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Product Information Quantum Electric Chain Hoist QCH Series (1/8 to 5 ton) Save These Instructions Form 04585147 Edition 6 March 2013 © 2013 Ingersoll-Rand

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Page 1: Product Information...Only allow IngersollRand trained technicians to perform maintenance on this product. For additional information contact IngersollRand factory or nearestDistributor

Product Information

Quantum Electric Chain HoistQCH Series

(1/8 to 5 ton)

Save These Instructions

Form 04585147Edition 6March 2013© 2013 Ingersoll-Rand

Page 2: Product Information...Only allow IngersollRand trained technicians to perform maintenance on this product. For additional information contact IngersollRand factory or nearestDistributor

Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearestDistributor.For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.Manuals can be downloaded from http://www.ingersollrandproducts.com.The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate allwarranties.Original instructions are in English. Other languages are a translation of the original instructions.Refer all communications to the nearest Ingersoll Rand O�ce or Distributor.

Table 1: Product Information Manuals

Publication Part/Document Number Publication Part/DocumentNumber

Product Safety Information Manual 16586075 Product Maintenance Information Manual 16586737

Product Parts Information Manual 16586729

PRODUCT DESCRIPTION

NOTICE

• Refer to the Product Parts Information manual for components/parts listedbelow.

Intended UseQuantum Series Electric Chain Hoists are designed to e�ciently raise and lowerloads. These hoists are designed for general industrial material handling operations,with freely suspended loads.

HousingThe housing and cover are made from robust cast aluminium, and cooling �ns in themotor area provide e�cient cooling. The chain container can be attached to thecompact housing. Holes are provided for the chain screw connection of the powersupply connecting cable and control cable. The eye or hook suspension system isattached to the top �ange.

Motor and BrakeQCH electric chain hoists are driven by asynchronous motors. Models are availablein single and dual speed. The motors are speci�cally designed for hoist dutyrequirements and are rated for lifting equipment. The windings of the motorcorrespond with insulation class F. The brake system consists of a DC-poweredmultiple disk brake. In the de-energized state the braking torque is provided by thecompression spring.

Rotor Shaft with Integrated Slip ClutchThe slip clutch is installed in a functional location downstream of the brake systemand is integrated in the rotor shaft. It protects the chain hoist from overloading andprovides additional function of an emergency limit stop for the highest and lowesthook positions. The slip clutch complies with requirements of industry standard, andis maintenance free.

Limit SwitchA geared limit switch is installed to control the highest and lowest chain positions.Intermediate limit switch contacts with automatic disconnection can be optionallyretro�tted.

Electrical ControllerThe electric chain hoists are equipped with a 42 V pendant controller as standard.The emergency stop contactor disconnects all three main power legs from the powersource when the Emergency-Stop button is pressed.

ChaindriveThe hoist is equipped with a 5 pocket liftwheel and uses case carborized highly heattreated load chain for long life. Chain guides are easily removed for inspection. Allhooks are equipped with a safety latch.

GearboxThe two-stage, closed spur gearing is designed for lifting gear requirements. Thegear wheels are mounted on ball bearings and have continuous lubrication. Thehelical gearing reduces running noise to a minimum.

Control SwitchThe standard equipment of the electric chain hoist includes a control switch (raise/lower with emergency stop). The automatically disconnecting emergency stopcontact of the control switch directly opens the power circuit which powers thecontactors. A 4-button or 6-button control switch is attached to the motorized trolleyas required for additional movement directions.

2 Form 04585147 Edition 6

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SPECIFICATION

Model(s)Capacity Lifting Speed No. Of Chain

FallsMotor Power 230V 3 PH 60

Hz380V 3 PH 50

Hz460V 3 PH 60

Hz575V 3 PH 60

HzDead Weight

(10 ft. Lift)

