CATALOG No. EXm3-2

HYDRAULIC CHUCK SUPER SLIM UP

MEGA MICRO CHUCK COOLANT NUT

CARBIDE CYLINDRICAL INSERT HOLDER

CK BORING INSERT

SMART DAMPER EWN HEAD

SMART DAMPER BORING BAR

HYDRAULIC CHUCK NC LATHE TOOLING

BIG CAPTO C4 TURNING TOOL

C-CUTTER mini

C-CENTERING CUTTER

FULLCUT MILL FCR INSERT

CHIP BLOWER

TOOL MASTER

3D MASTER RED

CATALOG No.EXM3-2-0219-1A

Takaramachi 5-2, Higashiosakashi Osaka 579-8025 JAPANPhone : (+81)-72-982-8277 Fax : (+81)-72-982-8370

http://www.big-daishowa.com E-mail: export@big-net.ne.jp

This catalog contains patents and trademarks of the BIG DAISHOWA group pending and patented at the Japan Patent Office.Some patents and trademarks may also have been applied for countries other than Japan.

Subject to technical changes by further developments.

P R O D U C T SNEW

1 2

Min. Clamping Length E

Max. Insertion Depth H

L1

L

α°

ød

øD øD1

Fig. 2

Fig. 2

Max. Insertion Depth H

Min. Clamping Length E

L1

L

α°

ød øD1

øD

Coolant Pipe(Optional)

LL2

L1

øD øD1

øD2

Min. Clamping Length E

Max. Insertion Depth H

Coolant Pipe(Optional)

α°

Fig. 3

Fig. 1

Fig. 1

Max. Insertion Depth H

Min. Clamping Length E

L

ød øD1

øD

L1

α°

Inner diameter ø3.175 type and E40 series are now available.The Ultra Precision type supports high-precision machining.

α°

Min. Clamping Length ECoolant Pipe (Optional)

Max. Insertion Depth H

L1

L

ød

øD øD1

Center through

Center through Center through

1. HSK-E25, 32 cannot be used with center through.

2. For HSK-E40, which cannot be used with a through hole, order a plug separately.

3. Coolant pipe must be ordered separately.

4. Adjusting Screw cannot be used.

※ HSK-E25-HDC6S-45UP has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.

Clamping diameterød

øDFig.Model øD1 L α°L1 Weight

(kg)Max. insertion depth

HMin. clamping length

E

NEW

NEW

NEW

NEW

NEW

NEW

HSK-E25-HDC3S -40UP -HDC3.175S-40UP -HDC4S -40UP -HDC6S -45UPHSK-E32-HDC3S -52UP -HDC3.175S-52UP -HDC4S -52UP -HDC6S -57UPHSK-E40-HDC3S -55UP -HDC3.175S-55UP -HDC4S -55UP -HDC6S -60UP

3

3.175

4

6

3

3.175

4

6

3

3.175

4

6

40

45

52

57

55

60

0.09

0.11

0.19

0.20

0.31

0.32

27

31

29

34

29

34

22

21

26

28

33

39

40

16

21

16

19

25

16

19

25

1

1

2

60,000

45,000

40,000

14

14

14

20

23

26

33

6°

8°

6°

6°

Maxmin-1

※

Clamping diameterød

øDFig.Model øD1 LøD2 L2 α°L1 Weight

(kg)Max. insertion depth

HMin. clamping length

E

3

3.175

4

6

3

3.175

4

6

3

3.175

4

6

4

6

8

10

12

-

-

-

40

-

-

-

93

40

45

52

57

55

60

120

0.09

0.11

0.19

0.20

0.31

0.32

0.90

0.92

0.93

27

31

29

34

29

34

47

48

49

22

21

26

28

33

39

40

100

85

16

21

16

19

25

16

19

2519

25

31

33

36

1

1

2

3

60,000

45,000

40,000

30,000

14

14

14

14

17

19

21

20

23

26

33

24

28

30

32

6°

8°

6°

6°

6°

Maxmin-1

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

HSK-E25-HDC 3S -40 -HDC3.175S -40 -HDC4S -40 -HDC6S -45HSK-E32-HDC 3S -52 -HDC3.175S -52 -HDC 4S -52 -HDC 6S -57HSK-E40-HDC 3S -55 -HDC3.175S -55 -HDC 4S -55 -HDC 6S -60HSK-E50-HDC 4S -120 -HDC 6S -120 -HDC 8S -120 -HDC10S -120 -HDC12S -120

1. HSK-E25, 32 cannot be used with center through.

2. For HSK-E40, which cannot be used with a through hole, order a plug separately.

3. Coolant pipe must be ordered separately.

4. Adjusting Screw cannot be used.

※ HSK-E25-HDC6S-45 has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.

※

Accuracy within 3µm at 4D. Optimum repeatability.

ød

(E25, 32, 40)

Clamping diameter: ø3 - ø6 Clamping diameter: ø3 - ø12

Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM

Inner diameter ø3.175 type and E50 series are now available.Highly operable and accurate Hydraulic Chuck can be used with various HSK-E machines.

HYDRAULIC CHUCK SUPER SLIMUltra-High PrecisionHydraulic Chuck

Amazing runout accuracy within 1µm at 4D.

RunoutAccuracy 4D

Within1μm

2µm0

1µm

Repeatability

Model: HSK-E32-HDC4S-52UPMeasurement frequency: 30 timesMeasurement point: 4D (16mm) tip

Caution

· Use only cutting tools that have a shank tolerance within h6.

· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)

· We do not recommend use with roughing endmills.

· Do not clamp without a tool.

· Always insert the cutting tool into the holder beyond min. clamping length E. Caution

· Use only cutting tools that have a shank tolerance within h6.

· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)

· We do not recommend use with roughing endmills.

· Do not clamp without a tool.

· Always insert the cutting tool into the holder beyond min. clamping length E.

Runout Accuracy 4D

Within3μm

1 2

Min. Clamping Length E

Max. Insertion Depth H

L1

L

α°

ød

øD øD1

Fig. 2

Fig. 2

Max. Insertion Depth H

Min. Clamping Length E

L1

L

α°

ød øD1

øD

Coolant Pipe(Optional)

LL2

L1

øD øD1

øD2

Min. Clamping Length E

Max. Insertion Depth H

Coolant Pipe(Optional)

α°

Fig. 3

Fig. 1

Fig. 1

Max. Insertion Depth H

Min. Clamping Length E

L

ød øD1

øD

L1

α°

Inner diameter ø3.175 type and E40 series are now available.The Ultra Precision type supports high-precision machining.

α°

Min. Clamping Length ECoolant Pipe (Optional)

Max. Insertion Depth H

L1

L

ød

øD øD1

Center through

Center through Center through

1. HSK-E25, 32 cannot be used with center through.

2. For HSK-E40, which cannot be used with a through hole, order a plug separately.

3. Coolant pipe must be ordered separately.

4. Adjusting Screw cannot be used.

※ HSK-E25-HDC6S-45UP has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.

Clamping diameterød

øDFig.Model øD1 L α°L1 Weight

(kg)Max. insertion depth

HMin. clamping length

E

NEW

NEW

NEW

NEW

NEW

NEW

HSK-E25-HDC3S -40UP -HDC3.175S-40UP -HDC4S -40UP -HDC6S -45UPHSK-E32-HDC3S -52UP -HDC3.175S-52UP -HDC4S -52UP -HDC6S -57UPHSK-E40-HDC3S -55UP -HDC3.175S-55UP -HDC4S -55UP -HDC6S -60UP

3

3.175

4

6

3

3.175

4

6

3

3.175

4

6

40

45

52

57

55

60

0.09

0.11

0.19

0.20

0.31

0.32

27

31

29

34

29

34

22

21

26

28

33

39

40

16

21

16

19

25

16

19

25

1

1

2

60,000

45,000

40,000

14

14

14

20

23

26

33

6°

8°

6°

6°

Maxmin-1

※

Clamping diameterød

øDFig.Model øD1 LøD2 L2 α°L1 Weight

(kg)Max. insertion depth

HMin. clamping length

E

3

3.175

4

6

3

3.175

4

6

3

3.175

4

6

4

6

8

10

12

-

-

-

40

-

-

-

93

40

45

52

57

55

60

120

0.09

0.11

0.19

0.20

0.31

0.32

0.90

0.92

0.93

27

31

29

34

29

34

47

48

49

22

21

26

28

33

39

40

100

85

16

21

16

19

25

16

19

2519

25

31

33

36

1

1

2

3

60,000

45,000

40,000

30,000

14

14

14

14

17

19

21

20

23

26

33

24

28

30

32

6°

8°

6°

6°

6°

Maxmin-1

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

HSK-E25-HDC 3S -40 -HDC3.175S -40 -HDC4S -40 -HDC6S -45HSK-E32-HDC 3S -52 -HDC3.175S -52 -HDC 4S -52 -HDC 6S -57HSK-E40-HDC 3S -55 -HDC3.175S -55 -HDC 4S -55 -HDC 6S -60HSK-E50-HDC 4S -120 -HDC 6S -120 -HDC 8S -120 -HDC10S -120 -HDC12S -120

1. HSK-E25, 32 cannot be used with center through.

2. For HSK-E40, which cannot be used with a through hole, order a plug separately.

3. Coolant pipe must be ordered separately.

4. Adjusting Screw cannot be used.

※ HSK-E25-HDC6S-45 has a body diameter of ø23 (ISO standard: ø20 or less). Note that it may not be usable depending on the machine.

※

Accuracy within 3µm at 4D. Optimum repeatability.

ød

(E25, 32, 40)

Clamping diameter: ø3 - ø6 Clamping diameter: ø3 - ø12

Hydraulic Chuck HYDRAULIC CHUCK SUPER SLIM

Inner diameter ø3.175 type and E50 series are now available.Highly operable and accurate Hydraulic Chuck can be used with various HSK-E machines.

HYDRAULIC CHUCK SUPER SLIMUltra-High PrecisionHydraulic Chuck

Amazing runout accuracy within 1µm at 4D.

RunoutAccuracy 4D

Within1μm

2µm0

1µm

Repeatability

Model: HSK-E32-HDC4S-52UPMeasurement frequency: 30 timesMeasurement point: 4D (16mm) tip

Caution

· Use only cutting tools that have a shank tolerance within h6.

· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)

· We do not recommend use with roughing endmills.

· Do not clamp without a tool.

· Always insert the cutting tool into the holder beyond min. clamping length E. Caution

· Use only cutting tools that have a shank tolerance within h6.

· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)

· We do not recommend use with roughing endmills.

· Do not clamp without a tool.

· Always insert the cutting tool into the holder beyond min. clamping length E.

