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Page 1: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

www.gfs-corp.com

Product Data Submittal Package

Version 1.0

Page 2: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Introduction

The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural gas and diesel fuel (NG+D™). Installation of the EVO-SP™ System requires no major changes or modifications to the converted engine and allows for the safe replacement of 50% to 70% of the engine’s normal diesel fuel requirement with natural gas. After conversion to NG+D™ operation, the engine can still be operated on 100% diesel fuel without loss of power or efficiency. The EVO-SP™ System has been designed to allow for switching of fuel modes during full or part load conditions without interruption in engine speed, power or stability.

Technical Overview

Designed for Performance

The EVO-SP System utilizes proprietary gas controls that provide ultra-fast response to engine load changes. Un-like traditional retrofit systems, EVO-SP has been specifi-cally designed for highly cyclical and dynamic applications such as drilling operations, or variable speed pumping, or compressor applications. The EVO-SP gas control system combines a powerful electronic control unit (ECU) with a fast reacting, integrated mixer throttle-body (MTB). The ECU monitors load, mass airflow, RPM, fuel flows and other en-gine data up to 50 times per second and then commands the MTB throttle position to achieve the highest possible gas substitution rates based on the current load condition. This rapid control loop allows the EVO-SP System to safely and efficiently maximize fuel cost savings and dramatically ex-tend the runtime of stand-by power systems.

Advanced Engine Monitoring with Dynamic Setpoint Protection™

The EVO-SP System incorporates a revolutionary engine protection technology. Dynamic Setpoint Protection™ (DSP) is a proprietary system that monitors critical engine pa-rameters such as exhaust temperature and vibration levels across the full engine load range. Each monitored parameter has a discrete, “load-specific” safety setpoint referenced to 100% diesel performance curves. DSP allows for maximum gas substitution rates whether operating at light, medium or heavy engine loadings while ensuring that the engine is always operating within OEM specified limits. In addition, the EVO-SP System offers remote engine monitoring using a proprietary web-based wireless (cellular or satellite) service that includes SP event alerts as well as periodic reporting and general engine reporting using J-1939 protocols.

Engineered for Safety

The EVO-SP System provides a new level of operator safety. Each EVO-SP System comes standard with a remote emer-gency stop (e-stop) switch mounted on the control panel, a combustible gas detector and a flame sensor. In the event of an e-stop activation, a gas leak or a fire in the engine room or enclosure, the EVO-SP System will automatically shut down NG+D operation, revert the engine to 100% die-sel mode and turn-off natural gas supply using a normally closed, dual shutoff solenoid valve. To further enhance safe-ty, each EVO-SP System is shipped with a fully assembled and tested “gas train” consisting of certified and approved components that meet the most stringent worldwide stan-dards for gas controls.

Advanced User Interface Simplifies Operation

The EVO-SP System utilizes a state-of-the-art remote touchscreen display that is housed in a NEMA 4x stain-less steel enclosure. The touchscreen displays the EVO-SP Systems proprietary graphical user interface (GUI) that has been designed to convey critical information to the operator in a simple at a glance format. The GUI homepage pres-ents the operator with virtual gauges and bar graphs that are color coded to quickly show normal, pre-alarm and fault conditions. Displayed information includes gas percentage, throttle-body position, diesel fuel flow, exhaust tempera-tures, vibration level, gas fuel flow, kWe / HP, manifold air pressure and engine mass airflow. Additional screens can be accessed for fault diagnostics, communications, sensor calibration and System setup.

3360 Enterprise AveSuite 180Weston, FL 33331

Customer Service 954-693-9657

www.gfs-corp.com

1 © 2013 GFS Corp

Page 3: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

EVO-SP™ System Bi-Fuel Applications

The EVO-SP™ System is designed for a variety of industrial applications ranging from emergency stand-by power to the most demanding continuous duty operations. The SP control system is compatible with both constant and variable speed applications using either mechanical or electronic govern-ing systems.

