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891-320-004-4 Drawing No. : 891-320-004-4 REV. C ; SPC-198-ASubmission Level

Customer: ADEL FASTENERS CO., LTD.Part Name: A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921

Finished : PASSIVATED

Retention / Submission Requirements TableProduction Part Approval Process

Records of Compliance With Customer-Specific Req.Checking Aids

Engineering Change Documents, if anyCustomer Engineering approval, if requiredDesign FMEA

Master Sample

Control PlanQualified Laboratory DocumentationMeasurement System Analysis StudiesInitial Process Study

Sample ProductBulk Material Requirements ChecklistAppearance Approval Report, (AAR) if applicablePart Submission Warrant(PSW)

Dimensional ResultsProcess FMEAProcess Flow Diagrams

Design Records of Saleable Product

˙

Level 5Organization:

Level 3 Level 4

~ for proprietary components / details

Signature:

M5 - 0.8 x 18.00 mmPart Number :Description:

Level 1

~ for all other components / details

Level 2ADEL FASTENERS CO., LTD.

Requirement

1˙

˙

˙

˙

˙

˙

˙

˙

˙

˙

˙

˙

Material, Performance Test Results

1201019File No.:

Edgar Liu Title: General Manager Date: 03/22/2012

Approved IMDS Declaration of MaterialMSDS Sheet

Shown on Drawing No. Org. Part Number: Engineering Change Leve Additional Engineering Changes Safety and/or Government Regulation Checking Aid No. Dated

The results for These results meet all drawing and specification requirements: ▓ Yes □ No Mold / Cavity / Production Process

30M / pcs 8

□ Other Date

Print Name

Buyer/Buyer Code

Assembly Parts / U-S0001

□ Yes

886-6-5908064E-mailGeneral Manager Title [email protected]

N/A

A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921

891-320-004-4 REV.C ; SPC-198-AN/A

N/A□ Yes ▓ No

N/A

ADEL FASTENERS CO., LTD.

XINHUA TOWN FAITH ROAD 86 LANE 45-1

▓ N/A

Application:

□ No ▓ N/A

Parts Name: 891-320-004-4Cust. Parts Number:

1201019 Part Submission Warrant File No.:

Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the production rate of

□ Sub-Supplier or Material Source Change □ Change in Parts Processing □ Parts Produced at Additional Location □ Other – please specify

▓ appearance criteria ▓ statistical process package▓ dimensional measurements ▓ material and functional tests

REASON FOR SUBMISSON (Check at Least One)

Are plastic parts identified with appropriate ISO Marking codes ﹖

□ Tooling Inactive > Than 1 Year

□ Change to Optional Construction or Material ▓ Initial Submission □ Engineering Change(s) □ Tooling: Transfer, Replacement, Refurbishment, or Additional □ Correction of Discrepancy

N/A

City Region Postal Code Country

MATERIALS REPORTING

ORGANIZATION MANUFACTURING INFORMATION

Supplier Name & Supplier/Vendor Code

Street Address

TAINAN CITY 712 , TAIWAN (R.O.C.)

CUSTOMER SUBMITTAL INFORMATION

REQUESTED SUBMISSION LEVEL (Check One) □ Level 1 – Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer. □ Level 2 – Warrant with product samples and limited supporting data submitted to customer. ▓ Level 3 – Warrant with product samples and complete supporting data submitted to customer. □ Level 4 – Warrant and other requirements as defined by customer. □ Level 5 – Warrant with product samples and complete supporting data reviewed at supplier’s manufacturing location.

I affirm that the samples represented by this warrant are representative of our parts, which were made by a process that meets all Production Part

SUBMISSION RESULTS

(IF “NO” – Explanation Required)

DECLARATION

N/A

hours.

886-6-590853903/22/2012

FAX No. 劉林軒

Date

I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.

EXPLANATION/COMMENTS:

Edgar Liu Customer Tracking Number (optional)

N/A

0.0046 PcsChecking Aid Engineering Change Level N/A

Purchase Order No. 191173 Weight(kg)

N/AN/A

Dated Dated

Has Customer-required Substances of Concern Information Been Reported ﹖

Submitted by IMDS or Other Customer Format:□ Yes □ No

ADEL FASTENERS CO., LTD.Customer Name/Division:

Edagr Liu / Logistic Coordinator

□ Rejected PPAP Warrant Disposition:

FOR CUSTOMER USE ONLY (IF APPLICABLE)

Customer Signature □ Approved

Organization Authorized SignaturePhone No.

Migi Chen Print Name

Is each Customer Tool properly tagged and numbered ﹖ ▓ Yes □ No

mailto:[email protected]

Test Qty.Date Tested

1 3/22 32 ˙

2 3/22 32 ˙

3 3/22 32 ˙

4 3/22 32 ˙

5 3/22 32 ˙

6 3/22 32 ˙

7 3/22 32 ˙

8 3/22 32 ˙

9 3/22 32 ˙

10 3/22 32 ˙

11 3/22 32 ˙

12 3/22 32 ˙

13 3/22 32 ˙

14 3/22 32 ˙

15 3/22 32 ˙

16 3/22 32 ˙

17 3/22 32 ˙

18 3/22 32 ˙

19 3/22 32 ˙

20 3/22 32 ˙

21 3/22 32 ˙

22 3/22 32 ˙

23 3/22 32 ˙

24 3/22 32 ˙

25 3/22 32 ˙

7.30 - 7.24 mm

0.18 - 0.15 mm

0.39 - 0.36 mm

0.40 - 0.34 mm

0.26 - 0.19 mm

13.88 - 11.93 mm

0.30 - 0.25 mm

17 ﾟ11' - 16 ﾟ59'

Organization Measurement Results(Data) OK

0.73 - 0.66 mm

16.94 - 16.82 mm

4.91 - 4.88 mm

Passed

2.06 - 2.00 mm

10.65 - 10.39 mm

10.41 - 10.30 mm

7.38 - 7.19 mm

5.36 - 5.30 mm

18.14 - 18.00 mm

0.10 - 0.05 mm

1.03 - 0.98 mm

Production Part Approval – Dimensional Test Results

Item

File No:

891-320-004-4

M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921


Dimension / Specification Specification / Limits

ADEL

17.30 - 16.70

1201019

5.50 - 5.20

A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW

N/A

N/A

Page 1 of 1 Pages

NotOK.

Length Tester , Profile Projector , Ring Gauge ; Perpendicularity Tester

Organization:

Supplier / Vendor Code:

Part Number:

Part Name:

M5 - 0.8 (6g)

14.5 ﾟ Ref.

R 0.30 Max.

7.30 - 6.70

R 0.20 Max.

Torx Diameter

18.30 - 17.70

0.15 Max.

Flange Head Thickness

Total Thread Length

Perpendicularity Squareness

Shank Length

Flange Diameter

Flange ThicknessFlange Bearing Face Diameter

Torx Height

Unthread Length

Thread Major Diameter

Bags / Crack / Burrs

Undercut Depth

Point Diameter

Marking

Thread GO

0.50 - 0.20

4.10 - 3.90

Appearance

Undercut Angle

Radius

Undercut Diameter

Fillet

R 0.30 Max.

Thread NOGO M5 - 0.8 (6g)

Drive Size

Flange Chamfer Angle

Height

Radius

A4 & YY

7.50 Ref.

2.00 Max.

4.97 - 4.83

18 ﾟ - 12 ﾟ

Edgar LiuSignature: Title:

2.00 Min.

0.50 Ref.

E8 (TX8)

General Manager Date: 03/22/2012

4.00 - 3.95 mm

Passed

Passed

Passed

Passed

Vernier Caliper , Micrometer , Tool DriveInspection Facility:Design Record Change Level:

Engineering Change Documents:

10.70 Max.

1.80 Max.

9.60 Min.


˙

˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

3/22 1 ˙

56

146

530

Supplier Test Results (Data) /Test Conditions OK

1661

182

1

207


176

1051

NotOK.

34

43

49

HRAP

Ø 7.00 mm

1.9


N/A

Production Part Approval – Material Test Results File No:

891-320-004-4Part Number:Organization:


Material Supplier:

Carbon x 100

N/A

Page 1 of 1 Pages


Part Name:

N/AWALSIN LIHWA CORP. YENSHUI PLANT

Customer Specified Supplier / Vendor Code: Design Record Change Level:

200 Max.

1201019

AISI 316

Test Specification / Rev / Date

Material

Heat No.

Specification / Limits

ADEL

8 Max.

Tensile Strength (N/mm2)

Elongation (%)

Hardness (HV)

Sulfur x 1000

Silicon x 100

Manganese x 100

Phosphorus x 1000 45 Max.

3A288

-

1800 - 1600


-

Edgar Liu

300 - 200

-

1000 Max.

-

Molybdenum x 100

N x PPM

Signature: Title: General Manager Date: 03/22/2012

N/AName of Laboratory:

30 Max.

100 Max.

1400 - 1000

Copper x 100

Nickel x 100

Chromium x 100


1 3/22 1 ˙

2 3/22 1 ˙

3 3/22 1 ˙

4 3/22 1 ˙

5 3/22 1 ˙

6 3/22 1 ˙

7 3/22 1 ˙

8 3/22 1 ˙

9 3/22 1 ˙

10 3/22 1 ˙

11 3/22 1 ˙

12 3/22 1 ˙

13 3/22 1 ˙

14 3/22 1 ˙

15 3/22 1 ˙

16 3/22 1 ˙

17 3/22 1 ˙

18 3/22 1 ˙

19 3/22 1 ˙

20 3/22 1 ˙

Tools Drive

E8 (TX8)

E8 (TX8)

E8 (TX8)

Date: 03/22/2012Edgar LiuSignature: Title: General Manager

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

GO

GO

GO

GO

GO

GO

GO

GO

GO

E8 (TX8)

E8 (TX8)

GO

GO

GO

GO

GO

GO

GO

GO

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

E8 (TX8)

1201019

E8 (TX8)

Inspection Facility:


Organization:

GO

GO

GO


N/A

N/A

Page 1 of 1 Pages

Part Number:

Part Name:

Design Record Change Level:


Production Part Approval – Attribute Gauge Study Test Results

Item

File No:

891-320-004-4



Dimension / Specification Specification / Limits

ADEL

NotOK.

Passed

Passed

Passed

Passed

Passed

Passed

Passed

Passed

Organization Measurement Results(Data) OK

Passed

Passed

Passed

Passed

Passed

Passed

Passed

Passed

Passed

Passed

Passed

Passed

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25 S-0001

S-0001

C-015

S-0001

G-005A

S-0001

C-015

S-0001

S-0001

S-0001

S-0001

D-008

S-0001

S-0001

S-0001

1 ~ 150 mm

1 ~ 200 mm

S-0001

S-0001

S-0001

M-001

S-0001

S-0001

G-005B

1 ~ 30 mm

1 ~ 150 mm

Gauge Name

Height Tester

Gauge Type

1 ~ 200 mm

1 ~ 200 mm

1 ~ 150 mm

Perpendicularity Squareness Tester

Profile Projector

1 ~ 200 mm

1 ~ 200 mm

1 ~ 200 mm

1 ~ 200 mm

Profile Projector

1 ~ 200 mm

M5 - 0.8 (6g)

Profile Projector

Vernier Caliper

Vernier Caliper

1 ~ 200 mm

Undercut Diameter

Fillet

Undercut Depth

Height

Radius

Undercut Angle

Radius

Flange Chamfer Angle

Dimension Measured

Unthread Length

Shank Length

Thread Major Diameter

Tool Drive

Torx Height

Torx Diameter

Gauge No.