Runout Accuracy 4D

Within3μm

14m

m

Coolant Pressure 1.5MPa 20,000min-1

MEGA MICRO COOLANT NUT for MEGA MICRO CHUCK

3 4

CK BORING SYSTEM CARBIDE CYLINDRICAL INSERT HOLDER

Jet through nut suitable for small diameter tools ø4 insert now available.

Excellent cost performance even with ultra-small diameter boring!

A standard micro collet can be used.

A standard micro collet can be used.

Accurate coolant supply from the cutting edge of tools with oil hole

MGN6S/8S

Clamping diameter: ø3 - ø8

Model ød

3.0

L

-PS419

4.0

-PS5 5.0

-PS6 6.0

Body Model: MEGA6S

MGN6S-PS3

Model ød

3.0

4.0

5.0

6.0

7.0

8.0

L

20.2

Body Model: MEGA8S

MGN8S-PS3-PS4-PS5-PS6-PS7-PS8

MEGA MICRO SEAL NUT

For coolant through tools...

2.0

14

19 3.5 30,000min-1 or less

20,000min-1 or less17 1.5

3.0

4.0

5.0

6.0

Body Model: MEGA6S

-3J-4J-5J-6J

MGN6S-2J

LModel øD L 1ød

Accurately supplies coolant to the cutting edge, even for step shape small diameter tools.

L

SEAL

ød

Clamping diameter: ø2 - ø6

Diameter: ø4 - ø9

1. Inserts are not included.

2. An exclusive straight collet is required when used with a boring head.

Model ødFig.

51

2

16

øD

6.0 - 7.5

4.0 - 5.0

5.0 - 6.0

7.5 - 9.0

A

60

16

20

65

L Insert

85 WC02

EC03

WC02

ST05W-EB6 -60ST06W-EB4 -16 -EB5 -20 -EB7.5-65

70

75

95

CenterthroughCarbide

■ Screw/Wrench Set

■ Insert

L

Effective boring depth A

ød

øD

Fig. 1is made of carbide.

L

Effective boring depth A

øD

ød

Fig. 2

No. Insert Model Nose Radius Workpiece Grade Material

1 WCGT020102ELA

0.2

General Steels T1200A Cermet

2 WCGT020102ELA Aluminum/Cast Iron H1 Carbide (K10 Equivalent)

3 WCGT020102FN Aluminum DA2200 Diamond

4 WCGT020102FN Hardened Steel BNX20CBN

5 WCGT020102FN Ductile BN7000

3.97

80°

7°

1.59

<WC02>

<EC03>

Set Model Insert SizeInsert Clamp Screw

Screw Wrench ModelApplicable Tools

S1.6S-T3-SS1.6S-T3S2S-A

ST06W-EB4-16

ST06W-EB5-20

ST05W-EB6-60 ST06W-EB7.5-65

EC03

WC02

M1.6Fx2

M1.6Fx2.5

M2x3

DA-T3

FA-T6

· Wrench is also available separately. Please order the wrench model.

Grade MaterialNose RadiusNo. WorkpieceInsert Model

1

2

ECGM03X102ELAECGM03X102ELA

0.2General Steels

Aluminum/Cast Iron

T1500A

H1

Cermet

Carbide (K10 Equivalent)

1.15 3.312

75°

7°

Coolant Pressure

7MPa

L

L1

øDød

The unique nozzle shape suppresses coolant

scattering and accurately makes contact with

the cutting edge, even at coolant pressure of

1.5MPa 20,000min-1.

Corresponding spindle speed at which coolant comes in contact with the cutting edge with coolant pressure 2MPa (tool projection 4D)

14m

m

Coolant Pressure 1.5MPa 20,000min-1

MEGA MICRO COOLANT NUT for MEGA MICRO CHUCK

3 4

CK BORING SYSTEM CARBIDE CYLINDRICAL INSERT HOLDER

Jet through nut suitable for small diameter tools ø4 insert now available.

Excellent cost performance even with ultra-small diameter boring!

A standard micro collet can be used.

A standard micro collet can be used.

Accurate coolant supply from the cutting edge of tools with oil hole

MGN6S/8S

Clamping diameter: ø3 - ø8

Model ød

3.0

L

-PS419

4.0

-PS5 5.0

-PS6 6.0

Body Model: MEGA6S

MGN6S-PS3

Model ød

3.0

4.0

5.0

6.0

7.0

8.0

L

20.2

Body Model: MEGA8S

MGN8S-PS3-PS4-PS5-PS6-PS7-PS8

MEGA MICRO SEAL NUT

For coolant through tools...

2.0

14

19 3.5 30,000min-1 or less

20,000min-1 or less17 1.5

3.0

4.0

5.0

6.0

Body Model: MEGA6S

-3J-4J-5J-6J

MGN6S-2J

LModel øD L 1ød

Accurately supplies coolant to the cutting edge, even for step shape small diameter tools.

L

SEAL

ød

Clamping diameter: ø2 - ø6

Diameter: ø4 - ø9

1. Inserts are not included.

2. An exclusive straight collet is required when used with a boring head.

Model ødFig.

51

2

16

øD

6.0 - 7.5

4.0 - 5.0

5.0 - 6.0

7.5 - 9.0

A

60

16

20

65

L Insert

85 WC02

EC03

WC02

ST05W-EB6 -60ST06W-EB4 -16 -EB5 -20 -EB7.5-65

70

75

95

CenterthroughCarbide

■ Screw/Wrench Set

■ Insert

L

Effective boring depth A

ød

øD

Fig. 1is made of carbide.

L

Effective boring depth A

øD

ød

Fig. 2

No. Insert Model Nose Radius Workpiece Grade Material

1 WCGT020102ELA

0.2

General Steels T1200A Cermet

2 WCGT020102ELA Aluminum/Cast Iron H1 Carbide (K10 Equivalent)

3 WCGT020102FN Aluminum DA2200 Diamond

4 WCGT020102FN Hardened Steel BNX20CBN

5 WCGT020102FN Ductile BN7000

3.97

80°

7°

1.59

<WC02>

<EC03>

Set Model Insert SizeInsert Clamp Screw

Screw Wrench ModelApplicable Tools

S1.6S-T3-SS1.6S-T3S2S-A

ST06W-EB4-16

ST06W-EB5-20

ST05W-EB6-60 ST06W-EB7.5-65

EC03

WC02

M1.6Fx2

M1.6Fx2.5

M2x3

DA-T3

FA-T6

· Wrench is also available separately. Please order the wrench model.

Grade MaterialNose RadiusNo. WorkpieceInsert Model

1

2

ECGM03X102ELAECGM03X102ELA

0.2General Steels

Aluminum/Cast Iron

T1500A

H1

Cermet

Carbide (K10 Equivalent)

1.15 3.312

75°

7°

Coolant Pressure

7MPa

L

L1

øDød

The unique nozzle shape suppresses coolant

scattering and accurately makes contact with

the cutting edge, even at coolant pressure of

1.5MPa 20,000min-1.

Corresponding spindle speed at which coolant comes in contact with the cutting edge with coolant pressure 2MPa (tool projection 4D)

CK BORING Insert for Finishing PCD INSERT FLM Breaker

5 6

1. Inserts are available from 1 pc.

2. Please specify the insert model number and grade when ordering.

6.35

2.38

7°

4.76

2.38

11°

GradeNose Radius

TPGD080202FLMTPGD080204FLM

0.2

0.4

Insert Model Workpiece

Aluminum3D Breaker

DA1000 (Diamond)

<Example>

TPGD080204FLM (DA1000): 1 pc

<TP08>

<TC11>6.35

2.38

7°

4.76

2.38

11°

<TP08>

<TC11>Workpiece GradeNose Radius

TCGT110202FLMTCGT110204FLMTCGT110208FLM

0.2

0.4

0.8

Insert Model

Aluminum3D Breaker

Workpiece GradeNose Radius

TPGD080202FNTPGD080204FNTPGD080204FN3TCGT110202FNTCGT110204FNTCGT110204FN3TCGT110208FNTCGT110208FN3

0.2

0.4

0.4 (3 corners)

0.2

0.4

0.4 (3 corners)

0.8

0.8 (3 corners)

Insert Model

Ductile BNC500

Material

Coated CBN

ELM Breaker Conventional product

Insert Model Grade

<Example>

TPGP080202ELM (T2500A): 10 pcs

Insert Model Grade

S50C2000.060.2

Water-soluble coolant

WorkpieceCutting speed Vc (m/min)

Feed f (mm/rev)Cutting depth (mm/ø)

Coolant

Cermet Insert for Steel with 3D Breaker

CBN Insert for Ductile Cast Iron

Workpiece GradeNose Radius

TPGP080202ELM

TCGT110202ELM0.2

Insert Model

General Steels

New 3D Breaker Adopted

T2500A

T2500F

T2500A

T2500F

Cermet (G-class)

Coated Cermet

Cermet (G-class)

Coated Cermet

Material

Grinding grade 3D Breaker provides excellent finished surfaces and chip control. TC11 inserts are now available with

nose radius of 0.8.

ELM Breaker for Steel / CBN Insert for Ductile Cast Iron

CK BORING Insert for Finishing

DA1000 (Diamond)

Multi-corner CBN insert for ductile cast iron with excellent wear resistance is also available

1. Cermet inserts are available in packets of 10 pcs.

2. CBN inserts are available from 1 pc.

3. Please append (insert grade) after the insert model

when ordering.

TCGT110204FLMA20178000.10.2

Water-soluble coolant

Insert ModelWorkpiece

Cutting speed Vc (m/min)Feed f (mm/rev)

Cutting depth (mm/ø)Coolant

FLM Breaker No breaker

Superior cutting chip control achievedwith aluminum finish boring!

Original breaker designminimizes problems with cutting chips.

