product vw amarok facelift pdc nudge bar accessory fitment (vw-amfl-nbpdc-s); (vw … · 2020. 10....

8
Models : Page 1 of 8 Date :18/09/2017 Qty Qty Description A 2 O 2 Joiner brackets B 2 P 1 Nudge bar C 2 D 4 E 10 F 12 G 12 H 4 I 2 J 2 K 2 L 2 M 2 Qty 1 Qty 1 1 1 1 M10x40x3 Flat washers torque wrench M10x30 Sets Spanner Set PS and DS Bottom mount brackets M8x25 Button Heads Kit content: 60 -120 Minutes Part no. DIAGRAM Ensure you have adequate working space. Requires at least two people. Ensure that the correct tools and appropriate clothing are used with installation. Additional equipment/Material needed for fitment : Screw driver set U bolts 115x105(small) U bolts 135x100(big) Description Precautions during fitment: M10x30x2 Flat washers M8 Hex nuts M8 spring washers M8x20x1.6 Flat washers M10 Hex nuts M10 Spring washers Ratchet set PS and DS Top mount brackets Masking tape ACCESSORY FITMENT Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B); (BS- 250021); (250021T) TN:30

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Page 1: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Models :Page 1 of 8

Date :18/09/2017

Qty Qty Description

A 2 O 2 Joiner brackets

B 2 P 1 Nudge bar

C 2

D 4

E 10

F 12

G 12

H 4

I 2

J 2

K 2

L 2

M 2

Qty 1 Qty

1 1

1

1

M10x40x3 Flat washers

torque wrench

M10x30 Sets

Spanner Set

PS and DS Bottom mount brackets

M8x25 Button Heads

Kit content:

60 -120

Minutes

Part no.

DIAGRAM

Ensure you have adequate working space. Requires at least two people. Ensure that the correct tools

and appropriate clothing are used with installation.

Additional equipment/Material needed for fitment :

Screw driver set

U bolts 115x105(small)

U bolts 135x100(big)

Description

Precautions during fitment:

M10x30x2 Flat washers

M8 Hex nuts

M8 spring washers

M8x20x1.6 Flat washers

M10 Hex nuts

M10 Spring washers

Ratchet set

PS and DS Top mount brackets

Masking tape

ACCESSORY FITMENT

Product VW Amarok Facelift PDC Nudge Bar(VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B); (BS-

250021); (250021T) TN:30

Page 2: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Page 2 of 8

Visual / Graphic Illustration

Fitment Instruction: Amarok Facelift PDC Nudge Bar

Page 3: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Page 3 of 8

Step #Visual / Graphic Illustration Description/Method

1Remove the Bumper carefully. Remember to unclip the

PDC harness clips. FIG 1.

2 Tape up the bumper.

Fitment Instruction: Amarok Facelift PDC Nudge Bar

FIG 1

Page 4: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Page 4 of 8

Step #Visual / Graphic Illustration Description/Method

3

DRIVERS SIDE SHOWN. Using the two U-bolts and kit

shown in FIG 2, fit the top and bottom brackets. Fully

tighten the Top bracket. Leave the bottom bracket

slightly loose.

The bottom bracket will be moved into the correct

position when the nudge bar is placed on the vehicle.

4 Do the same to the passengers side of the vehicle.

Fitment Instruction: Amarok Facelift PDC Nudge Bar

Front bracket to be pushed up till to the chassis cross member and bent tabs to be sitting flush with top of chassis

G

G F

F

E E

J

K

L

M TOP BRACKET PLACEMENT

BOTTOM BRACKET PLACEMENT

FIG 2

Page 5: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Page 5 of 8

Step #Visual / Graphic Illustration Description/Method

5

Carefully refit the front bumper over the protruding

brackets. The brackets must stick out the bumper as

shown in FIG 3. It is advised to tape up this area to

prevent scratches.

6Fit joiner bracket to the drivers and passengers side

using the kit shown in FIG 4. Don’t fully tighten.

Fitment Instruction: Amarok Facelift PDC Nudge Bar

FIG 3

FIG 4

E F

G

G H

O

Page 6: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Page 6 of 8

Step #Visual / Graphic Illustration Description/Method

7Fit the nudge on to the protruding brackets using the

kit shown in FIG 5.

8

Make sure the nudge bar is centered and is as close to

the vehicle as can be. A good way to double check is to

mearure from the centre of the pdc to the nudge in a

horozontal line and compare the drivers and passanger

side measurements. FIG 6.

Fitment Instruction: Amarok Facelift PDC Nudge Bar

F H

I

A

B

C

D

D

FIG 5

FIG 6

PDC

Bracket is slotted to allow for fine adjustment if needed.

Page 7: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Page 7 of 8

Step #Visual / Graphic Illustration Description/Method

Place Nudge Bar at a recommended Gap of 25mm from

the Vehicle.9

Fitment Instruction: Amarok Facelift PDC Nudge Bar

Recommended

Vehicle Front

Vehicle Nudge

Top View

Picture Taken From Top View

Page 8: Product VW Amarok Facelift PDC Nudge Bar ACCESSORY FITMENT (VW-AMFL-NBPDC-S); (VW … · 2020. 10. 13. · Product VW Amarok Facelift PDC Nudge Bar (VW-AMFL-NBPDC-S); (VW-AMFL-NBPDC-B);

Final stepPage 8 of 8

Make sure bar is centralised and tighten all fasteners to specified torque. M8=

22Nm , M10= 42Nm , M6= 9Nm.