H-001

Flange Diameter

Flange Bearing Face Diameter


Total Thread Length

Perpendicularity Squareness

Flange Thickness

L-001

W-001

Production Part Approval – Checking AIDS Results

Item

File No:

891-320-004-4



ADEL


N/A

N/A

Page 1 of 1 Pages

Part Number:

Part Name:

Design Record Change Level:


Customer Specified Supplier / Vendor Code: N/A

1201019

Name of Laboratory:


Organization:

N/A

Vernier Caliper

Profile Projector

Profile Projector

Length Tester

1 ~ 5 mm

1 ~ 200 mm

1 ~ 30 mm

TX8

Profile Projector

1 ~ 200 mm

1 ~ 200 mm

Profile Projector

Micrometer

Profile Projector

E8

Profile Projector

Profile Projector

Ring Gauge

1 ~ 200 mm

1 ~ 150 mm

Profile Projector

Profile Projector

Profile Projector

Visual , Profile Projector

1 ~ 200 mm

Ring Gauge

Visual , Profile Projector

Edgar LiuSignature:

M5 - 0.8 (6g)

Bags / Crack / Burrs

Point Diameter

Marking

Thread GO

Thread NOGO

Appearance

Title: General Manager Date: 03/22/2012

File No: Part DrawingNumber NumberPart BuyerName CoreSupplierName

□ □ □ □ Other□ □ □

ColorShipping

SuffixDL* Da* Db* DE* CMC RED YEL GRN BLU LIGHT DARK GRAY CLEAN HIGH LOW HIGH LOW

SupplierSignature

PartDisposition

Tristimulus Data Hue Value Gloss

U-S0001 N/A 03/22/2012

891-320-004-4

A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW; M5-0.8x18 MM ; PASSIVATED ; MICROGLEIT DF921

Part Submission Warrant

891-320-004-4 REV.C ; SPC-198-AE/C Level

XINHUA TOWN FAITH ROAD 86 LANE 45-1 ,TAINAN CITY 712 , TAIWAN (R.O.C.) ADEL

Application(Vehicles)

Date

SupplierCode

Edgar Liu 886-6-5908064 03/22/2012

Comments:

Phone No. Date

ManufacturingLocation

First Production ShipmentSpecial Sample

APPEARANCE EVALUATION

Reason for


Pre TextureRe-SubmissionEngineering Change

SUPPLIER SOURCING AND TEXTURE INFORMATION

Submission

COLOR EVALUATIONColorSuffix

MasterNumber

DateCustomerRepresentative Signature

1201019 APPEARANCE APPROVAL REPORT

MaterialType

MaterialSource

Pre-Texture Evaluation

Correct and Proceed

MteallicBrilliance

Correct and Resubmit

Approved to Texture

Customer RepresentativeSignature and Date

MasterDate Chroma

File No: END ITEM E/C DATENUMBER LEVELCOMPONENT E/CPART NUMBER LEVELCOMPONENTNAME

# COLOR TYPE Dl* Da* Db* De* CMC GLS A B

DATE03/22/2012

ORNAMENTATION ANDGRAPHICS

886-6-5908064PHONE

TYPE OF ORNAMENTATION ANDGRAPHICS REQUIRED

CUSTOMER INTERIMAPPROVAL SIGNATURE

ORNAMENTATION, GRAPHICS AND SURFACE TACTILITY

BUYER CODE

ORGANIZATION PHONE

ORGANIZATION CODEADEL

MASTERING STUDIO TEXTUREORIENTATION

ENGINEERING PRE-TEXTURECONCURRENCE

DESIGN STUDIO PRE-TEXTURESURFACE

SURFACE AND TEXTURE EVALUATION

MANUFACTURING LOCATION

U-S0001

XINHUA TOWN FAITH ROAD 86 LANE 45-1 , TAINAN CITY 712 , TAIWAN (R.O.C.)

886-6-5908064

ORGANIZATION NAME

ORGANIZATION CONTACTADEL FASTENERS CO., LTD.

Edgar Liu

N/A

N/A

891-320-004-4 REV.C; SPC-198-A

A4-70 / 316 STAINLESS STEEL, SIX POINTFLANGE HEAD SCREW ; M5-0.8x18 MM ;PASSIVATED ; MICROGLEIT DF921

891-320-004-4

Edgar Liu

03/22/2012APPLICATION (VEHICLE)

CUSTOMER ENGINEERAssembly Parts

DATE

COMMENTS:

CUSTOMER APPROVALSIGNATURE

CUSTOMER INTERIMAPPROVAL SIGNATUREBOLD BOXED AREAS FOR CUSTOMER USE ONLY

ADEL FASTENERS CO., LTD. / Edgar Liu

PAINT OR COLORANT DAIMLERCHRYSLER SPEC. # AND ORGANIZATION / ORGANIZATION #/ LOT #MATERIAL, COLOR, AND GLOSSS EVALUATION

REF. MASTER

DATE

APPROVALSTATUSCUSTOMER COMMENTS

DATE

DATE

ORGANIZATION APPROVALSIGNATURE

APPEARANCE APPROVAL REPORT1201019

BASE OR RAW MATERIAL DAIMLERCHRYSLER SPEC. # AND SUPPLIER / SUPPLIER # / LOT #

TEXTURE ID TEXTURE SOURCE TEXTURE LOCATION ON PART APPROVALS CUSTOMER REPRESENTATIVE SIGNATURE AND DATE

□ NOT REQ'D □ REQ'D

CUSTOMERINITIALS &

DATE

MASTER TRISTIMULUS & GLOSS PART DATA

MASTERING STUDIO POSTTEXTURE

File No: 1201019

Project ：

Customer Supplier

Company:Title:Date:

ADEL FASTENERS CO., LTD.General Manager03/22/2012

Plan agreed to by ：

Edgar Liu

Subcontractor Considerations

Customer plant ConnectionChange Documentation

Elements to be completed as needed

Initial Process StudiesPart Submission Warrant (CFG-1001)

Production Control PlanMeasurement System StudiesInterim Approval

Pocess Flow DiagramsProcess FMEASpecial Process CharacteristicsPre-launch Control Plan

Checking AidsEngineering Approval

Appearance Approval ReportMaster SampleTest ResultsDimensional Results

Approvedby / date

Process Design and Development Verification

Product Design and Development Verification

Design FMEADesign Matrix

Primary ResponsibilityRequired /Target Date

Comments/

Conditions

Prototype Control Plan

Bulk Materials Requirements Checklist

Product and Process Validation

N/ABulk Materials Requirements Checklist

Special Product CharacteristicsDesign Records

1 of 3

Organization:

▲ ● ◆ ▼ ▓ ★Sorting Work Move Storage Check Scrap

◆

▓

◆ ★

▓

◆ ▼

◆ ▼

P1 ● ▓

▲ ★

◆ ▼ ▓

◆ ▼

P2 ● ▓

▲ ★

◆ ▼ ▓

◆ ▼

Rolling Thread Dimension Passed Turning Dimension (1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report

(1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report

Rolling Thread Dimension Rejected(Sorting / Scrap)

Turning Dimension

Heading Dimension Passed Heading Dimension

Process Shift to Rolling Thread Lifter

Rolling Thread Turning Tools & Machine

Vernier Caliper & Micrometer

(1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report

Heading Dimension (1) Products Label on Pail Operator Self Inspection ReportSelf Inspection Report (2) Products Storage Condition on Pail Q.C. Patrol Inspection Report

Heading Dimension Rejected(Sorting / Scrap)

(1) Per Control Plan(2) Products Label(3) Products NG Tag

Q.C. Patrol Inspection ReportSPC , X-R Chart

SPC , X-R Chart

Process Shift to Heading

Heading

Material Condition Rejected(Return to Suppliers / Scrap)

Receiving Inspection ReportDimension Inspection ReportVisual Inspection

PailHeading Dies

Part No.

Visual Inspection

(1) Material Size Label Microetching Machine(2) Material Size Storage Condition Visual Inspection(1) Material Size Label Microetching Machine(2) Material Size Storage Condition Visual Inspection

Step Process

Lifter

Chemical AnalysisDecarburization

Material Condition Passed Chemical Analysis

MicrometerWire Reception Inspection

Material Storage

Control & Test Method

Chuckles

Material Reception TruckLifter

Machine & Tool Control Character

Prepared ByEdgar Liu , Jacky Lin , Carrie Liu , Nora Yang891-320-004-4

Part Name:

Finished:

N/A03/22/2012

Drawing No. Date(Rev.)

Flow Chart No.:

891-320-004-4 REV.C ; SPC-198-A ADEL FASTENERS CO., LTD.

Profile Projector

Core Team:

Vernier CaliperMaterial Certificate

Pail

Decarburization

Vernier Caliper

(1) Product Grade(2) Diameter(3) Lubricant Coating

(1) Material Size Label(2) Material Size Storage Condition(1) Material Size Label(2) Material Size Storage Condition

LifterVisual InspectionVisual InspectionVisual InspectionOperator Self Inspection Report

(3) Products NG Tag

Operator Self Inspection Report

Lifter or Pail (1) Products Label on Pail Visual InspectionTruck (2) Products Storage Condition on Pail Visual Inspection

Specification : Process Responsibility : ADEL / QM / Q.A / Q.C

Process Shift to Passivated

Profile Projector & Length Tester Q.C. Patrol Inspection Report

(1) Products Label on Pail Visual InspectionPail (2) Products Storage Condition on Pail

PageA4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW1201019

Visual Inspection(1) Per Control Plan

ADEL FASTENERS CO., LTD.M5-0.8x18 MMPASSIVATED ; MICROGLEIT DF921 Date(Orig.)Customer:

(2) Products Label

□ Prototype □ Pre-launch ■ ProductionFLOW DIAGRAMS

2 of 3

Organization:


P3 ● ▓

▲ ● ★

◆ ▼ ▓

◆ ▼

P4 ● ▓

▲ ● ★

◆ ▼ ▓

◆ ▼

▓

▲ ★

◆ ▼ ▓

◆ ▼

P5 ● ▓

Process Factory Inspection ReportAll Related Gage (2) Products Storage Condition on Pail Q.C. Final Inspection Report

Final Inspection Report Passed Drawing No.: 891-320-004-4 REV.C ; SPC-198-A (1) Products Label on Pail

Process Factory Inspection Report(Sorting / Scrap) All Related Gage (2) Products Storage Condition on Pail Q.C. Final Inspection ReportFinal Inspection Report Rejected Drawing No.: 891-320-004-4 REV.C ; SPC-198-A (1) Products Label on Pail

Final Inspection Drawing No. (1) Per Control Plan Q.C Final Inspection Report891-320-004-4 REV.C ; SPC-198-A (2) Q.C. Patrol Inspection Report Evaluation Measurement TechniqueAll Related Gage (3) Operator Self Inspection Report Visual Inspection

Process Shift to Final Inspection Lifter or Pail (1) Products Label on Pail Visual InspectionTruck (2) Products Storage Condition on Pail Visual Inspection

Weight Tester (3) PO LabelBalance Visual InspectionVisual Inspection

Packing Machine (1) Per Control Plan Operator Self Inspection ReportCarton & Pallet (2) Working Order

Visual Inspection Q.C. Receiving Inspection ReportTime & Thermometer Tester Visual InspectionVisual Inspection

(2) Q.C. Patrol Inspection Report(3) Operator Self Inspection Report

Process Shift to Wax Lifter or Pail (1) Products Label on Pail

Wax - Microgleit DF921 Wax Pail

Visual InspectionTruck (2) Products Storage Condition on Pail Visual Inspection

Wax Factory Inspection Report

Time & Thermometer Tester Visual Inspection

(1) Per Control Plan

Visual Inspection Q.C. Receiving Inspection Report(1) Per Control Plan(2) Q.C. Patrol Inspection Report(3) Operator Self Inspection Report

Wax Condition Rejected(Sorting / Re-Work / Scrap)

Passivated Condition Rejected(Sorting / Re-Work / Scrap)

Process Machine & Tool Control Character

Passivated

Control & Test Method

(1) Products Label on Pail

Part Name: A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW Page

Finished:

Passivated Factory Inspection ReportVisual Inspection

Drawing No.

