product manual - diamond decor · diamond dÉcor® product reference diamond decor® 8 diamond...

D I A M O N D S Y S T E M

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Impact resistant mirror with satin etch nish to front face

Colour coated impact resistant glasspanels with satin etch nish to front face

DIAMOND MIRROR ® SATINOVODIAMOND MIRROR ®DIAMOND DÉCOR ® SATINOVODIAMOND DÉCOR ®

Colour coated or screen printed impactresistant glass panels

Impact resistant mirror

DIAMOND SYSTEM PRODUCTS

01



PROPERTIES

TRANSPORTATION

STRENGTH

AESTHETICS

SAFETY

A lightweight system - one-third lighter than conventional glass. Easy to handle and install.

Signi cantly stronger than ordinary safety glass when installed.Reduced risk of breakage and personal injury.

High clarity re ective image with no distortion.Optical opacity with true colour representation.

Shatterproof: Impact BS 6206 Class A (Diamond 18®) Impact EN 12600 Class B (Diamond 8®)Impact Resistant: Hard Body Impact Human Body Impact Bomb BlastFire Performance: BS 476 Part 6 Class O & Part 7 Class 1.

FEATURES

DIAMOND 8®

DIAMOND 18®

FIXING

TRIMS

Suitable for ‘over cladding’ existing nishes or any smoothcontinous substrate.

Self supporting system, suitable for areas where woodsubstrate is unavailable such as block and brickwork,timber/metal studs.

Adhesive or mechanical xing. No need for drilling whichweakens glass and no unsightly xing heads.

Complementary range of trims providing framed area andmechanical restraint. These are available in a range ofpolished/anodised/coloured nishes.

02



DIAMOND DÉCOR ® & DIAMOND MIRROR ®

IMPACT RESISTANT?

SHATTERPROOF?

EXPLOSIVE BLAST RESISTANT?

FIRE RATED?

FIXING

WEIGHT

LEAD TIME

ADVANTAGES OVER TOUGHENED GLASS

Yes - Impact resistant to BS 6206 Class A (Diamond 18®)

Impact resistant to EN 12600 Class B (Diamond 8®)

Yes - The 4mm glass breaks safely and cleanly through the full thickness

leaving no splinters or shards.

Yes - Breaks but remains in position after being subjected to measured

explosive blast pressure.

Yes - Surface spread of ame BS476 Part 7 Class 1 / Fire

propagation BS476 Part 6 Index 1 / Combined Class O re rating

Our products can be xed using adhesive bonding only (mechanical restraints

may be recommended subject to application).

11 kg per m² - One third lighter than conventional 6mm safety backed glass.

The lead time for our product is considerably less than toughened glass prod-

ucts. Panels can be cut and manufactured quickly to suit site

requirements as there is no need to go through the time consuming

toughening process.

Our glass products can be cut and supplied to ner tolerances than tough-

ened glass.

No risk of spontaneous explosive failure due to nickel sulphide inclusions.

Replacement panels if required can be supplied quickly.

SAFETY ADVANTAGES

03


D I A M O N D D É C O R ®

04



DIAMOND DECOR ® 8PRODUCT REFERENCE DIAMOND DECOR ® 18

FACE MATERIAL

CORE MATERIAL

BACK MATERIAL

NOMINAL THICKNESS

BACKGROUND

EDGE TREATMENT

WEIGHT

MAXIMUM PANEL SIZE

SAFETY

JOINT TREATMENT

FIXING METHOD

ACCESSORIES

PROCESSING OPTIONS

COLOURS

4mm colour coated low iron (crystal clear) or oatglass (slight green tint)

N/A

Impact resistant layer from 4mm expandedpolyether polymer

8mm

Smooth continuous substrate

Polished all round

10kg per m² (nominal)

3000mm x 1200mm

Shatterproof: Impact resistant to BS EN 12600Fire: BS 476 Part 6 & 7 Class 1(see Test Data Summary Sheet)

Arrised butt vertical joint, bright polished anodized aluminium ‘H’ section trims to horizontal joints if required - refer to Product Manual or Chelsea Artisans for recommendations.