CK BORING Insert for Finishing PCD INSERT FLM Breaker

5 6

1. Inserts are available from 1 pc.

2. Please specify the insert model number and grade when ordering.

6.35

2.38

7°

4.76

2.38

11°

GradeNose Radius

TPGD080202FLMTPGD080204FLM

0.2

0.4

Insert Model Workpiece

Aluminum3D Breaker

DA1000 (Diamond)

<Example>

TPGD080204FLM (DA1000): 1 pc

<TP08>

<TC11>6.35

2.38

7°

4.76

2.38

11°

<TP08>

<TC11>Workpiece GradeNose Radius

TCGT110202FLMTCGT110204FLMTCGT110208FLM

0.2

0.4

0.8

Insert Model

Aluminum3D Breaker

Workpiece GradeNose Radius

TPGD080202FNTPGD080204FNTPGD080204FN3TCGT110202FNTCGT110204FNTCGT110204FN3TCGT110208FNTCGT110208FN3

0.2

0.4

0.4 (3 corners)

0.2

0.4

0.4 (3 corners)

0.8

0.8 (3 corners)

Insert Model

Ductile BNC500

Material

Coated CBN

ELM Breaker Conventional product

Insert Model Grade

<Example>

TPGP080202ELM (T2500A): 10 pcs

Insert Model Grade

S50C2000.060.2

Water-soluble coolant

WorkpieceCutting speed Vc (m/min)

Feed f (mm/rev)Cutting depth (mm/ø)

Coolant

Cermet Insert for Steel with 3D Breaker

CBN Insert for Ductile Cast Iron

Workpiece GradeNose Radius

TPGP080202ELM

TCGT110202ELM0.2

Insert Model

General Steels

New 3D Breaker Adopted

T2500A

T2500F

T2500A

T2500F

Cermet (G-class)

Coated Cermet

Cermet (G-class)

Coated Cermet

Material

Grinding grade 3D Breaker provides excellent finished surfaces and chip control. TC11 inserts are now available with

nose radius of 0.8.

ELM Breaker for Steel / CBN Insert for Ductile Cast Iron

CK BORING Insert for Finishing

DA1000 (Diamond)

Multi-corner CBN insert for ductile cast iron with excellent wear resistance is also available

1. Cermet inserts are available in packets of 10 pcs.

2. CBN inserts are available from 1 pc.

3. Please append (insert grade) after the insert model

when ordering.

TCGT110204FLMA20178000.10.2

Water-soluble coolant

Insert ModelWorkpiece

Cutting speed Vc (m/min)Feed f (mm/rev)

Cutting depth (mm/ø)Coolant

FLM Breaker No breaker

Superior cutting chip control achievedwith aluminum finish boring!

Original breaker designminimizes problems with cutting chips.

7 8

By integrating the head and damper,

the distance from the cutting edge

(the source of vibration) to the

damper can be shortened, resulting

in even higher damping effects.

Integrated EWN BORING HEAD and DAMPER

CK BORING HEAD Built-in Damper SMART DAMPER EWN BORING HEAD (For Finishing)

Combination of the popular EWN boring head with the Smart Damper.

CK Shank (BBT/HSK)

SMART DAMPER EWN BORING HEAD

Refer to the general catalogNo.General

1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and nose radius 0.4 for insert TC11.

2. ENH○-1 insert holder is included. ENH○-2 and 3 must be ordered separately.

3. During back boring, the rotation direction will be reversed.

4. Inserts are not included.

CKB3-EWN 32DP-160

CKB4-EWN 41DP-185

CKB5-EWN 53DP-210

CKB6-EWN 68DP-240

CKB6-EWN100DP-240

CKB7-EWN100DP-240

CK3

CK4

CK5

CK6

CK6

CK7

Diameter øD

Boring Back boring

L L1 L2 L3 BInsert Holder

CK No. øD1

Weight(kg)

1.2

2.3

4.4

8.3

8.8

16.4

31

39

50

64

64

90

130

152

172

191

191

191

25

29

34

45.2

45.2

45.2

16

20

25.5

32.5

45.5

45.5

160

185

210

240

240

240

155

181

206

236.2

236.2

236.2

32 - 42

41 - 51

50 - 60

41 - 54

50 - 63

61 - 74

53 - 70

65 - 82

78 - 95

68 - 100

94 - 126

118 - 150

100 - 153

126 - 179

150 - 203

100 - 153

126 - 179

150 - 203

ENH3-1

ENH3-2

ENH3-3

ENH4-1

ENH4-2

ENH4-3

ENH5-1

ENH5-2

ENH5-3

ENH6-1

ENH6-2

ENH6-3

ENH6-1

ENH6-2

ENH6-3

ENH6-1

ENH6-2

ENH6-3

ModelDiameter øD

—

—

57 - 60

—

61 - 63

67 - 74

—

74 - 82

78 - 95

90 - 100

94 - 126

118 - 150

107 - 153

126 - 179

150 - 203

116 - 153

126 - 179

150 - 203

TC11

TP08

Insert Model

1μm/scale(vernier)

Dia

met

er ø

D

CK No. Insert Holder

L

L1

øD1

STANDARD CK HOLDER

(Optional)

Min

. bor

e

B

L2 L3

Insert Holder

[Back boring]

Bac

k b

orin

g d

iam

eter

øD

Min. bore = B + (back boring diameter / 2)

EWN32DP and EWN100DP have been added to support a wider range of diameters.

Extension

Center through

Center through

B32-SCLCR-22032-12-STUCR-22032-11-STUPR-22032-16-SDUCR-22032-11

B40-SCLCR-27032-12-STUCR-27032-11-STUPR-27032-16-SDUCR-27032-11

CC1204

TC1102

TP1604

DC11T3

CC1204

TC1102

TP1604

DC11T3

Right hand

Right hand

40

50

32

32

0.1

0.2

S5S-20IP

S2.5S-7IP

S4S-15IP

S5S-20IP

S2.5S-7IP

S4S-15IP

95°

93°

95°

93°

1

2

3

1

2

3

Model Insert (ISO)Fig. Hand øDmin L

22

27

F

32

40

øD1Insert Clamping

Screw SetWeight

(kg)θ

1. Inserts must be ordered separately. Compatible with ISO standard inserts.

2. When using STUCR for finishing, the BIG KAISER TC11 insert can also be used.

3. The insert clamping screw set (optional) consists of 1 wrench and 10 screws.

4. The left hand version is available on request. Please contact us when needed.

Body

Cartridge

øD

1

F

L

Fig. 1

θ øD

1

L

F øD

1

L

F θθ

Fig. 2 Fig. 3

Min. diameter øDmin

Figure shows right hand

TC11 inserts

Diameter: ø40 up

New cartridges have been added, further enhancing the series

Maximum projection length max. 7D

Diameter: ø32 - ø203

Damper Unit

Short distance

The distance from the cutting edge (the source of chattering) to the damper has been reduced

refer to the general catalog"TOTAL TOOLING SYSTEM"

For CK Shanks/inserts,

Cartridge includes 1 insert clamping wrench.

ST32-SDB40DP-320ST40-SDB50DP-410

B32-...

B40-...

CartridgeModel

1. Clamp screws (3 pcs) and O-rings (2 pcs) are included.

2. Cartridges must be ordered separately.

3. Inserts must be ordered separately.

Clamp Screw

O-ring

32

40

320

410

144

170

PT1/4

PT3/8SDB20 OR

C0510(M5×10L)

C0610(M6×10L)

2.3

4.5

φDs L L１ G

30

37

H O-ringSet (2 pcs.)(spare)

Weight(kg)

ClampScrew (1 pc.)(spare)

4. Coolant through is standard for all models.

5. Do not clamp L1 dimension, where the damper is built-in.

G H

φD

s

L1

Model

L

Application example

Diameter: ø40

Cutting speed: 200m/min

Feed rate: 0.2mm/rev

Insert: TPMM160404

Material: S55C

Without damper 160

224

5D

7D

ProjectionLength

Boring Bar L/DCutting Depth (mm)

0.2 0.5 1 2

ST32-SDB40DP-320

SMART DAMPER

ChatterChatterChatter Chatter

Excellent damping effect in both roughing and finishing.

Unique dynamic damperEliminates chatter in internal turning

SMART DAMPER BORING BARInternal Turning Tool with Built-in Damper

7 8

By integrating the head and damper,

the distance from the cutting edge

(the source of vibration) to the

damper can be shortened, resulting

in even higher damping effects.

Integrated EWN BORING HEAD and DAMPER

CK BORING HEAD Built-in Damper SMART DAMPER EWN BORING HEAD (For Finishing)

Combination of the popular EWN boring head with the Smart Damper.

CK Shank (BBT/HSK)

SMART DAMPER EWN BORING HEAD

Refer to the general catalogNo.General

1. Max. and min. diameters are the values when nose radius 0.2 is used for insert TP08, and nose radius 0.4 for insert TC11.

2. ENH○-1 insert holder is included. ENH○-2 and 3 must be ordered separately.

3. During back boring, the rotation direction will be reversed.

4. Inserts are not included.

CKB3-EWN 32DP-160

CKB4-EWN 41DP-185

CKB5-EWN 53DP-210

CKB6-EWN 68DP-240

CKB6-EWN100DP-240

CKB7-EWN100DP-240

CK3

CK4

CK5

CK6

CK6

CK7

Diameter øD

Boring Back boring

L L1 L2 L3 BInsert Holder

CK No. øD1

Weight(kg)

1.2

2.3

4.4

8.3

8.8

16.4

31

39

50

64

64

90

130

152

172

191

191

191

25

29

34

45.2

45.2

45.2

16

20

25.5

32.5

45.5

45.5

160

185

210

240

240

240

155

181

206

236.2

236.2

236.2

32 - 42

41 - 51

50 - 60

41 - 54

50 - 63

61 - 74

53 - 70

65 - 82

78 - 95

68 - 100

94 - 126

118 - 150

100 - 153

126 - 179

150 - 203

100 - 153

126 - 179

150 - 203

ENH3-1

ENH3-2

ENH3-3

ENH4-1

ENH4-2

ENH4-3

ENH5-1

ENH5-2

ENH5-3

ENH6-1

ENH6-2

ENH6-3

ENH6-1

ENH6-2

ENH6-3

ENH6-1

ENH6-2

ENH6-3

ModelDiameter øD

—

—

57 - 60

—

61 - 63

67 - 74

—

74 - 82

78 - 95

90 - 100

94 - 126

118 - 150

107 - 153

126 - 179

150 - 203

116 - 153

126 - 179

150 - 203

TC11

TP08

Insert Model

1μm/scale(vernier)

Dia

met

er ø

D

CK No. Insert Holder

L

L1

øD1

STANDARD CK HOLDER

(Optional)

Min

. bor

e

B

L2 L3

Insert Holder

[Back boring]

Bac

k b

orin

g d

iam

eter

øD

Min. bore = B + (back boring diameter / 2)

EWN32DP and EWN100DP have been added to support a wider range of diameters.

