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Magnetrol®: A Heritage Of Leading-Edge ProductsCreated Through Engineering Excellence.
LEADERSHIPSince we invented and marketed our first level control
in 1932, the Magnetrol® name
has become synonymous
worldwide with quality
and innovation. Today
MAGNETROL products serve
industries in over 100
countries. Our market leadership is sustained by a
strong ongoing commitment to advance the state-of-
the-art in level and flow technologies.
SOLUTIONSBecause process environments are so diverse,
MAGNETROL has created
numerous technology groups
to address the broad range
of control challenges. Each
technology group features
products that are highly configurable enabling our
customers to have the most exacting solution for
their specific process requirements.
INNOVATIONWe cultivate innovation through sustained R&D
commitment. Products are engineered not only to
perform accurately and reliably, but
to be easy to install, calibrate, and
maintain as well. Turning these
better ideas into better products is
realized in the MAGNETROL ISO-certified
manufacturing environment using leading-edge
fabrication systems.
INTERNATIONALA key factor in maintaining innovation and market
leadership has been our development of a global
information and distribution network. It’s a network
of technology experts poised to lend assistance to
our customers anywhere in the world anytime. You
can always count on MAGNETROL for products that
are engineered to the highest standards of excellence
in the industry.
PACTware™Process AutomationPC SoftwareDescription: PACTware™
(Process AutomationConfiguration Tool) is adevice-independent softwareprogram that communicateswith all approved DTMs.
Measurement Principle:N/A (Software)
Applications:Use with device specificsoftware drivers - DTMs(Device Type Managers)
Features:• Device diagnosis and
Troubleshooting• Online/offline
parameterization• Many languages sup-
ported, including English,German and French
Options:RS232-HART® or USBHART interface
Eclipse®
Model 706GWR TransmitterDescription: An advanced24 VDC loop power trans-mitter with proactive diag-nostics and superior sig-nal strength. Not affectedby foam, turbulance, andvarying media conditions.
Measurement Principle:Guided Wave Radar (TDR)
Applications:Ideal for difficult, lowdieletric, high temperatureprocess applications orsimple storage applica-tions.
Features:All the features of theModel 705, in addition to:• Increased signal strength• Superior Signal-to-Noise
Ratio• Proactive Diagnostics• Broad offering of
Overfill-capable probes• Full vacuum to 6250
psig; -320 ° to +850 °F• SIL 2 capable with SFF =
93% (FMEDA availableupon request
Options:Graphic LCD allows theviewing of waveforms;HART and FOUNDATION
fieldbus digital communi-cations; Broad probeoffering with numerousprocess connections
Eclipse®
Model 705GWR TransmitterDescription: A 24 VDC,loop-powered transmitter.Not affected by foam,turbulence, and varyingmedia conditions.
Measurement Principle:Guided Wave Radar (TDR)
Applications:Boilers, high temperatureand high pressure, steam,chemical, and hydrocarbonprocess vessels
Features:• Two-wire, loop-powered• 4–20 mA with HART• Push-button setup• No calibration necessary• General Purpose,
Intrinsically Safe,Explosion Proof andNon-Incendive approvals
• Full vacuum to 6250 psig;-320 ° to +800 °F
• SIL 2/3 Certified
Options:2-line × 8-character liquidcrystal display; HART,FOUNDATION fieldbus™ andPROFIBUS PA™ digitaloutput, numerous processconnections
Pulsar®Model RX5Radar TransmitterDescription: A loop-pow-ered 4–20 mA level trans-mitter provides accuratemeasurement even in heavyvapors, shifting dielectricand varying media.
Measurement Principle:Pulse Burst Radar
Applications:Liquids and slurries,hydrocarbons to water-based media, process orstorage vessels
Features:• 6 GHz frequency• 24 VDC, loop-powered• 4–20 mA with HART®
• 65' measurement range• Full vacuum to 750 psig;
-40 ° to +400 °F• Quick connect/disconnect
antenna coupling allowsvessel to remain sealed
• Intuitive false target setup• General Purpose,
Intrinsically Safe,Explosion Proof andNon-Incendive approvals
Options:Horn or dielectric rodantenna configuration,all-plastic antenna,antenna extensions
RadarModel R82Radar TransmitterDescription: An economi-cal loop-powered 4–20 mAlevel transmitter in a com-pact single compartmenthousing.