Adhesive and/or bright polished anodizedaluminium ‘J’ section trims - refer to the Product Manual, Advice Manual or Chelsea Artisans forrecommendations.

Purpose made bright polished anodized aluminium ‘J’ section trims to perimeter and ‘H’ section trims to horizontal joints.

Factory cut outs to accommodate control panels, ironmongery etc. Site cutting possible.

Please see Diamond Décor® Colour Guide for options.

4mm colour coated low iron (crystal clear) or oatglass (slight green tint)


12mm (nominal) thick lightweight compositeboard obviating the need for a smooth continuous substrate

18mm

Block & brickwork, timber/metal studs

Polished all round


3000mm x 1150mm

Shatterproof: Impact resistant to BS 6206Fire: BS 476 Part 6 & 7 Class 1(see Test Data Summary Sheet)




Factory cut outs to accommodate control panels,ironmongery etc. Site cutting possible.

Please see Diamond Décor® Colour Guide for options.

05



PASTEL ORANGE LILACGREEN BEIGE YELLOW GREEN DUCK EGG

SALMON ORANGE PIGEON BLUELEMON YELLOW NEON GREEN TURQUOISE BLUE

ORANGE BROWN DISTANT BLUETRAFFIC YELLOW LIME GREEN MINT GREEN

TRAFFIC RED

TOMATO RED

OXIDE RED

TANGERINE DAFFODIL YELLOW PURPLEMOSS GREEN PASTEL GREEN PASTEL BLUE

BRIGHTSSTANDARD DIAMOND DÉCOR ® COLOURS

Standard samples available. Bespoke colours available through our colour matching service to RAL, Dulux Trade & Pantone references.Also available in toughened glass solutions and other glass thicknesses. 06



STANDARD DIAMOND DÉCOR ® COLOURSPASTELS DARKS MONOCHROMES

GENITIAN BLUE ULTRAMARINEWHITE ALUMINIUMAQUA WHITE 9010 ULTRAWHITE

WINE RED TERRA BROWNPEACHBURNT ROSE JET BLACK SLATE

CHOCOLATE COFFEELIGHT IVORYCARAMEL BEIGE BLUE GREY LIGHT GREY

OLIVE GREEN AQUA-FRENCH BLUELIGHT GREENVANILLA DOVE STONE

Standard samples available. Bespoke colours available through our colour matching service to RAL, Dulux Trade & Pantone references.Also available in toughened glass solutions and other glass thicknesses. 07


D I A M O N D M I R R O R ®

DIAMOND MIRROR ® 8 DIAMOND MIRROR ® 18

FACE MATERIAL

CORE MATERIAL

BACK MATERIAL

NOMINAL THICKNESS

BACKGROUND

EDGE TREATMENT

WEIGHT

MAXIMUM PANEL SIZE

SAFETY

JOINT TREATMENT

FIXING METHOD

ACCESSORIES

PROCESSING OPTIONS

COLOURS

4mm silvered glass (tints available)

N/A


8mm


Polished all round


3000mm x 1200mm

Shatterproof: Impact resistant to BS EN 12600Fire: BS 476 Part 6 & 7 Class 1. Complies with requirements for Class 0. (see Test Data Summary Sheet)





Please see Diamond Mirror® Colour Guide foroptions.




18mm


Polished all round


3000mm x 1150mm

Shatterproof: Impact resistant to BS 6206 Fire: BS 476 Part 6 & 7 Class 1. Complies with requirements for Class 0. (see Test Data Summary Sheet)






08



DIAMOND MIRROR ® 8 DIAMOND MIRROR ® 18

FACE MATERIAL

CORE MATERIAL

BACK MATERIAL

NOMINAL THICKNESS

BACKGROUND

EDGE TREATMENT

WEIGHT

MAXIMUM PANEL SIZE

SAFETY

JOINT TREATMENT

FIXING METHOD

ACCESSORIES

PROCESSING OPTIONS

COLOURS


N/A


8mm


Polished all round


3000mm x 1200mm










18mm


Polished all round


3000mm x 1150mm

Shatterproof: Impact resistant to BS 6206 Fire: BS 476 Part 6 & 7 Class 1. Complies with requirements for Class 0. (see Test Data Summary Sheet)






09



Standard samples available. Additional mirror tints may be available subject to quantity and availability.