Metric Tons ft/min HP A lb

QCH50-1NS12

1/8

32

1

1.0 3.5

ContactFactory

1.8 1.4 44.9

QCH50-1ND12 32/81.0/0.25 3.5/2.4 1.8/1.2 1.4/1.0 49.6

QCH50-1XD12 80/20

QCH50-1NS25

1/4

32 1.0 3.5 1.8 1.4 44.9

QCH50-1ND25 32/81.0/0.25 3.5/2.4 1.8/1.2 1.4/1.0 49.6

QCH50-1HD25 50/1.25

QCH50-1NS50

1/2

32 1.0 3.5 1.8 1.444.9

QCH50-1ND50 32/8 1.0/0.25 3.5/2.4 1.8/1.2 1.4/1.0

QCH100-1HD50 64/16 2.1/0.5 11.6/5.2 5.8/2.6 4.6/2.1 100

QCH50-NS100

1

162

1.0 3.5 1.8 1.449.6

QCH50-ND100 16/4 1.0/.025 3.5/2.4 1.8/1.2 1.4/1.0

QCH100-1NS100 321

2.1 7.4 3.7 3.0100

QCH100-1ND100 32/8 2.1/0.5 8.0/5.6 4.0/2.8 3.2/2.2

QCH100-NS200

2

162

2.1 7.4 3.7 3.0112

QCH100-ND200 16/4 2.1./0.5 8.0/5.6 4.0/2.8 3.2/2.2

QCH300-1NS200 321

4.2 14.6 7.3 5.8148

QCH300-1ND200 32/8 4.2/1.0 16.0/9.0 8.0/4.5 6.4/3.6

QCH200-NS300

3

16

2

3.15 12.0 6.0 4.8165

QCH200-ND300 16/4 3.15/0.80 13.2/8.4 6.6/4.2 5.3/3.4

QCH300-NS400 16 4.2 14.6 7.3 5.8

172QCH300-ND400 16/4 4.2/1.0 16.0/9.0 8.0/4.5 6.4/3.6

QCH500-NS500 12.6 4.2 15.4 7.7 6.2

QCH500-ND500 12.6/6.3 4.2/1.0 16.4 8.2/4.4 6.6/3.5

Modela) Measure Distance 1 m 2 m 4 m 8 m 16 m

b) Measurement dBA

QCH50a)

7572 69 66 63

b) 69 69 57 51

QCH100a)

7269 66 63 60

b) 66 60 54 48

QCH200a)

75

72 69 66 63

b) 69 63 57 51

QCH300a) 72 69 66 63

b) 69 63 57 51

QCH500a) 72 69 66 63

b) 69 63 57 51

Form 04585147 Edition 6 3

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MODEL CODE EXPLANATION

Model Code Explanation Example: QCH100-2NS200 M1 — 21 — 17 — B — 4 — C

Base Model

3 Phase single-speed 3 Phase Dual-speed QCH50-1NS12 QCH50-1DS12 QCH50-1NS2 5 QCH50-1DS25 QCH50-1NS50 QCH50-1DS50 QCH50-2 NS100 QCH50-DS100 QCH100-1NS100 QCH100-1DS100 QCH100-NS100 QCH100-DS100 QCH300-1NS200 QCH300-1DS200 QCH2 00-NS300 QCH2 00-DS300 QCH300-NS400 QCH300-DS400 QCH500-NS500 QCH500-DS500

Suspension Type

E = Eye bolt H = Hook P = Plain trolley (“PT” Series) M1 = Motorized trolley (normal speed 48 fpm)

M2 = Motorized trolley (normal/dual speed 48/16fpm)

M4 = Motorized trolley (high/dual speed 96/4 fpm)

Lift (feet)

10 = Standard 15 = Standard 20 = Standard XX = Specify length

Pendent drop (feet)

6 = Standard 11 = Standard 16 = Standard XX = Specify length

Flange width

– = Eye bolt or Hook Mount (See catalog for Specification) A = See flange width chart B = See flange width chart C = See flange width chart D = See flange width chart

Power Supply (Volts/Phase/Frequency)

3 = 230/3/60 4 = 460/3/60 5 = 575/3/60 6 = 380/3/50

Options

B = Trolley brake C = Chain container E = External strain relief F = XX, Specify power cord length (Standard is 15ft on E, H, and P and 3 ft on M1-M4 suspensions) H = Handy Handle - QCH50 only (12 ft Max. Lift) K = 110 volt control (3 phase models only) - Not available in 3 Phase P = Pendent with vertical aligned buttons P2 = Pendent with extra vertical aligned buttons P4 = Pendent with 4 extra vertical aligned buttons Y = Bullard top hook Z = Bullard bottom hook

4 Form 04585147 Edition 6

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OPERATIONAL PARAMETERSQuantum Electric Hoists are intended for general industrial material handlingoperation with freely suspended loads. The electric chain hoists of the QCH Seriesare capable of different load capacities. They can be installed as stationary or mobileunits. Electric chain hoists are manufactured in accordance with the latest technicaldevelopments along with the latest technical safety regulations and specifications,and are tested for safety by the manufacturer. The operational parameters of theelectric chain hoist also encompass the compliance of the safe operating practices,maintenance information and parts information manuals.

The operational parameters do not include:

• Exceeding the defined load capacity,

• Diagonal pulling of the load or yarding,• Excessive impact or lifting of guided loads.

Excessive inching operations, ground mooring and running against limit switches,should be avoided.

Operating temperature is –20° C to 50° C (68 ° F to 122 ° F)

Hoists are rated at H3 Duty Class in accordance with ASME HST–1–1999.

The manufacturer accepts no responsibility for any damage to this equipment,resulting from abnormal operating practices.

START-UP

DANGER

• Mechanical adjustments should be performed by authorized designatedpersonnel.

CAUTION

• The operating staff must carefully read the operating instructions of theelectric chain hoists before its initial operation and carry out all checks. Onlywhen a safe operation has been established may the device be put intooperation. Unauthorized persons may not operate the device or performany work with the help of the same.

n Transport and AssemblyFor the transport and assembly of the electric chain hoists, the safety direction forhandling with loads are to be followed. Refer to Product Safety Information Manual.