Measurement Principle:Pulse Burst Radar
Applications:
Liquids and slurries,hydrocarbons to water-based media, process orstorage vessels
Features:• 26 GHz frequency• 24 VDC, loop-powered• 4–20 mA with HART• 40' measurement range• Full vacuum to 200 psig;
-40 ° to +200 °F• Configure with 2-line ×
16-character display,4-push-button keypad
• Adjustable beam patternwithout removing thetransmitter from vessel
• General Purpose andIntrinsically Safe
Options:Cast aluminum or Lexanenclosure, 2" or 8" antennaextension, polypropyleneor Tefzel® antenna material
RADARSOF TWARE GU I D ED WAVE RADAR
Contour™Model 3DSVolume ScannerDescription: A four-wire,multi-frequency (2–7kHz),acoustical sensor withmulti-antenna array to pen-etrate suspended dust andprovide true volume meas-urement as well as outputto 3D surface mapping.
Measurement Principle:Acoustic Volume Mapping
Applications:Powders and solids
Features:• Three-antenna arrayemits multiple lowfrequency acousticsignals
• True volume measurement
• 3D surface visualization• Suitable for open bins,warehouses, bunkers andopen areas
• Unaffected by dielectric–works with solids andpowders with dielectricconstants too low for radar• Non-ContactOptions:Multi-unit, high tempera-ture, neck extensions,remote mounting, antennamaterial
Echotel®Model 910Level SwitchDescription: Integralmount, low cost ultrasoniclevel switch with worldwidesafety approvals.
Measurement Principle:Continuous waveultrasonic
Applications:Clean liquids, wastewater,petrochemical, foods andpharmaceuticals, solvents
Features:• Tip sensitive gap style• Integral mount unit withdual conduit hubs
• Field selectable highor low level fail-safe
• 10A DPDT gold flash or5A DPDT hermeticallysealed relay
• Vertical or horizontalmount
• No calibration required• Two-year warranty
Options:Housings, process connec-tions, input power, relaytype, and actuation length
Echotel®Models 940/941Level SwitchesDescription: Compactintegral units that utilizepulsed signal technology toperform high or low levelmeasurement in a wide vari-ety of liquid applications.
Measurement Principle:Pulsed signaltechnology
Applications:Small size and simplicity ofinstallation make these unitsideal for OEM skids as a lowcost, yet high performancelevel measurement solution
Features:• Pulsed electronics forexcellent performance indifficult process conditions
• Tip-sensitive fork-styletransducer gap providesreliable operation
• Suitable for SIL loops• 1 amp SPDT relay output(940), or mA currentshift (941) output
• No calibration or configu-ration necessary
Options:Process connections,output type, units of meas-ure, and actuation length
Echotel®Models 961/962Level SwitchesDescription: Advancedself-test capabilities, timedelay and pulsed signaltechnology for superiorperformance in difficultapplications. Available forsingle (961) or dual point(962) liquid level detection
Measurement Principle:Pulsed signaltechnology
Applications:Chemical, bio-technology,food and beverage, waterand wastewater, pulp andpaper, power and petro-chemical
Features:• Suitable for use in SafetyIntegrity Level (SIL) 2 loops
• Adjustable time delay forturbulent aerated liquids
• Tip-sensitive transducer• Advanced self-testtechnology with malfunc-tion alarm output
• Integral or remote mountelectronics
• Pulsed signal technology• Integral or remote mountelectronics
Options:Housing materials, inputpower, output signal, inte-gral or remote mountingand actuation length
Echotel®Model 355TransmitterDescription: Loop-powered, integral mount,ultrasonic transmitter forlevel, volume, or openchannel flow.
Measurement Principle:Non-Contact 60kHzultrasonic
Applications:Chemical, food and bever-age, water and wastewater,pulp and paper, power andpharmaceutical
Features:• Two-wire, loop-powered• 4–20 mA with HART• PACTware PC program• 20' (6 m) measurementrange
• Temperature compensatedecho rejection profile
• Dynamic baseline noisecompensation
• Generic discharge openchannel flow equation
• Resettable and non-resettable flow totalizers
Options:Cast aluminum or Lexanenclosure, polypropyleneor Kynar® Flex transducer
ULT RA SON I CACOUS T I CVOLUME MAPP I NG
Float TypeTop MountLevel SwitchDescription: A simpleand reliable float switchdesigned for top mountingon virtually any process orstorage vessel.
Measurement Principle:Buoyancy
Applications:Virtually any tank or vessel;condensate receivers,cooling towers, interfacedetection
Features:• Single or tandem
float configurations• Rugged reliability• Wide selection of switches• Actuating depths of up
to 48" (1219 mm)• Simple operation• Maintenance free• Variety of process
connections
Options:Single or tandem units,tank connection type andfloat size, NACE construc-tion, electric or pneumaticswitch mechanisms, guidecages
External CageFloat TypeLevel SwitchDescription: A highlyreliable level switch in anexternal cage and designedto be mounted outside theprocess vessel.