Extension

Center through

Center through

B32-SCLCR-22032-12-STUCR-22032-11-STUPR-22032-16-SDUCR-22032-11

B40-SCLCR-27032-12-STUCR-27032-11-STUPR-27032-16-SDUCR-27032-11

CC1204

TC1102

TP1604

DC11T3

CC1204

TC1102

TP1604

DC11T3

Right hand

Right hand

40

50

32

32

0.1

0.2

S5S-20IP

S2.5S-7IP

S4S-15IP

S5S-20IP

S2.5S-7IP

S4S-15IP

95°

93°

95°

93°

1

2

3

1

2

3

Model Insert (ISO)Fig. Hand øDmin L

22

27

F

32

40

øD1Insert Clamping

Screw SetWeight

(kg)θ

1. Inserts must be ordered separately. Compatible with ISO standard inserts.

2. When using STUCR for finishing, the BIG KAISER TC11 insert can also be used.

3. The insert clamping screw set (optional) consists of 1 wrench and 10 screws.

4. The left hand version is available on request. Please contact us when needed.

Body

Cartridge

øD

1

F

L

Fig. 1

θ øD

1

L

F øD

1

L

F θθ

Fig. 2 Fig. 3

Min. diameter øDmin

Figure shows right hand

TC11 inserts

Diameter: ø40 up

New cartridges have been added, further enhancing the series

Maximum projection length max. 7D

Diameter: ø32 - ø203

Damper Unit

Short distance

The distance from the cutting edge (the source of chattering) to the damper has been reduced

refer to the general catalog"TOTAL TOOLING SYSTEM"

For CK Shanks/inserts,

Cartridge includes 1 insert clamping wrench.

ST32-SDB40DP-320ST40-SDB50DP-410

B32-...

B40-...

CartridgeModel

1. Clamp screws (3 pcs) and O-rings (2 pcs) are included.

2. Cartridges must be ordered separately.

3. Inserts must be ordered separately.

Clamp Screw

O-ring

32

40

320

410

144

170

PT1/4

PT3/8SDB20 OR

C0510(M5×10L)

C0610(M6×10L)

2.3

4.5

φDs L L１ G

30

37

H O-ringSet (2 pcs.)(spare)

Weight(kg)

ClampScrew (1 pc.)(spare)

4. Coolant through is standard for all models.

5. Do not clamp L1 dimension, where the damper is built-in.

G H

φD

s

L1

Model

L

Application example

Diameter: ø40

Cutting speed: 200m/min

Feed rate: 0.2mm/rev

Insert: TPMM160404

Material: S55C

Without damper 160

224

5D

7D

ProjectionLength

Boring Bar L/DCutting Depth (mm)

0.2 0.5 1 2

ST32-SDB40DP-320

SMART DAMPER

ChatterChatterChatter Chatter

Excellent damping effect in both roughing and finishing.

Unique dynamic damperEliminates chatter in internal turning

SMART DAMPER BORING BARInternal Turning Tool with Built-in Damper

9 10

Hydraulic Chuck Holder Hydraulic Chuck For Swiss Type Automatic Lathe BIG CAPTO C4 Turning Tool

Clamping diameter: ø4 - ø8

The Hydraulic Chuck supports high-precision drilling and reaming on CNC automatic lathes.

ModelClamping diameter

ødøDS L A B1 B2 W Min. clamping length

EH max. Weight

(kg)

4

6

8

4

6

8

0.17

0.16

0.15

0.24

0.24

0.22

19

25

31

19

25

31

15

15

15.8

15.8

22

25

65

75

23

24

23

24

60

70

19.05

22

SL19.05-HDC4-60-HDC6-60-HDC8-60

SL22-HDC4-70-HDC6-70-HDC8-70

1. Adjusting Screw cannot be used.

W

B1

B2

LA

øDs

ød

H max.

Rc(PT)1/8

Min. Clamping Length E

Repeatabilitywithin

3μm

L

F

5°

Fig. 1

Right hand Left hand

F

L

3°

27°

Fig. 2

Right hand Left hand

L

F

27.5°

25°

Fig. 3

Right hand Left hand

F Type

Tough and reliable insert clamp enables highly efficient cutting

95°

93°

117.5°

RLRLRL

C4-DCLNR-27050-12-DCLNL-27050-12-DDJNR-27055-15-DDJNL-27055-15-SVQBR-27055-16-SVQBL-27055-16

Weight(kg)

Fig. L F Insert Clamp Piece

1

2

3

50

55

55

27

27

27

CN1204

DN1504 1

(DN1506)

VB1604 2

(VC1604)

CP2

CP2

M3.5 3

0.45

0.42

0.40

Rhombic 80°

Rhombic 55°

Rhombic 35°

ModelHandEntering Angle

Right hand Left hand

※※

1. Wrench is not included with the holder.

2. Insert is not included. Compatible with ISO standard inserts.

※1 A carbide shim for DN1504 (thickness: 4.76mm) is included.

When using a DN1506 insert (thickness: 6.35mm), replace the standard carbide shim with the DNS1506 (optional).

※2 Either VB1604 or VC1604 insert can be mounted.

※3 M3.5 is a screw-on type.

※

R L

Use in conjunction with the popular BIG CAPTO C4 rotating tools.

A short tool that promotes effective use of the space inside machines and prevents interference with workpieces.

Reduces machine stopping time due to setup and tool change.

Reduces machining costs.

Improves machining efficiency.

Ideal for CNC turret lathes and millturn machines.

Caution

C4

Easy to change tools even inside a machine with limited space, using a single wrench.

· Use only cutting tools that have a shank tolerance within h6.· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)· Do not clamp without a tool. · Always insert the cutting tool into the holder beyond min. clamping length E.

9 10

Hydraulic Chuck Holder Hydraulic Chuck For Swiss Type Automatic Lathe BIG CAPTO C4 Turning Tool

Clamping diameter: ø4 - ø8

The Hydraulic Chuck supports high-precision drilling and reaming on CNC automatic lathes.

ModelClamping diameter

ødøDS L A B1 B2 W Min. clamping length

EH max. Weight

(kg)

4

6

8

4

6

8

0.17

0.16

0.15

0.24

0.24

0.22

19

25

31

19

25

31

15

15

15.8

15.8

22

25

65

75

23

24

23

24

60

70

19.05

22

SL19.05-HDC4-60-HDC6-60-HDC8-60

SL22-HDC4-70-HDC6-70-HDC8-70

1. Adjusting Screw cannot be used.

W

B1

B2

LA

øDs

ød

H max.

Rc(PT)1/8

Min. Clamping Length E

Repeatabilitywithin

3μm

L

F

5°

Fig. 1

Right hand Left hand

F

L

3°

27°

Fig. 2

Right hand Left hand

L

F

27.5°

25°

Fig. 3

Right hand Left hand

F Type

Tough and reliable insert clamp enables highly efficient cutting

95°

93°

117.5°

RLRLRL

C4-DCLNR-27050-12-DCLNL-27050-12-DDJNR-27055-15-DDJNL-27055-15-SVQBR-27055-16-SVQBL-27055-16

Weight(kg)

Fig. L F Insert Clamp Piece

1

2

3

50

55

55

27

27

27

CN1204

DN1504 1

(DN1506)

VB1604 2

(VC1604)

CP2

CP2

M3.5 3

0.45

0.42

0.40

Rhombic 80°

Rhombic 55°

Rhombic 35°

ModelHandEntering Angle

Right hand Left hand

※※

1. Wrench is not included with the holder.

2. Insert is not included. Compatible with ISO standard inserts.

※1 A carbide shim for DN1504 (thickness: 4.76mm) is included.

When using a DN1506 insert (thickness: 6.35mm), replace the standard carbide shim with the DNS1506 (optional).

※2 Either VB1604 or VC1604 insert can be mounted.

※3 M3.5 is a screw-on type.

※

R L

Use in conjunction with the popular BIG CAPTO C4 rotating tools.

A short tool that promotes effective use of the space inside machines and prevents interference with workpieces.

Reduces machine stopping time due to setup and tool change.

Reduces machining costs.

Improves machining efficiency.

Ideal for CNC turret lathes and millturn machines.

Caution

C4

Easy to change tools even inside a machine with limited space, using a single wrench.

· Use only cutting tools that have a shank tolerance within h6.· Do not use with cutting tools made with a flat on the shank. (ie: Weldon type shank)· Do not clamp without a tool. · Always insert the cutting tool into the holder beyond min. clamping length E.

11 12

Right hand

Left hand

RL

C4-90-BH20R-2854-BH20L-2854

0.96

Hand Model Weight(kg)

54 20

2832

45

Interference diameterø80

Right hand Left hand

40

6520

2220

Interference diameterø70

0.84C4-180-BH20R-2265

-BH20L-2265RL

Weight (kg)

Hand Model

Right hand Left handR L

Right hand Left handR L

SQUARE TOOL HOLDER 90° TYPE Side Lock Holder for Boring Bar

SQUARE TOOL HOLDER 180° TYPE

BIG CAPTO C4 Turning Tool

øD

L1 L2

HL

ød

G

BSL 6

8

10

12

16

20

Body Model Plug A Plug B

M5P0.8

M4P0.7

M5P0.8

M6P1.0

Side through

Plug A

Center through

Plug B

Adjustable for right or left hand operation.

C4-BSL 6-40-BSL 8-40-BSL 10-40-BSL 12-45-BSL 16-50-BSL 20-60

øD L L1 L2ød H Clamp Screw G

6

8

10

12

16

20

23

25

29

34

40

50

40

45

50

60

5

6

8

10

12

9

10

12

14

15

23

28

33

43

M 5P0.8

M 6P1.0

M 8P1.0

M10P1.25

0.32

0.33

0.34

0.40

0.48

0.71

Weight(kg)

※ BSL sleeve (optional) cannot be used.

Model

Plugs AB are included.Plug A is a button head bolt.

※

BIG high-precision chuck holder can also be used for rotating tools.

C4

C4

C4C4

MEGA MICRO CHUCK

● MEGA E CHUCK

● MEGA DOUBLE POWER CHUCK

● CK SHANK (for boring)

are also available.

MEGA NEW BABY CHUCK

Tool clamping diameter: ø0.45 - 6.05

Tool clamping diameter: ø0.25 - 20

Vol.11

General Catalog

Vol.11Refer to

BIG General Catalog for details.

Internal boring and threading tool holder

C4

● Switchable coolant flow between side through and center through with plug screws.

11 12

Right hand

Left hand

RL

C4-90-BH20R-2854-BH20L-2854

0.96

Hand Model Weight(kg)

54 20

2832

45

Interference diameterø80

Right hand Left hand

40

6520

2220

Interference diameterø70

0.84C4-180-BH20R-2265

-BH20L-2265RL

Weight (kg)

Hand Model

Right hand Left handR L

Right hand Left handR L

SQUARE TOOL HOLDER 90° TYPE Side Lock Holder for Boring Bar

SQUARE TOOL HOLDER 180° TYPE

BIG CAPTO C4 Turning Tool

øD

L1 L2

HL

ød

G

BSL 6

8

10

12

16

20

Body Model Plug A Plug B

M5P0.8

M4P0.7

M5P0.8

M6P1.0

Side through

Plug A

Center through

Plug B

Adjustable for right or left hand operation.