The electric chain hoists must be assembled by qualified staff, always bearing inmind the accident prevention directions. Before assembly the electric chain hoistmust be stored in an enclosed room or covered area. Should the electric chain hoistbe destined for operation outdoors, then it is recommended that a protection roofis erected to shield it from the influences of the weather.

Whenever possible, the electric chain hoist should be transported in its originalpackaging. It is recommended that the assembly and connection of the electric chainhoist is effected on-site by qualified designated personnel.

INSTALLATIONPrior to installing the hoist, carefully inspect components for possible shippingdamage.

Hoists are supplied fully lubricated from the factory. Refer to “LUBRICATION” sectionfor recommended oils and lubrication intervals. Lubrication of the load chain isrecommended before initial hoist operation.

WARNING

• A falling load can cause injury or death. Before installing, read ProductSafety Information Manual.

• Owners and users are advised to examine specific, local or otherregulations, including American National Standards Institute and/or OSHARegulations which may apply to a particular type of use of this productbefore installing or putting hoist to use.

n MountingMake certain your hoist is properly installed. A little extra time and effort in doing socan contribute a lot toward preventing accidents and help you get the best servicepossible.

Always make certain the supporting member from which the hoist is suspended isstrong enough to support the weight of the hoist plus the weight of the maximumrated load plus a generous factor (consult a structural engineer).

If the hoist is suspended by a top hook, the supporting member should restcompletely within the saddle of the hook and be centered directly above the hookshank. Do not use a supporting member that tilts the hoist.

n Hook Mounted Hoist

Place hook over mounting structure. Make sure hook latch is engaged.

n Trolley Mounted Hoist

When installing a trolley on a beam, measure beam flange and temporarily installtrolley on hoist to determine the exact distribution and arrangement of the spacers.Adjust spacers in accordance with trolley manufacturer’s literature to provide thecorrect distance between the wheel flange and the beam. The number of spacersbetween the trolley side plate and mounting lug on hoist must be the same in allfour locations in order to keep the hoist centered under the I-beam. The remainingspacers must be equally distributed on the outside of the side plates.

WARNING

• At least one mounting spacer must be used between the head of each trolleybracket bolt and the trolley bracket and between each trolley bolt nut andthe trolley bracket. Failure to do this could cause the hoist to fall when usedimproperly.

Ensure trolley bolts or nuts are torqued in accordance with manufacturer’sspecifications. For installation of hoist and trolley on beam, make certain the sideplates are parallel and vertical.

After installation ensure beam stops are in place, operate trolley over entire lengthof beam with a capacity load suspended 4 to 6 inches (10 to 15 cms) off the floor.

CAUTION

• To avoid an unbalanced load which may damage the trolley, the hoist mustbe centered under the trolley.

NOTICE

• Trolley wheels ride on the top of the lower flange of the beam.

n Power Connection

DANGER

• Electro technical adjustments should only be performed by authorizedspecialists.

The main connection cable, fuse and the switch must be installed by the customerbefore connecting the electric chain hoist to the mains power supply.

A 4-wire cable with a ground protective conductor is needed to provide the powersupply for three-phase models. A 3-wire cable with a protective conductor isadequate for single-phase models. The length and the gage must be determined tosupport the power consumption of the electric chain hoist.

DANGER

• The ground conductor must not carry any power. With motorized trolleyoperation, the power supply is enclosed in a terminal box on the drivemotor. With the installation of a motor protector, the load plate voltage ofthe electric chain hoist must be noted.

CAUTION

• Checking direction of rotation: If the direction of rotation does notcorrespond with the button symbols on the control switch, power supplywires L1 and L2 must be swapped around.

NOTICE

• Make sure wire connection at the terminal is in accordance with Dwg.MHP3318.

Electrical Connections if not tight and secure, will cause a fire. During installationthe electrician must make sure that all electrical connections including the groundconnection are secure. Make sure all junction boxes and switch enclosures areadequately sealed and protected for the environmental conditions to beencountered.

Form 04585147 Edition 6 5

Page 6: Product Information...Only allow IngersollRand trained technicians to perform maintenance on this product. For additional information contact IngersollRand factory or nearestDistributor

The electric chain hoist must be connected in accordance with supplied wiringdiagrams. Remove approximately 3/8 in. (9 mm) of the electrical power cableprotective casing to expose cable. Open the integrated clamp with a narrow blade1/8 in. (3.5 mm) wide screw driver, Refer to Dwg. MHP3318 on page 6, and installpower cable end. Cables (leads) can be identified by color, or in the case of pendantcables, by numbers taped to each cable. Terminals are identified by letters or labelson the terminal blocks. Manufacturer-supplied cables have bare wire ends.