Measurement Principle:Buoyancy
Applications:Clean liquids or interfacein scrubbers, feedwaterheater, flair pots, day tanks,accumulators, knockoutdrums, etc.
Features:• Sealed or flanged float
cages• Pressures to 3700 psi and
temperatures over +1000 °F• Single or multiple
actuation levels• Carbon steel or stainless
steel cage materials• Floats for SGs as low
as 0.32
Options:Electric or pneumaticswitches, ASME B31.1,B31.3 or NACE construc-tion, exotic materials ofconstruction, wide varietyof process connections
Tuffy®Float TypeLevel SwitchDescription: A compact,highly reliable level switchdesigned for horizontalmounting into a processvessel or an external cage.
Measurement Principle:Buoyancy
Applications:Clean liquids or interface invirtually any tank or vessel,including storage tanks andprocess vessels
Features:• Available in narrow and
wide adjustable differentialmodels
• Float and trim parts in316 SS or Hastelloy C
• Pressures to 2630 psi andtemperatures to +750° F
• Explosion proof enclosurewith variety of agencyapprovals
• Ease of wiring in enlargedswitch housing
Options:Pneumatic switch model,ASME B31.3 or NACE con-struction, wide variety ofprocess connections, castiron and aluminum switchhousings
Modulevel®Model E3 DisplacerLevel TransmitterDescription: Advanceddisplacer/range springactuated intrinsically safetwo-wire transmitter.
Measurement Principle:Buoyancy/RangeSpring/LVDT
Applications:Feedwater heaters,scrubbers, receivers,separators, boilers,condensate drip pots,interface measurement
Features:• No calibration required• Range spring suppresses
effects of turbulence• Pressures to 5150 psi• Two-wire, loop-powered,
intrinsically safe• HART or FOUNDATION
fieldbus compatible• Field-selectable fault
signal, 3.6 or 22 mA,or HOLD
• SIL 2, SFF value of 92.3%• Advanced self-check and
diagnostics
Options:Pneumatic models, ASMEB31.1, B31.3 or NACEconstruction, PACTwarefor enhanced configurationand trending capabilities
Top MountDisplacer TypeLevel SwitchDescription: Highly reliableone-, two- or three-stagelevel switches offeringwide and narrow leveldifferentials.
Measurement Principle:Buoyancy
Applications:Foaming, surging oragitated liquids, dirty orclean liquids, heavy oils orslurries in sumps, storagetanks or process vessels
Features:• Field adjustable levels
and differential• Variety of displacer, cable
and wetted parts materials• Ease of installation• Variety of narrow and
wide level differentialcombinations
• Suitable for use in liquidswith SG from 0.40 to 2.40
Options:Proof-er® ground-checker,floating rooftop/liquid dualdetection, extended dis-placer cable, customer spe-cific levels and differentialarrangements, pneumaticor electric switches
BUOYANCY
THERMAL D I S P E R S I ON
Thermatel®Models TD1/TD2Flow/Level SwitchDescription: Reliableflow/level/interface switchdetects changes in heattransfer due to changes inmedia or changes in flowvelocity.
Measurement Principle:Changing temperaturedifference activates relay
Applications:Flow switch for liquids andgases. Popular for pumpprotection to detect lowflow rates. Also used forlevel/interface detection.
Features:• Continuous diagnostics
with fault detection• Temperature
compensation• mA output signal on TD2
permits flow monitoringand diagnostics
• Temperatures to +850° F(+450° C), pressure to6000 psig (410 bar)
• Adjustable set point andtime delay
Options:Relay type, input voltage,integral or remote mount-ing, window to view LEDs,probe types and probeprocess connections
Thermatel®TA2 Mass FlowTransmitterDescription: Reliable massmeasurement for air andgas flow applications.Powerful electronics arecontained in a compactexplosion proof enclosure.
Measurement Principle:Measures mass flow bydetecting heat dissipationfrom a heated surface.Applications:Combustion air, compressedair, natural gas, flare gas,aeration lines,digester/biogas/LFG.
Features:• Direct mass flow meas-
urement• Calibration verification
in the field preventssending unit back to thefactory
• Strong signal at lowflows and low pressures
• High turndown ratio• Rotatable head and dis-
play for ease of viewingand proper installation
Options:2-line × 16-characterdisplay, HART, probelength, process connection,Hot Tap, temperatureoutput and pulse output,remote electronics
Kotron®
Model 805Smart TransmitterDescription: Highperformance, loop-powered, 4–20 mA, RFCapacitance transmitter.