Step

Specification : Flow Chart No.: 1201019

□ Prototype □ Pre-launch ■ Production

ADEL / QM / Q.A / Q.CProcess Responsibility :

891-320-004-4 REV.C ; SPC-198-A Date(Rev.)Part No. Prepared By Chuckles

M5-0.8x18 MM

Passivated Condition Passed Visual Inspection (1) Products Label on Pail(2) Products Storage Condition on Pail

Passivated Factory Inspection ReportTime & Thermometer Tester (2) Products Storage Condition on Pail Q.C. Receiving Inspection Report

Q.C. Receiving Inspection ReportTime & Thermometer Tester

(1) Products Label on Pail Wax Factory Inspection Report

ADEL FASTENERS CO., LTD. N/A

Passivated Pail Passivated Factory Inspection Report

Wax Factory Inspection ReportTruck (2) Products Storage Condition on Pail Q.C. Receiving Inspection ReportLifter or PailTime & Thermometer Tester (2) Products Storage Condition on Pail Q.C. Receiving Inspection Report

03/22/2012PASSIVATED ; MICROGLEIT DF921 Customer: ADEL FASTENERS CO., LTD. Date(Orig.)

Wax Condition Passed (1) Products Label on Pail

891-320-004-4 Core Team: Edgar Liu , Jacky Lin , Carrie Liu , Nora Yang

(2) Products Storage Condition on Pail Visual Inspection

FLOW DIAGRAMS

Lifter (1) Products Label on PailProcess Shift to Packaging

Packaging

Visual InspectionPail

3 of 3

Organization:


P5 ● ▓

● ★

◆ ▼ ▓

◆ ▼

● ◆ ▼ ▓

Operator Self Inspection ReportCarton & Pallet (2) Working Order Balance Visual Inspection

Packaging Packing Machine (1) Per Control Plan

Weight Tester (3) PO Label

Delivery Truck & LifterContainer Car

(1) Fix Fastness(2) Packing Storage Condition on Pallet

Visual Inspection

Visual InspectionTruck (2) Products Storage Condition on Pallet Visual Inspection

Visual Inspection

120101903/22/2012Customer:

Packing Condition Rejected(Re-Work / Scrap)

Visual Inspection

(2) Products Storage Condition on Pallet Q.C. Patrol Inspection Report

(1) Products Label on Carton

Packing Condition Passed (1) Products Label on Carton

Finished: PASSIVATED ; MICROGLEIT DF921

Operator Self Inspection ReportCarton & Pallet (2) Products Storage Condition on Pallet Q.C. Patrol Inspection Report

Operator Self Inspection ReportCarton & Pallet

Date(Rev.)891-320-004-4

Part Name: A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW PageFlow Chart No.:

Prepared By

Date(Orig.)Specification : M5-0.8x18 MM

Process Machine & Tool

ADEL FASTENERS CO., LTD.Process Responsibility :

N/APart No. ChucklesDrawing No. 891-320-004-4 REV.C ; SPC-198-A ADEL FASTENERS CO., LTD.

Process Shift to Truck Lifter

Core Team: Edgar Liu , Jacky Lin , Carrie Liu , Nora Yang

Control & Test MethodStep Control Character

Packing Machine

Packing Machine

ADEL / QM / Q.A / Q.C

(1) Products Label on Pallet

FLOW DIAGRAMS □ Prototype □ Pre-launch ■ Production

□ ■ Control Plan Number : Page : 1 of 1

Date(Orig.) : Date(Rev.) :

Finished :

ADEL Core Team :

Part /ProcessNumber Size Frequency

▲ Safety Characteristic ◆ Key Control Characteristic ● Critical Characteristic ▼ Significant Characteristic ★ Fit/Function Characteristic ■ Standard Characteristic

(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C

Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap (5): Sorting

(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report

ProcessNo. Product

Part Number/Latest Change Level:

Jig, ToolsOperation Char.

CONTROL PLAN - Material

Characteristics Special

ADEL

Edgar Liu / 886-6-5908064

Process Name / Machine, Device,

Supplier Code :

□ Prototype Pre-launch Production Key Contact/Phone :

MethodEvaluation

Measurement TechniqueSampleProduct/Process

Specification/ToleranceReactionControl

Method method

Each LotCoil

Each Coil

(A) (D)

(A) (D)

Wire Diameter / ThickØ7.00 mm

100%AISI 316 / HRAP

(1)

(1)

(A) (D) (1)

Class

Heat No. : ( 3A288 )

100%

■

Wire Dimension & Heat No#

Wire Grade

1.3 Wire Surface

MaterialReceiving

Material TestCertificate

■ It can't be rust and bend.

■

Visual Inspection

1.1

1.2

Each Coil

100%

For Mfg.Description

Customer Quality Approval/Date(If Request) : N/R

Control Method

Characteristic Class

Micrometer/Caliper

Visual Test Certificate

Supplier/Plant Approval/Date : N/RCustomer Engineering Approval/Date(If Request) : N/ROther Approval/Date(If Request) : N/R

Part Specification :

Supplier/Plant :

1201019

Edgar Liu , Jacky Len , Carrie Liu , Nora YangPrepared By : Chuckles

03/22/2012 N/AProcess Responsibility : ADEL / Q.M / Q.A / Q.C

M5 - 0.8 x 18 mm

891-320-004-4 / PPAP Ⅲ

Part Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED

(A) (D) (1)

1.4 Wire DecarburizationSAEJ121 ★ Out Specification Microetching Tester 100% Each Coil



Finished :

ADEL Core Team :



(8): Notify Customers Before Shipment (9): Request Disposition of Q.C(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap

MoldSet Up

(6) Flange ThicknessMold

Set Up

MoldSet Up

(3) PerpendicularitySquareness / Torx Diameter

(5) Flange Diameter

(B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record

Heading (1) Flange Head Thickness PPKCPK≧2.00

(7) Flange Bearing FaceDiameter

1.7 (9) Torx Height

(12) Drive Size

Supplier/Plant :

1.1For Mfg.Description

P1

1.8

1.4

1.2

Other Approval/Date(If Request) : N/R

1.5


HeadingMachine &HeadingToolsing &Heading Molds

MoldSet Up

1.3

MoldSet Up

MoldSet Up

Part Name/Description :

E8 (TX8)

9.60 mm Min.

7.50 mm Ref.▼

8 Pcs

◆

Profile Projector

Height Tester

Tool Drive

PerpendicularitySquareness Tester

5.50 - 5.20 mm

▼ 2.00 mm Min.

0.15 mm Max.

▼ 1.80 mm Max.

★

Every Hour

8 Pcs

Profile Projector 8 Pcs

Vernier Caliper

8 Pcs

Every Hour

8 Pcs

8 Pcs

(2) (3) (4) (5)(6) (9)

Every Hour

Every Hour

(B) (2) (3) (4) (5)(6) (9)

Every Hour

Every Hour8 Pcs

(B)

5 Pcs

Reactionmethod

(2) (3) (4) (5)(6) (9)

(B) (C)Every 15Minutes

(B)

(2) (3) (4) (5)(6) (9)

MethodControl

(2) (3) (4) (5)(6) (9)

(B)

(B)

▼ Vernier Caliper

Profile Projector

▼

Every Hour (2) (3) (4) (5)(6) (9)

10.70 mm Max.


Machine, Device,Process Name / Special

CONTROL PLAN - Heading

ADEL Supplier Code :

N/A

Prepared By :

1.6

(2) (3) (4) (5)(6) (9)★ (B)

(2) (3) (4) (5)(6) (9)

(8) Torx DiameterMold

Set Up

(B)

Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang

Operation Jig, ToolsNo. Product

Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R

Method

891-320-004-4 / PPAP Ⅲ

Edgar Liu / 886-6-5908064

PASSIVATED Part Specification :A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 M5 - 0.8 x 18 mm

Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012

1201019

Reaction Method


(E): Q.C Final Inspection ReportControl Method

(5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking

(A): Certification

Characteristics

ProcessSampleChar. Product/Process

Measurement TechniqueEvaluation

Class Specification/Tolerance

□ ■ Control Plan Number : Page : 2 of 3Date(Orig.) : Date(Rev.) :Finished :

ADEL Core Team :





Control Method(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record (E): Q.C Final Inspection Report

(2) (3) (4) (5)(6) (9)


P1 Heading HeadingMachine &HeadingToolsing &Heading Molds

1.9

(2) (3) (4) (5)(6) (9)

1.16 (20) Undercut DepthMold

Set Up ▼ 0.50 - 0.20 mm Profile Projector 8 Pcs Every Hour (B)

(2) (3) (4) (5)(6) (9)

1.15 (19) FilletMold

Set Up ▼ R 0.20 mm Max. Profile Projector 8 Pcs Every Hour (B)

(2) (3) (4) (5)(6) (9)

1.14 (18) Undercut DiameterMold

Set Up ▼ 7.30 - 6.70 mm Profile Projector 8 Pcs Every Hour (B)

(2) (3) (4) (5)(6) (9)

1.13 (17) RadiusMold


(2) (3) (4) (5)(6) (9)

1.12 (16) Undercut AngleMold

Set Up ▼ 14.5 ﾟ Ref. Profile Projector 8 Pcs Every Hour (B)

(2) (3) (4) (5)(6) (9)

1.11 (15) RadiusMold


(2) (3) (4) (5)(6) (9)

1.10 (14) HeightMold

Set Up ▼ 0.50 mm Ref. Profile Projector 8 Pcs Every Hour (B)

Profile Projector 8 Pcs Every Hour (B)(13) Flange Chamfer Angle

MoldSet Up ▼ 18 ﾟ - 12 ﾟ

Control ReactionmethodDescription For Mfg. Class Specification/Tolerance Measurement Technique Method

MethodOperation Jig, Tools

No. Product ProcessChar. Product/Process Evaluation Sample

Process Name / Machine, Device, Characteristics Special

Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora YangOther Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RSupplier/Plant : ADEL Supplier Code : Prepared By :

N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mmPart Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012

CONTROL PLAN - Heading □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019


ADEL Core Team :







Visual Inspection &Profile Projector 8 Pcs Every Hour (B) (2) (3) (4) (5)

(6) (9)

Profile Projector 8 Pcs Every Hour (B) (2) (3) (4) (5)(6) (9)

1.20 AppearanceISO

6157-1 ■ No Burrs / No Bags

Visual Inspection &Profile Projector 8 Pcs Every Hour (B) (2) (3) (4) (5)

(6) (9)

1.19 (4) Shank LengthMold

Set Up ▼ 17.30 - 16.70 mm

Vernier Caliper 8 Pcs Every Hour (B) (2) (3) (4) (5)(6) (9)

1.18 (22) MarkingMold

Set Up ▼ A4 & YY

Method methodP1 Heading Heading

Machine &HeadingToolsing &Heading Molds

1.17 (21) Point DiameterMold

Set Up ▼ 4.00 - 3.95 mm

Product/Process Evaluation Sample Control ReactionDescription For Mfg. Class Specification/Tolerance Measurement TechniqueOperation Jig, Tools

No. Product ProcessChar.

Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RProcess Name / Machine, Device, Characteristics Special Method

Supplier/Plant : ADEL Supplier Code : Prepared By : Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora Yang

Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm

CONTROL PLAN - Heading □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019



Finished :

ADEL Core Team :



(B)

P2 1.1◆ 18.30 - 17.70 mm

(2) Total Length

1.2 ThreadRolling

Die Set Up

ThreadRolling

Die Set Up

(5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap

(A): Certification (B): Operator Self Inspection Record (C): X-R Chart Record (D): Q.C In-Coming Inspection Record

(10) Unthread Length

Control Method(E): Q.C Final Inspection Report


Supplier Code :

891-320-004-4 / PPAP Ⅲ


CONTROL PLAN - Rolling Thread

ADEL

Key Contact/Phone : 1201019

Process Responsibility : ADEL / Q.M / Q.A / Q.C

Jig, ToolsFor Mfg.