8-9 mm(Dwg. MHP3318)

n Ground (Earth) ConnectionsThe power supply cord includes a grounding (earth) conductor (green wire). Ensuregrounding (earth) conductor is connected to the green/yellow connector terminal.

DANGER

• The ground (earth), green or green/yellow wire, must not carry any power.When hoist is supplied with a trolley, the power supply is connected at thetrolley relay box.

NOTICE

• The ground (earth) connection must be wired to the green/yellow ground(earth) connection terminal. Ground (earth) wire of the terminal powersupply is connected to the yellow/green wire (PE).

n Direction of Movement Check

CAUTION

• Hoist operation must be in accordance with the control pendant symbols.If hoist does not operate in accordance with control pendant symbols thenhoist is mis-phased. Should this be the case, switch any two supply powerwires L1 and L2.

n Load Chain

CAUTION

• Only use original chains.• Welded seam of the chain links must face inward on the chain wheel (Refer

to Dwg. MHP3319 on page 6).• The geared limit switch must be mechanically disabled in order to install in

the chain, see section on “Limit Switch”.

1

2

(Dwg. MHP3319)

Before start-up and during its operation the load chain must be oiled along its fulllength. The internal, contacting, and rubbing surfaces of the chain links must haveconstant oil. Oiling can be effected by submersion or with an oil can, using a creepinggear oil.

The end of the chain is to be affixed with a flexible piece of wire and fed through thechain wheel (1) of the electric chain hoist. Through short switching impulses, theChain (2 ) will be housed correctly. Refer to Dwg. MHP3319 on page 6. The liftingheight must be dimensioned such that the hook fittings are on the ground in thelowest hook position.

Single fall operation: The connection between the load hook (2) and the chain ismade with the hook block assembly (1). The last link must locate on the Pin (3). Applygrease in the hook block recess (Refer to Dwg. MHP3320 on page 6).

12

3

(Dwg. MHP3320)

NOTICE

• Pay attention to correct arrangement of suspension. (Refer toDwg. MHP3321 on page 6).

Double fall operation:Connect load side of chain end to chain retainer (3) and fixin housing guide rail. Assemble bottom sheave (1) with load hook (2). (Refer toDwg. MHP3321 on page 6).

(Dwg. MHP3321)

NOTICE

• Pay attention to correct arrangement of suspension. (Refer toDwg. MHP3322 on page 7). There must be no longitudinal chaintwisting. The chain end must be attached to the housing. (Refer toDwg. MHP3321 on page 6)

Table 2:

Type of Hoist Single Fall ‘k1’ Double Fall ‘k2’

QCH50 41.0 52 .0

QCH100 43.0 62 .0

QCH200 49.0 69.0

QCH300 49.0 69.0

QCH500 49.0 69.0

6 Form 04585147 Edition 6

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k2k1

(Dwg. MHP3322)

n Limit SwitchThe electric chain hoist is equipped with a geared limit switch as standard. This isalso suitable for normal limit switch operation with a high degree of accuracy. Theoperation of the limit switches (highest and lowest hook position) must be checkedduring start-up. Three different transmissions are available that are adapted to thelift:

QCH50

Transmission ColorSingle Fall Lift Double Fall Lift

ft (m) ft (m)

i = 1:1 Black 66 (20) 33 (10)

i = 1:3 Yellow 198 (60) 99 (30)

i = 1:6 Blue 396 (120) 198 (60)

QCH100

i = 1:1 Black 100 (30) 50 (15)

i = 1:3 Yellow 260 (80) 130 (40)

i = 1:6 Blue 600 (180) 300 (90)

QCH200/300/500

i = 1:1 Black 118 (36) 59 (18)

i = 1:3 Yellow 360 (110) 180 (55)

i = 1:6 Blue 720 (220) 360 (110)

n Description of settings

(Refer to Dwg. MHP3323 on page 7).1. Before installing the chain or changing the chain, the limit switch must be

mechanically disabled by securing the rocker (1).2. Install the chain.3. Move to highest hook position, rotate red ratchet wheel (front) (2) to switching

cam of top Limit Switch (3); (rotate clockwise for higher hook position andanticlockwise for lower hook position).

4. Activate rocker, move to lowest hook position, rotate green Switching Wheel(rear) (4) to switching cam of bottom Limit Switch (5); (rotate anticlockwise forhigher hook position and clockwise for lower hook position).

5. Activate rocker (must engage in switch wheel).6. Check operation of limit switch; the end stop and the hook fittings must not

touch the housing. Keep a minimum of 12 chain links from the housing.

4

5

3

12

(Dwg. MHP3323)

n Chain Bucket1. Move chain out at load side until limit switch is activated. Attach free end of chain

at housing.2. Attach chain bucket and allow chain to run in.

DANGER

• All steel plate chain containers must be equipped with an additional wirecable with a minimum diameter of 2 mm (Refer toDwg. MHP3324 on page 7. ).