C4-BSL 6-40-BSL 8-40-BSL 10-40-BSL 12-45-BSL 16-50-BSL 20-60

øD L L1 L2ød H Clamp Screw G

6

8

10

12

16

20

23

25

29

34

40

50

40

45

50

60

5

6

8

10

12

9

10

12

14

15

23

28

33

43

M 5P0.8

M 6P1.0

M 8P1.0

M10P1.25

0.32

0.33

0.34

0.40

0.48

0.71

Weight(kg)

※ BSL sleeve (optional) cannot be used.

Model

Plugs AB are included.Plug A is a button head bolt.

※

BIG high-precision chuck holder can also be used for rotating tools.

C4

C4

C4C4

MEGA MICRO CHUCK

● MEGA E CHUCK

● MEGA DOUBLE POWER CHUCK

● CK SHANK (for boring)

are also available.

MEGA NEW BABY CHUCK

Tool clamping diameter: ø0.45 - 6.05

Tool clamping diameter: ø0.25 - 20

Vol.11

General Catalog

Vol.11Refer to

BIG General Catalog for details.

Internal boring and threading tool holder

C4

● Switchable coolant flow between side through and center through with plug screws.

Ultra High Feed Chamfer Mill C-Cutter Mini

13 14

The popular C-Cutter Mini is now available in a small-diameter size!

[Multi-Insert] Front and back chamfering

ST10 C 08 10 45 B- - 15-

Shank diameterChamfering

Min. bore

Chamfering angleMax. chamfer diameter

Projection length (L1)

● Model Description

ø Cm

ax ø Dc

ø Cm

in

H2min

H1min

ø Cm

ax

ø Cm

in

45°

Cutting Edge Details

1. A wrench and screws are included. Inserts must be ordered separately.

ST10-C0810-45B-15-27

øDSøDCInsert Model

CM03...

øCmaxøCminøD1 L H1min H2minL1

10.5 10 7.478

90

15

278 10 0.7 3.2 3

ModelNumberof Flutes

Ultra-miniature insert with inscribed circle of ø3.31 enables even smaller diameter chamfering

L

L1

45°

ø D1

ø DS

[1 Flute] Front chamfering

ST8 C 01 03 45- - 16-

Shank diameterChamfering

Min. bore

Chamfering angleMax. chamfer diameter

Projection length

● Model Description

1. A wrench and screws are included. Inserts must be ordered separately.

2. Spot drilling (centering) is not available.

Model øDSøDC Insert ModeløCmaxøCminøD1 L HminL1

ST8-C0103-45-16 45° 4.9 8 4.7 1 3 0.168 16 CM03...

θ

L1

L

θ

ø D1

ø DS

Hmin

ø Cm

in

ø Cm

ax ø Dc

θ

Cutting Edge Details

For inserts, see P14

Inscribed circle ø3.31

Min.hole

diameter ø1

Back chamfering with minimum starting hole

diameter of ø5 allows high-efficiency machining.

[For Tap Starting Hole and Bolt Hole] Tap starting hole size: M6

ST8 C M06 45 B- - 14-

Shank diameterChamfering

Tap size

Chamfering angleProjection length (L1)

● Model Description

Front and back chamfering

F

45°

L

L1

ø D1

øD1

ø DS

H2min.

H1min.

ø Cm

ax

ø C2m

in

ø Cm

ax ø Dc

ø C1m

in

45°

Cutting Edge Details

The ● mark in the table indicates LONG TYPE with long projection length.

CM 0203

C-CUTTER MINIInsert size

Corner radius

ACP300Grade

● Model Description

<Insert> Optional

CM0302 3.31 S1.6S-T30.2

Inscribed CircleøD

Insert Grade rModelInsert Clamping

Screw Set Model

øD

r

PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.

ACP300Insert Grade Description

ACP300For steel/cast iron

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.

Example: CM0302 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.

1. A wrench and screws are included. Inserts must be ordered separately.

Model øDSøDC Insert Model

CM03...

øD1 H1min H2minL L1

ST8-CM06-45B-14-26●

Offset AmountF

7 8 4.6 4.9 6.3 0.9 3.1 1.266

7814

26

øC2min øCmax

CutterSize

Starting Hole Bolt Hole Z

10 22

ødT HT ødBStandard

TypeLong Type

HB

CM06 5 (M6)

3 5.5 (M5) 2.8

[Starting Hole] [Bolt Hole]

Z

ø dT HT

Z

ø dB

HB

Inscribed circle ø3.31

4.9

øC1min

For inserts, see P14 For Cutting Conditions, see P16

Hexagonal insert with the world's smallest inscribed circle of ø3.31

Ultra High Feed Chamfer Mill C-Cutter Mini

13 14

The popular C-Cutter Mini is now available in a small-diameter size!

[Multi-Insert] Front and back chamfering

ST10 C 08 10 45 B- - 15-

Shank diameterChamfering

Min. bore

Chamfering angleMax. chamfer diameter

Projection length (L1)

● Model Description

ø Cm

ax ø Dc

ø Cm

in

H2min

H1min

ø Cm

ax

ø Cm

in

45°

Cutting Edge Details

1. A wrench and screws are included. Inserts must be ordered separately.

ST10-C0810-45B-15-27

øDSøDCInsert Model

CM03...

øCmaxøCminøD1 L H1min H2minL1

10.5 10 7.478

90

15

278 10 0.7 3.2 3

ModelNumberof Flutes

Ultra-miniature insert with inscribed circle of ø3.31 enables even smaller diameter chamfering

L

L1

45°

ø D1

ø DS

[1 Flute] Front chamfering

ST8 C 01 03 45- - 16-

Shank diameterChamfering

Min. bore

Chamfering angleMax. chamfer diameter

Projection length

● Model Description

1. A wrench and screws are included. Inserts must be ordered separately.

2. Spot drilling (centering) is not available.

Model øDSøDC Insert ModeløCmaxøCminøD1 L HminL1

ST8-C0103-45-16 45° 4.9 8 4.7 1 3 0.168 16 CM03...

θ

L1

L

θ

ø D1

ø DS

Hmin

ø Cm

in

ø Cm

ax ø Dc

θ

Cutting Edge Details

For inserts, see P14

Inscribed circle ø3.31

Min.hole

diameter ø1

Back chamfering with minimum starting hole

diameter of ø5 allows high-efficiency machining.

[For Tap Starting Hole and Bolt Hole] Tap starting hole size: M6

ST8 C M06 45 B- - 14-

Shank diameterChamfering

Tap size

Chamfering angleProjection length (L1)

● Model Description

Front and back chamfering

F

45°

L

L1

ø D1

øD1

ø DS

H2min.

H1min.

ø Cm

ax

ø C2m

in

ø Cm

ax ø Dc

ø C1m

in

45°

Cutting Edge Details

The ● mark in the table indicates LONG TYPE with long projection length.

CM 0203

C-CUTTER MINIInsert size

Corner radius

ACP300Grade

● Model Description

<Insert> Optional

CM0302 3.31 S1.6S-T30.2

Inscribed CircleøD

Insert Grade rModelInsert Clamping

Screw Set Model

øD

r

PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.

ACP300Insert Grade Description

ACP300For steel/cast iron

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.

Example: CM0302 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.

1. A wrench and screws are included. Inserts must be ordered separately.

Model øDSøDC Insert Model

CM03...

øD1 H1min H2minL L1

ST8-CM06-45B-14-26●

Offset AmountF

7 8 4.6 4.9 6.3 0.9 3.1 1.266

7814

26

øC2min øCmax

CutterSize

Starting Hole Bolt Hole Z

10 22

ødT HT ødBStandard

TypeLong Type

HB

CM06 5 (M6)

3 5.5 (M5) 2.8

[Starting Hole] [Bolt Hole]

Z

ø dT HT

Z

ø dB

HB

Inscribed circle ø3.31

4.9

øC1min

For inserts, see P14 For Cutting Conditions, see P16

Hexagonal insert with the world's smallest inscribed circle of ø3.31

Ultra High Feed Chamfer Mill C-Cutter Mini Spot Facing Type

15 16

Increased offset amount of the insert set enables chamfering of spot facing holes.

1. A wrench and screws are included. Inserts must be ordered separately.

F

ø DS

ø D1

L1

L

øD145°

ø Cm

ax

ø Cm

ax

ø Dc

ø Cm

in

ø Cm

in

H2min.

H1min.

45°

Cutting Edge Details

ø Cm

ax

ø Cm

ax ø Dc

ø Cm

in

ø Cm

in

H2min.

H1min.

45°

Fig. 1 Fig. 2 Fig. 3

45°

ø Dc

ø Cm

ax

ø Cm

in

ø Cm

ax

ø Cm

in

H1min.

H2min.

Model Fig. øDSøDC Insert Model

CM04...

CM05...

CM10...

1

2

3

3.8

6.3

12.0

1.0

0.5

0.3

øD1 H1min. H2min.L L1

ST10-CZ06-45B-23ST12-CZ08-45B-31ST16-CZ10-45B-37ST16-CZ12-45B-50ST20-CZ14-45B-56

Offset AmountF

12.8

16.8

20.3

24.8

27.8

10

12

16

20

6.1

8.5

10.5

13.5

15.5

10.0

11.0

14.5

14.0

17.0

12.0

16.0

19.5

24.0

27.0

3.35

4.15

4.90

5.65

6.15

85

104

111

124

139

23

31

37

50

56

øCmin øCmax

ST10 06 45 BC- - 23-

Shank diameterChamfering

Z

For Spot facingCap bolt size

Chamfering angleProjection length (L1)

● Model Description

Cutter Size

Spot Facing HoleZ

17

23

29

37

43

ødZødB

HZ

CZ06

CZ08

CZ10

CZ12

CZ14

11.0 (M 6)

14.0 (M 8)

17.5 (M10)

20.0 (M12)

23.0 (M14)

6.6 (M 6)

9.0 (M 8)

11.0 (M10)

14.0 (M12)

16.0 (M14)

3.3

4.9

4.9

9.4

9.4

[Spot Facing Hole]

ø dz

ø dB

Hz

Z

CM 0204

C-CUTTER MINIInsert size

Corner radius

ACP300Grade

● Model Description

<Insert> Optional

PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.

ACP200/300 ACM250FInsert Grade Description

DLC-coated carbide exclusive for aluminum and non-ferrous metals, ultra-smooth with a low wear coefficient and superior welding resistance.

DS20For steel/cast iron For aluminum/non-ferrous metals

PVD-coated carbide with excellent smoothness and resistance to welding and chipping, due to the ultra-multilayered thin film structure made of AlTiN and TiAlCrN.

