product selector engineered façade systems · manufacturers to provide engineered façade systems,...
TRANSCRIPT
A turning point in building designBENCHMARK By Kingspan has partnered with market leading manufacturers to provide engineered façade systems, designed with the ability to support a wide range of options including ACM, ceramic tile, porcelain stone™ and thin-brick. In an endless choice of colors, providing a striking finish that will give buildings a modern, stylized appearance.
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IntroductionBENCHMARK By Kingspan
Integrated joint and rails to minimize through-fastening penetrations
Fully warrantied system
The integrated system meets latest codes and standards IECC, ASHRAE 90.1 and NFPA
Design flexibility allowing a variety of fascia / cladding materials
Engineered to fit an architect’s exact design criteria
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Contents
Introduction 2
System Comparison 4
KarrierPanel™ System 6
ACM/MCM Façade Systems 8
Plate Façade System 12
Extruded Plank Façade System 16
Thin Brick Façade System 20
Ceramic Tile Façade System 24
Porcelain Stone™ Façade System 28
IPN-QuadCore™ Technology 32
Also available from BENCHMARK 34
Energy efficient, high performance building envelope
Complete training to ensure weather-tightness and proper installation
Increased build speed to allow interior trades to begin work sooner
Single-source solution providing consistency and less project coordination
These façade systems utilize the same advanced insulated panel technology that delivers a high performance building envelope, and at the same time reduces complexities in design and constructibility. Once our KarrierRail™ system has been installed, the building is fully weathertight, allowing internal fit-out to commence and removing the façade installation from the critical path.
When compared to traditional multi-component façade systems, BENCHMARK By Kingspan’s Engineered Façade Systems provide benefits in a number of areas.
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System ComparisonEngineered Façade Systems
Fire
Water
Wind
Structural
Porcelain Stone
MCMACM Plate
Thin Brick
Ceramic TilePlank
Thermal
Acoustic
Kingspan KarrierPanel™
Façade Options
BENCHMARK By Kingspan Engineered Façade System
+ =
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KarrierPanel™ SystemProduct Specification
Unique KarrierRail™
KarrierPanel™ utilizes a Kingspan designed unique rail. This stable and secure structural rail safely transmits positive and negative live and dead loads from the multiple façades through panel and rail fasteners to the structural supports behind the insulated panels.
Additional, expansion fasteners securing the exposed rail edge, provide extra fastening capacity and stability to the rail. The rail has been developed to fully integrate with Kingspan’s KS series panel joint. This rail system does not penetrate the air vapor barrier and enables multiple types of rain screens to be attached to the KarrierPanel™ rail ranging from brick to single skin metal.
Panel Lengths: 6’-0” to 52’-0”
Panel Joint: Double tongue and groove interlocking rainscreen joint
Interior Face: 26, 24 or 22 Ga. Shadowline profiled embossed Galvalume® pre-painted steel
Application: Vertical and horizontal
Cover Widths: 24” 30” 36” 42” (Standard)
Panel Thickness: 2” 21/2” 3” 4” 5” 6”
R-value: 7.2 per inch
Exterior Face: 26, 24 or 22 Ga. Shadowline profiled embossed Galvalume® pre-painted steel
Reveal Options: 3/8”
Shadowline
42” Coverage (36”, 30” & 24” optional)Shadowline
2”-6
”
System Benefits Totally thermally broken Meets ASHRAE 90.1 Fast to install – ensures weathertightness as soon as installed Easy to integrate – flexibility for unique design Fully guaranteed – for total peace of mind Single sourced solution – consistency and less coordination
Installation is quick, simple and easy, as the rail is installed during normal panel installation, and is secured using standard panel fasteners in a one step procedure.
The standard rail configuration is 16 gauge Galvalume®, 50 KSI steel. Available in various lengths with a 1, 2 and 3 inch bearing surface to accommodate a variety of facade options.
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Customer OptionsKingspan offers a full spectrum of vibrant colors for every color scheme. The high performance coatings provide long-life protection, color and gloss retention. Custom color matching is available to meet individual building designs and creative freedom.