Old Style

(Dwg. MHP3324)

Form 04585147 Edition 6 7

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... kg

New Style

(Dwg. MHP3325)

INSPECTION

n Frequent InspectionFor hoists in continuous service, frequent inspection should be made by operatorsat the beginning of each shift. In addition, visual inspections should be conductedduring regular operation for any damage or evidence of malfunction.

1. OPERATION. Check for visual signs or abnormal noises (grinding etc.) whichcould indicate a potential problem. Check load chain feed through the hoist. Ifchain binds or jumps, clean and lubricate. If problem persists, replace the chain.Do not operate the hoist until all problems have been corrected.

2. HOOKS. Check for wear or damage, increased throat width (refer toDwg. MHP0040 on page 8 and refer to Table 3 ‘Throat width and Discardwidth’ on page 8), bent shank or twisting of hook (refer toDwg. MHP0111 on page 8 ). Refer to the latest edition of ASME B30.10“HOOKS” for additional information. Check hook support bearings forlubrication or damage. Check hooks swivel easily and smoothly.

Throat Width

A

(Dwg. MHP0040)

Table 3: Throat width and Discard width

Hoist ModelThroat Width * Discard Widthin mm in mm

QCH50 1.1 28 1.26 32QCH100 1.34 34 1.54 39QCH200/300/500 1.65 42 1.85 47

(Dwg. MHP0111)

* Dimensions are based on the throat width opening.

3. CHAIN. Examine each link for bending, cracks in weld areas or shoulders, traversenicks and gouges, weld splatter, corrosion pits, striation (minute parallel lines)and chain wear, including bearing surfaces between chain links (refer toDwg. MHP0102 on page 8 ). Replace a chain that fails any of the inspections.Check chain lubrication and lubricate if necessary.

(Dwg. MHP0102)

CAUTION

• Excessive wear or stretching may not be apparent from visual observation.At any indication of wear or stretching inspect the chain in accordance withinstructions in “Periodic Inspection”. A worn load chain may cause the loadsheave to wear rapidly. Inspect the load sheave and replace if damaged orworn.

4. CONTROLS. During operation of hoist, verify response to pendant is quick andsmooth. Ensure that the controls return to neutral when released. If hoistresponds slowly or movement is unsatisfactory, do not operate hoist until allproblems have been corrected.

5. ELECTRICAL SYSTEM. Visually inspect all connections and components forindication of damage or loose connections. Shut off and disconnect power priorto removing inspection covers, repairing any damage or tightening connections.

6. HOOK LATCH. Make sure the hook latch is present and operating. Replace ifnecessary.

8 Form 04585147 Edition 6

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CAUTION

• Do not use hoist if hook latch is missing or damaged.

7. CHAIN REEVING. Ensure welds on standing links face in toward load sheave.Reinstall chain if necessary. On double fall hoists, make sure chain is not capsized,twisted or kinked. Adjust as required. Refer to Dwg. MHP0043 on page 9.

Make certain bottom block has NOT been flipped through the chain falls

A

(Dwg. MHP0043)

8. BRAKE SYSTEM. Check to ensure the brake is able to hold the rated load withoutslippage. Check air gap.

CAUTION

• Should the brake solenoid hum, buzz or vibrate, then the air gap (S) mustbe reset in accordance with Table 5 on page 6.

• Humming of the motor or slow lifting speed indicates oily or sticky brakediscs or worn or damaged brake cage. Dismantle and ensure brake discsare clean and dry. Brake cage must be replaced if damaged.

9. LIMIT SWITCH. Check to ensure chain stopper is securely attached to chain. Ondouble fall hoists ensure lower hook sheave block capscrews are tightened tothe correct torque. Refer to Table 6 on page 6 for torque specifications.

10. SLIP CLUTCH. The slip clutch is factory pre-adjusted to slip at a nominal 140%of the hoist rated capacity. If the wear resistant lining is overheated the slip loadwill be reduced.

CAUTION

• Adjustment of the slip clutch should only be attempted by a servicedesignated personnel and must be recorded in the inspection report.

11. SUSPENSION PARTS. All statically loaded parts are known as suspension parts.Refer to Table 6 Capscrew Torque Chart on page 6. Torque values are for Grade8.8 capscrews.

LUBRICATIONTo ensure continued satisfactory operation of the hoist, all points requiringlubrication must be serviced with the correct lubricant at the proper time intervalas indicated for each assembly. Correct lubrication is one of the most importantfactors in maintaining efficient operation.

