product overview motorized cable reels overview motorized cable reels kat7100-0001a-e. wampfler...

Product OverviewMotorized Cable Reels

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Wampfler Motorized Cable Reels

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An all-round solution!

Solutions for a moving world:Everywhere where goods andpeople are in motion you willfind tailor-made solutions ofWampfler for flexible energy,data and media supply.Long-lasting experience indeveloping and manufacturingmotor cable reel systemsconstitutes the basis for asophisticated product line.Low voltage and high voltagecable as well as hoses -Wampfler motor cable reelscater for all kind of appli-cations.

In ports, steel mills, theatres,waste water treatment plantsand mines - Wampfler motorcable reels reliably cope withdifferent requirements, evenunder harsh environmentalconditions.

Installation on site can becompleted in the shortestavailable time and service andmaintenance are fast and easyto handle. During their lifetimeWampfler motor cable reelswill save money and minimiseoperational costs.

As system supplier Wampfleroffers a complete all-roundservice to all customers. Thisdoes not only include thedelivery of the motor cablereel. In fact qualifiedconsulting, project engineeringof the complete system, thechoice and selection of theright cable and the optimisingaccessories, the adequatelogistic concept and thecommissioning on site are theimportant characteristics ofWampfler's business activities.

Thus energy and data signalsreach the consumer safelyand reliable wherever they arerequired.

Worldwide!

Everything fromone source!The right cable isalways included

Cleaned Up! MotorCable Reel Sprinter forenergy and data supplyon a bridge in a wastewater treatment plant

Hot Stuff! Motor Cable ReelSprinter with hose andcable on a transfer car insteel mill

Think big!Motor Cable ReelRunner for 24kVmain power supply onSTS Container Crane

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System Structure

1. Reel Body2. Rotary Joint3. Drive Unit4. Gearbox5. Cable and/or hose


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Walker

Cruiser

Sprinter

Runner

Climber


The product range ofWampfler motor cable reelsvaries from simple cable orhose reels to frequency

Product OverviewWhat�s your move?

controlled systems for highestdynamic and mechanicaldemands.

Random winding reel bodyfor small to medium traveldistances with low to mediumtravel speed

3-2-3 winding reel body formedium to large traveldistances with low to mediumtravel speed

Monospiral winding reel bodyfor medium to large traveldistances with low to high travelspeed

Level winding reel body formedium to huge traveldistances with low to hightravel speed

One layer winding reel bodyfor vertical application (Spreader)with high hoisting speed

250 m 100 m/min

Travel distancemax.

Travel speedmax.

1000 m 60 m/min

1000 m 240 m/min

1500 m 240 m/min

100 m 240 m/min

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Walker

Main applications:- bridges in waste water

treatment plants- transfer cars- hoisting - greenhouses- theatre and stages- main power supply on

cranes

Standard Application dataTravel speed Standard motor with magnetic clutch up to100 m/min

Torque motor up to 80 m/minWinding length max. 250 mOD of reel body 400 mm - 2100 mmGearbox Type W 100 Nm - 1000 Nm

Type K 1000 Nm - 5400 NmSlip Ring Body 0 kV - 1 kV | mA - 630 ATemperature Range -20 °C - +60 °C, extended temperature range on demand

Also available with swivel for hose installation


Optimal corrosionprotection even underaggressive conditions - sideshields and reel bodymanufactured from hot dipgalvanised steel

Assured operation withstandardised slip ring body(up to 630 A at 100% EDand 1000 V)

High durability due tomaintenance free andcontact-less torque trans-mission - Standard motorwith magnetic clutch

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Standard Application dataTravel speed Standard motor with magnetic clutch

Torque motor max. 60 m/minFrequency controlled

Winding length max. 1000 mOD of reel body 340 mm - 6500 mmGearbox Type W 100 Nm - 1000 Nm



Main applications:- Stacker/Reclaimers- Ship Unloaders

Cruiser


Undisturbed operation athigh duty due to robustgearboxes with adjusteddrive unit

Reeling characteristicsare sympathetic to cablecable due to optimiseddistances between spokes

Dimensionally stable reelbody due to usage ofrectangular tubes

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Sprinter

Main applications:- Container Cranes

(STS; RMG; RTG)- Bridges in waste water

treatment plants- Ship unloaders- Stacker/Reclaimers- Transfer cars

Standard Application dataTravel speed Standard motor with magnetic clutch up to 100 m/min

Torque motor up to 80 m/minFrequency controlled up to 240 m/min

Winding length max. 1000 mOD of reel body 340 mm - 9500 mmGearbox Type W 100 Nm - 1000 Nm




Dimensionally stable reelbody prevents an openingout even at high speed andlarge travel distances

Optimal adjustment oftorque according to actualrequirements due to finelygraded gear units

High Reliability - even at100% ED- due to slip ringbodies with abrasionresistant rings and lowabrasion brushes

High durability andundisturbed operation dueto optimal adjusted driveunits

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Runner


Main applications:- Container Cranes (STS)- Ship unloaders

Stacker/Reclaimers

Standard Application dataTravel speed Standard motor with magnetic clutch up to 100 m/min