STANDARD MIRROR COLOURS

ANTIQUE BRONZE

BRONZE TINT

ANTIQUE SILVER

GREY TINTCLEAR SILVER

DIAMOND MIRROR ®

10


D I A M O N D D É C O R ® S A T I N O V O

DIAMOND DÉCOR 8 ® SATINOVOPRODUCT REFERENCE DIAMOND DÉCOR 18 ® SATINOVO

FACE MATERIAL

CORE MATERIAL

BACK MATERIAL

NOMINAL THICKNESS

BACKGROUND

EDGE TREATMENT

WEIGHT

MAXIMUM PANEL SIZE

SAFETY

JOINT TREATMENT

FIXING METHOD

ACCESSORIES

PROCESSING OPTIONS

COLOURS

4mm colour coated low iron (crystal clear) or

front face

N/A


8mm


Polished all round


3000mm x 1200mm


Arissed butt vertical joint, bright polished anodized aluminium ‘H’ section trims to horizontal joints if required - refer to Product Manual or Chelsea Artisans for recommendations.




Please see Diamond Decor® Colour Guide for options.


front face


12mm (nominal) thick lightweight compositeboard obviating the need for a smoothcontinuous substrate

18mm


Polished all round


3000mm x 1150mm

Shatterproof: Impact resistant to BS 6206Fire: BS 476 Part 6 & 7 Class 1. Complies with requirements for Class 0. (see Test Data Summary Sheet)






11


D I A M O N D D É C O R ® S A T I N O V O

DIAMOND DÉCOR 8 ® SATINOVOPRODUCT REFERENCE DIAMOND DÉCOR 18 ® SATINOVO

FACE MATERIAL

CORE MATERIAL

BACK MATERIAL

NOMINAL THICKNESS

BACKGROUND

EDGE TREATMENT

WEIGHT

MAXIMUM PANEL SIZE

SAFETY

JOINT TREATMENT

FIXING METHOD

ACCESSORIES

PROCESSING OPTIONS

COLOURS


front face

N/A


8mm


Polished all round


3000mm x 1200mm








front face


12mm (nominal) thick lightweight compositeboard obviating the need for a smoothcontinuous substrate

18mm


Polished all round


3000mm x 1150mm







12


D I A M O N D M I R R O R ® S A T I N O V O

DIAMOND MIRROR ® 8 SATINOVO DIAMOND MIRROR ® 18 SATINOVO

FACE MATERIAL

CORE MATERIAL

BACK MATERIAL

NOMINAL THICKNESS

BACKGROUND

EDGE TREATMENT

WEIGHT

MAXIMUM PANEL SIZE

SAFETY

JOINT TREATMENT

FIXING METHOD

ACCESSORIES

PROCESSING OPTIONS

COLOURS

4mm silvered glass (tints available) with satin etch

N/A


8mm


Polished all round


3000mm x 1200mm






Please see Diamond Satinovo Colour Guide foroptions.



12mm (nominal) thick lightweight compositeboard obviating the need for smooth a continuous substrate

18mm


Polished all round


3000mm x 1150mm







13


D I A M O N D M I R R O R ® S A T I N O V O

DIAMOND MIRROR ® 8 SATINOVO DIAMOND MIRROR ® 18 SATINOVO

FACE MATERIAL

CORE MATERIAL

BACK MATERIAL

NOMINAL THICKNESS

BACKGROUND

EDGE TREATMENT

WEIGHT

MAXIMUM PANEL SIZE

SAFETY

JOINT TREATMENT

FIXING METHOD

ACCESSORIES

PROCESSING OPTIONS

COLOURS


N/A


8mm


Polished all round


3000mm x 1200mm









12mm (nominal) thick lightweight compositeboard obviating the need for smooth a continuous substrate

18mm


Polished all round


3000mm x 1150mm







14


D I A M O N D S A T I N O V O

Standard samples available. Bespoke Diamond Décor® Satinovo colours available through our colour matching service to RAL, Dulux Trade & Pantone references.

