product range overview · the box-beams assembling line, is an integrated system engineered to...

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High performance in welding automation PRODUCT RANGE OVERVIEW

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Page 1: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

High performance

in welding automation

PRODUCT RANGE OVERVIEW

Page 2: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

“The Best Quality in Welding automation”

OUR VALUES DELIVER YOUR VISION

At CMM , we know that a company’s products

are a reflection of the team that creates

them, only with a strong and cohesive Team

is possible to achieve the best results and

satisfied customer’s expectation.

Working with honestly , experience and care,

our collective Team is committed to study

and fabricating innovative solution for welding

automation and to meet your specific needs.

CMM capability extend from Total Project

Management ; Design & Detailing : Light ,

Medium & Heavy Automation for Welding.

The company also retains in- house capacity and

competency to study and design for customers

demand.

At CMM, our Team is happy to discuss the

value we can add to Your projects with our

resources.

Page 3: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

SPECIFICATIONS

TBL is designed and built for the massive production of I - T beams, either parallel, tapered or cambered.The new

models are also enable to weld Box beams, Star Beams, Sandwich plates and inclined Web.TBL allows welding

with the web in vertical position and without need of tack-welding. Taking is required at the leading edge only in

order to ensure the right position between web and flange.The web is vertically fed through the Machine and

welded simultaneously from both sides. When producing I-beams , once the first flange has been welded, the

beam is turned by 180° by means of the flipping tilters and fed once again through the Machine.

WIDE RANGE OF SECTION

DIFFERENT GUIDANCE SYSTEM

1BEAMS WELDING LINE – TBL

I Beam

InclinedVariable flangethicknessand width

L Beam U Beam

Haunch

Tapered TaperedHaunch

InclinedBox

Cambered

StarH Beam

Curved

Sandwich

Twin Arc with Laser Sensor Tandem Arc with Probe Devices Tandem Arc with Mechanical Guidance Devices

INTRODUCTIONPag. 1

BEAMS WELDING LINE-TBLLight – Medium – Heavy Size / TBL for BoxPag. 2 - 9

INTEGRATED LINEPag. 10 - 11

BWF LINEPag. 12

ASSEMBLY JIG – BAJPag. 13

MWB LINEPag. 14 - 15

PLATES SPLICING LINEApplication for splicing machinePag. 16 - 18

TRANSFER CONVEYORPag. 19

RIBS WELDING LINEPag. 20

STRAIGHTENING MACHINEPag. 21

BEAM WELDING LINE FOR SPECIAL PROJECTPag. 23

H-MASTER LINE WITH WEB IN FLAT POSITIONPag. 24

CRANE GIRDERS ASSEMBLY AND WELDING LINEPag. 25

POLE’S WELDING LINEPag. 26 PANEL LINES FOR SHIPBUILDING INDUSTRYPag. 27

CONTACTPag. 28

CONTENTS

Page 4: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

BEAM WELDING

BEAM WELDING LINE - LIGHT SIZE BEAM WELDING LINE - LIGHT SIZE

TYPE OF BEAMS

I Beam L Beam Tapered Cambered

Specifications min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

180

8

100

8

2000

2000

25

1000

50

Up to 1000

Up to 25000

Infeed line Flange Straightening rolls Clamping hydraulic cylinder Exit Line

2

Page 5: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

BEAM WELDING LINE - MEDIUM SIZE BEAM WELDING LINE - MEDIUM SIZE4

BEAM WELDING

Infeed roll for camber Infeed line Clamping motorized traverse Exit Line

Specifications min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

200

8

150

8

2000

3000

30

1250

50

Up to 2000

Up to 45000

TYPE OF BEAMS

I Beam L Beam HaunchTapered BoxCambered StarVariable flangethicknessand width

Page 6: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

BEAM WELDING LINE - HEAVY SIZE BEAM WELDING LINE - HEAVY SIZE6

BEAM WELDING

Specifications min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

250

8

100

8

2000

5000

50

2000

100

Up to 3000

Up to 45000

Infeed roll for camber Infeed line Clamping motorized traverse Exit Line

TYPE OF BEAMS

I Beam L Beam HaunchTapered BoxCambered Star InclinedCurved Sandwich

Variable flangethicknessand width

Page 7: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

Specifications for Beamand tack-welded Box

min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

200

8

150

8

2000

2500

30

1250

50

Up to 2000

Up to 25000

Specifications for Beamsassembled on line

min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

1000

8

800

8

2000

1530

30

1250

50

Up to 2000

Up to 25000

BEAM LINE FOR ASSEMBLY AND WELDING BOX BEAM LINE FOR ASSEMBLY AND WELDING BOX8

LINE FOR ASSEMBLY AND WELDING BEAMS AND BOX BEAMS(Tacking is required at the leading edge)