Frequency controlled up to 240 m/minWinding length max. 1500 mOD of reel body available sizes on demandGearbox Type W 100 Nm - 1000 Nm



Huge travel distances withcompact cylindrical reelbody in different sizes

Optimal load distributiondue to suspension on bothsides of the reel body

Easy access to fibre opticrotary unit in separatedfrom high voltage in its owncompartment made ofstainless steel

Long durability of cabledue to well defined andsmooth guidance with cablespooling device

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Climber

Main applications:- Spreader on Container Cranes

(Vertical application)

Standard Application dataTravel speed Frequency controlled up to 240 m/minHoisting height max. 100 mDimensions of reel body ID: 1000 mm | OD: 1400 mm

Width: 750 / 850 / 1050 mm / further sizes on demandGearbox Type K 1000 Nm - 14000 NmSlip Ring Body 0 kV - 1 kV | mA - 630 ATemperature Range -20 °C - +60 °C, extended temperature range on demand

Long durability of cabledue to well defined andsmooth guidance withround spiral welded on reelbody

Optimal corrosionprotection even underaggressive conditions -welded designmanufactured from hot dipgalvanised steel

Assured operation withstandardised reel bodies inwelded housing

Optimised reel bodygeometry due toadjustment from givenapplication data

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Drive Units

For standard applicationsStandard motor with magneticclutch, contact-less,maintenance free and reliable.

For the harshest appli-cations - Torque Motor,robust drive unit with highdurability - even undertoughest environmentalconditions, e.g. in steel millsor in mining areas.

For high-speed appli-cations with long traveldistances - Frequencycontrolled drive units, ideallyadjusted to the dynamic requi-rements.

To complete the solution,Wampfler offers the corre-sponding control unit ashardware with pre-programmed controls,mounted on a panel or in acontrol cabinet or as softwarefor the integration in existingPLC units.

Sp

eed

Torque

Torque Motor

Standard motorwith magnetic clutch

Frequency controlleddrive unit

Complete Package!Frequency Converter

in a control cabinet

Torque Motormounted on a

Sprinter in toughenvironment

Maintenance free and reliable!Wampfler Magnetic Clutch

The drive unit is the primarycomponent of a motor cablereel system.

Motor and coupling have tomeet the special requirementsin different applications.

Wampfler has this expertiseand combines the optimal driveunit for each system

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Gear Units

The gearbox is the supportingcomponent of the completemotor cable reel solution.

As basis for the assembly itconduces to retain all furtherreel components and adjustsrevolution speed and torque tothe actual required output.

Wampfler bevel gear withfrequency controlled drive unitfor medium to high torque

Wampfler spur gear withstandard motor andmagnetic clutch for lowto medium torque


Wampfler spur gear unit

Compact gear unit, easy toinstall, for low to mediumtorque in 4 different sizes.

Torque from 100 Nm up to1000 Nm in corrosion resistantAluminium housing. Drive unitand slip ring body parallel tohollow shaft, thereby smalldimensions.

Wampfler bevel gear unit

Powerful, robust design formedium to high torque in 5different sizes.

Torque from 1000 Nm up to14000 Nm. High dimensionalstability of the steel cast ironhousing for a long durability athighest mechanical anddynamic stress.

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Type 13 / 71 / 90

Type 15 / 16 / 130

Type 19 / 21 / 131

Type 212 / 322 / 323

Type 321 / 10 kV

Type 322 / 10 kV

Type 323 / 10 kV

Type 322 P / 10 kVType 322 P

Type 401 / 24 kV

Type 402 / 24 kV

Type 403 / 24 kV

Type 402 P / 24 kV

Type 18/45/110

1 kV 10 kV 24 kV

25 A

100 A

200 A

315 A

630 A


Rotary Joints

Wampfler offers a completerange of different rotary joints forenergy, data and media.Slip ring bodies up to 24 kV and630 A are available for energytransmission.

For the transmission of datasignals special multi-layer ringsare used to assure a hightransfer rate.

Fibre optic rotary jointsenable a failure-free trans-mission of a huge amount ofdata. The optic rotary joint canbe provided with up to 18cores FO 9/125 µ, 50/125 µor 62,5/125 µ as well ascombinations of abovementioned cores.The attenuation values arebelow 1 dB due to the non-interrupted transfer.

Single channel /multi-channel swivelfor air up to 16 bar, water upto 30 bar and hydraulic oil upto 250 bar (other media onrequest).

Fibre optic rotary joints andsingle or multi-channel swivelsfor air, hydraulic and watercomplete the product range

Slip ring body type 18for the use on Climber

Slip ring body Typ 323 formain power supply on

container cranes

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Accessories

Cable GuideSafe and smooth guidance ofthe cable for end and centrefeed, optional with slack and

over-tension sensors. Corrosionprotection due to use of hot dipgalvanised steel.

Roller GuideDefined guidance of the cablefrom reel body to feed point.Available with 60° and 90°

deflection, made of hot dipgalvanised steel.