In addition to pipeline-supplied natural gas, the EVO-SP System is compatible with other fuels including wellhead gas, associated gas, biogas and coal-bed methane (CBM). The use of non-pipeline quality fuels may limit maximum gas substitution rates depending on the amount of heavi-er hydrocarbons (C2+) contained in the fuel. The use of non-pipeline gas may require filtration and/or drying to en-sure engine and SP System durability.

Electric Power Generation

• Emergency Stand-By Power • Prime Power • Peak Shaving • Load Sharing • Co-Generation

Oil and Gas

• Land and Offshore Electric Drill Rigs • Land and Offshore Hydraulic Drill Rigs • Mobile Fracturing Pumps • Crude Pumps

Agriculture

• Irrigation

Benefits

Lower Fuel Costs

Natural gas has emerged as a leading alternative to petro-leum derived fuels. In most markets, the commodity price of natural gas is well below diesel fuel on a cost per energy unit basis. The EVO-SP System has been specifically designed to allow operators of stationary engines to take advantage of this price differential in a safe and efficient manner.

Extended Generator Runtime

Stand-by diesel generators are typically restricted to brief periods of continuous operation as governed by the size of their fuel storage tanks. While highly useful for intermittent power losses, their utility is substantially diminished during extended power failures as a long duration outage can ex-ceed a generator’s fuel storage capacity. The EVO-SP Sys-tem provides significant increases in generator runtime us-ing pipeline-supplied natural gas as a substitute for limited onsite diesel fuel.

The EVO-SP System has been designed to ensure that con-verted generators meet the most demanding stand-by pow-er requirements including NFPA 110. The SP System can be utilized on single generators as well as multiple generators operating in parallel stand-by service. In the event that nat-ural gas service is interrupted, the SP System reverts the emergency generator to 100% diesel mode without loss of engine speed or generator frequency.

Installation

The EVO-SP System has been designed for fast, in-field retrofit minimizing engine downtime. Each SP System is shipped with pre-assembled and pre-tested components, allowing for a quick and error free installation.

The EVO-SP System integrates with existing engine acces-sories and systems without the need to modify or replace OEM components. The SP System ECU interfaces with sen-sors, gas controls and a remote control panel using pre-fab-ricated wiring harnesses and weatherproof quick connec-tions. This design minimizes field wiring and allows for rapid installation of the SP System.

Installation and commisioning should only be preformed by a factory trained and authorized technician.

Supplied gas pressure must be 2 to 5 psi

Required gas inlet pipe size - 2” - 2 1/2”

*** Gas Flow Calculation Formulas***

7 x KWe = SCFH6 x BHP = SCHH

2 © 2013 GFS Corp

Page 4: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

GAS

G G

GG

D

F

F

F

F

J

I H

AB

C

C

E

Manual Shut-Off ValveGas Regulator

Dual Modular Gas Valve 50 Micron Filter

ECU

Control Panel(can be remotely mounted)

E-Stop

J1939

Air FilterAir/Gas Mixer with Integrated Throttle Body

TurbochargerMass AirflowSensor

AIR

AIR

A Gas Supply PressureB Regulator Output PressureC Air Filter Differential PressureD Manifold Air PressureE Manifold Air TemperatureF Exhaust Gas TemperatureG Engine VibrationH Combustible Gas DetectorI Flame DetectorJ Kilowatt Transducer• Diesel Fuel Flow Meter• Gas Flow Meter

System & Components

Electronic Control Unit

The EVO-SP electronic control unit (ECU) is factory tested and shipped ready to install with all required software and firmware. The ECU utilizes Deutsch-type, environmentally sealed, electrical quick connections and can be installed directly on or adjacent to the engine.