Performance Testing & ApprovalsKingspan insulated panels meet specific building envelope performance criteria and requirements stipulated by US and Canadian building codes.
Panels are tested in accordance with UL, ULC, FM and ASTM approval standards, testing methods and procedures. Kingspan insulated panels are listed by FM Global and Warnock Hersey.
Test Procedure ResultsFire FM-4880 Passed: Class 1 Fire Rating of Insulated Wall or Wall and Roof / Ceiling Panels, Interior Finish Materials or Coatings, and Exterior Wall Systems
ASTM E84 Flame spread <25, smoke developed <450
CAN/ULC-S101 Fire endurance tests: 10 min and 15 min stayed in place
CAN/ULC-S102 Flame spread: 20, Smoke developed: 350 for panel with facings
CAN/ULC-S127 Flame spread <500 for foam core
CAN/ULC-S138 Passed: Fire growth of foamed plastic insulated building panels in a full scale room configuration
CAN/ULC-S134 Passed: Standard method of test for fire of exterior wall assemblies
NFPA 259 Tested for potential heat of building materials
NFPA 268 Passed: Standard test method for determining ignitability of exterior wall assemblies using a radiant heat energy source
NFPA 285 Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components
Structural FM-4881 Passed: Class +110 / -154 Zone H Class +100 / -140 Zone HM – LM
ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available
Thermal Performance ASTM C518 R-value per inch = 7.5 h.ft2.°F/Btu.in
Air Infiltration ASTM E283 0.003 CFM/ft2 of Panel Area at 6.24 psf
Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure
AAMA 501.1 Dynamic water pressure testing – no sign of water leakage at 15 psf
Fatigue Tests Cyclic test to positive The panels exceeded 2 million alternate cycles without failure or damage and negative wind loading to ± L/180 deflection
Bond Strength ASTM D1623 Panels tested for tensile bond strength of metal to foam
Sample placed in an autoclave device and pressurized to 2 PSI at 212 °F for 21/2 hrs
No skin delamination with direct pull off pressure up to 1188 psf
SJ Quinney School of Law- University of Utah - Salt Lake City, UT
Fire
Water
Wind
Structural
Thermal
Acoustic
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ACM/MCM Façade SystemsProduct Specification
BENCHMARK’s ACM and MCM façade systems provide a striking finish that gives buildings a modern stylized appearance which is virtually maintenance free.
ACM is a lightweight composite material, consisting of two aluminum cover sheets and a fire rated core. It is a simple and versatile product which delivers a weather resistant, unbreakable and shock resistant façade which is very easy to install.
ACM is available in a wide range of colors to provide your project with eye catching designs.
MCM (Metal Composite Material) consists of two metal cover sheets and a fire rated core. The commonly used metals are Zinc, Stainless Steel, or Copper, but other specialty metals are available.
MCM comes in a nearly limitless array of colors, finishes, reveals, and sizes to customize your building exactly to your design intent.
MCM
ACM
Nearly limitless design flexibility (custom color, finishes, reveals, custom designs)
Systems are designed specifically to fit your project needs
Wide array of materials available (aluminum, stainless steel, copper, zinc and specialty metals)
Rivetless and concealed fastener options
Designed and engineered for building code compliance and tested to industry standards
Superior flatness and vibration damping
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Ability to withstand extreme temperatures and humidity removing geographic limitations
Vapor deposition, anodized, custom patinas and mechanical finishes for specialty metals
Kynar-coated, pow der-coated and epoxy paint systems, wood grains, prints and anodized finishes for aluminum products
Façade systems are specifically designed for adaptability and performance
Custom color matching between products available
Natural finishes available: wood, mineral, granite, patina and stone paint
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ACM/MCM Façade SystemsProduct Specification
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Variations in joint width, depth, pattern, and materials
True radius panels a design option
All metallic materials available in this system
All materials back-routed for clean, crisp fold lines
Route reinforcement incorporated at all panel bend locations
Concealed fastener options
AAMA 509, NFPA 285 compliant system
Clips installed on 2 sides of each panel (1 fixed to prevent racking)
Weep/vent hole spacing calculated for proper pressure equalization
Aluminum Plate & Zinc are only available in KB-300
1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)
2. BENCHMARK By Kingspan Karrier Rail
3. Aluminum Composite Material (ACM) Panel Rout and Return Edge
4. Aluminum Composite Material (ACM) Spline
5. Aluminum Composite Material (ACM) Continuous Extrusion
6. Aluminum Composite Material (ACM) Clip
ACM/MCM Façade SystemsColor Palette
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Color Coating BenefitsExcellent corrosion resistance
Maintenance free for up to 30 years
Coating highly resistant to UV light
Abrasion and impact resistant
NOTE: The above colors are not a comprehensive list of the available colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.