Edgar Liu / 886-6-5908064 □ Prototype

N/A

methodMethodSample Control

Measurement Technique

Pre-launch

Machine, Device,

A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921

Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R

Special

Supplier/Plant : Prepared By : Chuckles

Production

03/22/2012

PASSIVATED Part Specification :

Rolling Thread Rolling ThreadMachine &Rolling ThreadDies

Description

Process Name /Operation

No. Product

1.4 (23) Thread GO

1.3 (11) Thread Major Diameter

ThreadRolling

Die Set Up

★

Edgar Liu , Jacky Len , Carrie Liu , Nora Yang

Characteristics Method

Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R

ReactionProcess

Char. Product/Process Evaluation

(2) (3) (4) (5)(6) (9)

(2) (3) (4) (5)(6) (9)

8 Pcs

M5 - 0.8 x 18 mm

(B) (C)

(B) (2) (3) (4) (5)(6) (9)

8 Pcs

8 Pcs

Every Hour

Length TesterPPKCPK≧2.00

Every 15Minutes

Every Hour

5 Pcs

Profile Projector

Class

M5 - 0.8 (6g) Ring Gauge

4.97 - 4.83 mm Micrometer

Specification/Tolerance

2.00 mm Max.▼

Every Hour (B) (2) (3) (4) (5)(6) (9)

ThreadRolling

Die Set Up★ M5 - 0.8 (6g) Ring Gauge (B) (2) (3) (4) (5)

(6) (9)

★

ISO6157-1 ■ No Burrs / No Bags Visual Inspection &

Profile Projector

Reaction Method


1.5 (24) Thread NOGO8 Pcs Every Hour

1.6 Appearance(B) (2) (3) (4) (5)

(6) (9)8 Pcs Every Hour



Finished :

ADEL Core Team :







Visual Inspection 100% Each Pail (B) (D) (E) (3) (4) (5) (6)(8) (9)

Visual Insspection 100% Every Pail (B) (D) (C) (3) (4) (5) (6)(9)

1.2 Appearance■

Bags / Burrs / Burst /Crack

Method methodP3 Passivated Passivated

Machine &PassivatedToolsing

1.1 Surface Clean■ Surface Light



Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/R

Process Name / Machine, Device, Characteristics Special Method


Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/A

Part Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm

CONTROL PLAN - Passivated □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019



Finished :

ADEL Core Team :



(2): Replaced as New Molds


(A): Certification

1.3

★

1.1

(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C(3): Re-Work (4): Scrap (5): Sorting

(E): Q.C Final Inspection Report(D): Q.C In-Coming Inspection Record

Reaction Method(1): Return to Suppliers / Subcontractor

Characteristics

★

Class

Wrong Dipping Wax Time

★

Visual Inspection


P4 WaxDescription For Mfg.

1.2

Wax Machine &Wax Tools

Wrong Wax

Wrong Wax Proportion(3) (4) (5) (6)

(8) (9)


MICROGLEIT DF921

100%Water 1 : Wax 3 Each Pail


(B) (D) (E)


Machine, Device,Process Name / Special

CONTROL PLAN - Wax

ADEL

Edgar Liu / 886-6-5908064 1201019

Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 04/13/2012

A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm

891-320-004-4 / PPAP Ⅲ



Supplier Code :Supplier/Plant : Prepared By :


No. Product ProcessChar. Product/Process Evaluation Sample Control Reaction

MethodMeasurement Technique method

Each Pail (3) (4) (5) (6)(8) (9)(B) (D) (E)Visual Inspection 100%

Control Method

100% Each Pail (B) (D) (E) (3) (4) (5) (6)(8) (9)

100% Each Pail (B) (D) (E) (3) (4) (5) (6)(8) (9)

(B): Operator Self Inspection Record (C): X-R Chart Record

10 ~ 20 sec. Stopwatch

1.4 Wrong drying Time /Temperature ★ 8 Sec. / 80 ﾟC Thermometer / Stopwatch

1.5 Appearance■ Clean / Color / Size Visual Inspection 100% Each Pail (B) (D) (E) (3) (4) (5) (6)

(8) (9)



Finished :

ADEL Core Team :



Reaction Method

(E): Q.C Final Inspection Report(A): Certification (B): Operator Self Inspection Record

(5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work (4): Scrap

(C): X-R Chart Record (D): Q.C In-Coming Inspection Record

P5

Process Name /

Label


Packing WeigherBulk Pack in 1/4 Carton ,

Then Palletized

Characteristics

Process

1201019

Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/APart Number/Latest Change Level:

CONTROL PLAN - Packing □ Prototype

PASSIVATED Part Specification :

Char.

Pre-launch Production Key Contact/Phone :

No.For Mfg.




M5 - 0.8 x 18 mm

Edgar Liu / 886-6-5908064


Supplier Code :ADEL Prepared By :

▼

1.1

Product

Special


891-320-004-4 / PPAP Ⅲ

Operation Jig, ToolsClass

Machine, Device,

(3) (4) (6) (7)(8) (9)

PO # 191173 & Cleveland, Ohio & Lot No.:

1201019-1Visual Inspection

No Dirt & Damagepalletized Visual Inspection 100%

MethodSample


(B) (E)

EveryWarehouse (B) (E)

Product/Process Evaluationmethod

100% Every Box

Every Box100%

Method

(3) (4) (6) (7)(8) (9)

(B) (E)

Reaction

Weight Tester

ControlMeasurement Technique

Supplier/Plant :

1.3 Packing Appearance■

1.2

ContentsDescription

▼

(3) (4) (6) (7)(8) (9)

Control Method



Finished :

ADEL Core Team :



(4): Scrap (5): Sorting(6): Change Tooling & Adjust Machine (7): Re-Parking (8): Notify Customers Before Shipment (9): Request Disposition of Q.C


Reaction Method(1): Return to Suppliers / Subcontractor (2): Replaced as New Molds (3): Re-Work

Chuckles

5.50 - 5.20 mm

Drawing No.891-320-004-4 REV.C▼


Special

CONTROL PLAN - Final Inspection

891-320-004-4 / PPAP Ⅲ

ADEL

Edgar Liu / 886-6-5908064 □ Prototype Pre-launch


Every Lot (E) (1) (4) (5) (8)(9)

(E) (1) (4) (5) (8)(9)

method

Every Lot (E)

Control Reaction

(1) (4) (5) (8)(9)

Measurement TechniqueSample

1.2 (1) Flange Head Thickness PPKCPK≧2.00

Height Tester◆

MBN 10143 ;DIN 34801Various Gages (E)ASTM

F1470(1) (4) (5) (8)

(9)

All Dimensions PerInspection Report

1.1Every Lot

8 Pcs

SPC-198-A

Production Key Contact/Phone :

Machine, Device,Process Name /

FinalInspection

Q.C. & AllRelated Gage

(3) PerpendicularitySquareness / Torx Diameter ★

1.30.15 mm Max. Perpendicularity

Squareness Tester 8 Pcs

1.4 (5) Flange Diameter▼ 10.70 mm Max. Vernier Caliper 32 Pcs Every Lot

1.5 (6) Flange Thickness▼ 1.80 mm Max. Profile Projector 8 Pcs Every Lot

9.60 mm Min. Profile Projector 8 Pcs Every Lot1.6 (7) Flange Bearing Face

Diameter ▼ (E) (1) (4) (5) (8)(9)

(E) (1) (4) (5) (8)(9)

1.7 (8) Torx Diameter▼ 7.50 mm Ref. Vernier Caliper 8 Pcs Every Lot (E) (1) (4) (5) (8)

(9)

1.8 (9) Torx Height▼ 2.00 mm Min. Profile Projector 8 Pcs Every Lot (E) (1) (4) (5) (8)

(9)


(E): Q.C Final Inspection Report

1201019

Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/A

A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm

Characteristics Method

ProcessChar. Product/Process EvaluationClass MethodSpecification/Tolerance


Supplier Code :


Supplier/Plant : Prepared By :

Operation Jig, ToolsNo. Product

For Mfg.Description

Control Method



Finished :

ADEL Core Team :






(3) (4) (6) (7)(8) (9)(E)

(1) (4) (5) (8)(9)

1.15

(3) (4) (6) (7)(8) (9)

(18) Undercut Diameter▼ 7.30 - 6.70 mm Profile Projector

▼

8 Pcs


(E) (3) (4) (6) (7)(8) (9)

FinalInspection


▼

Every Lot

(16) Undercut Angle

1.14

1.13

(17) Radius(E)

Every Lot (E)

8 Pcs

14.5 ﾟ Ref. 8 Pcs

1.16 (19) Fillet▼ R 0.20 mm Max. Profile Projector 8 Pcs

Profile Projector

Every LotR 0.30 mm Max. Profile Projector 8 Pcs

Every Lot

Every LotR 0.30 mm Max. Profile Projector

▼

(15) Radius▼

1.12

1.11 (14) Height

1.9 (12) Drive Size★

1.10 (13) Flange Chamfer Angle▼

(1) (4) (5) (8)(9)

(E)

(E)

0.50 mm Ref. Profile Projector 8 Pcs (E)Every Lot (1) (4) (5) (8)(9)

18 ﾟ - 12 ﾟ Profile Projector 8 Pcs

Every LotE8 (TX8) Tool Drive 100 Pcs

Every Lot

Control Method(E): Q.C Final Inspection Report

For Mfg. Class Specification/Tolerance

(E) (1) (4) (5) (8)(9)

Measurement Technique

(1) (4) (5) (8)(9)


Process Name / Machine, Device, SpecialCharacteristics Method



Supplier/Plant : ADEL Supplier Code :


Prepared By : Chuckles

Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ

Production Key Contact/Phone :


Part Specification : M5 - 0.8 x 18 mm

CONTROL PLAN - Final Inspection □ Prototype Pre-launch 1201019

03/22/2012


N/A

Edgar Liu / 886-6-5908064

PASSIVATED

methodChar. Product/Process Evaluation ReactionJig, Tools

No. Product ProcessMethod

Operation Sample ControlDescription


ADEL Core Team :






(3) (4) (6) (7)(8) (9)


FinalInspection


1.17

(3) (4) (6) (7)(8) (9)

1.24 (23) Thread GO★ M5 - 0.8 (6g) Ring Gauge 50 Pcs Every

Warehouse (E)

(3) (4) (6) (7)(8) (9)

1.23 (11) Thread Major Diameter★ 4.97 - 4.83 mm Micrometer 32 Pcs Every Box (E)

(1) (4) (5) (8)(9)

1.22 (10) Unthread Length▼ 2.00 mm Max. Profile Projector 8 Pcs Every Box (E)

(1) (4) (5) (8)(9)

1.21 (2) Total Length PPKCPK≧2.00

◆ 18.30 - 17.70 mm Length Tester 32 Pcs Every Lot (E)

(1) (4) (5) (8)(9)

1.20 (4) Shank Length▼ 17.30 - 16.70 mm Profile Projector 8 Pcs Every Lot (E)

(1) (4) (5) (8)(9)

1.19 (22) Marking▼ A4 & YY Visual Inspection &

Profile Projector 100 Pcs Every Lot (E)

(1) (4) (5) (8)(9)

1.18 (21) Point Diameter▼ 4.00 - 3.95 mm Vernier Caliper 8 Pcs Every Lot (E)

Profile Projector 8 Pcs Every Lot (E)(20) Undercut Depth

▼ 0.50 - 0.20 mm

Control ReactionmethodDescription For Mfg. Class Specification/Tolerance Measurement Technique Method


No. Product ProcessChar. Product/Process Evaluation Sample

Process Name / Machine, Device, Characteristics Special

Chuckles Edgar Liu , Jacky Len , Carrie Liu , Nora YangOther Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RSupplier/Plant : ADEL Supplier Code : Prepared By :

N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mmPart Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012

CONTROL PLAN - Final Inspection □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019


ADEL Core Team :







Visual Inspection 100% EveryWarehouse (E) (3) (4) (6) (7)

(8) (9)

Visual Inspection 100% Every Box (E) (3) (4) (6) (7)(8) (9)

1.32 Packing Appearance■

No Dirt & Damagepalletized

Weight Tester 100% Every Box (E) (3) (4) (6) (7)(8) (9)

