 70 70 70 70 70

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLY NON---DIRECT VENT(1---PIPE) ONLY NUMBER OF 90° ELBOWS

TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN)* 1 2 3 4 5 6

3001 to4000

40,000 2 Pipe o r2--- inConcentric

1---1/2 1---1/2 64 59 54 49 48 432 2 70 70 70 70 70 70

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 16 11 6 NA NA NA2 2 68 63 62 57 57 56

80,000 2 Pipe or 2--- inConcentric

2 2 46 41 28 23 22 132---1/2 2---1/2 70 70 70 70 70 70

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 33 24 15 14 5 NA3 3 70 70 70 66 61 56

120,0002 Pipe or 3--- in.Concentric

3† no disk NA 65 58 51 44 38 31NA 3† 59 59 58 57 57 56

4† no disk 4† no disk 4† no disk 70 70 70 70 70 70

140,000 2 Pipe or 3--- in.Concentric

3† one disk NA 11 6 NA NA NA NA3† no disk NA 30 26 22 18 14 104† no disk NA 70 70 70 70 70 70

See notes at end of table

PG9MAB

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7

COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) ANDNON DIRECT VENT (1--PIPE) APPLICATIONS

Maximum Allowable Vent Pipe Length (Ft)

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)

ONLYNUMBER OF 90° ELBOWS

TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6

4001 to5000‡

40,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 60 55 50 45 44 392 2 70 70 70 70 70 70

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 15 10 5 NA NA NA2 2 64 59 58 53 52 52

80,000 2 Pipe o r2--- inConcentric

2 2 44 39 26 21 20 112---1/2 2---1/2 70 70 70 70 70 70

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 31 22 13 12 NA NA3 3 70 70 67 62 57 52

120,000 2 Pipe or 3--- in.Concentric

3† no disk NA 53 46 40 33 26 20NA 3† 56 55 54 53 52 52

4† no disk 4† no disk 70 70 70 70 70 70

140,000 2 Pipe or 3--- in.Concentric

3† no disk NA 21 17 13 9 5 NA4† no disk NA 69 64 59 54 49 44

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)

ONLYNUMBER OF 90° ELBOWS

TERMINATIONTYPE PIPE DIA (IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6

5001 to6000‡

40,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 57 52 47 42 40 352 2 70 70 70 70 70 70

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 14 9 NA NA NA NA2 2 60 55 54 49 48 47

80,000 2 Pipe or 2--- inConcentric

2 2 41 36 23 18 17 82---1/2 2---1/2 70 70 70 70 70 70

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 29 21 12 11 NA NA3 3 70 67 62 57 52 47

120,000 2 Pipe or 3--- in.Concentric

3† no disk NA 42 35 29 22 15 9NA 3† 53 52 50 49 48 47

4† no disk 4† no disk 70 70 70 70 70 70

140,000 2 Pipe or 3--- in.Concentric

3† no disk NA 12 8 NA NA NA NA4† no disk NA 42 37 32 27 22 17

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)

ONLYNUMBER OF 90° ELBOWS

TERMINATIONTYPE PIPE DIA (IN)* PIPE DIA (IN)* 1 2 3 4 5 6

6001 to7000‡

40,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 53 48 43 38 37 322 2 70 70 68 67 66 64

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 13 8 NA NA NA NA2 2 57 52 50 45 44 43

80,000 2 Pipe or 2--- inConcentric

2 2 38 33 21 16 15 62---1/2 2---1/2 70 70 68 67 66 64

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 27 19 10 9 NA NA3 3 68 63 58 53 48 43

120,000 2 Pipe or 3--- in.Concentric

3† no disk NA 31 24 18 11 NA NANA 3† 49 48 47 45 44 43

4† no disk 4† no disk 70 70 70 70 67 62

140,000 2 Pipe or 3--- in.Concentric 4† no disk NA 17 12 7 NA NA NA

See notes at end of table

PG9MAB

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8

COMBUSTION--AIR AND VENT PIPING FOR DIRECT VENT (2 PIPE) ANDNON DIRECT VENT (1--PIPE APPLICATIONS

Maximum Allowable Vent Pipe Length (Ft)

