PRODUCT MARKETING INFORMATION

Unique Selling Points:

DD 2-160 XE

• NEW FIXTEC SOLUTIONS FOR EASY CHANGE OF CORE BITS:

- M16 (Standard)- M30 (With Dust Extraction)

EASIEST CHANGE IN THE MARKET

• IMPROVED HANDLING- „FAST- RELEASE“ CLUTCH - OPTIMAL GEAR RATIO FOR Dry Diamond

Drill- LONG, AVS HANDLE- SOFT PERCUSSION DRILLING MODE

NEW FEATURE

IMPROVED

UNIQUE SELLING POINTSNEW FIXTEC SOLUTION FOR EASY CHANGE OF CORE BITS

FIXTEC SYSTEM:M18 spindle to M16 through Fixtec arbor. Unique to Milwaukee.

FIXTEC ABSORPTION KIT M30Absorption is through the core bit. The adapter can be used with the antistatic dust extraction hose (4932 3736 29), or with the Bayonet adapter and the standard hose. On one side there are 3 external air openings, so that the ASE1400 don’t switch too early in the cleaning mode.

With this two adapters we have definitely found the easiest way to change core bits, we ever had.

IMPROVED HANDLINGThe new “fast release” clutch together with the new gear ratio gives the user higher security in critical “jamming” drilling situations. Optimal for small and large drilling diameters.

BETTER DRILLING PERFORMANCE ACROSS A WIDE APPLICATION BASE Improved performance from optional soft percussion emission protects also the diamond segments on the core bit from breaking out in the percussion setting. That also helps to prevent the diamond segments from clogging

LONG AVS HANDLE Lower vibration. Longer, therefore better handling in critical situations.

M30M18

M16 M18

SPECIAL FEATURES IN FIGURES

NEW GEAR SETTINGS

In the first gear the tool runs now a little bit faster. This helps controlling the tool.

Current Tool rpm: 0 – 1.100 / 0 – 3.000 NEW Setting rpm: 0 – 1.500 / 0 – 3.000

LONG AVS HANDLE

This gives you a better grip and also reduces the vibration. It is the same handle as on the 10kg hammer but with M14 threat. The former extension is not needed any more.

NEW TORQUE SETTINGS

Thistechnical change increases the safety to the operator whilst still having the possibility to drill larger diameters. Any “jamming” of the core bit is easier to control.The setting is: 1st gear 50 Nm – 2nd gear 35 Nm.

Stalling Torque

0

10

20

30

40

50

60

70

80

former setting new setting

Nm

I. gear

II. gear

SPECIAL FEATURES IN FIGURESNEW SOFT PERCUSSION SETTING

New identations of percussion ring 0,4 mm against 1mm of former model. This allows you to use the percussion mode in any application without damaging the core bit.

Many advantages:• Redressing of Segments less frequently • Faster drilling, because of reduced clogging of segments• Better performance especially in hard materials• Reduces possibility to damage diamond segments in percussion mode

Drilling without soft percussion.No micro cracks in the stone. Core bit has to work harder, gets hotter and has to be re dressed more often.

Drilling with soft percussion.Percussion hits micro cracks in the stone. Core bit cuts faster and easier, therefore it doesn’t get so hot and has to be re dressed less frequently.

1 mm 0,4 mm

old new

SPECIAL FEATURES IN FIGURESDRILLING TEST

0

10

20

30

40

50

0 10 20 30 40

No. of Holes

Dri

llin

g T

ime

in s

ec

.

with Soft Percussion

without Soft Percussion

Note: Internal Test result. Drilling Comparison of 48 holes, depth 60mm. No redressing of diamond segments during test.

RED LINE drilling with soft percussion• Very constant drilling time per hole. • Avg. time per hole 13 sec.• No need to redress the diamond segments

GREY LINE drilling without soft percussion• Increasing drilling time. • Twice as long after 18 holes. • Redressing of diamond segments is recommended after 12 holes

SPECIAL FEATURE SECTION

NEW FIXTEC SOLUTION – HOW DOES IT WORK?

