profilometers 3d non contact metrology nanovea · profilometer intro nanovea 3d non-contact...
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PROFILOMETER INTRO
Nanovea 3D Non-Contact Profilometers are designed with leading edge optical pens using
superior white light axial chromatism. Nano through macro range is obtained during
measurement (Profile/Dimension, Roughness/Finish/Texture, Shape/Form/Topography,
Flatness/Warpage, Volume/Area, Step-Height/Depth/Thickness and others) on a wider
range of geometries and materials than any other Profilometer. With the use of a large
range of optical pens the Profilometer precisely measures an endless range of applications.
Nanovea optical pens have zero influence from sample reflectivity, variations require no
sample preparation and have advanced ability to measure high surface angles. Easily
measure any material: transparent, opaque,
specular, diffusive, polished, rough etc. Unlike
other optical measurement techniques, large
surface areas can be precisely measured without any imaging stitching. For applications exceeding
Profilometer capability an AFM integration is available to maximize measurement range. All Profilometers use
the same Software and Nanovea PRVision is optional on most Profilometers for auto pattern recognition.
Profilometer speeds range from 7mm/s to 1m/s for laboratory or research to the needs of hi-speed inspection
on large surface areas. Nanovea Profilometers can be built with custom size, speeds, scanning capabilities,
Class 1 Clean Room compliance, with Indexing Conveyor and for Inline or online Integration and now with
true portability capability.
PROFILOMETERS
Jr25 Optical Profilometer | True Portable Capability using the same technology and software as the PS50, along with
25mm X-Y stages, the high-performance, portable Jr25 provides measurement capability rarely available for immovable objects
or during field study. The Jr25 has a small footprint (27cm x 14cm) with a total weight less than 5.5 Kg and runs on a laptop,
which makes for portable ease. With a fully rotational, single axis, head the Jr25 has the ability to measure surfaces at difficult
angles. Durable carrying case for safe and secure transport. Ideal option for portable measurement needs during field studies or
immovable objects in processing environments.
PS50 Optical Profilometer | Limited Budget Using the same technology and software as the ST400, along with
50mm X-Y stages, the high-performance PS50 is the ideal choice to replace stylus and laser profilers. The PS50 has a
small footprint (30cm x 25cm) and the option of running on a laptop, which makes for an easy installation where space
is critical. Ideal option for budget limitations and small research facilities.
ST400 Optical Profilometer | Nanovea Standard with 150mm X-Y stages and a large coarse height adjustment to
easily accommodate larger sample sizes. The ST400 also has an optional offset camera, with either manual or motorized
zooms, to easily identify small features prior to measuring them. The Custom ST400, a more open configuration, allows for the addition of larger X-Y stages
to measure even larger areas, a 360° rotational stage for measuring spherical or cylindrical parts and many other custom configurations. Works well for
larger samples and larger scan areas. Available with various automation options. Ideal option for diverse and expanding measurement needs.
HS1000 Optical Profilometer | Hi-Speed Automated Inspection at speeds 50 times faster than most inspection systems in
its class. Inspection speeds can reach up to 1m/s and data acquisition up to 31KHz providing crucial inspection for more time
constraint production and quality control environments. The HS1000 is made mostly of granite to provide superior stability
and comes with an optional enclosure workstation to create a fully contained stand-alone instrument. The HS1000 can also be
equipped with an 180point line sensor to make inspection up to 180 times faster, which gives 1m/s stage speed and an
acquisition rate up to 324,000. Ideal option for hi-speed automation and quality control environments. Optimized versions of
the HS1000 Profilometer has been built for Photovoltaic, Microelectronics and Asphere production environments. Capable of
acquiring up to 31,000 points per second and scan areas up to 1m x 1m. Measurements can range from microelectronic
planarity, to solar cell flatness to aspheric topography and dimension. Available as stand alone or inline for integration production lines for quality control
inspection.
arity to solar ce
PROFILOMETER OPTICS
Optical Pens | Nanovea optical pens have zero influence from sample reflectivity. Variations require no
sample preparation and have advanced ability to measure high surface angles. Capable of large Z
measurement ranges. Unlike other optical techniques, Nanovea optical pens provide ability to measure
any material, whether transparent, opaque, specular, diffusive, polished or rough. Large pen selection for
varying dynamic vertical measurements. Excellent vertical and spatial resolution.
AFM | The AFM is available for maxim measurement range.