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)

ONLYNUMBER OF 90° ELBOWS

TERMINATIONTYPE

PIPE DIA(IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6

7001 to 8000‡

40,000 2 Pipe o r2--- inConcentric

1---1/2 1---1/2 49 44 39 34 33 282 2 66 65 63 62 60 59

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 12 7 NA NA NA NA2 2 53 48 46 41 40 38

80,000 2 Pipe or 2--- inConcentric

2 2 36 31 19 14 12 NA2---1/2 2---1/2 66 65 63 62 60 59

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 25 17 8 7 NA NA3 3 63 58 53 48 43 38

120,000 2 Pipe or 3--- in.Concentric

3† no disk NA 20 13 7 NA NA NANA 3† 46 44 43 41 40 38

4† no disk 4† no disk 61 56 51 46 41 36140,000 NA

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)

ONLYNUMBER OF 90° ELBOWS

TERMINATIONTYPE

PIPE DIA(IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6

8001 to 9000‡

40,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 46 41 36 31 29 242 2 62 60 58 56 55 53

60,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 11 6 NA NA NA NA2 2 49 44 42 37 35 34

80,000 2 Pipe or 2--- inConcentric

2 2 33 28 17 12 10 NA2---1/2 2---1/2 62 60 58 56 55 53

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 23 15 7 5 NA NA3 3 59 54 49 44 39 34

120,000 2 Pipe or 3--- in.Concentric

3† no disk NA 10 NA NA NA NA NANA 3† 43 41 39 37 35 34

4† no disk 4† no disk 35 30 25 20 15 10140,000 NA

ALTITUDE(FT)

UNITSIZE(BTUH)

DIRECT VENT (2---PIPE) ONLYNON---DIRECTVENT (1---PIPE)

ONLYNUMBER OF 90° ELBOWS

TERMINATIONTYPE

PIPE DIA(IN.)* PIPE DIA (IN.)* 1 2 3 4 5 6

9001 to10,000‡

40,000 2 Pipe or 2--- inConcentric

1---1/2 1---1/2 42 37 32 27 25 202 2 57 55 53 51 49 47

60,000 2 Pipe or 2--- inConcentric 2 2 45 40 38 33 31 29

80,000 2 Pipe or 2--- inConcentric

2 2 30 25 14 9 7 NA2---1/2 2---1/2 57 55 53 51 49 47

100,000 2 Pipe or 3--- inConcentric

2---1/2 2---1/2 21 13 5 NA NA NA3 3 54 49 44 39 34 29

120,000 2 Pipe or 3--- in.Concentric

NA 3† 39 37 35 33 31 294† no disk 4† no disk 10 5 NA NA NA NA

140,000 NA*Disk usage---Unless otherwise specified, use perforated disk assembly (factory---supplied in loose parts bag). If one disk is stated, separate 2 halves of perfo-rated disk assembly and use shouldered disk half. When using shouldered disk half, install screen side toward inlet box.

†Long sweep bend elbow.‡Vent sizing for Canadian installations over 4500 ft (1370 m) above sea level are subject to acceptance by the local authorities having jurisdiction.NA---Not Allowed; pressure switch will not make.NOTES:1. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.2. Size both the combustion---air and vent pipe independently, then use the larger diameter for both pipes.3. Assume two 45˚ elbows equal one 90˚ elbow. Long radius elbows are desirable and may be required in some cases.4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.5. The minimum pipe length is 5 ft for all applications.6. Use 3---in. diameter vent termination kit for installations requiring 4---in diameter pipe.

PG9MAB

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9

COMBUSTION--AIR PIPE FOR NON--DIRECT VENT (1--PIPE) APPLICATIONS(Sizes 040 through 120 only)

FIELD-SUPPLIED2-IN. DIAMETERPVC PIPE

FIELD-SUPPLIED2-IN. DIAMETERPVC 90° ELBOW

COMBUSTION-AIR DISC(FACTORY-SUPPLIED INLOOSE PARTS BAG)

A

A96211

Length of straight pipe portion of combustion--air inlet pipe assembly (in.)