For stainless steelSharp-edge inserts

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering. Example: CM0402 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.

Suffix SE model designates a sharp cutting edge insert.

øDr

45°

øDøD rr

1

Fig. 1 Fig. 2 Fig. 3

CM0402CM0502CM0502SECM10C1CM10C1SE

3.97

5

10

1

2

3

—

○○○○

○—

○—

—

—

○—

○—

S2SS-T6

S2TS-T6

S4S-T15

0.2

0.2

0.2

Inscribed CircleøDFig.

Insert Grade rModel

Insert ClampingScrew Set ModelACP200 ACP300

—

○—

○—

ACM250F DS20

Supports a widevariety of hole sizes.

Cutting Conditions

Hole diameter: ø10 - ø27

Front and back chamfering

For inserts, see P16

Inscribed circle ø3.97Sharp cutting edge effectively prevents burrs.

A (Standard Cutting Conditions)

1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.

2. Generally, wet cutting effectively improves finishing surfaces.

3. Wet cutting effectively suppresses built-up edges occurring on stainless steel or aluminum chamfering.

Workpiece MaterialFeed per insert fz (mm/t)

Face Milling CutterChamferingCoolantInsert Grade

Cutting speed Vc(m/min)

0.05 - 0.2

0.05 - 0.1

0.05 - 0.25

0.08 - 0.2

0.05 - 0.3

0.05 - 0.4

0.05 - 0.1

0.1 - 0.5

0.08 - 0.3

0.1 - 0.5

100 - 350

60 - 100

100 - 350

100 - 250

100 - 800

Dry

Wet

Dry

Dry/Wet

Dry/Wet

Unalloyed Steel, Carbon Steel, Alloy Steel

Pre-hardened Steel HRC40 or less

Cast Iron

Stainless Steel

Aluminum/Non-ferrous

ACP200

ACP300

ACM250F

DS20, ACP300

B (Cutting Conditions for Long Type and Spot Facing Type of the Bolt Hole & Tap Starting Hole Series)

1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.

2. Short projection length types other than the LONG TYPE are recommended for stainless steel and pre-hardened steel.

Workpiece MaterialFeed per insert fz

(mm/t) CoolantInsert GradeCutting speed Vc

(m/min)

0.03 - 0.12

0.05 - 0.20

0.03 - 0.12

20 - 100

50 - 160

30 - 100

Wet

Dry

Wet

Unalloyed Steel, Carbon Steel, Alloy Steel

Cast Iron

Aluminum/Non-ferrous

ACP200

ACP300

Ultra High Feed Chamfer Mill C-Cutter Mini Spot Facing Type

15 16

Increased offset amount of the insert set enables chamfering of spot facing holes.

1. A wrench and screws are included. Inserts must be ordered separately.

F

ø DS

ø D1

L1

L

øD145°

ø Cm

ax

ø Cm

ax

ø Dc

ø Cm

in

ø Cm

in

H2min.

H1min.

45°

Cutting Edge Details

ø Cm

ax

ø Cm

ax ø Dc

ø Cm

in

ø Cm

in

H2min.

H1min.

45°

Fig. 1 Fig. 2 Fig. 3

45°

ø Dc

ø Cm

ax

ø Cm

in

ø Cm

ax

ø Cm

in

H1min.

H2min.

Model Fig. øDSøDC Insert Model

CM04...

CM05...

CM10...

1

2

3

3.8

6.3

12.0

1.0

0.5

0.3

øD1 H1min. H2min.L L1

ST10-CZ06-45B-23ST12-CZ08-45B-31ST16-CZ10-45B-37ST16-CZ12-45B-50ST20-CZ14-45B-56

Offset AmountF

12.8

16.8

20.3

24.8

27.8

10

12

16

20

6.1

8.5

10.5

13.5

15.5

10.0

11.0

14.5

14.0

17.0

12.0

16.0

19.5

24.0

27.0

3.35

4.15

4.90

5.65

6.15

85

104

111

124

139

23

31

37

50

56

øCmin øCmax

ST10 06 45 BC- - 23-

Shank diameterChamfering

Z

For Spot facingCap bolt size

Chamfering angleProjection length (L1)

● Model Description

Cutter Size

Spot Facing HoleZ

17

23

29

37

43

ødZødB

HZ

CZ06

CZ08

CZ10

CZ12

CZ14

11.0 (M 6)

14.0 (M 8)

17.5 (M10)

20.0 (M12)

23.0 (M14)

6.6 (M 6)

9.0 (M 8)

11.0 (M10)

14.0 (M12)

16.0 (M14)

3.3

4.9

4.9

9.4

9.4

[Spot Facing Hole]

ø dz

ø dB

Hz

Z

CM 0204

C-CUTTER MINIInsert size

Corner radius

ACP300Grade

● Model Description

<Insert> Optional

PVD-coated carbide with superior wear resistance due to its nanometer-level thickness ultra-multilayered TiAlN and AlCrN film.

ACP200/300 ACM250FInsert Grade Description

DLC-coated carbide exclusive for aluminum and non-ferrous metals, ultra-smooth with a low wear coefficient and superior welding resistance.

DS20For steel/cast iron For aluminum/non-ferrous metals

PVD-coated carbide with excellent smoothness and resistance to welding and chipping, due to the ultra-multilayered thin film structure made of AlTiN and TiAlCrN.

For stainless steelSharp-edge inserts

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering. Example: CM0402 ACP300.........10 pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamp screws and tightening wrench are consumables. Order periodically for replacement or spares.

Suffix SE model designates a sharp cutting edge insert.

øDr

45°

øDøD rr

1

Fig. 1 Fig. 2 Fig. 3

CM0402CM0502CM0502SECM10C1CM10C1SE

3.97

5

10

1

2

3

—

○○○○

○—

○—

—

—

○—

○—

S2SS-T6

S2TS-T6

S4S-T15

0.2

0.2

0.2

Inscribed CircleøDFig.

Insert Grade rModel

Insert ClampingScrew Set ModelACP200 ACP300

—

○—

○—

ACM250F DS20

Supports a widevariety of hole sizes.

Cutting Conditions

Hole diameter: ø10 - ø27

Front and back chamfering

For inserts, see P16

Inscribed circle ø3.97Sharp cutting edge effectively prevents burrs.

A (Standard Cutting Conditions)

1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.

2. Generally, wet cutting effectively improves finishing surfaces.

3. Wet cutting effectively suppresses built-up edges occurring on stainless steel or aluminum chamfering.

Workpiece MaterialFeed per insert fz (mm/t)

Face Milling CutterChamferingCoolantInsert Grade

Cutting speed Vc(m/min)

0.05 - 0.2

0.05 - 0.1

0.05 - 0.25

0.08 - 0.2

0.05 - 0.3

0.05 - 0.4

0.05 - 0.1

0.1 - 0.5

0.08 - 0.3

0.1 - 0.5

100 - 350

60 - 100

100 - 350

100 - 250

100 - 800

Dry

Wet

Dry

Dry/Wet

Dry/Wet

Unalloyed Steel, Carbon Steel, Alloy Steel

Pre-hardened Steel HRC40 or less

Cast Iron

Stainless Steel

Aluminum/Non-ferrous

ACP200

ACP300

ACM250F

DS20, ACP300

B (Cutting Conditions for Long Type and Spot Facing Type of the Bolt Hole & Tap Starting Hole Series)

1. This table is a guideline for selecting cutting parameters. Adjust them as needed according to the machine and workpiece conditions.

2. Short projection length types other than the LONG TYPE are recommended for stainless steel and pre-hardened steel.

Workpiece MaterialFeed per insert fz

(mm/t) CoolantInsert GradeCutting speed Vc

(m/min)

0.03 - 0.12

0.05 - 0.20

0.03 - 0.12

20 - 100

50 - 160

30 - 100

Wet

Dry

Wet

Unalloyed Steel, Carbon Steel, Alloy Steel

Cast Iron

Aluminum/Non-ferrous

ACP200

ACP300

17 18

Immediate chip evacuation with coolant

ST32 CN 453314

Shank type

C-CENTERING CUTTER

Min. diameter

Max. diameter

Chamfering angleTotal length

● Model Description

125- --

<Insert> Optional

1. A wrench and screws are included. Inserts must be ordered separately.

Cutting Conditions

øD

Effective for traverse chamfering!

Max.chamfering width

C9

ø32

125

35

45°

øCm

in

øCm

ax øD

Hmin

ST32-CN1433-45-125 34

øD

14

Min. bore

øCmin

33

Max. chamfer diameterøCmax

0.6

Hmin

CN0906

Insert ModelModel

Traverse ChamferingWorkpiece Material Cutting Speed Vc

(m/min)

Carbon Steel, Alloy Steel

Stainless Steel

Cast Iron

Aluminum, non-ferrous metals

0.05 - 0.2

50 - 150

50 - 120

70 - 200

100 - 300

Feed (mm/tooth)

CN0906 9.525 S4S-15IP

Inscribed Circle

øD

Insert GradeModel

Insert ClampingScrew Set Model

Triple insert type C-CENTERING CUTTER is now available!

Center through

CN0906 9.525 ○ S4S-15IP

Inscribed Circle

øD

Insert GradeModel

Insert ClampingScrew Set ModelACM250F

(For steel/cast iron/stainless steel)

○

DS20 (For aluminum)

<Insert> Optional

Cutting Conditions

Spot Drilling Traverse ChamferingWorkpiece MaterialCutting Speed Vc

(m/min)

Carbon Steel, Alloy Steel

Stainless Steel

Cast Iron

Aluminum, non-ferrous metals0.02 - 0.08

0.05 - 0.2

50 - 150

50 - 120

70 - 200

100 - 300

0.02 - 0.08

0.02 - 0.05

Feed (mm/rev)

øD

The unique insert shape enhances resistance to chipping and significantly extends insert life.

øC

H

● Spot Drilling Depth Calculation Method

H=(øC-øCmin)÷2+Hmin

Chamfering Tool C-CENTERING CUTTER Triple Insert Type

The coolant hole allows cooling of the cutting edge, which reaches high temperatures, and enables immediate chip evacuation.

○

ACM250F(For steel/cast iron/stainless steel)

○

DS20 (For aluminum)

Spot drilling (centering) is not available.

Caution

Spot drilling/chamfering tool C-CENTERING CUTTER

A multifunction cutter capable of bothspot drilling and chamfering!

Immediate chip evacuation with coolantThe coolant hole allows cooling of the cutting edge, which reaches high temperatures during spot drilling in particular, and enables immediate chip evacuation.