Measurement Principle:RF Capacitance
Applications:Clean or dirty liquids,viscous slurries,high-temperature andhigh-pressure fluids
Features:• Two-wire, loop-powered• 2-line × 8-character
liquid crystal display• HART Communications• Proven RF technology• Broad range of probes
Options:Numerous processconnections and probes
Aurora®Magnetic LevelIndicatorDescription: Uniquecombination of magneticlevel indication withguided wave radar resultsin a truly redundant levelcontrol instrument.
Measurement Principle:Buoyancy, magneticcoupling and micropowerimpulse radarApplications:Feedwater heaters, vacuumtower bottoms, alkylationunits, oil water separators,deaerators, boiler drums
Features:• True redundancy through
use of two independenttechnologies
• New Reveal® wide viewindicator
• Built to ASME B31.1,B31.3 or NACE construc-tion codes
• All metallic pressureboundary materials
• Pressures to 4500 psi• SGs as low as 0.25• Temperatures to +800° F
Options:Remote mounted electron-ics, custom span, processconnections, scale units ofmeasure, high temperatureand cryogenic insulation,clamp-on reed, micro andpneumatic switches
Jupiter®MagnetostrictiveTransmitterDescription: The dual-compartment designallows for separation ofwiring and electronics,and helps facilitate simple,easy installation.
Measurement Principle:Magnetostrictive wire
Applications:Separators, surge tanks,gas chillers, alkylationunits, propane vessels,process vessels
Features:• Precision level measure-
ment ±0.015" (.254 mm)• Two-wire, loop-powered
intrinsically safe andexplosion proof leveltransmitter
• 4–20 mA output• LCD with push-button
operation• LCD local indication is
standard• High repeatability
±0.005" (0.127 mm)
Options:HART communications,housing material, mount-ing & conduit entry, probelength and transmitterhousing.
and Guided WaveRadar Transmitter
MAGNETOSTRICTIVEVISUAL INDICATIONCAPAC I TANCE
Real World SolutionsMagnetrol® designs, manufactures, marketsand services level and flow instrumentation
for the process industries worldwide.
Oil & Gas Production Petroleum Refining Chemical
Biotechnology
Water & Wastewater Food & Beverage
Pharmaceutical
Power Generation
Discover more by visiting magnetrol.com, by e-mailing usat [email protected] or by calling 1-630-969-4000
CORPORATE HEADQUARTERS705 Enterprise St. • Aurora, Illinois 60504-8149 USA
Phone: 630-969-4000 • Fax: 630-969-9489magnetrol.com • [email protected]
EUROPEAN HEADQUARTERSHeikensstraat 6 • 9240 Zele, Belgium
Phone: 052 45.11.11 • Fax: 052 45.09.93
BRAZIL: Av. Dr. Mauro Lindemberg Monteiro, 185, Quadrante 16 • CEP 06278-010 • Osasco • São Paulo
CANADA: 145 Jardin Drive, Units 1 & 2 • Concord, Ontario L4K 1X7
CHINA: Plant 6, No. 191, Huajin Road • Minhang District • Shanghai 201108
DEUTSCHLAND: Alte Ziegelei 2–4 • D–51491 Overath
DUBAI: DAFZA Office 5EA 722, P.O. Box 293671 • Dubai, United Arab Emirates
INDIA: C-20 Community Centre • Janakpuri, New Delhi 110 058
ITALIA: Via Arese, 12 • 20159 Milano
RUSSIA: 198095, Saint-Petersburg • Marshala Govorova Street, House 35A, Office 532
SINGAPORE: 33 Ubi Avenue 3 • #05-10 Vertex • Singapore 408868
UNITED KINGDOM: Regent Business Centre • Jubilee Road • Burgess Hill, West Sussex RH15 9TL
Magnetrol & Magnetrol logotype, Orion Instruments & Orion Instruments logotype, Echotel, Eclipse, Kotron,Modulevel, Pulsar, Solitel, Thermatel, Tuffy, Aurora and Jupiter are registered trademarks of Magnetrol International, Incorporated.
FOUNDATION fieldbus logo is a registered trademark of the Fieldbus Foundation. HART is a registered trademark of the HART Communication Foundation.Hastelloy is a registered trademark of Haynes International. PACTware is trademark of PACTware Consortium. PROFIBUS is a registered trademark of PROFIBUS International.
Copyright © 2013 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
Bulletin: 41-114.10 • Effective: June 2013