Protective Film
PVDF Coating System
Aluminum Skin
Aluminum Skin
Service Coating
Bonding Lamination Layer
Bonding Lamination Layer
Polyethylene or Fire Rated Core
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Plate Façade SystemProduct Specification
BENCHMARK By Kingspan’s Plate façade system provides a colorful range of options. Not just aesthetically pleasing, this building façade system has been engineered to be extremely durable and highly resistance to impact damage. Also built with flexibility in mind, BENCHMARK’s Plate can easily be installed horizontally or vertically as well as integrated with traditional construction methods and building systems.
Nearly limitless design flexibility (custom color, finishes, reveals, custom designs)
Rivetless and concealed fastener options
Façade systems are specifically designed for adaptability and performance
Systems are designed specifically to fit your project needs
Wide array of materials available (aluminum, stainless steel, copper, zinc and specialty metals)
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Designed and engineered for building code compliance and tested to industry standards
Superior flatness and vibration damping
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Plate Façade SystemProduct Specification
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6
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Variations in joint width, depth, pattern, and materials
True radius panels a design option
All metallic materials available in this system
All materials back-routed for clean, crisp fold lines
Route reinforcement incorporated at all panel bend locations
Shallow vs. Deep full perimeter extrusion framework options
Rivetless & concealed fastener options
AAMA 508, NFPA 285 Compliant system
Clips installed on 2 sides of each panel
Weep/vent hole spacing calculated for proper pressure equalization
1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)
2. BENCHMARK By Kingspan Karrier Rail
3. Plate Panel Rout and Return Edge
4. Plate Panel Spline
5. Plate Panel Continuous Extrusion
6. Plate Panel Clip
Colors & FinishesBENCHMARK By Kingspan provides a wide range of color options and finishes including:Custom color matching between products available
Natural finishes available: wood, mineral, granite, patina & stone paint
Kynar-coated, powder-coated and epoxy paint systems, wood grains, prints and anodized finishes for aluminum products
Vapor deposition, anodized, custom patinas and mechanical finishes for specialty metals
Ability to withstand extreme temperatures and humidity removing geographic limitations
Aged Finishes available
Plate Façade SystemColor Palette
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NOTE: The above colors are not a comprehensive list of the available colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.
BENCHMARK’s Extruded Plank Façade system is highly attractive, durable, and versatile in its applications, delivering a very modern finish while being able to integrate seamlessly with traditional architectural looks.
Plank is also available in 6 standard profiles each available in a wide range of colors, finishes, and sizes. This system has been designed to provide a quicker and easier installation process, with a simple clip fastening system allowing for rapid installation.
The truly unique aspect of Extruded Plank is the ability to design your own Plank specific to your project. This enables you to create a design that will be exclusive to your project for a truly one of a kind aesthetic experience.
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Extruded Plank Façade SystemProduct Specification
Custom designs are availableThe truly unique aspect of Extruded Plank is the
ability to design your own Extruded Plank specific to your project. This enables you to create a design that will be exclusive to your project for a truly one
of a kind aesthetic experience.