Center through

Prevents chipping during spot drilling

ST20 CN 452002

Shank type

C-CENTERING CUTTER

Min. diameter

Max. diameter

Chamfering angleTotal length

● Model Description

110- --

ST20-CN0220-45-110 22

øD

2

Min. Hole DiameterøCmin

20

Max. Chamfer DiameterøCmax

0.3

Hmin

CN0906

Insert ModelModel

1. A wrench and a screw are included. Inserts must be ordered separately.

2. As the insert has a nose radius, spot drilled tip is not acute.

3. Use with hand feed is not recommended.

ø20

11030

45°

øD

øCm

axøC

min

Hmin

CN 0609

C-CENTERING CUTTERInsert size

Corner radius

ACM250FGrade

ACM250FGrade

● Model Description

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.

Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.

CN 0609

C-CENTERING CUTTERInsert size

Corner radius

● Model Description

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.

Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.

1. This table is a guideline for selecting cutting parameters. Adjust them as

needed according to the machine and workpiece conditions.

2. Be sure to use water-soluble cutting fluid during spot drilling.

3. For traverse chamfering, dry cutting (including air blowing) is recommended.

However, if severe built-up edge occurs in aluminum machining, use

water-soluble cutting fluid.

1. This table is a guideline for selecting cutting parameters. Adjust them as

needed according to the machine and workpiece conditions.

2. Be sure to use water-soluble cutting fluid during spot drilling.

3. For traverse chamfering, dry cutting (including air blowing) is recommended.

However, if severe built-up edge occurs in aluminum machining, use

water-soluble cutting fluid.

17 18

Immediate chip evacuation with coolant

ST32 CN 453314

Shank type

C-CENTERING CUTTER

Min. diameter

Max. diameter

Chamfering angleTotal length

● Model Description

125- --

<Insert> Optional

1. A wrench and screws are included. Inserts must be ordered separately.

Cutting Conditions

øD

Effective for traverse chamfering!

Max.chamfering width

C9

ø32

125

35

45°

øCm

in

øCm

ax øD

Hmin

ST32-CN1433-45-125 34

øD

14

Min. bore

øCmin

33

Max. chamfer diameterøCmax

0.6

Hmin

CN0906

Insert ModelModel

Traverse ChamferingWorkpiece Material Cutting Speed Vc

(m/min)

Carbon Steel, Alloy Steel

Stainless Steel

Cast Iron

Aluminum, non-ferrous metals

0.05 - 0.2

50 - 150

50 - 120

70 - 200

100 - 300

Feed (mm/tooth)

CN0906 9.525 S4S-15IP

Inscribed Circle

øD

Insert GradeModel

Insert ClampingScrew Set Model

Triple insert type C-CENTERING CUTTER is now available!

Center through

CN0906 9.525 ○ S4S-15IP

Inscribed Circle

øD

Insert GradeModel

Insert ClampingScrew Set ModelACM250F

(For steel/cast iron/stainless steel)

○

DS20 (For aluminum)

<Insert> Optional

Cutting Conditions

Spot Drilling Traverse ChamferingWorkpiece MaterialCutting Speed Vc

(m/min)

Carbon Steel, Alloy Steel

Stainless Steel

Cast Iron

Aluminum, non-ferrous metals0.02 - 0.08

0.05 - 0.2

50 - 150

50 - 120

70 - 200

100 - 300

0.02 - 0.08

0.02 - 0.05

Feed (mm/rev)

øD

The unique insert shape enhances resistance to chipping and significantly extends insert life.

øC

H

● Spot Drilling Depth Calculation Method

H=(øC-øCmin)÷2+Hmin

Chamfering Tool C-CENTERING CUTTER Triple Insert Type

The coolant hole allows cooling of the cutting edge, which reaches high temperatures, and enables immediate chip evacuation.

○

ACM250F(For steel/cast iron/stainless steel)

○

DS20 (For aluminum)

Spot drilling (centering) is not available.

Caution

Spot drilling/chamfering tool C-CENTERING CUTTER

A multifunction cutter capable of bothspot drilling and chamfering!

Immediate chip evacuation with coolantThe coolant hole allows cooling of the cutting edge, which reaches high temperatures during spot drilling in particular, and enables immediate chip evacuation.

Center through

Prevents chipping during spot drilling

ST20 CN 452002

Shank type

C-CENTERING CUTTER

Min. diameter

Max. diameter

Chamfering angleTotal length

● Model Description

110- --

ST20-CN0220-45-110 22

øD

2

Min. Hole DiameterøCmin

20

Max. Chamfer DiameterøCmax

0.3

Hmin

CN0906

Insert ModelModel

1. A wrench and a screw are included. Inserts must be ordered separately.

2. As the insert has a nose radius, spot drilled tip is not acute.

3. Use with hand feed is not recommended.

ø20

11030

45°

øD

øCm

axøC

min

Hmin

CN 0609

C-CENTERING CUTTERInsert size

Corner radius

ACM250FGrade

ACM250FGrade

● Model Description

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.

Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.

CN 0609

C-CENTERING CUTTERInsert size

Corner radius

● Model Description

1. Inserts are available in packets of 10 pcs. Please specify the insert model number and grade when ordering.

Example: CN0906 ACM250F.........10 Pcs2. The insert clamping screw set contains 10 screws and 1 wrench.

3. Insert clamping screws and tightening wrench are consumables. Order periodically for replacement or spares.

1. This table is a guideline for selecting cutting parameters. Adjust them as

needed according to the machine and workpiece conditions.

2. Be sure to use water-soluble cutting fluid during spot drilling.

3. For traverse chamfering, dry cutting (including air blowing) is recommended.

However, if severe built-up edge occurs in aluminum machining, use

water-soluble cutting fluid.

1. This table is a guideline for selecting cutting parameters. Adjust them as

needed according to the machine and workpiece conditions.

2. Be sure to use water-soluble cutting fluid during spot drilling.

3. For traverse chamfering, dry cutting (including air blowing) is recommended.

However, if severe built-up edge occurs in aluminum machining, use

water-soluble cutting fluid.

19 20

Automatic washing tool for cutting chips and coolant Chip Blower

Insert Model

Workpiece

Cutting Speed Vc (m/min)

Feed Rate fz (mm/t)

Axial DOC ap (mm)

Radial DOC ae (mm)

Coolant

BRG321008

SUS304

150

0.12

5

6

Dry

1. Inserts are available in packets of 10 pcs.

Please specify the insert model number and grade when ordering.

Grade

Effective cutting edge length:ø16 - 26: 08 ø32 - 33: 10

Nose Radius

Caution· Inserts are exclusive for each cutter diameter. Be sure to purchase an insert suited to the

cutter diameter, as the use of a different insert may cause problems.· Not compatible with inserts for FULLCUT MILL FCM Type.

BRG16 08 08 ACP300

● Model Description

Nose RadiusEffective

Cutting Edge Length

Cutter Diameter

Insert Grade

ACP300 (For Steel)

ACZ310 (For Cast Iron)

DS20 (For Aluminum)

Insert Model

8

8

8

10

10

0.8

3.2

○○○○—

○○○○—

ACM300F (For stainless steel)

○○○○—

○○○○○

BRG160808BRG200808BRG250808BRG321008BRG321032

ø16, ø17

ø20, ø21

ø25, ø26

ø32, ø33

1: ACZ310 2: DS20P3: ACP3003F: ACM300F

Insert Marking Description

InsertGrade

Insert size

25 1

Shoulder millingRamping Helical millingPeck-drilling

Multi-functional! Supports various types of machining

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

100 20 Cutting Length (m)30

ACM300F

Conventional product

Lifespan: 1.5x

ACM300F

Comparative photographs at cutting length of 20m

new insert grades

ACP300/ACM300F are now available.

The wing's wind pressure removes cutting chips and coolantFCR

ACP300 for Steel / ACM300F for Stainless Steel

INSERT FOR FULLCUT MILL FCR

●

●

●

The dedicated spring must be replaced after about 20,000 use cycles. Send back the unit for replacement through your supplier.

Although the wing is made of high-strength carbon fiber reinforced resin, it may be worn out or damaged due to the collision of cutting chips or impact when opening/closing. If wear and damage progress, the wing may snap and fly out during use.Be sure to periodically check the damage of the wing visually and replace it as needed. Send back the unit for replacement through your supplier. Individual wings are not available for sale.

The cylindrical shank outer diameter of the chip blower is ø20.Use a BIG NEW BABY CHUCK for the holder. Grasping with a holder with low inner diameter collapsibility is dangerous and must be avoided.

●

●

●●●

The spindle speed and the distance to the workpiece surface in the above table differ depending on the weight of the cutting chips. Be sure to confirm before use.

The wing may open during ATC when it is used with an ultra-high speed ATC machining center.

When supplying coolant with center through, be sure to stop the spindle rotation first.

This product must be used only with a machine with a full cover.

Never modify this product in any way.

■ ø160 Type

■ ø260, ø330 Types

● Startup Spindle Speed ※1In recent high-speed machining centers, the machine spindle rotation rise has become faster. A sudden command for spindle speed may create a strong impact on the wing as it opens; therefore, be sure to rotate it at the startup speed in the table above before raising it to the designated spindle speed.

Center through

supported

Center through

supported

Compactly stores into magazine

ST20-CBL260

Min. 4,000 - Max. 7,000min-1

3,000 - 10,000mm/min

Forward

100 - 150mm

ST20-CBL330Model

Recommended Spindle Speed

Rotation Direction

Distance to the workpiece surface to be cleaned(With wing opened to maximum)

Recommended Movement Feed

Model

Recommended Spindle Speed

Rotation Direction

ST20-CBL160

Min. 6,000 - Max. 9,000min-1

3,000 - 10,000mm/min

Forward

100 - 150mmDistance to the workpiece surface to be cleaned(With wing opened to maximum)

Recommended Movement Feed

0.17kgWeight

Startup Spindle Speed ※1

Startup Spindle Speed ※1

500min-1

→ → →1,000min-1 2,000min-1

(0.5 sec) (0.5 sec) (0.5 sec)

Min. 3,000 - Max. 6,000min-1

0.19kgWeight 0.2kg

※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.

500min-1

→ → →1,000min-1 2,000min-1

(0.5 sec) (0.5 sec) (0.5 sec)

45

80

ø20

65

Flange diameter: ø66

260 (CBL260)330 (CBL330)

160

ø20

45

165 (CBL330)

130 (CBL260)

65Flange diameter: ø66

Usable with various vertical and horizontal machining centers.

Environmental improvement Machine utilization rate improvement Productivity improvement

High-pressure washing with center through

Blows away cutting chips with powerful wind pressure.

Caution

Stainless steel insert grade with excellent fracture and

welding resistance

※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.