STANDARD SATINOVO COLOURS

BRONZE

GREYCLEAR SILVER

DIAMOND MIRROR ® SATINOVO

ULTRAWHITE

BLACK

DIAMOND DÉCOR ® SATINOVO

15



4

122

18

PRODUCT COMPOSIT ION

D I A M O N D D É C O R ® 8 / D I A M O N D M I R R O R ® 8 D I A M O N D D É C O R ® 1 8 / D I A M O N D M I R R O R ® 1 8

THICKNESS

WEIGHT

MAX. PANEL SIZE

SAFETY

8mm (nominal)


3000mm x 1200mm

Shatterproof: Impact resistantto BS EN 12600 Fire: Fire: BS 476 Part 6 & 7 Class 1. Complies with requirements for Class 0. (see Test Data Summary Sheet)

THICKNESS

WEIGHT

MAX. PANEL SIZE

SAFETY

18mm (nominal)


3000mm x 1150mm

Shatterproof: Impact resistant to BS 6206

Fire: BS 476 Part 6 & 7 Class 1.Complies with requirements for Class 0.(see Test Data Summary Sheet)

4 4

8

4mm annealed glasswith colour coating or

mirror nish to rear

Removableprotective lm

Solvent resistantsurface

4mm polyetherpolymer impactresistant layer


mirror nish to rear

Rot andmoisture-proofaluminium foil

Insulationboard

4mm polyetherpolymer impactresistant layer

16


D I A M O N D S Y S T E MDIAMOND 8 ® STANDARD ‘ J ’ TR IM

TYPICAL SECTIONRENDERED VISUAL

Diamond Décor® 8/Diamond Mirror® 8

Adhesive

TYPICAL PLAN SECTION

Diamond 8® ‘J’ trim Polished arristo edge of glass

AdhesiveDiamond Décor® 8/Diamond Mirror® 8

Diamond 8® ‘J’ Trim

Packer

NOTE: All trims suppliedwith a bright polished anodized nish as standard. Other nishes available on request subject to availability.

Panel joint

17


D I A M O N D S Y S T E MDIAMOND 18 ® STANDARD ‘ J ’ TR IM

TYPICAL PLAN SECTION

Diamond 8® ‘J’ trim AdhesiveDiamond Décor® 8/Diamond Mirror® 8

RENDERED VISUAL



Adhesive

TYPICAL SECTION

Polished arristo edge of glass

PackerPanel joint


18


D I A M O N D S Y S T E MDIAMOND 8 ® DIV IDER TRIM DIAMOND 18 ® DIV IDER TRIM


Diamond 8® Divider Trim


TYPICAL SECTIONTYPICAL SECTION

Diamond 18® Divider Trim



Adhesive

RENDERED VISUAL RENDERED VISUAL

Adhesive

Packer Packer


19


D I A M O N D S Y S T E MDIAMOND 8 ® ANGLE TRIM DIAMOND 18 ® ANGLE TRIM



Adhesive

Angle Trim

TYPICAL SECTION

Angle Trim

TYPICAL SECTION



Adhesive


Packer Packer

NOTE 1: All trims suppliedwith a bright polished anodized nish as standard. Other nishes available on request subject to availability.

NOTE 2: Where panelledarea extends above 3mhigh, mechanical restraintwill be necessary.