Ability to design a completely custom plank to fit your specific project allows for truly one-off designs/projects
Allows for sharp designs to perfectly accent any project
Clip fastener automatically provides correct spacing between panels
Features clip fastening system for rapid installation process
Available in a wide variety of colors, textures, finishes, profiles
Made of powder coated, anodized aluminum
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3
2
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Extruded Plank Façade SystemProduct Specification
BENCHMARK By Kingspan Plank Clip
1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)
2. BENCHMARK By Kingspan KarrierRail™
3. BENCHMARK By Kingspan Extruded Plank Façade
4. BENCHMARK By Kingspan Extruded Plank Clip
5. Fastener
also show a render option of horizontal karrier with vertical plank over top
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*For custom plank designs, please consult your BENCHMARK By Kingspan representative for minimum order quantities and lead times.
64.82 (2.55)
159.89 (6.29)
218.00 (8.58)
50.12 (1.97)
You can create your own custom plankThis is a feature that allows you to create a truly aesthetically unique building.
This is a design that you won’t see recreated on any other building anywhere in the world.
BENCHMARK’s Thin Brick Façade Systems are a modern interpretation of a classic look utilizing eye catching finishes to create uniquely styled buildings. This façade system combines the classic and timeless brick appearance with the superior performance and durability of insulated metal panels.
Both the bricks and the mortar, are available in a wide range of colors, textures and finishes as well as the ability to match custom colors. BENCHMARK’s Thin Brick light weight system is faster and easier to install than a traditional brick system as well as decreasing a building’s overall demand for energy.
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Thin Brick Façade SystemProduct Specification
Design Flexibility: various profiles, textures, colors, mortars
Fast and Simple installation process
Horizontal and Vertical application
Bricks are held in place by steel rails to form permanent mechanical bond
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System BenefitsDesign Flexibility: various profiles, textures, colors, mortars
Horizontal & Vertical application
Fast & Simple installation process
Bricks are held in place by steel rails to form permanent mechanical bond
Bricks requires no adhesives to be held in place
Bricks are produced in the same manner as traditional building brick
Bricks requires no adhesives to be held in place
Bricks are produced in the same manner as traditional building brick
1 BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)
2 BENCHMARK By Kingspan KarrierRail
3 Subgirt Secondary Rail
4 Thin Brick Holding Rail
5 Thin Brick
6 Thin Brick Mortar
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Thin Brick Façade SystemProduct Specification
Thin Brick Façade SystemColor Palette
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NOTE: The above colors are not a comprehensive list of the available brick colors, textures, or mortar options. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.
Colors & FinishesBENCHMARK By Kingspan offers a multitude of options for the Thin Brick system:
Extruded bricks are a commercial style brick, uniform in size, available in a wide range of colors and textures, ranging from wire cut to tile like smooth.
Molded texture bricks are machine-molded and feature a traditional molded texture.
Antique texture bricks are also machine-molded, but have a more distinctive, weathered appearance.
Handmade texture bricks are hand-molded with a very distinctive texture and possess a rustic look.
We provide a wide array of colored bricks. In addition we offer a variety of standard mortar options as well as custom color matching for truly unique buildings.
Thin Brick Mortar Choices
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Ceramic Tile Façade SystemProduct Specification
BENCHMARK’s Ceramic Tile Façade System is one of the most attractive, versatile, durable, and sustainable materials available, delivering a highly contemporary finish or complement traditional textures and finishes.
This system has been designed to provide a quicker and easier installation process, with fasteners for the ceramic tile already integrated onto the vertical rail system.