32-bit Microcontroller with USB and CAN Communications J1939 Compatible Programmable Fuel Mapping Remote Graphic User InterfaceMonitors >25 Sensors 50X per SecondSix Channel Throttle Body Control Output24V Input Power Load Dump Overvoltage >1w00VUnder-Voltage Lockout <18VReverse and Double Battery Voltage ProtectedAmbient Operating Temperature: -40°C to +105°CStorage Temperature: -40°C to +125°CEMC / EMI: EN61000-6-2/-4 ISO 10605 ISO 11452-2,4 CISPR 25

EMC / EMI: EN61000-6-2/-4 ISO 10605 ISO 11452-2,4 CISPR 25Humidity: MIL-STD-810D, 507.2Chemical Resistance: SAE J1455, 4.4.3Shock: 40 GsVibration: Random: 0.3G²/Hz, 10-2000 HzThermal Shock: SAE J1455, 4.1.3.2Ingress Protection: IP56 Per IEC 60529 SAE J1455

Integrated Mixer-Throttle Body

The integrated mixer throttle-body (MTB) is assembled, tested and calibrated at the GFS factory. The MTB utilizes an environmentally sealed electrical quick connection and is installed upstream of the turbo-compressor inlet using supplied hump hoses and stainless steel turbo clamps. En-gines utilizing multiple, parallel turbochargers will typically have one MTB installed per turbo.

Mixer Diameters: 5” to 8” O.D. NominalNumber of Mixers: 1 to 6Material: 6061-T6 AluminumFuel Supply Connection: 1.5” JIC

3 © 2013 GFS Corp

Page 5: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Fuel Supply Connection: 1.5” JICAmbient Operating Temperature: -40 to +105 °C (-40 to +221 °F)Storage Temperature: -40 to +125 °C (-40 to +257 °F)Humidity: US MIL-STD 810E, Method 507.3, Procedure IIISalt Spray: US MIL-STD 810E, Method 509.3, Procedure IShock: MS1-40G 11ms SawtoothVibration Random: 0.3 GÇ/Hz , 10 -2000 Hz (22.1Grms) 3 h/axis

Sine: 5 G 2.5 mm peak-to-peak, 5-2000 Hz, 3 h/axis, 90 min dwells, 1 octave/minDrop: SAE J1211, Paragraph 4.8.3 (modified)Thermal Shock: SAE J1455, Paragraph 4.1.3.2Ingress Protection: IP56 per EN60529Inlet Pressure Sealed Shaft Bearings: 2 bar (29 psi) gageStandard Shaft Bearings: 0.068 bar (1 psi) gage

This assembly includes manual gas shut-off valve, gas filter, gas regulator and a DC powered dual shutoff solenoid valve. The EVO-SP gas train is shipped fully assembled and is pressure tested, calibrated and leak-checked prior to ship-ment. The gas train is typically installed on the engine skid or adjacent to the engine / generator.

Low Pressure Gas Train Assembly

4 © 2013 GFS Corp

Page 6: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Gas Train Component Detail

Double Solenoid Valve - DN 65

• Low power consumption• Low weight• Compact design• High flow rates• Max. operating pressure - 500 mbar (50 kPa)

Technical Description

The double solenoid valve DMV integrates two solenoid-valves in one compact fitting.- Automatic shut-off valves as per DIN EN 161Class A Group 2.- Two A valves in one housing- Double seat valves- High flow rates- Max. operating pressure up to 0.5 bar - (50 kPa)- Fast closing- Fast opening- Adjustable main volume - DC solenoid- Low electric power consumption through power switching- Mountable closed position signal contact- Compact, light-weight

ApprovalsEC type test approval as per EC Gas Appliance Directive:CE-0085 AN 2801EC type test approval as per EC PressureEquipment Directive:CE0036Approvals in other important gas consuming countries

Specifications Nominal Flange DiameterConnection flange as per DIN 2501 Part 1, to fit preweld flanges as per DIN 2633 (PN 16) DN 65 to DN 125, ISO 7005 - 1 (PN 16), ISO 7005 - 2 (PN 16)Construction length as per DIN 3202 Part 1, row F1 for DN 65