Tension relief withdamping device onspreader

Cable Feed PointIdeal cable guidance atfeeding point for centre feedapplications.

Can be supplied with optionaltension relief drum.

Closed Roller DieIdeal solution for well definedguidance of cable. E.g. forfeeding the cable through a

progressive curve or verticalcable guidance at big mountingheights.

Damping DeviceFor tension relief at fix point athigh mechanical and dynamicstress in vertical applications,

e.g. spreader.

Cable mesh gripIdeal tension relief for cable atfeeding point - safe and simpleto handle and spreads the

forces over a wide surface areato prevent cable damage.

Roller Guideused on

Container Crane

Cable guide onRMG Yard Crane

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Description Cable Type Rated VoltageAmbient

Temperature

Strain of system

low medium high

PUR-Cable Wampfler R-70,6 / 1 kV

-30°C up to +60°C ! ! �

PUR-Cable Wampfler RXP-8 -40°C up to +80°C ! ! !

Rubber Cable Wampfler RXG-8 -35°C up to +80°C ! ! !

HV reeling cable Wampfler W-9 / WX-10 3 - 24 kV -35°C up to +60°C ! ! !

Main application! suitable! conditional!

Extract of the scope of supply

Cable expertise

The adequate cablecompletes the cable reelsolution!

The choice of the mostsuitable cable is an importantfactor with high influence onperformance and thereforereliability of the completesystem.

Hence, Wampfler offers themost suited cable to eachapplication, speed, environ-mental circumstances orinfluences.

Wampfler offers a completerange of cables: from the lowup to highest mechanical anddynamic demand, Wampfleralways has the most suitablecable.

Screened and non-screenedenergy and control cables,data and bus cables as wellas fibre optic cables, whichare specially designed for useon motor cable reels.

Wampfler Cable Product Line

BUFLEX is a registered trademark of Nexans FranceCORDAFLEX, OPTOFLEX and PROTOLON are registered trademarks of PIRELLI Kabel und Systeme GmbH und Co.KGTROMMELFLEX is a registered trademark of WITT+ARNOLD SPEZIAL-KABEL GmbH & Co.KG

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Branch-specificcompetenceThe scope and depth of theWampfler range of service isbased on the requests andrequirements of the customer.

From planning to long-termagreements, anything ispossible - it is entirely up toyou. Plus, the more complexthe system layout and theexpectations of operational lifeand operational safety, themore sense it makes to utiliseour competent service team.

Planning- definition of the application

parameters- selection of the optimal

motor cable reel system andsuitable cable - optimised tocustomer requirements,application parameters andenvironmental factors

Pre-assembly- assembly of the reel system- installation of cable and

connection to the slip ringbody

- pre-adjustment ofparameters for frequencycontrolled drive units

Final assembly andinspection- complete installation and

commissioning by trainedand experienced personnelup to inspection

- training and briefing on site- ascertaining of the correct

assembly on site

Tailor made service

The experts of Wampfleraccompany their customersfrom planning through pre-assembly right up to the on-siteinstallation - anywhere in theworld

Wampfler Service

Maintenance and service- regular maintenance and

inspections increase theoperational life of the facility,ensuring long-termperformance and availability

- Wampfler serviceagreements: the "Worry freepackage"

Wampfler � the complete program

Your Applications- our Solutions

Motorized Cable Reels byWampfler are but onecomponent of the wide rangeof the Wampfler energy, dataand media supply systems. Theright solution for your appli-cation always ensues from thewholly specific application athand.And many times, it is preciselythe combination of severalWampfler systems that willrender very convincing benefits.You can find consulting andengineering competence in ourcompanies and subsidiariesworldwide - just like oursolutions!

Festoon systemsIt's hard to imagine Wampfler cabletrolleys not being used in virtuallyevery industrial application: They'rereliable and robust in an enormousvariety of dimensions and designs.

Slip ring bodiesWhenever things are really moving"in circles", the proven slip ringbodies by Wampfler ensure theflawless transfer of energy and data.Here, everything revolves aroundflexibility and reliability!

Conductor railsWhether they're enclosed conductorrails or expandable single-polesystems, the proven conductor railsby Wampfler reliably move peopleand material.

Energy guiding chainsThe "Jack of all trades" when itcomes to transferring energy, dataand media. With their wide range,these energy guiding chains holdtheir own in industrial applications.

Inductive Power Transfer IPT®

The no-contact system for trans-ferring energy and data. For all tasksthat depend on high speeds andabsolute resistance to wear.

Cable reelsMotorized reels and spring cablereels by Wampfler hold their ownwherever energy, data and mediahave to cover the most diversedistances within a short amount oftime - in all directions, fast and safe.

Wampfler AGRheinstrasse 27 + 3379576 Weil am RheinGermany

Customer SupportPhone +49 (0) 7621/66 22 22

Phone +49 (0) 7621/6 62-0Fax +49 (0) 7621/6 [email protected]

www = wampfler world wide

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ampf

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product overview motorized cable reels overview motorized cable reels kat7100-0001a-e. wampfler...

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