1.31 Label▼

PO # 191173 & Cleveland, Ohio & Lot No.:

1201019-1

Visual Inspection 100% Every Lot (E) (1) (4) (5) (8)(9)

1.30 Contents▼

Bulk Pack in 1/4 Carton ,Then Palletized

Visual Inspection 100% Every Lot (E) (1) (4) (5) (8)(9)

1.29 Wax Proportion★ Water 1 : Wax 3

Visual Insspection 100% Every Lot (E) (1) (4) (5) (8)(9)

1.28 Wax★ MICROGLEIT DF921

Visual Inspection &Profile Projector 100 Pcs Every Lot (E) (1) (4) (5) (8)

(9)

1.27 Surface CleanJED622 ■ Surface Light

Ring Gauge 50 Pcs Every Lot (E) (1) (4) (5) (8)(9)

1.26 AppearanceJED271 ■ No Burrs / No Bags

Method methodFinalInspection


1.25 (24) Thread NOGO★ M5 - 0.8 (6g)



Other Approval/Date(If Request) : N/R Customer Engineering Approval/Date(If Request) : N/R Customer Quality Approval/Date(If Request) : N/R Supplier/Plant Approval/Date : N/RProcess Name / Machine, Device, Characteristics Special Method


Part Number/Latest Change Level: 891-320-004-4 / PPAP Ⅲ Process Responsibility : ADEL / Q.M / Q.A / Q.C 03/22/2012 N/APart Name/Description : A4-70 / 316 STAINLESS STEEL , SIX POINT FLANGE HEAD SCREW ; MICROGLEIT DF921 PASSIVATED Part Specification : M5 - 0.8 x 18 mm

CONTROL PLAN - Final Inspection □ Prototype Pre-launch Production Key Contact/Phone : Edgar Liu / 886-6-5908064 1201019

FMEA Number : Page : 1 of 1

Key Date : Prepared By :

03/22/2012 (Rev.) :

Potential Current Current R.Effect(s) of Process Process P. Recommended S O D R.

Failure Controls Controls N. Action(s) E C E P.No. No. (Prevention) (Detection) V C T N.

ActionsTaken &Effective

Date

Mechanism(s)

StrictlyChooseSupplierMaterialFactory

5

& Target

5Improper Feed Forming

5

4

N/A

ChucklesM5 - 0.8 x 18 mm

Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang


Process Responsibility : FMEA Date(Orig.) :

MaterialReceivingInspection

Part Name :

Core Team :

Mode

1.1 Wrong Wire Size

Responsibility

Process

ProcessFunction

Requirements

1.2

A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921

FailurePotential

N/R

PotentialCause(s)/

ADEL / Q.M / Q.A / Q.CSEVER

CLASS

OCCUR

DETECof FailureCharacteristics

Action Results

Completion Date

1201019

Wrong Wire Grade Poor Function

1.3 Rust Wire Product SurfaceDeficiency

1.4 WireDecarburization

Poor Function

Poor Material

Return toSuppliers /

Subcontractor


Return toSuppliers /

Subcontractor

60

4 60Mistake of Drawing Die

Per Coil Q.C In-Coming Inspection

3

3


4

Stored for a Long Time 4 3



48Return to

Suppliers /Subcontractor

Poor Material 3 StrictlyChooseSupplierMaterialFactory


4 60Return to

Suppliers /Subcontractor

□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Material



03/22/2012 (Rev.) :



Improper

X BarR Chart(03/22/2012)

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-Yoke

Chuckles

(A) StrictlyChooseSupplierHeading

Factory (B)QualificationsProfessionalRecognizeFactory

27

Operator Process 1 st

Piece Inspection

3

N/RM5 - 0.8 x 18 mm

ProcessHeading

Production ApplicationInterference

3

4

3

Part Name :

Core Team :



Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C

48Operator ProcessSelf Inspection


Piece Inspection

Unfit Mold Design

Mold is worn off

Unfit Machine Adjust 3

4

5

Unfit Machine Adjust

Unfit Mold Design

3

3

1.3

4

3

3

Assembly Interference4

1.2

(5) Flange Diameter

(3) PerpendicularitySquareness / TorxDiameter

27

4

3Production ApplicationInterference

Production ApplicationInterferenceCustomer Unsatisfy


36

Action Results



Unfit Mold Design

Mold is worn off


3 3 54

4

& TargetRequirements

FailurePotential ResponsibilityPotential

ModeFunction Cause(s)/

Mechanism(s)

FMEA Date(Orig.) :SEVER

CLASS

OCCUR

DETECof Failure

N/A

Process

Completion DateCharacteristics

◆

Customer Unsatisfy

6Production ApplicationInterference

1.1


3

3

4


54


Piece Inspection

Operator ProcessSelf Inspection



Piece Inspection


Piece Inspection

3

3

3


Piece Inspection

3.Adjust Machine

45

Mold is worn off

2.Change Tooling

Unfit Mold Design

Mold is worn off

80

3.Adjust Machine

2.Change Tooling

4


Piece Inspection



Piece Inspection

4

45

3

1.Replaced NewMolds

2.Change Tooling

3.Adjust Machine

1.Replaced NewMolds

6 3 543

4.X Bar-R Chart

Customer Unsatisfy

Customer Unsatisfy

1.Replaced NewMolds

4.X Bar-R Chart

4.X Bar-R Chart





36

4.X Bar-R Chart

1.Replaced NewMolds

1.4

P1

Assembly Interference

(6) FlangeThickness

□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Heading


Date

2.Change Tooling

3.Adjust Machine

1201019

(1) Flange HeadThickness

Q.C OperatorCPK≧2.00

(03/22/2012)



03/22/2012 (Rev.) :



Improper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-Yoke

M5 - 0.8 x 18 mm Chuckles

(12) Drive Size E8(TX8)

Mold is worn off 4 Operator ProcessSelf Inspection

454.X Bar-R Chart


Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang

Process

Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921

5 Unfit Mold Design

Mold is worn off

3

3



3

Unfit Machine Adjust 3 Operator Process 1 st

Piece Inspection

3(A) Strictly

ChooseSupplierHeading



Piece Inspection

3

45

2.Change Tooling4 80

3.Adjust Machine

1.Replaced NewMolds

4


Piece Inspection3


Piece Inspection

3

36

64

1.Replaced NewMolds

4

27

3.Adjust Machine

4.X Bar-R Chart


2.Change Tooling48

1.Replaced NewMolds

4


27

Customer Unsatisfy


1.8

1.6

1.7

(7) Flange BearingFace Diameter

(9) Torx Height


3

Unfit Mold Design


4

Unfit Mold Design

Action ResultsFunction Failure Cause(s)/ & Target

Potential OCCUR

DETEC

Responsibility

Mechanism(s) Completion Date

Process Potential SEVER

CLASS

Requirements ModeCharacteristics of Failure

FMEA Date(Orig.) : N/AProcess Responsibility : ADEL / Q.M / Q.A / Q.C

N/R

1201019PROCESS FMEA-Heading

3(A) Strictly




Piece Inspection3

3 Operator Process 1 st

Piece Inspection3

3.Adjust Machine

(8) Torx Diameter

2.Change ToolingMold is worn off 4 Operator Process

Self Inspection4

364.X Bar-R Chart

4 Operator ProcessSelf Inspection

3.Adjust Machine

Unfit Mold Design 3 36 1.Replaced NewMolds

36

64


2.Change ToolingMold is worn off

P1 1.5


Piece Inspection


3


4

4.X Bar-R Chart 3


Date





Piece Inspection





Heading



03/22/2012 (Rev.) :



Improper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-Yoke

3

3.Adjust Machine


Piece Inspection3 27

4.X Bar-R Chart

(16) Undercut Angle


Self Inspection4 36

27 1.Replaced NewMolds


1.12 3 Unfit Mold Design 3(A) Strictly




Piece Inspection


Piece Inspection3

(15) Radius


Self Inspection4 48




Piece Inspection


3 27 1.Replaced NewMolds

3.Adjust Machine

274.X Bar-R Chart

1.11 3


Piece Inspection3

Unfit Mold Design 3

364.X Bar-R Chart

3.Adjust Machine

64

(14) Height


Self Inspection4

1.Replaced NewMolds

1.10 4 Unfit Mold Design 3







3.Adjust Machine

4.X Bar-R Chart

Mold is worn off 4 Operator ProcessSelf Inspection

4 64Assembly Interference


2.Change Tooling


3(A) Strictly




Piece Inspection3

Process Characteristics of FailureProduction ApplicationInterferenceCustomer Unsatisfy

Completion Date

P1 Heading 1.9 4 Unfit Mold Design(13) FlangeChamfer Angle

Customer Unsatisfy


DETEC

Responsibility Action ResultsFunction Failure Cause(s)/ & Target Actions

Taken &Effective

Date

Requirements Mode


CLASS

Potential OCCUR

Mechanism(s)


Part Specification : M5 - 0.8 x 18 mm N/R

FMEA Date(Orig.) :

Chuckles

N/A

PROCESS FMEA-Heading □ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019



Customer Unsatisfy





03/22/2012 (Rev.) :



Improper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-Yoke

364.X Bar-R Chart


2.Change Tooling64

3.Adjust Machine

3(A) Strictly




Piece Inspection3


4


Piece Inspection3

1.16 4 Unfit Mold Design(20) Undercut Depth

Mold is worn off


274.X Bar-R Chart

3


2.Change Tooling48

3.Adjust Machine


3(A) Strictly




Piece Inspection3


4


Piece Inspection

1.15 3 Unfit Mold Design(19) Fillet

Mold is worn off

4 64

(18) UndercutDiameter

2.Change ToolingMold is worn off 4

3.Adjust Machine



4.X Bar-R Chart Unfit Machine Adjust 3







Piece Inspection3



4.X Bar-R Chart


Self Inspection4 48

27

3.Adjust Machine

1.Replaced NewMolds

Unfit Mold Design(17) Radius

3(A) Strictly




Piece Inspection3

Mechanism(s) Completion DateProcess Characteristics of Failure

P1 Heading 1.13 3

DETEC


Taken &Effective

Date

Requirements Mode

M5 - 0.8 x 18 mm N/R

FMEA Date(Orig.) : N/A


CLASS

Potential OCCUR

PROCESS FMEA-Heading □ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019

Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C

Part Specification : Chuckles



Customer Unsatisfy







FMEA Number : Page : 5 of 5Key Date : Prepared By :

03/22/2012 (Rev.) :



Improper

5.Poka-YokeImproper Customer's Rejection

Customer Unsatisfy

5.Poka-YokeImproper


Customer Unsatisfy

5.Poka-Yoke

□ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019Part Specification : M5 - 0.8 x 18 mm N/R ChucklesCore Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C FMEA Date(Orig.) : N/A


CLASS

Potential OCCUR

Mechanism(s)

DETEC


Taken &Effective

Date

Requirements Mode Completion DateProcess Characteristics of Failure

P1 Heading 1.17 3 Unfit Mold Design(A) Strictly




Piece Inspection3 27 1.Replaced New

Molds



4.X Bar-R Chart

(21) Point Diameter


Self Inspection4 48

3.Adjust Machine


3






Molds(22) MarkingAssembly Interference


Self Inspection4 64

3.Adjust Machine





Piece Inspection3


4.X Bar-R Chart

1.19 4 Unfit Mold Design 3(4) Shank Length


Self Inspection


Piece Inspection

4 64

364.X Bar-R Chart



1.Replaced NewMolds

3.Adjust Machine

1.20 4 Unfit Mold Design 3Bags / Burrs /Appearance Assembly Interference

2.Change ToolingMold is worn off 3

3.Adjust Machine



4.X Bar-R Chart






4 48

Customer Unsatisfy

PROCESS FMEA-Heading


Customer Unsatisfy





03/22/2012 (Rev.) :



Improper

(03/22/2012)

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-YokeImproper

5.Poka-Yoke


P2(2) Total Length

(24) Thread NOGO

1.1Process

4.X Bar-R Chart

Failure Cause(s)/Requirements Mode Mechanism(s)