Nominal diameters Flange with pipe thread asper ISO 7-1Rp2

Max. operating pressure - 500 mbar (50 kPa)

Solenoid valve V1Automatic shut-off valve as per EN 161: Class A, Group 2

Solenoid valve V2Automatic shut-off valve as per EN 161: Class A, Group 2

Closing time - < 1 secondOpening time < 1 second

Main valve restrictor - Adjustable

Materials of gas conveying partsHousing: aluminium, steel, no non-ferrous metalsSeals at valve seat: NBR basis, suitable for gases as per G260/l FKM basis, suitable for gases as per G260/l (Viton version)

5 © 2013 GFS Corp

Page 7: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Ambient tempuratureNBR: -15 °C to +60 °CViton: 0 °C to +60 °C

Installation position - Solenoid vertically upright to lying horizontally

Dirt trapSieve installed. To protect the complete gas train we rec-ommend you to install a suitable gas filter

Measuring gas connectionG 1/4 DIN ISO 228 centrally upstream of V1 and down-stream of V2 (not 525/11 eco)G 1/8 DIN ISO 228 on both sides upstream of V1, between V1 and V2, downstream of V2

Voltage/frequency50 - 60 Hz, 230 V AC, -15% +10%, further voltages on request Other preferred voltages: 110 V AC, 24 V DC

Degree of protection / switch-on duration - IP 54 / 100%

Electrical connection - Plug-in connection as per DIN EN 175301-803

Radio interference - Degree of interference N

Rating / power consumptionat 230 V AC, + 20°Call indications are effective valuesStarting power approx. [W] - 2 x 65Holding power approx. [W] - 2 x 16Break-away starting current [A] - 2 x 0.32Holdinging current [A] - 2 x 0.11

Closed position signal contactType K01/1 (DIN tested), can be mounted on V1 and V2

Two single stage solenoid valves, de-energised in absence of current, fast-opening, fast-closingManual limitation of gas flow is possible with main load adjustment (D) at valve 1 (V1).

6 © 2013 GFS Corp

Page 8: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Line Pressure Regulator

Technical Description

The line pressure regulator is a flanged balancing type reg-ulator that is a spring-loaded pressure regulator with an adjustable setpoint. Both feature an internal sensor for reg-ulating output pressure.- Input pressures up to 10 PSI (See specifications for more details) and NPT 2 ½” thread connections.- Input pressures up to 7 PSI and DN 65 flanged connections - Heavy duty diaphragm construction for durability and strength.- Steady, precise and instantaneous regulation of the outlet pressure.

- Lock-up type regulator - Factory installed vent limiter. Review applicable codes for vent line requirements

ApprovalsCSA Certified• ANSI Z21.18 / CSA 6.3• File # 1205910Commonwealth of Massachusetts Approved Product• Approval code G1-1107-35• Gas pressure regulatorThis product is intended for installations covered by but not limited to NFPA 37, NFPA 86, NFPA 54, CSD-1, UL 795, ANSI Z83.4, ANSI Z83.18, ANSI Z21.13, CSA B149.1, CSA B149.3 and CSA B149.6.

Double Solenoid Valve Dimensions

7 © 2013 GFS Corp

Page 9: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Specifications

Body size - DN65Pipe size (flanged) - 2 1/2” Max. inlet operating pressure7 PSI (500 mbar) +5 °F to +150 °F (-15 °C to +70 °C)5 PSI (350mbar) applies to CSA Certification

Input pressure range for optimal control2 in. W.C. to 200 in. W.C. (5 mbar to 500 mbar)

Max. body pressure - 10 PSI (700 mbar)

Output pressure range4 in. W.C. to 22 in. W.C. (9.9 mbar to 54.8 mbar).