FIXTEC in locked position. The ball 1 is outside the space. Metal lock 4 is locked.

FIXTEC in Un-locked position. By turning the metal ring 3, the round ball 2 is then pushed in the space. Then the metal lock 4 is released.

It doesn’t matter how firm the core bit locks on to the spindle. The easily releases FIXTEC nut it is always easy to remove the core bit without any other tools.

This principle is similar on the M16 FIXTEC adapter and on the M30 FIXTEC adapter. Both solutions are very user friendly.

Both FIXTEC solutions are a must for everybody working with core bits.

This is unique - this is accessory business!

1 2

3

4

3

3locked Un-locked

4

space

COMMON APPLICATIONSDrilling holes for

Electrical fixtures (sockets), ventilation/ air conditioning/ water cooler, pipes (gas/ water), cable channel (Electric), residential facilities, …

TARGET CUSTOMERS

• PLUMBERS

• HVAC

• ELECTRICIANS

• BUILDERS/ GENERAL CONSTRUCTION

• AND ALSO MANY PRIVAT USERS SEARCHING A PROFESSIONAL TOOL FOR RENOVATION

28mm, 1” Suitable for 1" copper pipe, conduit for electrical cables and blow – out pipes for Combi Boilers

38mm, 1.5” Suitable for 1.5" waste pipe (as from kitchen sinks, washing machines and dishwashers)

52mm, 2” Suitable for 2" pipe or 1.25" lagged waste pipe

65mm, 2.5” Suitable for 2.5" pipe

75mm, 3” Suitable for 2" lagged pipe

107mm, 4” Suitable for 4" (100mm) soil pipe / central ventilation outlets

117mm, 4.5” Suitable for soil pipe (100mm) with space for collar and 110mm Flue Outlets

127mm, 5” Suitable for 5" Boiler Flue outlets and extractor fans

3

1

4

FEATURES

*PATENTED

NEW – IMPROVED

1. Powerful drilling with long AVS Handle. Better handling, perfect grip, lower vibrations

2. M16 FIXTEC System, with SDS reception for pilot drill

3. New soft percussion setting. Percussion Ring with 0,4 mm instead of 1mm

4. New gear ratio and optimized torque setting. Better handling.

5. Lock on switch with variable speed.

6. 2 gear steps. Ideal for different core bit diameter soft or hard material.Drilling speed full load (1. gear 890 rpm/ 2. gear 1770 rpm)Drilling speed no load (1. gear 1500 rpm/ 2. gear 3000 rpm)

7. NEW FIXTEC absorption system. With bayonet adapter for perfect connection on standard hoses.

8. NEW core bit Range for best drilling results, see also accessories.

9. Switch for percussion mode.

10. Special Pilot Drill adapters for M30 core bit system

2

5

67

89

10

TIPS INTRODUCTION IN DRY DIAMOND CUTTING

• Dry Diamond Drilling is the “hand held” solution for drilling large diameter into masonry.

• Dry Diamond Drilling is fast, efficient and also low priced

• Dry Diamond Drilling is ideal for light building material in interior fittings like limestone, perforated bricks, red bricks, soft clinker,…

• Not suitable for hard reinforced concrete.

• Our FIXTEC absorption system allows you to work in a dust free environment and gets the dust out of the drilling hole. This is faster and increases the lifetime of the core bit.

This is particulary important in ground drilling applications and deep holes for extracting the dust out of the hole. The diamonds on the core will not wear so fast and more holes with the same core bit are possible.

• Do’s and Don’ts- use the right speed through gear selection- extract the dust from the drilling hole with absorption system- don’t press the tool too hard (this does not accelerate the drilling process) or too soft press it constant- re-dress dull core segments frequently

TIPS USAGE OF A DRY DIAMOND DRILL

Core bit diameter

rpm

Harder material

Softer material

• Use a tool with enough power

• Ensure that the machine has a slipping clutch, better with additional electronic cut out and a long side handle

• It is better to have a variable speed machine for soft start.