Potential

Rolling Thread

1.2(11) Thread MajorDiameter

1.4

1.3(23) Thread GO


3

Unfit Mold Design 3(A) Strictly

ChooseSupplierTurning


Tooling is worn off 4


4


Piece Inspection


4

5

Customer Unsatisfy




4 Unfit Mold Design

4.X Bar-R Chart

1.Replaced NewMolds

3

(A) StrictlyChooseSupplierTurning


Tooling is worn off

Unfit Machine Adjust Operator Process 1 st

Piece Inspection3

3


Piece Inspection


3 54



Molds

2.Change ToolingOperator ProcessSelf Inspection

64

3.Adjust Machine

X Bar -R ChartCPK≧2.00


Piece Inspection


4

3

3 54

96

36

Customer Unsatisfy


54

3

4

N/A

Part Name :

Completion Date

Chuckles

ADEL / Q.M / Q.A / Q.C

Responsibility


Potential

Process Responsibility :SEVER

CLASS

OCCUR

DETECof FailureCharacteristics

□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Rolling Thread

Action Results


Piece Inspection

◆ Unfit Mold Design

Tooling is worn off




1.Replaced NewMolds

2.Change Tooling4 80

3 45Operator Process 1 st

Piece Inspection

36

36

4 482.Change Tooling

363

3.Adjust Machine

45

Tooling is worn off 4 Operator ProcessSelf Inspection

Unfit Mold Design 3

(03/22/2012)

6 3

3.Adjust Machine


Piece Inspection3



4.X Bar-R Chart


Date

3.Adjust Machine

4.X Bar-R Chart

& Target

Q.C Operator

1.Replaced NewMolds

2.Change Tooling

FMEA Date(Orig.) :

1201019

N/R



Process

M5 - 0.8 x 18 mm


Function



03/22/2012 (Rev.) :



Improper


Customer Unsatisfy

5.Poka-Yoke

PROCESS FMEA-Rolling Thread

4.X Bar-R Chart Unfit Machine Adjust 3 Operator Process 1 st


Bags / Burrs /Appearance

2.Change ToolingTooling is worn off 3 Operator Process

Self Inspection4 48

3.Adjust Machine


Unfit Mold Design 3(A) Strictly




Piece Inspection1.6 4


Assembly Interference3.Adjust Machine


Piece Inspection3

(10) UnthreadLength Customer Unsatisfy

2.Change ToolingTooling is worn off 3 Operator Process

Self Inspection4 48


3(A) Strictly




Piece Inspection3

364.X Bar-R Chart

Process Characteristics of FailureP2 Rolling Thread 1.5 Production Application

Interference4 Unfit Mold Design

Action ResultsFunction Failure Cause(s)/ & Target Actions

Taken &Effective

Date

Requirements Mode Mechanism(s) Completion Date

FMEA Date(Orig.) : N/A


CLASS

Potential OCCUR

DETEC

Responsibility

Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang Process Responsibility : ADEL / Q.M / Q.A / Q.C

Part Specification : M5 - 0.8 x 18 mm N/R Chuckles

□ Prototype □ Pre-launch ■ ProductionPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW ; PASSIVATED ; MICROGLEIT DF921 1201019



03/22/2012 (Rev.) :



Out of SpecificationCustomer's Rejection

Out of SpecificationFunction Interference

4 64

1.Re-Work2.Scrap

3

Per Pail Part Q.CReceiving Inspection


Heading & TurningProcess ParametersControl Unfit

4 StrictlyChooseSupplierSortingFactory

Passivated Process Time& ThermometerParameters ControlUnfit

StrictlyChooseSupplier

PassivatedFactory

27

1.Re-Work2.Scrap

3

4

Function

P3 1.1 Surface FilthyPassivated

1.2 Bags / Burrs / Crack/ Appearance

SEVER

CLASS

OCCUR

DETECof Failure

Action Results

Completion Date

ProcessCause(s)/

1201019

N/R

Responsibility& Target

FMEA Date(Orig.) :

Chuckles

3


DateProcess


Mechanism(s)Requirements ModeCharacteristics

FailurePotentialPotential

□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Passivated

Core Team : Edagr Liu , Jacky Lin , Carrie Liu , Nora Yang N/A





03/22/2012 (Rev.) :



Out of SpecificationCustomer's RejectionAssembly Interference






3 48

1.Re-Work2.Scrap

64

1.Re-Work2.Scrap

StrictlyChooseSupplierSortingFactory

Drying Wax ProcessParameters ControlUnfit

4 4

Dipping / Drying WaxProcess ParametersControl Unfit

4



ProcessWax

Requirements

4




48

Wrong drying Time/ Temperature

Mechanism(s)

Part Name :


4

ProcessFunction

P4 Wrong Wax

Customer's Rejection

1.4

1.5 Clean / Color / Size /Appearance


SEVER

CLASS

OCCUR

DETECof Failure

Process Responsibility :

Potential

CharacteristicsMode

04/13/2012

Action ResultsFailure

PotentialCause(s)/

4


3


Date

Chuckles


1201019

Completion Date

FMEA Date(Orig.) :

Responsibility

N/R

4

Process Handling &Turning Operator makesunfit control

1.Re-Work2.Scrap

4 64

4 StrictlyChooseSupplierSortingFactory


4

1.2 Wrong WaxProportion Dipping Wax Process

Parameters ControlUnfit

4


1.1

1.3 Wrong Dipping WaxTime

4

Customer's Rejection Dipping Wax ProcessParameters ControlUnfit

4 64

1.Re-Work2.Scrap



& Target

1.Re-Work2.Scrap

□ Prototype □ Pre-launch ■ ProductionPROCESS FMEA-Wax



03/22/2012 (Rev.) :



Out of Order ConditionCustomer Unsatisfy



Packing 4

4

Packing Dirt &Damage

1.1Characteristics

PotentialCause(s)/

Mechanism(s)


Process

FailureProcess

FunctionPotential

Requirements Mode

Responsibility

FMEA Date(Orig.) :



Process Responsibility :

& TargetCompletion Date

Re-Packing

StrictlyChooseSupplierPackingFactory

Re-Packing

48

48

P5Per Box WeightOperator & Q.C SelfInspection

StrictlyChooseSupplierPackingFactory

Improper Set-upIncorrect Tool

Post-Treatment

1201019

N/R


Chuckles

4 StrictlyChooseSupplierPackingFactory

Post-TreatmentImproper Control

1.2

1.3

SEVER

CLASS

OCCUR

DETECof Failure

Number Shortage

Mixed Part LabelImproper Control

4Per Box LabelOperator & Q.C SelfInspection

Per Pallet Operator& Q.C SelfInspection

3

Re-Packing

48

3

3

4

4


Action Results

PROCESS FMEA-Packing

N/A


Date

Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: mm Gage Type: 0.00 ~ mm File No.:

X1 =

X2 = Process Variation mm

X3 =X4 =X5 =

X6 =

X7 =

X8 =X9 =

X10 =

= =

Bias = 0.98 - 1.00 =

Reference ValueBias = 100 【 0.05 ︱】

Bias = =5.10 ％ 0.98

1.00Reference Value

1.000.951.001.000.95

30.00

Gage Bias ReportD-1-1

03/22/2012Chuckles

-0.02

0.98

0.98

Height TesterH-001

1201019

Gasket , G0100Thickness

1.00

0.98

0.951.000.951.00

x ∑ x

10

x

Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: mm Gage Type: 0.00 ~ mm File No.:

X1 =

X2 = Process Variation mm

X3 =X4 =X5 =

X6 =

X7 =

X8 =X9 =

X10 =

= =

Bias = 0.99 - 1.00 =

Reference ValueBias = 100 【 0.05 ︱】

Bias = =5.05 ％ 0.99

1.00Reference Value

1.001.001.000.950.95

150.00

Gage Bias ReportD-1-1

03/22/2012Chuckles

-0.01

0.99

0.99

Length TesterL-001

1201019


1.00

0.99

1.001.001.001.00

x ∑ x

10

x

1201019 GRRDS-1

1 2 3 4 5 6 7 8 9 101 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.450 = 0.72002 0.650 1.000 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.71003 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.450 = 0.7150

0.683 1.000 0.800 0.850 0.633 0.733 0.800 0.650 0.550 0.450 = 0.71500.050 0.000 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.000 = 0.0150

1 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.450 = 0.72002 0.700 1.000 0.750 0.800 0.650 0.700 0.800 0.650 0.550 0.450 = 0.70503 0.700 0.950 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.7100

0.700 0.983 0.783 0.833 0.650 0.717 0.800 0.650 0.550 0.450 = 0.71170.000 0.050 0.050 0.050 0.000 0.050 0.000 0.000 0.000 0.000 = 0.0200

1 0.650 1.000 0.800 0.850 0.600 0.750 0.800 0.600 0.550 0.450 = 0.70502 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.400 = 0.71503 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.600 0.550 0.450 = 0.7100

0.683 1.000 0.800 0.850 0.617 0.750 0.800 0.617 0.550 0.433 = 0.71000.050 0.000 0.000 0.000 0.050 0.000 0.000 0.050 0.000 0.050 = 0.0200

= 0.7122Rp = 0.5500

0.0150 + 0.0200 + 0.0200 / = 0.0183

Max = 0.7150 - Min = 0.7100 = DIFF = 0.0050

= 0.0183 X D = 2.58 = UCL R* D 4 = 3.27 for 2 trials and 2.58 for 3 trials = 0.0473

= 0.0183 X D = 0.0000 = LCL R D 3 = 0 for up to 7 trials. = 0.00000

Average

Range

Part0.689 0.994 0.4440.794 0.844 0.633 0.733 0.800 0.639 0.550

# OF APPRAISERS=3

Average ( )

AVERAGEPARTAPPRAISER /

TRIAL #

C

Average

Range

Average

Range

Gage Repeatability and Reproducibility Data SheetFile No.:

A

B

Xp

XaRa

XbRb

XcRc

X

R[Ra ] [Rb ] [Rc ][ ]⇒ ⇒ ⇒

[ X ] [ X ]

[

[

R

RR

[]

[]4*

3*

]

]

X

Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: ~ mm Gage Type: 0.00 ~ mm File No.:

Form data sheet: = Rp=

Measurement Unit Analysis

Reproducibility - Equipment Variation (EV) %EV = 100 [ EV / TV ]

EV = x K 1 = 100 [ 0.0625 ]

= 0.0183 x 0.5908 = %

= 0.0108

Reproducibility - Appraiser Variaation (AV) %AV = 100 [ AV / TV ]

AV = = 100 [ 0.0099 ]

= 0.000007 - 0.000004 = %

= 0.0017

Repeatability & Reproducibility (R & R) %GRR = 100 [ GRR / TV ]

GRR = = 100 [ 0.0632 ]

= 0.00012 + = %

= 0.0110

Part Variation (PV) %PV = 100 [ PV / TV ]

PV = R p x K 3 = 100 [ 0.9980 ]

= 0.5500 x 0.3146 = %

= 0.1730

Total Variation (TV)

TV = ndc = 1.41 ( )= 0.0001 + 0.0299 = 1.41 ( )

= 0.1734 = ≧ 5

7

8

0.4467

30.00

K 3

0.7071

0.5231

0.4030

6.3248

99.7998

Parts2

3

r = number of trials

The Number of Distinct Categories

6.2473

5

0.3249

Appraisers K 2

2 0.7071

6

0.0050

%Total Variation (TV)

0.40 1.00 1201019

0.5500

n = number of parts

Trials

0.5908

K 1

0.88622

3

22.2485

10

0.3534

9

0.3375

0.3146

0.9873

15.7791071

PV / GRR

0.000003

Gage Repeatability and Reproducibility Report

3

0.5231

4

0.3742

GRRDS-203/22/2012Chuckles


0.0183

Height TesterH-001

DIFF =

)]/()[( 222 nrEVX KDiff −×

R

R

EV AV2 2+

22 )()( PVGRR +

X

UCL R = 0.0473 LCL R = 0.000 = 0.0181 2 3 4 5 6 7 8 9 10

0.050 0.000 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.0001 2 3 4 5 6 7 8 9 10