Materials in contact with gasHousing: Aluminum, steel (free of non-ferrous metals)Seals and diaphragms: NBR-based rubber

Ambient temperature+5 °F to +150 °F for up to 7 PSI (-15 °C to +70 °C)

Installation positionRegulator dome from vertically upright to lying horizontally

Vent line connection / vent limiterVent line connection is G 1/2“. The FRS also has a factory installed vent limiter, which limits the escape of gas to less than 0.5 CFH @ 5 PSI in case atmospheric diaphragm ruptures. Venting required unless otherwise accepted by the authority having jurisdication.

Turndown - Rated for 20:1

Hysteresis and DroopHysteresis/repeatability is less than 10% for up to 7 PSI in-let. Average droop at 20:1 turndown is 10% for up to 7 PSI.

Lock-up Rating• The FRS meets the ANSI Z.21.80/CSA 6.22 as Class I, which allows lockup rating not more than 150% or 5 in. W.C, whichever is greater.• The FRS meets EN 88 as SG30, which allows lock-up as high as +30% of the outlet pressure.

Line Pressure Regulator Dimensions

8 © 2013 GFS Corp

Page 10: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Gas Filter

Technical Description

Filter for interior gas lines as per DIN 3386 with high dust storage capacity.

Flange connection as per DIN EN 1092-1.Max. flow velocity: 20 m/s.

Filter element made of random laid nonwoven polypropylene fabric and metal support frame with pore width of ≤ 50 μm. Dust, chips and rust as well as other physical gas-accompa-nying materials and fouling are retained by the random laid nonwoven fabric. If the dust storage capacity is exceeded or if there is an excessive pressure difference, the filter loses its protective functional

ApprovalsEC type test approval as per EC Gas Appliance Directive:GF .../1 CE-0085 AQ0121 GF .../3, GF .../4 CE-0085 AQ7127 GF 40125...40200 CE-0085 AQ7127 EC type test approval as per EC Pressure Equipment Directive: GF 40125...40200 CE0085. Approvals in other important gas consuming countries.

Specifications

Nominal flange size - DN 65

Max. operating pressure - 4.0 bar (400 kPa)

Max. flow velocity - ≤ 20 m/s

Ambient temperature - -15 °C to +80 °C

Pore width of filter element - ≤ 50 μm

Measuring gas connectionG1/4 screw plugs as per DIN ISO 228 upstream and downstream of filter element, on left of housing

Materials Housing aluminium cast Seals NBR Random laid nonwo-ven fabric PP.Support frame Stainless steel

Gas Filter Dimensions

9 © 2013 GFS Corp

Page 11: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Control Panel Enclosure

Technical Description

The EVO-SP control panel is shipped as a complete and ful-ly tested assembly and includes manual control switches, touchscreen display and emergency stop switch housed in a stainless steel NEMA 4X enclosure. The control panel connects to the EVO-SP ECU and other system components using environmentally sealed electrical connections. The control panel is typically installed on the engine skid or ad-jacent to the engine / generator.

NEMA 4X, 16ga. 304 Stainless Steel Wallmount One Door Single Access Enclosure with Gasketed Door, Stainless Steel Clamping System on Three Sides of Door, Heavy-Duty Mounting Tabs, and Studs for Mounting Panel[s].

Specifications

Materials - 304 stainlessProduct Rating - NEMA 4XFinish - #3 Grain

Touch Screen Display

Specifications

12.1” TFT XGA LCDIngress Protection IP65 per EN60529Power: 24 V DCViewing Angle: -80~80 (H); -70~70 (V)Active Display Area: 245.76 (H) x 184.32 (V)Resolution: 1024x768Ambient Operating Temperature: -20 to 60 °C (-4 to 140 °F) Humidity: 10% to 95% non-condensingShock: 15G, 11 ms durationVibration: 5 Hz ~ 500 Hz / 1 Grms

Enclosure Dimensions

Wiring Harness System

The EVO-SP System includes a complete wiring harness system. Each harness is pre-assembled and tested and

includes environmentally sealed electrical quick connec-tions. Harnesses are provided for connecting the ECU to all System components including sensors, fuel flow meters, control panel, gas shut-off valve and mixer throttle-body.