Infeed assembly line Edge Tack-welding unit Guidance and bottomclamping rolls

TYPE OF BEAMS

I Beam L Beam HaunchTapered BoxCambered U Beam

Page 8: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

INTEGRATED LINE INTEGRATED LINE10

BEAM WELDING

Specifications min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

180

8

100

8

2000

2000

25

1000

50

Up to 1000

Up to 16000

Infeed line with magnets Flange Straightening rolls Transfer conveyors Exit Line

TYPE OF BEAMS

I Beam L Beam Tapered

Page 9: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

ASSEMBLY JIG - BAJBWF LINE12 13

BEAM WELDING LINE WITH WEB IN HORIZONTAL POSITION

Specifications min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

150

6

100

8

2000

2500

40

800

80

No limit

No limit

TYPE OF BEAMS

H Beam Tapered Haunch

BEAM WELDING LINE WITH WEB IN HORIZONTAL POSITION

Specifications min max

Web height

Web thickness

Flange width

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

150

6

100

8

2000

2500

40

800

80

No limit

No limit

TYPE OF BEAMS

H Beam Tapered Haunch

Page 10: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

UNIVERSAL WELDING MACHINE

MWB LINE MWB LINE14

Page 11: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

PLATES SPLICING LINE PLATES SPLICING LINE16

CLAMPING UNIT WITH TURNABLE ARMS

Specifications min max

Plates Length

Plates thickness

Plates width

Weight

mm

mm

mm

Kg/m

1500+1500

8

300

6000+18000 (tot. 24000)

100

5000

Up to 3000

Page 12: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

CUTTING GANTRY

GRINDING WHEELAND GOUGING MACHINE

GRINDING UNIT

LASER HEIGHT CONTROL

SINGLE TBL LINE WITH TRANSFER CONVEYORS

DOUBLE TBL LINE WITH TRANSFER CONVEYORS

INTEGRATED TBL LINE WITH TRANSFER CONVEYORS

TRANSFER CONVEYORSAPPLICATIONS FOR PLATES SPLICING LINE18 19

Page 13: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

Specifications min max

Web width

Web thickness

Flange height

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

250

6

150

6

2000

2500

30

800

40

NO LIMIT

NO LIMIT

AUTOMATIC WELDING GANTRY ASSEMBLY JIG

CLAMPING AND ALIGN GANTRY

STRAIGHTENING MACHINERIBS WELDING LINE20 21

Page 14: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

H-MASTER LINE WITH WEB IN FLAT POSITIONBEAM WELDING LINE FOR SPECIAL PROJECT23 24

Full PLC line for high camber “ happy & sad “ with variable flange thickness and width; and return to the entry side after welding.

SINGLE LINE

INTEGRATED LINE INCLUDING TILTING AND STRAIGHTENING(crane needed only for feeding the first infeed line)

TYPE OF BEAMS

H Beam Tapered

Specifications min max

Web width

Web thickness

Flange height

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

200

6

200

6

4000

2500

30

800

50

1500

20000

Page 15: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

POLE’S WELDING LINE 26CRANE GIRDERS ASSEMBLY AND WELDING LINE 25

The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be

welded by a BOX BEAMS WELDING PLANT type MWB.

The Pole’s welding line, is a plant engineered to weld

variable section poles.

Specifications min max

Web width

Web thickness

Flange height

Flange thickness

Weight

Length

mm

mm

mm

mm

Kg/m

mm

500

5

500

8

6000

2000

12

800

20

1500

32000

Specifications min max

Pole’s length

Pole’s diameter

Pole’s thickness

mm

mm

mm

4000

650

8

14000

2000

25

Page 16: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

NUOVA C.M.M. srl

36056 TEZZE SUL BRENTA

VICENZA - ITALIA

[email protected]

www.nuovacmm.com

WELDING AUTOMATIONWELDING AUTOMATION

www.nuovacmm.comwww.nuovacmm.com

Made in ItalyMade in Italy

CONTACT

CMM - MARCO POLO VENICE AIRPORT KM 72

CMM - MALPENSA MILAN INTERNATIONAL AIRPORT KM 280

PANEL LINES FOR SHIPBUILDING INDUSTRY27 28

SHIPBUILDING COMPLETE WELDING LINES

Page 17: PRODUCT RANGE OVERVIEW · The BOX-BEAMS ASSEMBLING LINE, is an integrated system engineered to prepare a complete tack-welded box beam, ready to be welded by a BOX BEAMS WELDING PLANT

www.nuovacmm.com