CASING WIDTH A17---1/2 8---1/2 ± 1/221 10---1/2 ± 1/2

24---1/2 12 ± 1/2

ACCESSORIES

Concentric Vent for Direct --Vent (2--pipe) Application (All Model Sizes)

C IN. DIA

B IN. DIA PVCVENT/EXHAUST

13/16

B IN. DIA PVCINTAKE/COMBUSTION AIR

D

E

F

A

11/2

A97110

DIMENSIONS (In.)

PART NO. A* B C D† E FKGAVT0501CVT 33---3/8 2 3---1/2 16---5/8 6---1/4 5---3/4KGAVT0601CVT 38---7/8 3 4---1/2 21---1/8 7---3/8 6---1/2

* Dimension A will change accordingly as dimension D is lengthened or shortened.† Dimension D may be lengthened to 60 in. maximum. Dimension D may also be shortened by cutting the pipes provided in the kit to 12in. minimum.

Note: See furnace Installation Instructions when venting multiple furnaces near each other.

PG9MAB

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10

DIMENSIONS (In.)

Side Filter Rack*

17 1/8″14 1/2″

OPENING

16 1/8″23 1/8″

OPENING

1 1/4″

2 3/8″

3/4″

1/2″

25 1/8″

1 1/4″ (TYP)

3/8″TABS

A80199

*Accepts one 16 x 25 x 1 in. filter.

ACCESSORY DOWNFLOW SUBBASE

LOCATINGTAB

4 32

1

1 23

4

B

D

LOCATINGTAB

A88207

Disassembled

C

A

1 1/4″ TYP

PLENUMOPENING

FACTORY-SUPPLIEDFIELD-INSTALLED

INSULATION

A97427

Assembled

FURNACECASINGWIDTH

FURNACE IN DOWNFLOWAPPLICATION

PLENUM OPENING* FLOOR OPENING HOLE NO. FOR WIDTHADJUSTMENTA B C D

17---1/2Furnace with or without Cased Coil

15---1/8 19 16---3/4 20---3/8 3Assembly or Coil Box

21Furnace with or without Cased Coil

18---5/8 19 20---1/4 20---3/8 2Assembly or Coil Box

24---1/2Furnace with or without Cased Coil

22---1/8 19 23---3/4 20---3/8 1Assembly or Coil Box

*The plenum should be constructed 1/4---in. smaller in width and depth than the plenum dimensions shown above.

PG9MAB

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11

PG9MAB

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12

AIR DELIVERY -- CFM (With Filter)*

UNITSIZE

RETURN---AIR

SUPPLYSPEED

EXTERNAL STATIC PRESSURE (In. wc)