The lubrication intervals recommended in this manual are based on intermittentoperation of the hoist eight hours each day, five days per week. If the hoist is operatedalmost continuously or more than the eight hours each day, more frequentlubrication will be required. The lubricant types are based on operation in anenvironment relatively free of dust, moisture, and corrosive fumes. Use only thoselubricants recommended. Other lubricants may affect the performance of the hoist.Approval for the use of other lubricants must be obtained from your IngersollRand Technical Support Department or distributor. Failure to provide properlubrication may result in damage to the hoist and/or its associated components.

n Hook and Suspension Assemblies1. Lubricate the lower hook and hook latch pivot points. Hook and latch should

pivot freely.2. Use Ingersoll Rand LUBRI-LINK-GREEN or a SAE 50 to 90 EP oil.

n Trolley (optional feature)

Refer to the manufacturer’s literature for correct lubrication. For additionalinformation on Quantum motorized trolleys, refer to Parts, Operation andMaintenance Manual Form Number MHD56108.

n Load Chain

WARNING

• Failure to maintain a clean and well lubricated load chain will result in rapidload chain wear that can lead to chain failure which can cause severe injury,death or substantial property damage.

1. Lubricate each link of the load chain weekly. Apply new lubricant over existinglayer.

2. In severe applications or corrosive environments, lubricate more frequently thannormal.

3. Lubricate hook latch pivot point with the same lubricant used on the load chain.4. To remove rust or abrasive dust build-up, clean chain with an acid free solvent.

After cleaning, lubricate the load chain.5. Use Ingersoll Rand LUBRI-LINK-GREEN or a SAE 50 to 90 EP oil.

n GearsThe gear compartment is filled with grease at the factory to provide continuallubrication. Replacement of the grease for the life of the hoist should not be required.

n Lubrication Grease:

Strub N1424

Type DIN 51502 : GP OM-0

n Lubrication Grease Quantity:

Table 4: Grease Quantity

Model(s)Grease Quantity

lbs kg

QCH50 0.88 0.40

QCH100 2.20 1.00

QCH200/300/500 4.00 1.80

If it becomes necessary to remove the gear end cover, first ensure the hoist body isstanding on end with the gear end cover up. Failure to observe this procedure willallow the grease to flow from the hoist. Whenever the gear end cover is removed,always replace the cover gasket.

CAUTION

• Use extreme care when removing gear end cover to avoid grease spillage.

WARRANTY

LIMITED WARRANTY

Ingersoll Rand Company (“IR”) warrants to the original user its industrial liftingequipment (“Hoist”) to be free of defects in material and workmanship for aperiod of one year from the date of purchase. IR will, at its option either (1)repair, without cost, any Hoist found to be defective, including parts and laborcharges, or (2) replace such Hoist or refund the purchase price, less a reasonableallowance for depreciation, in exchange for the Hoist. Repairs or replacementsare warranted for the remainder of the original warranty.

If any Hoist proves defective within its original one-year warranty period, it shouldbe returned to any Authorized Hoist Service Distributor, transportation prepaid withproof of purchase or warranty card. This warranty does not apply to Hoists which IRhas determined to have been misused or abused, improperly maintained by theuser, or where the malfunction or defect can be attributed to the use of non-genuineIR repair parts.

IR MAKES NO OTHER WARRANTY, CONDITION OR REPRESENTATION OF ANYKIND WHATSOEVER, EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE,AND ALL IMPLIED WARRANTIES AND CONDITIONS RELATING TOMERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBYDISCLAIMED.

IR’s maximum liability is limited to the purchase price of the Hoist and in noevent shall IR be liable for any consequential, indirect incidental or specialdamages of any nature arising from the sale or use of the Hoist, whether incontract, tort or otherwise.

Note: Some states do not allow limitations on incidental or consequential damages,so that the above limitations may not apply to you. This warranty gives you specificlegal rights and you may also have other rights which may vary from state to state.

Form 04585147 Edition 6 9

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10 Form04585147Edition6

DECLARATION OF CONFORMITY

(ES) DECLARACIÓN DE CONFORMIDAD (FR) CERTIFICAT DE CONFORMITÉ (IT) DICHIARAZIONE DI CONFORMITÀ (DE) KONFORMITÄTSERKLÄRUNG (NL) SCHRIFTELIJKE VERKLARING VAN CONFORMITEIT (DA) FABRIKATIONSERK-LÆRING (SV) FÖRSÄKRAN OM ÖVERENSSTÄMMELSE (NO) KONFORMITETSERKLÆRING (FI) VAKUUTUS NORMIEN TÄYTTÄMISESTÄ (PT) DECLARAÇÃO DE CONFORMIDADE (EL) ΔΗΛΩΣΗ ΑΝΑΓΝΩΡΙΣΗΣ

Ingersoll Rand Lakeview Dr, IE Swords

Declare under our sole responsibility that the product: Electric Chain Hoist

(ES) Declaramos que, bajo nuestra responsabilidad exclusiva, el producto: (FR) Déclarons sous notre seule responsabilité que le produit: (IT) Dichiariamo sotto la nostra unica responsabilità che il prodotto: (DE) Erklären hiermit, gemäß unserer alleinigen Verantwortung, daß die Geräte: (NL) Verklaren, onder onze uitsluitende aansprakelijkheid, dat het produkt: (DA) Erklærer som eneansvarlig, at nedenstående produkt: (SV) Intygar härmed, i enlighet med vårt fullständiga ansvar, att produkten: (NO) Erk-lærer som eneansvarlig at produktet: (FI) Vakuutamme ja kannamme yksin täyden vastuun siitä, että tuote: (PT) Declaramos sob a nossa exclusiva responsabilidade que o produto: (EL) Δηλώνουμε ότι με δική μας ευθύνη το προϊόν:

Model: QCH(50, 100, 250, 300, 500)/ Serial Number Range: QCH(XXX) 10000.10 XXXXX.10 or QCH(XXX) 10000.20 XXXXX.20

(ES) Modelo: / Gama de No. de Serie: (FR) Modele: / No. Serie: (IT) Modello: / Numeri di Serie: (DE) Modell: / Serien-Nr.-Bereich:(NL) Model: / Serienummers: (DA) Model:/ Serienr: (SV) Modell:/ Serienummer, mellan: (NO) Modell: / Serienr: (FI) Mallia: / Sarjanumero: (PT) Modelo: / Gama de Nos de Série: (EL) Μοητελα: / Kλίμαχα Aύξοντος Aριθμού:

To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (Machinery)

(ES) a los que se refiere la presente declaración, cumplen con todo lo establecido en las directivas: (FR) objet de ce certificat, est conforme aux prescriptions des Directives: (IT) a cui si riferisce la presente dichiarazione è conforme alle normative delle diret-tive: (DE) auf die sich diese Erklärung bezieht, den Richtlinien: (NL) waarop deze verklaring betrekking heeft overeenkomt met de bepalingen van directieven: (DA) som denne erklæring vedrører, overholder bestemmelserne i følgende direktiver: (SV) som detta intyg avser, uppfyller kraven i Direktiven: (NO) som denne erklæringen gjelder for, oppfyller bestemmelsene i EU-d irek-tivene: (FI) johon tämä vakuutus viittaa, täyttää direktiiveissä: (PT) ao qual se refere a presente declaração, está de acordo com as prescrições das Directivas: (EL) τα οποία αφορά αυτή η δήλωση‚ είναι σύμφωνα με τις προβλέψεις των Eντολών:

By using the following Principle Standards: ISO 12100

(ES) conforme a los siguientes estándares: (FR) en observant les normes de principe suivantes: (IT) secondo i seguenti standard: (DE) unter Anlehnung an die folgenden Grundnormen entsprechen: (NL) overeenkomstig de volgende hoofdstandaards: (DA) ved at være i overensstemmelse med følgende hovedstandard(er): (SV) Genom att använda följande principstandard: (NO) ved å bruke følgende prinsipielle standarder: (FI) esitetyt vaatimukset seuraavia perusnormeja käytettäessä: (PT) observando as seguintes Normas Principais:(EL) Χρησιμοποιώντας ια παρακάτω κύρια πρότυπα:

Date: August, 2011

(ES) Fecha: Agosto, 2011: (FR) Date: Aout, 2011: (IT) Data: Agosto, 2011: (DE) Datum: Erhaben, 2011: (NL) Datum: Augustus, 2011: (DA) Dato: August, 2011: (SV) Datum: Augusti, 2011: (NO) Dato: August, 2011: (FI) Päiväys: Elokuu, 2011: (PT) Data: Agosto, 2011: (EL) Ημερομηνία: Αύγουστος, 2011:

Approved By:

(ES) Aprobado por: (FR) Approuvé par: (IT) Approvato da: (DE) Genehmigt von: (NL) Goedgekeurd door: (DA) Godkendt af: (SV) Godkänt av: (NO) Godkjent av: (FI) Hyväksytty: (PT) Aprovado por: (EL) Eγκρίθηκεαπό:

Jouko PeussaEngineering Director, EMEIA

Kevin HeinrichsGlobal Engineering Manager

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Form04585147Edition6 11

DECLARATION OF CONFORMITY

(SL) IZJAVA O SKLADNOSTI (SK) PREHLÁSENIE O ZHODE (CS) PROHLÁŠENÍ O SHODĚ (ET) VASTAVUSDEKLARATSIOON (HU) MEGFELELŐSÉGI NYILATKOZAT (LT) ATITIKTIES PAREIŠKIMAS (LV) ATBILSTĪBAS DEKLARĀCIJA (PL) DEKLARACJA ZGODNOŚCI (BG) ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ (RO) DECLARAŢIE DE CONFORMITATE (TR) UYGUNLUK BİLDİRİMİ

Ingersoll Rand Lakeview Dr, IE Swords

Declare under our sole responsibility that the product: Electric Chain Hoist

(SL) Pod polno odgovornostjo izjavljamo, da se izdelek: (SK) Prehlasujeme na svoju zodpovednost’, že produkt: (CS) Prohlašujeme na svou zodpovědnost, že výrobek: (ET) Deklareerime oma ainuvastutusel, et toode: (HU) Kizárólagos felelősségünk tudatában kijelentjük, hogy a termék: (LT) Prisiimdami atsakomybę pareiškiame, kad gaminys: (LV) Uzņemoties pilnīgu atbildību, apliecinām, ka ražojums: (PL) Oświadcza, że ponosi pełną odpowiedzialność za to, że produkt: (BG)Декларираме на собствена отговорност, че продуктът: (RO) Declarăm sub propria răspundere că produsul: (TR) Kendi münhasır sorumluluğu altında- bu beyanatın ilgili olduğu:

Model: QCH(50, 100, 250, 300, 500)/ Serial Number Range: QCH(XXX) 10000.10 XXXXX.10 or QCH(XXX) 10000.20 XXXXX.20

(SL) Model: / Območje serijskih številk: (SK) Model: / Výrobné číslo (CS) Model: / Výrobní číslo (ET) Mudel: / Seerianumbrite vahemik (HU) Modell: / Gyártási szám-tartomány (LT) Modeliai: / Serijos numeriai (LV) Modelis: / Sērijas numuru diapazons (PL) Model: / O numerach seryjnych (BG) Модел: / Серийни номера от до (RO) Model: / Domeniu număr serie: (TR) Model:/seri No. Araliği:

To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (Machinery)

(SL) Na katerega se ta izjava o skladnosti nanaša, sklada z določili smernic: (SK) Ku ktorému sa toto prehlásenie vzt’ahuje, zod-povedá ustanoveniam smerníc: (CS) Ke kterým se toto prohlášení vztahuje, odpovídají ustanovením směrnic: (ET) Mida käesolev deklaratsioon puudutab, on vastavuses järgmis(t)e direktiivi(de) sätetega: (HU) Amelyekre ezen nyilatkozat vonatkozik, megfele-lnek a következő irányelv(ek) előírásainak: (LT) Kuriems taikomas šis pareiškimas, atitinka šios direktyvos nuostatas: (LV) Uz kuru šī deklarācija attiecas, atbilst direktīvas(u) nosacījumiem: (PL) Do których ta deklaracja się odnosi, są zgodne z postanowieniami Dyrektywy (Dyrektyw): (SL) Na katerega se ta izjava o skladnosti nanaša, sklada z določili smernic: (SK) Ku ktorému sa toto prehlásenie vzt’ahuje, zodpovedá ustanoveniam smerníc: (CS) Ke kterým se toto prohlášení vztahuje, odpovídají ustanovením směrnic: (ET) Mida käesolev deklaratsioon puudutab, on vastavuses järgmis(t)e direktiivi(de) sätetega: (HU) Amelyekre ezen nyilatkozat vonatkozik, megfelelnek a következő irányelv(ek) előírásainak: (LT) Kuriems taikomas šis pareiškimas, atitinka šios direktyvos nuostatas: (LV) Uz kuru šī deklarācija attiecas, atbilst direktīvas(u) nosacījumiem: (PL) Do których ta deklaracja się od-nosi, są zgodne z postanowieniami Dyrektywy (Dyrektyw): (BG) За който се отнася настоящата декларация, е в съответствие с разпоредбите на Директива (и): (RO) Produsul la care se referă declaraţia este conform cu prevederile Directivei(lor): (TR) Yönetmelik(ler) koşullarına uygun olduğunu beyan eder:

By using the following Principle Standards: ISO 12100

(SL) Uporabljeni osnovni standardi: (SK) Použitím nasledujúcich zákonných noriem: (CS) Použitím následujících zákonných norem:(ET) Järgmiste põhistandardite kasutamise korral: (HU) A következő elvi szabványok alkalmazásával: (LT) Remiantis šiais pagrindiniais standartais: (LV) Izmantojot sekojošos galvenos standartus: (PL) Przy zastosowaniu następujących podstawowych norm: (BG) Сизползване на следните основни Стандарти: (RO) Utilizând următoarele standarde de principiu: (TR) Aşağıdaki standartları kullanarak:

Date: August, 2011(SL) Datum: avgust, 2011: (SK) Dátum: August, 2011: (CS) Datum: Srpen, 2011: (ET) Kuupäev: August, 2011: (HU) Dátum: Augusztus, 2011: (LT) Data: Rugpjūtis , 2011: (LV) Datums: Augusts, 2011: (PL) Data: sierpień, 2011: (BG) Дата: Август, 2011: (RO) Data: August , 2011: (TR) Tarih: Ağustos, 2011

Approved By:

(SL) Odobril: (SK) Schválil: (CS) Schválil: (ET) Kinnitatud: (HU) Jóváhagyta: (LT) Patvirtinta: (LV) Apstiprināja: (PL) Zatwierdzone przez: (BG) Одобрен от: (RO) Aprobat de: (TR) Onaylayan:

Jouko PeussaEngineering Director, EMEIA

Kevin HeinrichsGlobal Engineering Manager

Page 12: Product Information...Only allow IngersollRand trained technicians to perform maintenance on this product. For additional information contact IngersollRand factory or nearestDistributor

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