Design flexibility; profiled faces and a variety of module sizes
Fast and simple installation process
Light and COLOR-fast, resistant to UV light
Available with HT Photocatalytic surface coating
The look of Terracotta without the hassle
Secret-fix only, individual tiles clip onto the railing system
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Material Extruded ceramic panels, precision, DIN EN 14411, group AIIa
Tile Thickness 20mm (.787”)
Tile Weight 32kg/m2 (6.5 lbs/ft2)
Tile Heights
Grid Size: 200 – 500 mm in 25 mm increments (7.874” – 19.685” in .984” increments) Production Size: 205 - 505 mm in 25 mm increments (8.070” - 19.881” in .984” increments)
Tile Lengths
Tile Lengths: 400mm - 1200mm (standard). Available in 1mm increments. 1350mm (max). Tile heights are center to center of the horizontal joint. Tile length is the physical length of the tile (excluding the 8mm vertical joint). Example: a 600mm tile length will give a module of 608mm. A 592mm tile length will give a module of 600mm
Application Vertical and horizontal
Fastening System K20 Omega Rail or K20 Clamp
Dimensional TolerancesLength (up to 135 cm): +/- 1 mm
Height (up to 50 cm): +/- 2 mm
Straightness of edges: +/- 1.5 mm
Thickness: +/- 1 mm
Surface flatness: +/- 0.4 %
Rectangularity: +/- 0.3 %
All measurements in imperial (inches) are approximations based on the exact metric measurements. Please see your BENCHMARK By Kingspan Representative for exact metric measurements.
HeightPanel is produced 5 mm (.196”) higher than grid size (for panels overlapping in horizontal joints).
Panel Lengths
400mm (15.748”)1219mm (48”)
LengthPanel is produced 8 mm (.314”) shorter than grid. Leaves space for 8 mm (.314”) wide vertical joint profile.
Grid 1219 mm (48”) with vertical joint
Product 1211 mm (47.677”) without vertical joint
Superior resistance to aggressive environmental effects
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Ceramic Tile Façade SystemProduct Specification
1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)
2. BENCHMARK By Kingspan KarrierRail™
3. K20 Ceramic Tile
4. K20 Joint Profile
5. K20 Omega System Rail
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1
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Claw for panel retention
Compression spring against wind rattling
Hook for panel support
Cut lines
Oblong hole for thermal expansion
Fastening point for vertical joint profile
K20 Omega System
K20 Clamp System
Ceramic panel retention claw
Compression spring against wind rattling
Fastening holes (for screws)
1. BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)
2. BENCHMARK By Kingspan KarrierRail™
3. K20 Ceramic Tile
4. K20 Clamp
5. BENCHMARK By Kingspan Hat Channel Subgirt
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HT Photocatalytic CoatingThe HT Photocatalytic treatment is a revolutionary surface coating that offers three significant advantages: the tiles have an antibacterial effect, are absolutely easy to clean (self-washing effect) and are capable of eliminating odors. Three arguments which are becoming more and more important in modern architecture.
Ceramic Tile Façade SystemColor Palette
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NOTE: The above colors are not a comprehensive list of the available ceramic tile colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.
ColorsCeramic Tile comes in a wide variety of colors and finish options to create aesthetically striking projects:
SpectraView, comprises 9 color families that can be combined horizontally and vertically, creating limitless design possibilities.
Natura provides a rustic design mimicking the appearance of depth as well as being reminiscent of sandstone or classic brickwork.
Design Glazed comes in metal, wood or natural stone with each having a wide range of glaze options. The glazed design surfaces provide a modern and individual look.
BENCHMARK Porcelain Stone™ Façade System delivers the beauty and variation of natural stones like granite, marble, and limestone without the long term maintenance concerns of a traditional stone system. Unlike traditional stone, Porcelain Stone™ is exceptionally lightweight.
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Porcelain Stone™ Façade SystemProduct Specification
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Porcelain Stone™ offers the high performance of through body porcelain tile, non-absorbent, high acid and base resistance and is harder then real stone
Porcelain Stone™ is a natural material that offers the look and feel of traditional stone
Made entirely from natural materials for superior sustainability
Porcelain Stone™ is completely resistant to light and UV radiation
Mechanically stronger than any natural stone, and engineered for structural efficiency
Ideal for new construction or retrofit projects
Individual modules can be removed and replaced as necessary
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Porcelain Stone™ Façade SystemProduct Specification
1 BENCHMARK By Kingspan Insulated Metal Panel (Air and Vapor Barrier Wall)
2 BENCHMARK By Kingspan KarrierRail™
3 BX horizontal rail
4 Structural framing
5 Porcelain Stone™ façade panel
Standard maximum finished size = 1198mm x 598mm
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Finish OptionsNatural: Porcelain Stone™ is supplied in its natural state in a smooth or structured finish.