10 © 2013 GFS Corp

Page 12: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Diesel Fuel Flow Meter

Description

Most diesel engine fuel systems employ forward and return fuel flow lines. The return flow amount must be measuredand subtracted from the forward flow amount to determine consumption.The amount of returnflow varies by engine type - from as little as 10% of fuel consumption to as much as 1000% or more, necessitating very tight margins for error when measur ing flows and calculating the difference.With regard to engines that use the return flow to cool unit injec-tors (i.e.,Detroit Diesel and CAT 3500 Series),the return flow temperature is substantially higher than the forward flow, leading to the possibility of error in measurement caused by the expansion of fuel. The EVO-SO fuel flow meter has special temperature compensated systems to accurately measure and compensate for these inconsistencies. Each pair of sensors (forward and return) is individually calibrated and matched to the microprocessor-driven meter head.

APPROVALSCSA C22.2 (24 VDC); ULI604, Class I, Div 1 & 2, Grps A, B, C, D T4 (24VDC); CE ATEX: Ex, nA IIC T4X

Fuel Log Model Features

• Instantaneous net fuelburn rate.·Cumulative (non-resetta-ble) fuel totalizer.• Resettable fuel (job) totalizer.• Resettable engine (job) hour meter.• Pulse signal output for instantaneous net fuel usage. Inter-faced with Data Logger for recording fuel usage.• (+/-) 2% accuracy ongenerator applications.• Models available in U.S.gallons or liters.

Thermal Gas Flow Meter

Specifications

STYLE - In-Line Mass Flow MeterSENSOR - Two reference grade Platinum RTD clad in 316SS sheathMATERIAL - Wetted metal components: 316SSPOWER - 24 VDCPOWER DISSIPATION - <2.5 wELECTRONICS - Microprocessor basedELECTRONICS ENCLOSURE- Integral mount, NEMA 4 enclo-sure

DISPLAY - High contrast photo-emissive OLED graphical display (Flow rate, Totalizer, Temperature)TURNDOWN - 100 to 1RESOLUTION - 1000 to 1LOW END SENSITIVITY - 5 SFPMFIELD CALIBRATION CHECK- Yes - Digital system allows raw signal validation (milli-watts)COMMUNICATIONS - Modbus® compliant RS485 RTU communications

RECONFIGURABLE: Yes - Sage ADDRESSER or Sage DONGLEFLOW ACCURACY: ‘+/- 0.5% of Full Scale +/- 1% of read-ing (Enhanced accuracy optionally available with limited turn-down)FLOW REPEATABILITY - 0.2%RESPONSE TIME - 1 secondGAS TEMPERATURE RANGE: -40° TO 200°F STD (if high-er temperature needed, contact Sage)GAS PRESSURE - 500 PSIG (if higher pressure needed, contact Sage)FLOW OUTPUT - 4 to 20 mA for rate; 24VDC pulse for totalized valueTEMPERATURE OUTPUT - Through Modbus® onlyAMBIENT TEMPERATURE - -4° F TO 150°FFLOW BODY - 316SS Schedule 40 FLOW CONDITIONING - Flow Conditioners are built in to In-Line Style Flow Bodies from 1/2” to 4”ENCLOSURE DEPTH - DC: 4.35”

Kilowatt Transducer

Specifications

Standard Input Current 300-2000AFrequency 50Hz — 400HzCustom design Turns-Ratio availableStandard accuracy 0.75 (Varied by models)Approximate weight 2.2LbsClamping voltage on selected modelsANSI C57.13 and C12.20 Standards

Vibration Sensors

Specifications

UL Listed for Intrinsic Safe Use4-20 mA Output for Vibration VelocityTwo-Wire, Loop PoweredInterface with PLC, DCS or 4-20 mA monitor

