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Compression die for testing flexible foams

ApplicationsThe compression die are suitable for component andmaterials testing on flexible foams. Component testingis primarily performed on flexible foam products such asmattresses and vehicle seats and upholstery. For mate‐rials testing, cubes or slabs of flexible foam are used.Compression tests, cyclic indentation tests andpulsating compressive strength tests (alternating loadtests) are employed.

ZwickRoell offers a wide range of compression die withdifferent diameters in accordance with the requirementsof standards or company specifications. The compres‐sion die are circular flat, hemispherical or spherical.

Advantages and features• They are easy to install and change.• ZwickRoell offers a wide ranging portfolio of compres‐

sion dies which allows you to meet all established teststandards for testing flexible foams.

• Depending on ball joint mounting or fixed connection.

Product InformationCompression die for testing flexible foams

PI 8

87 0

319

Indenter for soft foam testing to DIN 53579, ASTM D 3574, EN ISO 2439 and DIN EN ISO 1957

Item No. Standard TypeIndentergeometry

Indentershape

Test loadFmax[kN] Mounting

311040 DIN 53579 I Ø 203 mm, r =1 mm

flat, circular 10 ball-jointmounting

311044 DIN 53579 II Ø 112.8 mm, r= 1 mm


311048 DIN 53579 III Ø 79.8 mm, r =1 mm


311050 DIN 53579 IV Ø 56.4 mm, r =1 mm


311052 DIN 53579 V Ø 25.2 mm, r =1 mm


355505 DIN 53579 XI Ø 75 mm hemispherical 10 fixed mounting

316571 DIN 53579 XII Ø 20 mm hemispherical 20 fixed mounting

373549 DIN 53579 XIII Ø 165 mm hemispherical 10 fixed mounting

311054 DIN 53579 XXI Ø 200 mm, r =5 mm

circular, con‐vex, crownradius = 200mm

10 ball-jointmounting

311040 ASTM D3574 B1, B2 Ø 203 mm, r =1 mm


311040 EN ISO 2439 - Ø 203 mm, r =1 mm


362695 EN 1957 - Ø 355 mm, r =20 mm



Automotive factory norms


Indentershape


- Daimler DBL 5452 cor‐responds totesting stand‐ards DIN 53579and EN ISO2439

- - - -

- BMW QV52009 Part2 correspondsto testingstandards DIN53579 and ENISO 2439

- - - -

311054 Volkswagen PV3410 defor‐mation dia‐gram/hysteresis

Ø 200 mm, r =5 mm




We reserve the right to make technical changes in the course of ongoingdevelopment.

All data at ambient temperature.


Indentershape


311044 Volkswagen PV3410 hard‐ness on fin‐ished part

Ø 112.8 mm, r= 1 mm


355505 Volkswagen PV3410 hard‐ness on fin‐ished part

Ø 75 mm hemispherical 10 fixed mounting

630887 General Motors(GMI 60283Part 7)

Test specimen1

Ø 100 mm, r =8 mm


316577 PSA andRenault

D41 5420indentationmeasurementand32-05-002/K

Ø 50 hemispherical 50 fixed mounting

373549 PSA andRenault

32-05-002/K Ø 165 mm hemispherical 10 fixed mounting

362894 Toyota TSM 7100G,TSF 6223G,TSM 6716G

Ø 200 mm, r =1 mm


316571 Toyota TSF 6223G(seat parts)

Ø 20 mm, r = 1mm

hemispherical 20 fixed mounting

603887 Toyota TSM 6716 G Ø 100 mm, r =8 mm



Test specimen1

Ø 100 mm, r =8 mm



Test specimen2

Ø 100 mm, r =8 mm



Test specimen3

Ø 152.5, r = 11mm



Test specimen4

Ø 203 mm, r =1 mm



Test specimen5

Ø 203 mm, r =1 mm



Test specimen6

Ø 152., r = 11mm



Test specimen7

Ø 25 mm,bevel 0.5 x 45



GMW15471 Ø 203 mm, r =1 mm


311040 Ford - Ø 203 mm, r =1 mm






Indentershape


362894 Honda - Ø 200 mm, r =1 mm


316626 Nissan M0086 Ø 50 mm, r = 1mm


362894 Nissan - Ø 200 mm, r =1 mm


316571 Nissan - Ø 20 mm hemispherical 20 fixed mounting

362894 Mitsubishi ES-X62102 Ø 200 mm, r =1 mm


Additional indenters for soft foam testing on finished parts and quadratic specimens

Item No.Test load Fmax[kN]

Indenter geome‐try[mm] Indenter shape Mounting

316624 10 Ø 20; r=1 flat, circular ball-joint mounting




Indenter for other applications

Item No.Test load Fmax[kN]

Indenter geome‐try Indenter shape Mounting

362981 10 Ø 79.8 mm, r = 0.5mm

flat, circular ball-joint mounting

316577 50 Ø 50 hemispherical fixed mounting

Accessories required

• Connection components




product information compression die for testing flexible foams › - › media › files ›...

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