• The machine should operate (speed under load) between 900 – 1500 rpm. The harder the material being drilled or the larger the core size, the slower is the required rpm

• Normally it is right if you say Diamond Core drills cannot be used in hammer action. But with our NEW Soft Percussion Setting you reach a better performance with diamond core bits in hard material. Activating the soft percussion is sometimes the only possible way!

• Ensure that the core is rotating when entering and leaving the hole

• While drilling keep the core and machine leveled at all times

• Do not force the core bit this damages the diamonds – let it do the work for you.

• Clear the debris at regular intervals as a build up of debris may cause over heating, excessive clutch wear and possibly segment loss. Or even better use the absorption system especially in solid material.

QUESTIONS & ANSWERS

• What do I have to do if the core bit does not drill properly?Re dress the core bit by drilling into a very abrasive material (high sand content). Check if the pilot drill is damaged or if the spindle of the tool has a failure.

• What do I have to do if the tool drills to slow or stops drilling?Speed of tool is too high or too slow. Also it is possible that the diamonds are polished or dull. It could also be that the material is too hard or that the selected core bit doesn’t fit the material.

• What’s wrong when the core bit “jams” stuck in the hole?Core bit is not in an right angle or there is too much dust in the hole which blocks the drill bit.

• Core segment wear too fast?Drilling speed is wrong, probably too slow and tool is pushed too hard. The guidance is not precise enough. The material is too hard.

• I’m losing diamond segments?Core bit is running off line. There could be also too much dust creeping between core bit and hole.

SPECIFICATION

Catalog number 3686 90 (220V EU)3687 05 (240V GB)3687 00 (110V GB)

EAN CODE 4002395232505 (220V EU)

4002395232628 (240V GB)

4002395232512 (110V GB)

Availability in PTD EU Version FEB 2004

Volts (AC/DC) 220-240

Watt 1500

No load speed rpm 0 – 1.500 / 0 – 3.000

Speed under load rpm 0 – 890 / 0 – 1.770

Soft percussion impacts 24.000 / 48.000

Spindle Diameter M18

Gear neck mm diameter 57

Weight incl. adapter and add. Handle kg 4,2

Measurement l x b x h mm (with adapter) 450 x 80 x 140

Total weight incl. Packaging

Tools per Euro pallet

STANDART EQUIPMENT:Case, AVS handle, FIXTEC adapter M16 on M18 spindle, SDS Drill bit(GB standard chuck)

ACCESSORIES• FIXTEC absorption system

M30 on M18 spindle. Including Bayonet absorption adapter

Part No. 4932 3991 75

• Pilot Drill adapter for FIXTEC absorption adapter M30 - for 100 mm core bit- for 400 mm core bit- suitable drill 110 x 8 mm

Part No.

4932 3992 21 4932 3991 734932 3070 70

• FIXTEC Chuck for M16 core bits on M18 spindle.

Part No.

4932 3991 74

• FIXTEC Chuck for M16 core bits on r ½“ spindle

Part No.

4932 3992 19

• FIXTEC Chuck M16 for ½“ spindle including adapter for standard chuck. (SW11)

Part No.

4932 3992 20

ACCESSORIES• Pilot drill for M16 chuck

(M18 spindle)- for 60mm core bit drill bit 140 x 8 mm

Part No.

4932 3070 71

• Pilot drill for M16 chuck(1/2” spindle)- for 60 mm core bit drill bit 160 x 8 mm

Part No.

4932 3070 71

• Range M30 Core bits, working length 400 mm. Diameter

32

42

52

68

82

102

112

122

127

132

152

162

399161

399162

399163

399164

399165

399166

399167

399168

399169

399170

399171

399172

ACCESSORIES• Guidance plates for pilot

drill.

32

42

52

68

82

102

112

122

127

132

152

162

Part No. 4932399222

399223

399224

399225

399226

399227

399228

399229

399230

399231

399232

399233

• Antistatic hose Part No.

4932 3736 29

• Core Bits M30 Diameter 68 mm82 mm

Part No. 4932

3992 173992 18

• Core Bits M16 Diameter 68 mm82 mm

Part No. 4932

3719 783719 79

• Small screw• Big screw

4931 6216 954931 6236 82