11 © 2013 GFS Corp

Page 13: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Rugged NEMA 4 weather-proof case0 - 2 in/sec (0 - 50.8 mm/sec) (peak)Frequency: 7 - 1300 Hz to -3 dB 420 - 78,000 RPMOutput: 4 - 20mA proportional to overall vibration (anoutput of 4mA indicates 0 in/sec or novibration while an output of 20mA indicatesthe maximum full scale range is present)Supply Voltage: 14 to 50 VdcRed lead/terminal = positive (+)Black lead/terminal = negative (-)With reverse voltage protectionCircuitry Solid-state, encapsulated in hardened epoxyAdjustment Span and ZeroMax. Loop Resistance: R = 50 (V - 14) ohmsIsolation 500 V, circuit to caseTemperature: -20C to 85C (-4F to 185F)Weight: 13.6 oz. (387 grams)Case Material Plated Steel, NEMA 4 weatherproofMounting: 1/4-20 stud x 3/8 inch deep

Combustable Gas Detector

The Infrared Gas Sensor is a completely self-contained de-vice that measures the concentration of hydrocarbon gas accumulated in a protected area and transmits this informa-tion to the EVO-SP ECU.

The Infrared Gas Sensor uses the proven non-dispersive in-frared (NDIR) principle to detect and monitor the presence of gas. Using an infrared source lamp and an optical sensor with a narrow-band filter, an analysis of the optical absorp-tion through the gas allows the concentration of the target gas to be determined. The strong fundamental absorption band centered at 3.32 micrometers is used for the detection of hydrocarbons. This allows short optical path lengths to be used while maintaining good resolution. A second infrared sensoroperating at a wavelength not affected by the target gas is used to eliminate effects resulting from ambient and phys-ical variations. These include temperature changes, source and filter degradation and particle scattering.

Optical gas detector based on infraredoperating principleImmune to poisoningFactory calibrated. No field calibrationrequiredNo moving parts, no maintenanceNo Oxygen required to detect hydrocarbons

Reading immune to wind velocitySuitable for on-shore or off-shore useDesigned to UL, CSA, FM and CENELEC standards0-20 mA Analog outputMaintains calibration even after exposure to high gas con-centrationsContinuous background of hydrocarbon gas does not short-en life

Specifications

Power Input: 24 Volts DC nominalWill operate within specifications at any supply voltage be-tween 16 and 32 VDC.Range: 0-100% LEL HydrocarbonWarm-up Time: 6 minutes operational, 20 minutes to spec-ificationOperating Temperature: -4F to +122F, -20C to +50CRelative Humidity: 0 to 95% non-condensingIngress Protection: IP40, IP52 (with dust cover), IP66 (with spray shield)Signal Output: 0.16 mA per % LELResolution: 2% LELRepeatability: Zero: +0.1% of full scaleSignal: +0.05% of full scaleMaintenance Interval: 6 months for verification of perfor-mance onlyAnalog Output: Standard 0-20 mA, self-powered sourceSize: 2.2 inches (5.8 mm) diameter x 3.5 inches (88.9 mm) longConduit connection is 3/4 inch NPT threadWeight: 2 pounds (0.91 kg)Approval Code: Class I Division 1 Groups B,C,D

Flame Detector

The flame detector provides a combination of UV and IR sensors, where the IR sensor operates at a wavelength of 2.5-3.0 μm, and can detect hydrocarbon-based fuel and gasfires, hydroxyl and hydrogen fires, as well as metal and in-organic fires.

The UV/IR flame detector senses radiant energy in the short wave section of both the ultraviolet and infrared portions of the electromagnetic spectrum. The signals from both sen-sors are analyzed for frequency, intensity and duration. Si-multaneous detection of radiant energy in both the UV and IR sensors triggers an alarm signal. The UV sensor incorpo-rates a special logic circuit that helps prevent false alarms caused by solar radiation.