Can be selected from three types according to the machine/workpiece

19 20

Automatic washing tool for cutting chips and coolant Chip Blower

Insert Model

Workpiece

Cutting Speed Vc (m/min)

Feed Rate fz (mm/t)

Axial DOC ap (mm)

Radial DOC ae (mm)

Coolant

BRG321008

SUS304

150

0.12

5

6

Dry

1. Inserts are available in packets of 10 pcs.

Please specify the insert model number and grade when ordering.

Grade

Effective cutting edge length:ø16 - 26: 08 ø32 - 33: 10

Nose Radius

Caution· Inserts are exclusive for each cutter diameter. Be sure to purchase an insert suited to the

cutter diameter, as the use of a different insert may cause problems.· Not compatible with inserts for FULLCUT MILL FCM Type.

BRG16 08 08 ACP300

● Model Description

Nose RadiusEffective

Cutting Edge Length

Cutter Diameter

Insert Grade

ACP300 (For Steel)

ACZ310 (For Cast Iron)

DS20 (For Aluminum)

Insert Model

8

8

8

10

10

0.8

3.2

○○○○—

○○○○—

ACM300F (For stainless steel)

○○○○—

○○○○○

BRG160808BRG200808BRG250808BRG321008BRG321032

ø16, ø17

ø20, ø21

ø25, ø26

ø32, ø33

1: ACZ310 2: DS20P3: ACP3003F: ACM300F

Insert Marking Description

InsertGrade

Insert size

25 1

Shoulder millingRamping Helical millingPeck-drilling

Multi-functional! Supports various types of machining

NEW

NEW

NEW

NEW

NEW

NEW

NEW

NEW

100 20 Cutting Length (m)30

ACM300F

Conventional product

Lifespan: 1.5x

ACM300F

Comparative photographs at cutting length of 20m

new insert grades

ACP300/ACM300F are now available.

The wing's wind pressure removes cutting chips and coolantFCR

ACP300 for Steel / ACM300F for Stainless Steel

INSERT FOR FULLCUT MILL FCR

●

●

●

The dedicated spring must be replaced after about 20,000 use cycles. Send back the unit for replacement through your supplier.

Although the wing is made of high-strength carbon fiber reinforced resin, it may be worn out or damaged due to the collision of cutting chips or impact when opening/closing. If wear and damage progress, the wing may snap and fly out during use.Be sure to periodically check the damage of the wing visually and replace it as needed. Send back the unit for replacement through your supplier. Individual wings are not available for sale.

The cylindrical shank outer diameter of the chip blower is ø20.Use a BIG NEW BABY CHUCK for the holder. Grasping with a holder with low inner diameter collapsibility is dangerous and must be avoided.

●

●

●●●

The spindle speed and the distance to the workpiece surface in the above table differ depending on the weight of the cutting chips. Be sure to confirm before use.

The wing may open during ATC when it is used with an ultra-high speed ATC machining center.

When supplying coolant with center through, be sure to stop the spindle rotation first.

This product must be used only with a machine with a full cover.

Never modify this product in any way.

■ ø160 Type

■ ø260, ø330 Types

● Startup Spindle Speed ※1In recent high-speed machining centers, the machine spindle rotation rise has become faster. A sudden command for spindle speed may create a strong impact on the wing as it opens; therefore, be sure to rotate it at the startup speed in the table above before raising it to the designated spindle speed.

Center through

supported

Center through

supported

Compactly stores into magazine

ST20-CBL260

Min. 4,000 - Max. 7,000min-1

3,000 - 10,000mm/min

Forward

100 - 150mm

ST20-CBL330Model

Recommended Spindle Speed

Rotation Direction

Distance to the workpiece surface to be cleaned(With wing opened to maximum)

Recommended Movement Feed

Model

Recommended Spindle Speed

Rotation Direction

ST20-CBL160

Min. 6,000 - Max. 9,000min-1

3,000 - 10,000mm/min

Forward

100 - 150mmDistance to the workpiece surface to be cleaned(With wing opened to maximum)

Recommended Movement Feed

0.17kgWeight

Startup Spindle Speed ※1

Startup Spindle Speed ※1

500min-1

→ → →1,000min-1 2,000min-1

(0.5 sec) (0.5 sec) (0.5 sec)

Min. 3,000 - Max. 6,000min-1

0.19kgWeight 0.2kg

※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.

500min-1

→ → →1,000min-1 2,000min-1

(0.5 sec) (0.5 sec) (0.5 sec)

45

80

ø20

65

Flange diameter: ø66

260 (CBL260)330 (CBL330)

160

ø20

45

165 (CBL330)

130 (CBL260)

65Flange diameter: ø66

Usable with various vertical and horizontal machining centers.

Environmental improvement Machine utilization rate improvement Productivity improvement

High-pressure washing with center through

Blows away cutting chips with powerful wind pressure.

Caution

Stainless steel insert grade with excellent fracture and

welding resistance

※ The wing may open during ATC when it is used with an ultra-high speed ATC machining center.

Can be selected from three types according to the machine/workpiece

Touc

h Pr

obe & Edge Finder

Compatible with all

workpieces

● XYZ direction measurement possible with a single tool

● Can also measure non-conductive workpieces

● Compact design that prevents interference with workpieces

● Calculation of the stylus ball radius not required.

Tool

Offset SensorCompatible with all

workpieces

21 22

Touch Probe & Edge Finder 3D MASTER RED 3DM-10N

Cutting edge position detection of 100mm from workpiece top surface using a dial gauge

Notifies the height with LED and buzzer (new function)

Check the reference point in XYZ directions with a large dial gauge

Easy to read with a large dial gauge

Tool Offset Sensor TOOL MASTER TM-100N

● Large stroke that prevents collision: 10mm

● Uses a large, easily read dial gauge

● Reference can be checked with a setting gauge (100mm)

● Can also measure non-conductive workpieces and tools

● Firmly fixed with a magnet.

Specifications Model TM-100N

ø39

92 -

102

ø63 54.8

Str

oke

10 ø42

Magnet

Buzzer

Battery

LED (red)

LED (green)

The specifications above are values when the accessory ST25R-3DM stylus is used.

Specifications

Min. scale

Repeatability

XY stroke amount

Z stroke amount

Weight

Standard accessory

0.01mm

Within 0.01mm

±4mm

4mm

0.6kg

Stylus: ST25R-3DM

Model 3DM-10N

41ø38

ø440

100

25

57

ø10 h6

60

19

Standard stylusST25R-3DM

The position where the ball comes into contact with the workpiece and moves radially is the center of the spindle.(Position "0" for both long hand and short hand)

Height accuracy

Min. tool diameter

Stroke

Stroke range

Measuring pressure

Battery

Weight

Standard accessory

Min. scale

Indicator error

Repeatability

Return error

100 mm

ø1mm

10mm

92 - 102mm

At 3N (100mm)

SR44 x 2

1.0kg

Setting gauge x 1P

0.01mm

±15μm

5μm

5μm

+0.02 0

Notification

signal Around 99.5mm

Around 100.5mm

Lit (green)

"Beep"

Flashing (green/red)

"Beep Beep Beep"

LED

Buzzer

LED

Buzzer

Dial G

auge

Accu

racy

※ Dial gauge accuracy conforms to JIS B7503:1997.※ Type without magnets is also available. If required, add /N at the end of the model number when ordering. (Example: TM-100N/N)

Touc

h Pr

obe & Edge Finder

Compatible with all

workpieces

● XYZ direction measurement possible with a single tool

● Can also measure non-conductive workpieces

● Compact design that prevents interference with workpieces

● Calculation of the stylus ball radius not required.

Tool

Offset SensorCompatible with all

workpieces

21 22

Touch Probe & Edge Finder 3D MASTER RED 3DM-10N

Cutting edge position detection of 100mm from workpiece top surface using a dial gauge

Notifies the height with LED and buzzer (new function)

Check the reference point in XYZ directions with a large dial gauge

Easy to read with a large dial gauge

Tool Offset Sensor TOOL MASTER TM-100N

● Large stroke that prevents collision: 10mm

● Uses a large, easily read dial gauge

● Reference can be checked with a setting gauge (100mm)

● Can also measure non-conductive workpieces and tools

● Firmly fixed with a magnet.

Specifications Model TM-100N

ø39

92 -

102

ø63 54.8

Str

oke

10 ø42

Magnet

Buzzer

Battery

LED (red)

LED (green)

The specifications above are values when the accessory ST25R-3DM stylus is used.

Specifications

Min. scale

Repeatability

XY stroke amount

Z stroke amount

Weight

Standard accessory

0.01mm

Within 0.01mm

±4mm

4mm

0.6kg

Stylus: ST25R-3DM

Model 3DM-10N

41ø38

ø4

4010

0

25

57

ø10 h6

60

19

Standard stylusST25R-3DM

The position where the ball comes into contact with the workpiece and moves radially is the center of the spindle.(Position "0" for both long hand and short hand)

Height accuracy

Min. tool diameter

Stroke

Stroke range

Measuring pressure

Battery

Weight

Standard accessory

Min. scale

Indicator error

Repeatability

Return error

100 mm

ø1mm

10mm

92 - 102mm

At 3N (100mm)

SR44 x 2

1.0kg

Setting gauge x 1P

0.01mm

±15μm

5μm

5μm

+0.02 0

Notification

signal Around 99.5mm

Around 100.5mm

Lit (green)

"Beep"

Flashing (green/red)

"Beep Beep Beep"

LED

Buzzer

LED

Buzzer

Dial G

auge

Accu

racy

※ Dial gauge accuracy conforms to JIS B7503:1997.※ Type without magnets is also available. If required, add /N at the end of the model number when ordering. (Example: TM-100N/N)

CATALOG No. EXm3-2

HYDRAULIC CHUCK SUPER SLIM UP

MEGA MICRO CHUCK COOLANT NUT

CARBIDE CYLINDRICAL INSERT HOLDER

CK BORING INSERT

SMART DAMPER EWN HEAD

SMART DAMPER BORING BAR

HYDRAULIC CHUCK NC LATHE TOOLING

BIG CAPTO C4 TURNING TOOL

C-CUTTER mini

C-CENTERING CUTTER

FULLCUT MILL FCR INSERT

CHIP BLOWER

TOOL MASTER

3D MASTER RED

CATALOG No.EXM3-2-0219-1A

Takaramachi 5-2, Higashiosakashi Osaka 579-8025 JAPANPhone : (+81)-72-982-8277 Fax : (+81)-72-982-8370

http://www.big-daishowa.com E-mail: export@big-net.ne.jp

This catalog contains patents and trademarks of the BIG DAISHOWA group pending and patented at the Japan Patent Office.Some patents and trademarks may also have been applied for countries other than Japan.

Subject to technical changes by further developments.

P R O D U C T SNEW