production and operation of a biscuit manufacturing industry
TRANSCRIPT
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PRODUCTION AND OPERATION
OF A BISCUIT MANUFACTURINGINDUSTRY
BY
AMIT KUMAR AGRAWAL
BANDANA POKHREL
BIVA SINGH
NORBUDEEP PANDEY
GAYATHRI
VINODHINI
NITHIYA RANJINI
SHAILAJHA
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LOCATION
MANDYA, KARNATAKA
Mandya District is an
administrative district located
in Karnataka. Mandya District
is bounded on thesouth by
Mysore District, on the west
by Hassan District, on the
north by Tumkur District and
on theeast by Bangalore
District. Mandya
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Rail Connectivity
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Cheap Land and Labour
The main town isin Mandya Districtis Mandya. Itisthethird-most backward districtin Karnataka. As of
2001,itspopulation was 1,763,705 of which16.03% was urban.
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PLANT LAYOUT
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PLANT LAYOUT
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PROCESS LAYOUT
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MACHINE LAYOUT
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Biscuit Recipe
FORMULA FOR VARIOUS BISCUITS
Ingredients Salt Sweet Fruit Coconut(g) (g) (g) (g)
-----------------------------------------------------------------Flour 260 170 115 200Fat 100 85 100 100
Sugar 50 85 30 100Egg 50 - 20 50Ammonium bicarbonate 4 - - -Baking power 3 2 3 3Milk - 70-100 ml - -Essence - Few drops Few drops Few dropsWater 25 ml - - -
Coconut(desiccated) - - - 50Tuity-fruity - - 30 -Cashew nuts - - 25 -------------------------------------------------------------------
Perservatives , flavours ,essences, emulsifiers, doughconditioners and otheradditivescan beadded as perrequirement
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MAIN PROBLEMS
WASTE WATER TREATMENT
COST REDUCTION
HIGH DAMAGES
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WASTE WATER TREAMENT
Physical : Waste water are allowed to passed throughseveral storage tank.
Chemical: Chemical are used to treat the waste water
Biological: Biological agents are used to treat waste water
Chemicals required for bakery waste water treatment plant
Soda flakes
Iron chloride
Hydrogen peroxide
flocullants
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COST REDUCTION TECHNIQUES switchto RFO ,CNG OR SKO fOR SAVINGS in cost of fuel RATHER
ELECTRICITY .
Heat losses are prevented through properinsulation of oven periodically .
Higherhp motors arereplaced by low hp motors afterstudying the loadpattern .
All aluminium casted blade ofcooling tower are replaced by FRP bladeswhichresultsin substantialsavings ofenergy.
Lighter oven band saveenergy cost
Continuous mixing helps oven performance
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Maintenance tips : Clear and clean all thetank regularly as any retention of
sludge or watercan deteriote thequality of water .
Keep a log book for pH correction . Keep Digital pH forrecords
Maintain the pumps and blower attreatment plant . Keep
spare unit for blower and pumps. Keep Adequate amount of chemical required at plant .
Maintain the aerators
Releasesludgeto drying bed regularly
Send samples forthird party inspection in someintervals .
Maintain temperatures ofthesetank in extreme weathercondition .
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PACKAGING MUST HAVE
1. Protect from mechanical damagein transit
and loading and unloading
2. Protect from loss of moisture andany foreign odour contaminations
3. Protect from Foreign body infestation.
4. Legal compliance forvalues and ingredientsfor consumers
5. Advertisement