12 © 2013 GFS Corp

Page 14: Product Data Submittal Package - The Vanjen Group · Introduction The EVO-SP™ System is a retrofit technology that allows stationary diesel engines to operate on a mixture of natural

Disclaimers

Although the information and recommendations set forth herein (hereinafter “Information”) are presented in good faith and believed to be correct as of the date hereof, GFS Corp makes no representations as to the completeness or accuracy thereof. Information is supplied upon the condition that the persons receiving same will make their own deter-mination as to its suitability for their purposes prior to use. In no event will GFS Corp be responsible for damages es of any nature whatsoever resulting from the use of or reliance upon Information.

GFS Corp reserves the right to modify or make product im-provements or changes. Specifications found herein apply to the EVO-SP product line as of the date of this document.GFS Corp has made every effort to ensure the accuracy of the product descriptions, approvals and specifications, but hold no responsibility for typographical or other errors herein. In some cases, GFS Corp has purchased products from third party vendors and depends on those vendors for accuracy of the information provided. GFS Corp makes no representation as to the reliability of information provided by these vendors.

For further information please contact GFS Corp or the GFS Corp factory authorized dealer in your area. A list of Facory Authorized Installing dealers can be found at:http://www.gfs-corp.com/industry.php/bifuel/

© 2013 GFS Corp

Document Revision Date: January 16, 2013

Approvals

Hazardous Area: ATEX and IECEx Ex II 2 GD, Ex de IIC T5 (-55ºC to +75ºC) Ex de IIC T4 (-55ºC to +85ºC) Ex tD A21 IP66/X7 T 95ºC Ex tD A21 IP66/X7 T 105ºC FM/FMC/CSA Class I Div. 1, Groups B, C & D Class II/III Div. 1, Groups E, F & GPerformance: EN54-10 (LPCB) FM-3260 (FM)Reliability: IEC61508 - SIL2 (TUV)

Specifications

Spectral Response: UV: 0.185 - 0.260 μm; IR: 2.5-3.0 μmDetection Range: Diesel 37 ft / 11 m Methane* 16 ft / 5 m * 20” (0.5m) high, 8” (0.2m) width plume fireResponse Time: Typically 5 seconds. High speed 150 msec response to saturated signalAdjustable Time Delay: Up to 30 secondsSensitivity Ranges: 1 ft2 (0.1m2) n-heptane pan fire from 50 ft (15m)Field of View Horizontal: 100º; Vertical 95ºBuilt-in-Test: (BIT) Automatic (and Manual) Temperature Range Operating: -67°F to +167ºF (-55ºC to +75ºC)Option: -67ºF to +185ºF (-55ºC to +85ºC)Storage: -67ºF to +185ºF (-55ºC to +85ºC)Humidity: Up to 95% non-condensing (withstands up to 100% RH for short periods)Heated Optics to eliminate condensation and icing on the windowOperating Voltage: 24 VDC nominal (18-32 VDC)Power Consumption Standby: Max. 90mA (110mA with heated window)Alarm: Max. 130mA (160mA with heated window)Cable Entries: 2 x 3/4” - 14NPT conduits or 2 x M25 x 1.5 mm ISOWiring: 12 - 22AWG (2.5mm2 - 0.3mm2)Electrical Input Protection According to MIL-STD-1275BElectromagnetic Compatibility: EMI/RFI protected to EN61326-3 and EN61000-6-3Electrical Interface: The detector includes twelve (12) ter-minals with five (5) wiring options (factory set)Materials: Stainless Steel 316L with electro polish finishMounting: Stainless Steel 316L with electro polish finishDimensions: 4” x 4.6” x 6.18” (101.6 x 117 x 157 mm)Weight : 6.1 lb (2.8 kg) Tilt mount 2.2 lb (1.0 kg)Environmental Standards Meets MIL-STD-810C for Humid-ity, Salt & Fog, Vibration, Mechanical Shock, High Temp, Low Temp Water and Dust IP66 and IP67 per EN60529, NEMA 250 6P13 © 2013 GFS Corp