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

024040 1 side orbottom

HighMed---LowLow

1075850740

1040825700

995780650

945740620

895685565

840635515

760560455

670480385

0360401 sideor

bottom

HighMed---HighMed---LowLow

147013151125930

141512801110925

140012351085910

128511801045850

12151115990830

11201035915770

995930830705

890825740635

0240601 sideor

bottom

HighMed---LowLow

1100890745

1065865710

1005810670

945765625

900705565

805620505

730540425

610475360

0360601 sideor

bottom

HighMed---HighMed---LowLow

143012701070915

137512601055895

132512151045885

127511601015865

12001105975840

11351035920800

1040950850720

935850750650

0480601 sideor

bottom

HighMed---HighMed---LowLow

1700150013251205

1695146512951170

1640143512651145

1580138512301110

1545135511901080

1450130011501035

138012501105990

131011851050950

0360801 sideor

bottom

HighMed---HighMed---LowLow

1535139512001040

1470135011751020

140513001125990

133012251065960

124511551030910

11601080970860

1065985890785

935880780680

0480801 sideor

bottom

HighMed---HighMed---LowLow

1750149513101135

1685145512601105

1635140512251075

1575135511701040

152513051125995

144512501095995

138011851040910

13101120980860

0600801 sideor

bottom

HighMed---HighMed---LowLow

2200210018151560

2175202517601555

2085194517201515

2025186516701460

1925178516201435

1820170015501390

1735162014801340

1635154014051270

both sidesor 1 sideand bottom

HighMed---High

23601965

22801925

22101870

21301830

20351760

19601710

18751670

17901575

0481001 sideor

bottom

HighMed---HighMed---LowLow

1740150013401195

1705147013151175

1660144513001165

1615141012701130

1570137512351100

1500133012001070

1425128011401030

135512101095975

060100

1 sideor

bottom

HighMed---HighMed---LowLow

2250202017251490

2175195016901480

2090190016601460

2020184016301440

1930179015751380

1855171015201340

1760164014601295

1670154513701230

both sidesor 1 sideand bottom

HighMed---High

23601960

23151940

22651930

22001900

21301850

20551800

19651740

18901660

060120

bottom only

HighMed---HighMed---LowLow

2350210017701545

2250201517201520

2160195516751465

2070187516201415

2000181015751365

1885171015151325

1790165014501265

1635154013651185

both sidesor 1 sideand bottom

HighMed---High

24352040

23602000

22851950

22201905

21301835

20501790

19651725

18751650

1 side only HighMed---High

22551985

21901930

21151890

20451840

19651780

18901720

18001645

17101560

060140

bottom only

HighMed---HighMed---LowLow

2285202016751460

2210197016501445

2140192016201430

2065187015901400

1990180515601370

1910173015101320

1830166014501275

1745159013901230

both sidesor 1 sideand bottom

HighMed---High

23101975

22551945

21851900

21201860

20451835

19651775

18801720

18001640

1 side only HighMed---High

21401930

20801850

20251800

19451740

18751725

17951660

17251580

16251495

* A filter is required for each return ---air supply.* For horizontal and downflow applications, use “1 side or bottom” or “bottom only” as airflow reference.

PG9MAB

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13

COMBUSTION AIR PIPE(DIRECT VENT/2-PIPE APPLICATION)

A/C COILOUTDOOR UNIT VENT PIPE

HUMIDIFIER

GAS-FIREDWATER HEATERELECTRONIC

AIR CLEANER

AIRFLOWFRONT OFFURNACE

COMBUSTIONAIR INLET(NON-DIRECT1-PIPE APPLICATION)

A05064

ELECTRONICAIR CLEANER

HUMIDIFIER

A/C COIL

VENT

COMBUSTIONAIR (DIRECT VENT/2 PIPE APPLICATION

OUTDOORUNIT

AIRFLOWFRONT OFFURNACE

COMBUSTION AIRINLET (NON-DIRECTVENT/ 1-PIPE APPLICATION

A05065

PG9MAB

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14

COMBUSTION–AIR PIPE

ELECTRONICAIR CLEANER

FURNACECONDENSATE

DRAIN

REFRIGERATIONPIPING

AIR CONDITIONINGCOIL

AIRFLOW

VENT PIPE

FRONT OF FURNACE

DIRECT VENT/2-PIPE APPLICATION)

COMBUSTION-AIR INLET(NON-DIRECT VENT/1-PIPE APPLICATION)

A05066

COMBUSTION– AIR PIPE(DIRECT VENT/2-PIPE APPLICATION)

VENTPIPE

ELECTRONICAIR CLEANER

FURNACE CONDENSATEDRAIN

AIRFLOW

AIR CONDITIONINGCOIL

REFRIGERATIONPIPING

FRONT OFFURNACE

COMBUSTION - AIR INLET(NON-DIRECT VENT/1-PIPE APPLICATION)

A05067

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Copyright 2005 Payne Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 11---05

Replaces: SS---PG9MAB---01

Catalog No.: SS---PG9MAB---02

PG9MAB