Semi-Luster: A patented pre-polishing process is used before the Porcelain Stone™ slabs are fired to provide a semi-luster finish, revealing veining within the material.
Honed: The surface of the Porcelain Stone™ is abraded with diamond coated grinding equipment to achieve a honed finish.
Polished: The surface of the Porcelain Stone™ is abraded with diamond coated grinding equipment to create a brilliant high gloss polished finish.
Metallic: The Porcelain Stone™ is impregnated with special oxides and minerals which fuse together during firing to create a metallic semi-luster finish.
Porcelain Stone™ Façade SystemColor Palette
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NOTE: The above colors are not a comprehensive list of the available colors and textures. To see the full color offering please reach out to your BENCHMARK By Kingspan representative.
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IPN-QuadCore™ Technology
Thickness Weight U-Value Fire Fire (mm) (kg/m2) (W/m2K) Performance Resistance 80 11.97 0.23 FM 4882 B-s1, d0 100 12.77 0.18 to
120 13.57 0.16 EN 13501-1
150 14.77 0.12 170 15.57 0.11
Technical DataMicroscopic
view
It’s all in the gray cells...
A bespoke hybrid technology with a unique formulation that creates microcells with industry-leading thermal performance, superior fire protection and enhanced environmental credentials.
The journey starts here...
UP TO
40%THERMAL
PERFORMANCEENHANCEMENT*
40YEARTHERMAL
PERFORMANCE WARRANTY
The invention of IPN-QuadCore is a quantum leap on the journey to high-performance buildings that are better for the environment and for your business.This scientific breakthrough has led to a completely new core material for our insulated panels that delivers the industry’s highest thermal performance, superior fire protection and enhanced environmental credentials.
Technology decisions made today can impact the value of property tomorrow. That’s why our building performance team will be with you every step of the way.
Helping you navigate the complexities of a changing legislative landscape and a competitive property market.
Bringing our expertise in ‘whole building analysis’ to bear on maximizing the return on your building envelope investment.
All backed by peace of mind and a unique 40 year thermal performance warranty that’s unrivalled among advanced building systems.
A Breakthrough in Technology for Enhanced Building Performance
*Enhancement is based on comparing IPN-QuadCore (R 8) to aged poly-iso board (R 5.7).
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Discover a breakthrough in insulated panel core technology:
ipn-quadcore.us#itsinthecore #graymatters
THE ROUTE TO NET
ZEROENERGY
BUILDINGS
40YEARTHERMAL
PERFORMANCE WARRANTY
SUPERIOR
FIRE PROTECTION
THERMAL ENVIRONMENT
FIRE
WARRANTY
Columbus, OH, USA 1-888-332-5862 Modesto, CA, USA 1-800-377-5110Caledon, ON, Canada 1-866-442-3594 www.BENCHMARKbyKingspan.us www.BENCHMARKbyKingspan.ca
BENCHMARK By Kingspan offers a wide selection of specialty finishes for architectural building envelope solutions.
The Blueprintfor finishes
BENCHMARK SupportBENCHMARK By Kingspan Columbus, OH, USA 1-888-332-5862Modesto, CA, USA 1-800-377-5110Caledon, ON, CA 1-866-442-3594www.BENCHMARKbyKingspan.us www.BENCHMARKbyKingspan.ca
Care has been taken to ensure that the contents of this publication are
accurate, but Kingspan Limited and its subsidiary companies do
not accept responsibility for errors or for information that is found
to be misleading. Suggestions for, or description of, the end use or
application of products or methods of working are for information
only and Kingspan Limited and its subsidiaries accept no liability in
respect thereof.