20



PLAN SECTION - DIAMOND 8® PLAN SECTION - DIAMOND 8®

PLAN SECTION - DIAMOND 18®

EXTERNAL CORNER JOINT (B IRD ’S BEAK) EXTERNAL CORNER JOINT WITH VERTICAL TRIM

RENDERED VISUAL RENDERED VISUAL21


DIAMOND 18 ® INTERNAL CORNER JOINT DIAMOND 8 ® INTERNAL CORNER JOINT


PLAN SECTION PLAN SECTION


22


D I A M O N D S Y S T E MGLASS SKIRTING TIMBER SKIRTING


Skirting by others

Adhesive



Adhesive

RENDERED VISUAL RENDERED VISUALTYPICAL SECTION TYPICAL SECTION23




Skirting by others

Shaddow gap

Angle trimAngle trim

Skirting by others

Adhesive


Adhesive

RENDERED VISUAL RENDERED VISUALTYPICAL SECTION TYPICAL SECTION

TIMBER SKIRTING WITH ANGLE TRIM TIMBER SKIRTING WITH SHADOW GAP

24




Escutcheon plate

Adhesive

Timber rail

Timber rail

Single handrail xingbracket xed back to

background withsuitable xings

Threadedhandrailbracket

TYPICAL SECTION

SINGLE HANDRAIL / BALLET BARRE DOUBLE HANDRAIL / BALLET BARRE


Escutcheon plate

Escutcheon plate

Double handrail xingbracket xed back to

background withsuitable xings

Threadedhandrailbracket

TYPICAL SECTION

HANDRAILS - HIDDEN F IX INGS

NOTE: Drilling or cutting glass weakens it and should be avoided. The recommended method for securing handrails is to x a timber rail, or similar, with semi-circular cutouts in the glass. There must be no pressure imposed on the panels at this point. It is necessary to co-ordinate xing positions and panel widths prior to manufacture.

25


D I A M O N D S Y S T E MSINGLE HANDRAIL / BALLET BARRE DOUBLE HANDRAIL / BALLET BARRE



TYPICAL SECTION

HANDRAILS - V IS IBLE F IX INGS

Double handrail bracketwith welded xing plate



Adhesive

Visible timber railxed to background

with suitable xings

Visible timber railxed to background

with suitable xings

Single handrail bracketwith welded xing plate

TYPICAL SECTION

NOTE: Drilling or cutting glass weakens it and should be avoided. The recommended method for securing handrails is to x a timber rail, or similar, with semi-circular cutouts in the glass. There must be no pressure imposed on the panels at this point. It is necessary to co-ordinate xing positions and panel widths prior to manufacture.

26



DIAMOND 18 ® FRAME TRIMFRAME DETAILS

RENDERED VISUAL - FRONTRENDER

RENDERED VISUAL - REAR TYPICAL SECTION

Diamond 18®

Frame Trim


DIAMOND 8 ® FRAME TRIM

TYPICAL SECTION

Diamond 8®

Frame Trim




mirror nish to rear

Visible xingoption

Framingtrim

Hidden xingoption

27


NOTE: All trims supplied with a bright polished anodized nish as standard. Other nishes available on request subject to availability.

D I A M O N D S Y S T E MEXTRUSION PROFILES

DIAMOND 8® ‘J’ TRIM DIAMOND 18® ‘J’ TRIM DIAMOND 8® DIVIDER DIAMOND 8® FRAME

DIAMOND 8® BOTTOM ‘J’ TRIM(subject to availability)

DIAMOND 8® ‘J’ TRIM DIAMOND 18® DIVIDER DIAMOND 18® FRAME

28



TEST DATA SUMMARY

DIAMOND 8 ® DIAMOND 18 ®

TEST

EXPLOSION

IMPACTEN12600

SURFACESPREAD OF

FLAME

FIREPROPOGATION

AUTHORITY & DATE

Metropolitan Safety & Protection

1985

Sandberg2013

ExovaWarrington Fire

2013

ExovaWarrington Fire

2013

BS 476 Part 6, (1997) Fire Propaga-tion Index, I = 0.0 in conjunction

with Part 7 Class 1, Part K product rated Class 0.

TEST

IMPACTBS 6206

SURFACESPREAD OF

FLAME

FIREPROPOGATION

AUTHORITY & DATE

Building Investigation& Testing Services

2004

Warrington Fire Research

2001

Warrington Fire Research

2001

NOTES

Class A

BS 476 Part 7, (1997)

BS 476 Part 6, (1997) Fire Propagation Index, I = 0.3 in conjunction with Part 7

Class 1, Part K product rated Class 0.

NOTES

Resisted explosion 4.25m from

face.

Extensive cracking but held

position from 0.23m from face.

Class B – Level of impact

resistance considerably exceeds

the severe duty (SD) rating for

partition wall as de ned in

BS 5234. Glass tested on a

plasterboard skinned metal stud

partition wall background.

Note: Class A can be achieved

with the correct substrate.

BS 476 Part 7, (1997) Class 1.

29

product manual - diamond decor · diamond dÉcor® product reference diamond decor® 8 diamond...

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