0.000 0.050 0.050 0.050 0.000 0.050 0.000 0.000 0.000 0.0001 2 3 4 5 6 7 8 9 10

0.050 0.000 0.000 0.000 0.050 0.000 0.000 0.050 0.000 0.050

UCL X = 0.7531 ~ LCL X = 0.6713 = 0.71221 2 3 4 5 6 7 8 9 10

0.683 1.000 0.800 0.850 0.633 0.733 0.800 0.650 0.550 0.4501 2 3 4 5 6 7 8 9 10

0.700 0.983 0.783 0.833 0.650 0.717 0.800 0.650 0.550 0.4501 2 3 4 5 6 7 8 9 10

0.683 1.000 0.800 0.850 0.617 0.750 0.800 0.617 0.550 0.433Operator-C

Operator-B

Operator-C

Operator-A

Operator-B

PART APPRAISER AVERAGE CHART

Operator-A

File No.: 1201019

File No.: 1201019

GRRDS-3 REPEATABILITY RANGE CONTROL CHARTR

0.000

0.050

0.100

0.150

1 2 3 4 5 6 7 8 9 10

0.000

0.500

1.000

1.500

1 2 3 4 5 6 7 8 9 10

X

1201019 GRRDS-1

1 2 3 4 5 6 7 8 9 101 0.700 1.000 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.400 = 0.71002 0.700 0.950 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.71003 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.450 = 0.7150

0.700 0.983 0.800 0.850 0.633 0.717 0.800 0.650 0.550 0.433 = 0.71170.000 0.050 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.050 = 0.0200

1 0.700 1.000 0.800 0.850 0.650 0.750 0.800 0.650 0.550 0.450 = 0.72002 0.700 1.000 0.750 0.850 0.650 0.700 0.800 0.650 0.500 0.450 = 0.70503 0.700 1.000 0.800 0.850 0.650 0.700 0.800 0.650 0.550 0.450 = 0.7150

0.700 1.000 0.783 0.850 0.650 0.717 0.800 0.650 0.533 0.450 = 0.71330.000 0.000 0.050 0.000 0.000 0.050 0.000 0.000 0.050 0.000 = 0.0150

1 0.700 1.000 0.800 0.850 0.600 0.750 0.750 0.600 0.550 0.450 = 0.70502 0.700 0.950 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.400 = 0.70503 0.700 1.000 0.800 0.850 0.600 0.750 0.800 0.650 0.550 0.450 = 0.7150

0.700 0.983 0.800 0.850 0.600 0.750 0.783 0.633 0.550 0.433 = 0.70830.000 0.050 0.000 0.000 0.000 0.000 0.050 0.050 0.000 0.050 = 0.0200

= 0.7111Rp = 0.5500

0.0200 + 0.0150 + 0.0200 / = 0.0183

Max = 0.7133 - Min = 0.7083 = DIFF = 0.0050

= 0.0183 X D = 2.58 = UCL R* D 4 = 3.27 for 2 trials and 2.58 for 3 trials = 0.0473

= 0.0183 X D = 0.0000 = LCL R D 3 = 0 for up to 7 trials. = 0.0000

C

Average

Range

Average

Range

Gage Repeatability and Reproducibility Data SheetFile No.:

A

B

0.794 0.644 0.544

# OF APPRAISERS=3

Average ( )

AVERAGEPARTAPPRAISER /

TRIAL #

Average

Range

Part0.700 0.989 0.4390.794 0.850 0.628 0.728

Xp

XaRa

XbRb

XcRc

X

R[Ra ] [Rb ] [Rc ][ ]⇒ ⇒ ⇒

[ X ] [ X ]

[

[

R

RR

[]

[]4*

3*

]

]

X

Part No. and Name: Gage Name: Date:Characteristics: Gage No.: Performed by:Specification: ~ mm Gage Type: 0.00 ~ mm File No.:

Form data sheet: = Rp=


Reproducibility - Equipment Variation (EV) %EV = 100 [ EV / TV ]

EV = x K 1 = 100 [ 0.0625 ]

= 0.0183 x 0.5908 = %

= 0.0108

Reproducibility - Appraiser Variaation (AV) %AV = 100 [ AV / TV ]

AV = = 100 [ 0.0099 ]

= 0.000007 - 0.000004 = %

= 0.0017

Repeatability & Reproducibility (R & R) %GRR = 100 [ GRR / TV ]

GRR = = 100 [ 0.0632 ]

= 0.00012 + = %

= 0.0110

Part Variation (PV) %PV = 100 [ PV / TV ]

PV = R p x K 3 = 100 [ 0.9980 ]

= 0.5500 x 0.3146 = %

= 0.1730

Total Variation (TV)

TV = ndc = 1.41 ( )= 0.0001 + 0.0299 = 1.41 ( )

= 0.1734 = ≧ 5

GRRDS-203/22/2012Chuckles


0.0183

0.9873

15.7791071

PV / GRR

0.0000029

Gage Repeatability and Reproducibility Report

3

0.5231

4

22.2485

10

0.3534

9

0.3375

0.3146

0.3742

Length TesterL-001

n = number of parts

Trials

0.5908

K 1

0.88622

3

DIFF = 0.0050

%Total Variation (TV)

0.40 1.00 1201019

0.5500

6.2473

5

0.3249

Appraisers K 2

2 0.7071

6

0.4030

6.3248

99.7998

Parts2

3

r = number of trials

The Number of Distinct Categories

7

8

0.4467

150.00

K 3

0.7071

0.5231

)]/()[( 222 nrEVX KDiff −×

R

R

EV AV2 2+

22 )()( PVGRR +

X

UCL R = 0.0473 LCL R = 0.000 = 0.0181 2 3 4 5 6 7 8 9 10

0.000 0.050 0.000 0.000 0.050 0.050 0.000 0.000 0.000 0.0501 2 3 4 5 6 7 8 9 10

0.000 0.000 0.050 0.000 0.000 0.050 0.000 0.000 0.050 0.0001 2 3 4 5 6 7 8 9 10

0.000 0.050 0.000 0.000 0.000 0.000 0.050 0.050 0.000 0.050

UCL X = 0.7520 ~ LCL X = 0.6702 = 0.71111 2 3 4 5 6 7 8 9 10

0.700 0.983 0.800 0.850 0.633 0.717 0.800 0.650 0.550 0.4331 2 3 4 5 6 7 8 9 10

0.700 1.000 0.783 0.850 0.650 0.717 0.800 0.650 0.533 0.4501 2 3 4 5 6 7 8 9 10

0.700 0.983 0.800 0.850 0.600 0.750 0.783 0.633 0.550 0.433

Operator-A

File No.: 1201019

File No.: 1201019

GRRDS-3 REPEATABILITY RANGE CONTROL CHART

Operator-C

Operator-B

Operator-C

Operator-A

Operator-B

PART APPRAISER AVERAGE CHART

R

0.000

0.050

0.100

0.150

1 2 3 4 5 6 7 8 9 10

0.000

0.500

1.000

1.500

1 2 3 4 5 6 7 8 9 10

X

GRR1

Date :

File No. :

Sample # 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range 1st Trial 2nd Trial 3nd Trial Range1 5.360 5.360 5.360 0.000 5.360 5.360 5.350 0.010 5.360 5.360 5.360 0.0002 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0003 5.340 5.340 5.350 0.010 5.340 5.340 5.340 0.000 5.340 5.320 5.340 0.0204 5.350 5.340 5.350 0.010 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0005 5.350 5.350 5.350 0.000 5.350 5.340 5.350 0.010 5.340 5.350 5.350 0.0106 5.340 5.320 5.320 0.020 5.320 5.320 5.320 0.000 5.320 5.320 5.330 0.0107 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.0008 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.000 5.350 5.350 5.350 0.0009 5.340 5.350 5.360 0.020 5.350 5.360 5.360 0.010 5.360 5.340 5.360 0.020

10 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000Totals 53.460 53.440 53.470 0.060 53.450 53.450 53.450 0.030 53.450 53.420 53.470 0.060

53.4600 0.0060 53.4500 0.0030 53.4500 0.0060 = , A = , B = , C

53.4700 53.4500 53.4700

A = 160.3700 B = 160.3500 C = 160.3400

, A = 5.3457 , B = 5.3450 , C = 5.3447

0.0060 X D - 4 = UCL-R * # Trials D - 4 , A 5.34570.0030 0.0050 X 2.58 = 0.0129 2 3.27 , B 5.34500.0060 3 2.58 , C 5.34470.0150

Max. 5.34570.0050 Min. 5.3447

dif 0.00100

Operator COperator A Operator B

1201019Specification : 5.50 - 5.20Characteristic : Flange Head Thickness

=

, A, B, C

A , B , C

Measurement System Studies

Performed By : ChucklesPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW Gage Name : Height Tester

Gage No. : H-001Part Number : 891-320-004-403/22/2012

Χ

∑

R R

Χ

∑

Χ

∑

R

R

R

R

R∑

R

ΧΧΧ

ΧΧ

Χ

R

GRR2

Date :

File No. :

Form Date Sheet : = 0.0050 dif = 0.00100 Tolerance : 5.500 - 5.200 = 0.300

Repeatability - Equipment Variation (E.V.) Trials# 2 3 %E.V.= 100 *(E.V. / TOLERANCE)K - 1 4.56 3.05 = 100 * [ (E.V.) / (Tol.) ]

E.V.= x (K - 1) = 100 * 0.01525 / 0.3000E.V.= 0.00500 x 3.05 = 100 * 0.05083

= =

Repeatability - Appraiser Variation (A.V.) Operator# 2 3K - 2= 3.65 2.70 % A.V.= 100*(A.V. / TOLORANCE)

A.V.= {[(X dif) * (K-2)] 2 - [(E.V.) 2 / ( n x r )]} = 100 * [ (A.V.) / (Tol.) ]A.V.= 0.00100 * 2.70 - 0.01525 / 10 x 3 = 100 * 0.0007 / 0.3000A.V.= { [ ( 0.00270 )] 2 - [( 0.01525 ) 2 / ( 30 )]} = 100 * 0.0023

= - ==

Repeatability & Reproducibility (R&R) %R&R= SQRT(%E.V. SQUARE + %A.V. SQUARE)

R & R = %R&R= [(%E.V. 2 ) +(E.V.) 2 = 0.01525 * 0.01525 = %E.V. 2 = 5.0833 * 5.0833 = 25.8403(A.V.) 2 = 0.00068 * 0.00068 = %A.V. 2 = 0.2266 * 0.2266 = 0.0513R & R= SQRT (EV SQUARE + AV SQUARE)

=

0.22658904

(%A.V. 2 )]

%R&R= 5.0884

0.00067977

10% - 30% error - may be acceptable based on importance of application, cost of gage, cost of repairs, etc.Over 30% error - Gage system needs improvement, Make every effort to indentify the problems and have them corrected.

[(E.V.) 2 + (A.V.) 2 ]0.000232560.00000046

Guidelines for acceptance are:

Gage No. : H-001Specification : 5.50 - 5.20


0.01526514

n = number of partsr = number of trials0.01525000 5.08333333

0.0000077520.000007290

Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW

% Tolerance Anaylsis

1201019

03/22/2012Measurement System Studies

Under 10% error - gage system O.K.

Performed By : ChucklesPart Number : 891-320-004-4Characteristic : Flange Head Thickness

Gage Name : Height Tester

R Χ

R

GRR3

Date :

File No. :


10 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000 5.340 5.340 5.340 0.000Totals 53.460 53.440 53.470 0.060 53.450 53.450 53.450 0.030 53.450 53.420 53.470 0.060

53.4600 0.0060 53.4500 0.0030 53.4500 0.0060 = , A = , B = , C

53.4700 53.4500 53.4700

A = 160.3700 B = 160.3500 C = 160.3400

, A = 5.3457 , B = 5.3450 , C = 5.3447


Performed By : ChucklesGage No. : H-001Specification : 5.50 - 5.20

Part Number : 891-320-004-4Characteristic : Flange Head Thickness 1201019

03/22/2012Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW

Measurement System StudiesGage Name : Height Tester

Χ

∑

R R

Χ

∑

Χ

∑

R

0.000

0.005

0.010

0.015

0.020

0.025

0.030

1 2 3 4 5 6 7 8 9 10

GRR1

Date :

File No. :


10 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000Totals 181.110 181.070 181.100 0.060 181.100 181.060 181.080 0.040 181.120 181.080 181.080 0.080

181.1100 0.0060 181.1000 0.00400 181.1200 0.00800 = , A = , B = , C

181.1000 181.0800 181.0800

A = 543.2800 B = 543.2400 C = 543.2800

, A = 18.1093 , B = 18.1080 , C = 18.1093

0.0060 X D - 4 = UCL-R * # Trials D - 4 , A 18.10930.0040 0.00600 X 2.58 = 0.0155 2 3.27 , B 18.10800.0080 3 2.58 , C 18.10930.0180

Max. 18.10930.00600 Min. 18.1080

dif 0.00133


1201019Specification : 18.30 - 17.70Characteristic : Total Length

=

, A, B, C

A , B , C

Measurement System Studies

Performed By : ChucklesPart Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW Gage Name : Length Tester

Gage No. : L-001Part Number : 891-320-004-403/22/2012

Χ

∑

R R

Χ

∑

Χ

∑

R

R

R

R

R∑

R

ΧΧΧ

ΧΧ

Χ

R

GRR2

Date :

File No. :

Form Date Sheet : = 0.0060 dif = 0.00133 Tolerance : 18.300 - 17.700 = 0.600

Repeatability - Equipment Variation (E.V.) Trials# 2 3 %E.V.= 100 *(E.V. / TOLERANCE)K - 1 4.56 3.05 = 100 * [ (E.V.) / (Tol.) ]

E.V.= x (K - 1) = 100 * 0.01830 / 0.6000E.V.= 0.00600 x 3.05 = 100 * 0.03050

= =

Repeatability - Appraiser Variation (A.V.) Operator# 2 3K - 2= 3.65 2.70 % A.V.= 100*(A.V. / TOLORANCE)

A.V.= {[(X dif) * (K-2)] 2 - [(E.V.) 2 / ( n x r )]} = 100 * [ (A.V.) / (Tol.) ]A.V.= 0.00133 * 2.70 - 0.01830 / 10 x 3 = 100 * 0.0013 / 0.6000A.V.= { [ ( 0.00360 )] 2 - [( 0.01830 ) 2 / ( 30 )]} = 100 * 0.0022

= - ==

Repeatability & Reproducibility (R&R) %R&R= SQRT(%E.V. SQUARE + %A.V. SQUARE)

R & R = %R&R= [(%E.V. 2 ) +(E.V.) 2 = 0.01830 * 0.01830 = %E.V. 2 = 3.0500 * 3.0500 = 9.3025(A.V.) 2 = 0.00134 * 0.00134 = %A.V. 2 = 0.2234 * 0.2234 = 0.0499R & R= SQRT (EV SQUARE + AV SQUARE)

=

0.22342038

(%A.V. 2 )]

%R&R= 3.0582

0.00134052

10% - 30% error - may be acceptable based on importance of application, cost of gage, cost of repairs, etc.Over 30% error - Gage system needs improvement, Make every effort to indentify the problems and have them corrected.

[(E.V.) 2 + (A.V.) 2 ]0.000334890.000001797

Guidelines for acceptance are:

Gage No. : L-001Specification : 18.30 - 17.70


0.01834903

n = number of partsr = number of trials0.01830000 3.05000000

0.0000111630.000012960

Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW

% Tolerance Anaylsis

1201019

03/22/2012Measurement System Studies

Under 10% error - gage system O.K.

Performed By : ChucklesPart Number : 891-320-004-4Characteristic : Total Length

Gage Name : Length Tester

R Χ

R

GRR3

Date :

File No. :


10 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000 18.110 18.110 18.110 0.000Totals 181.110 181.070 181.100 0.060 181.100 181.060 181.080 0.040 181.120 181.080 181.080 0.080

181.1100 0.0060 181.1000 0.0040 181.1200 0.0080 = , A = , B = , C

181.1000 181.0800 181.0800

A = 543.2800 B = 543.2400 C = 543.2800

, A = 18.1093 , B = 18.1080 , C = 18.1093


Performed By : ChucklesGage No. : L-001Specification : 18.30 - 17.70

Part Number : 891-320-004-4Characteristic : Total Length 1201019

03/22/2012Part Name : A4-70 / 316 STAINLESS STEEL, SIX POINT FLANGE HEAD SCREW

Measurement System StudiesGage Name : Length Tester

Χ

∑

R R

Χ

∑

Χ

∑

R

0.000

0.010

0.020

0.030

0.040

1 2 3 4 5 6 7 8 9 10

X- R Control ChartFile No.:

R Chart

Item

Unit

Date 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 Total

Lot No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Sum X

D X1 5.330 5.340 5.330 5.330 5.330 5.340 5.350 5.340 5.330 5.340 5.330 5.340 5.340 5.330 5.330 5.340 5.350 5.340 5.330 5.340 5.330 5.340 5.330 5.330 5.330 5.340 5.350 5.340 5.330 5.330 Sum R

A X2 5.340 5.330 5.340 5.350 5.340 5.330 5.350 5.330 5.340 5.330 5.340 5.330 5.330 5.330 5.340 5.330 5.350 5.330 5.350 5.330 5.340 5.330 5.340 5.350 5.340 5.330 5.350 5.330 5.340 5.340

T X3 5.350 5.330 5.350 5.340 5.350 5.330 5.320 5.320 5.320 5.320 5.350 5.330 5.330 5.320 5.350 5.330 5.320 5.320 5.320 5.320 5.350 5.330 5.350 5.340 5.330 5.330 5.320 5.320 5.320 5.350

A X4 5.360 5.320 5.360 5.320 5.360 5.340 5.340 5.330 5.340 5.330 5.360 5.320 5.350 5.320 5.360 5.340 5.340 5.350 5.340 5.330 5.330 5.320 5.360 5.320 5.360 5.340 5.340 5.330 5.340 5.360 BlueX5 5.350 5.320 5.350 5.360 5.350 5.350 5.330 5.320 5.350 5.320 5.350 5.320 5.320 5.360 5.350 5.350 5.330 5.320 5.360 5.320 5.350 5.320 5.350 5.360 5.350 5.320 5.330 5.320 5.350 5.350 Red

N= 150ΣX 26.730 26.640 26.730 26.700 26.730 26.690 26.690 26.640 26.680 26.640 26.730 26.640 26.670 26.660 26.730 26.690 26.690 26.660 26.700 26.640 26.700 26.640 26.730 26.700 26.710 26.660 26.690 26.640 26.680 26.730 Average

X 5.346 5.328 5.346 5.340 5.346 5.338 5.338 5.328 5.336 5.328 5.346 5.328 5.334 5.332 5.346 5.338 5.338 5.332 5.340 5.328 5.340 5.328 5.346 5.340 5.342 5.332 5.338 5.328 5.336 5.346 X=

R 0.030 0.020 0.030 0.040 0.030 0.020 0.030 0.020 0.030 0.020 0.030 0.020 0.030 0.040 0.030 0.020 0.030 0.030 0.040 0.020 0.020 0.020 0.030 0.040 0.030 0.020 0.030 0.020 0.030 0.030 R=

x Calculation

C UCL X Charth CL CLx=

a LCL UCLx

r LCLx

t R Chart

CLx=

R UCLxC UCL

LCLxh CL Std.Dev.= 0.0122

a LCL

r PPK=

t PP =Ca =CPK=CP =

1201019

USL 5.500

5.350 CLT. Subgroup

UCL

5.3371

5.3531 0.0587

< LSL

~ 03/22/2012

800.5600.830

Judgement

Value Sample Size Control X Chart

5

> USL

Head Tester

MM

H-001 Method ASTM F1470

LSL 5.200

Machine0.0277

Spec.

CL

Note

Check Chuckles5.3210

Period 03/22/2012Gauge

0.0000 Operator Jacky

Part No. 891-320-004-4891-320-004-4 REV.C ; SPC-198-ADraw. No.

LCL30


5.3370.028

5.3375.353

5.321

0.028

0.059

0.000

4.211

3.7344.0860.0863.848

0.0000.0100.0200.0300.0400.0500.0600.070

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

5.320

5.330

5.340

5.350

5.360

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

X- R Control ChartFile No.:

R Chart

Item

Unit

Date 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 3/22 Total

Lot No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Sum X

D X1 18.110 18.060 18.110 18.060 18.070 18.100 18.110 18.060 18.110 18.070 18.060 18.060 18.110 18.130 18.050 18.100 18.110 18.060 18.110 18.070 18.110 18.060 18.110 18.060 18.070 18.110 18.110 18.060 18.110 18.070 Sum R

A X2 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090 18.060 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090

T X3 18.090 18.090 18.090 18.110 18.090 18.070 18.090 18.070 18.090 18.070 18.090 18.090 18.090 18.110 18.090 18.090 18.090 18.070 18.090 18.060 18.090 18.090 18.090 18.110 18.090 18.090 18.090 18.070 18.090 18.070

A X4 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.090 18.100 18.070 18.070 18.100 18.070 18.070 18.070 18.070 18.070 18.080 18.100 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.070 18.100 18.070 BlueX5 18.110 18.080 18.110 18.070 18.100 18.050 18.100 18.070 18.070 18.120 18.080 18.080 18.110 18.070 18.100 18.100 18.100 18.090 18.070 18.100 18.050 18.080 18.110 18.070 18.100 18.110 18.100 18.130 18.070 18.120 Red

N= 150ΣX 90.450 90.370 90.450 90.380 90.400 90.360 90.440 90.360 90.440 90.420 90.370 90.400 90.450 90.450 90.380 90.430 90.440 90.370 90.440 90.390 90.380 90.370 90.450 90.380 90.400 90.450 90.440 90.400 90.440 90.420 Average

X 18.090 18.074 18.090 18.076 18.080 18.072 18.088 18.072 18.088 18.084 18.074 18.080 18.090 18.090 18.076 18.086 18.088 18.074 18.088 18.078 18.076 18.074 18.090 18.076 18.080 18.090 18.088 18.080 18.088 18.084 X=

R 0.040 0.030 0.040 0.050 0.030 0.050 0.040 0.030 0.040 0.050 0.030 0.040 0.040 0.060 0.050 0.030 0.040 0.030 0.040 0.040 0.060 0.030 0.040 0.050 0.030 0.040 0.040 0.070 0.040 0.050 R=

x Calculation

C UCL X Charth CL CLx=

a LCL UCLx

r LCLx

t R Chart

CLx=

R UCLxC UCL

LCLxh CL Std.Dev.= 0.018

a LCL

r PPK=

t PP =Ca =CPK=CP = 5.592

4.0675.6000.2744.061

18.058

0.042

0.088

0.000

18.0820.042

18.08218.106

Part No. 891-320-004-4891-320-004-4 REV.C ; SPC-198-ADraw. No.

MM

L-001

Note

Judgement

Check Chuckles18.0580 0.0000 Operator Jacky

Method ASTM F1470

LSL 17.70 LCL30

Total Length CL

Period 03/22/2012Gauge Length Tester

Machine0.0417

Spec. Value Sample Size Control X Chart

5

> USL

< LSL

~ 03/22/2012

2712.3201.250

1201019

USL 18.30

18.00 CLT. Subgroup

UCL

18.0821

18.1063 0.0883

0.0000.0200.0400.0600.0800.100

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

18.05018.06018.07018.08018.09018.10018.110

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30