Providing user ability to quickly move from a chosen area of
optical profiler measurement to an AFM three-dimensional measurement at higher lateral and vertical
resolution. AFM measurements are non-destructive and require no sample preparation. Standard mode:
Static Force (Contact): Constant Force, Constant Height. Extended modes: Dynamic Force (Intermittent
Contact etc.): Constant Amplitude, Constant Height. Static Force: Force Modulation, Spreading Resistance.
Dynamic Force: Phase Contrast, Magnetic Force, Electrostatic Force. Scan area up to 110μm, Z range up to
22μm, XY resolution down to 0.15nm and Z resolution down to 0.027nm
Video Zoom Imaging | The Video Zoom offers user ability to select areas to be measured through
live camera view. The camera is offset to the optical pen with a calibrated distance through the Nanovea
3D software. Complete with manual or motorized zoom capabilities with a diagonal field of view
ranging from 11.42mm to 1.77mm. Video option will be available in the software that allows the user to
draw a box around a feature to be measured, take a picture of the surface and stitch multiple images
together to create a large picture of the surface. Pattern recognition Software can be included when
camera option is added (PRVision). Magnification = 0.7x - 4.5x, Diagonal Field of View = 11.42 - 1.77
(mm), N.A. = 0.050 - 0.140, Depth of Field = 0.23 - 0.03 (mm), Working Distance = 36mm
Microscope Imaging | The Microscope, with similar functions to the Video Zoom Camera, allows the
full capability of a microscope with options such as polarizer and analyzer slides. The Microscope can be
equipped with up to 5 microscope objectives ranging from 5x to 100x, and provides an overall total
video magnification of up to 4000x. The Microscope Turret can be used when a high level of detail is
needed to resolve small features on any surface. Available Objectives = 5x, 10x, 20x, 50x, Video
Magnification of up to 4000x
PROFILOMETER SOFTWARE
Nanovea 3D Software | The Nanovea 3D software is the
acquisition software that is used with all Nanovea Profilers. The software permits the user to define the
size of the area, or line to be measured, as well as the lateral resolution of the measurement. The
software also allows three different views of the measurement in real-time: cross-sectional, top-down
and 3-dimensional views. To make it easier to find and measure small surfaces, a recentering function
allows the user to point-and-click on the scanned image in order to recenter the next scan to that
specific point; or by use of a point-and click feature from an optional offset video camera. Macro
measurement is a standard feature in all versions of
Nanovea 3D software. Macro allows users to load several samples, or trays, to stage to create a user
trained measurement across several chosen locations and or samples.
Mountains 3D Analysis Software | Optional software package available to all Nanovea Profilers,
which provides a complete set of surface analysis tools. User-friendly report making and editing. An
extensive list of roughness, flatness, waviness and other surface parameters. Create's 3D images in false
color, contour maps and photo simulation. A variety of filtering, leveling and other surface correction
functions. --Continued on next page
Ability to create templates to be applied to multiple individual measurements. Dimensional analysis, surface area, volume, bearing ratio and texture
direction. Grain counting, sorting, and other grain analysis. Spectral analysis, auto correlation, and fractal analysis. Statistical analysis over a
population of results. Ability to export raw data, images, and entire reports. Create and export your videos of the surface. 4D analysis to look at
surface changes as a function of time. Motif analysis and additional functions available, please contact Nanovea for more details.
Nanovea PRVision Software | PRVision Software module can be included in Nanovea 3D Software
when an optional camera is included. PRVision has the ability to automatically recognize features from a
user-trained image file. The surface is scanned while automatically recognizing all features of interest;
then either automatically measures every feature found or a select few that are chosen by the user.
PROFILOMETER APPLICATIONS
Nanovea Profilometers provide unmatched 3D Non Contact Surface Metrology (Profile Dimension, Roughness Finish Texture, Shape Form
Topography, Flatness Warpage Coplanarity, Volume Area, Step-Height Depth, Thickness and others) at Nano through Macro range, for research and
quality control environments. Industries include: Semiconductor, Automotive, Coatings, Solar, Metallurgy, Microelectronics, Pharmaceutical,
Biomedical, Aerospace and many others.
PROFILOMETER SPECS
MEASUREMENT RANGE
110μm
300μm
1.1mm
3.0mm
10mm
20mm
20μm
300μm
350μm
6mm
10mm
24mm
WORKINGDISTANCE (MM)
3.3
11
12.7
16.4
29
19.6
0.37
5.68
12.7
27.3
66.9
223
VERTICALRESOLUTION (NM)
5
12
25
75
280
600
2
10
10
200
300
1500
VERTICALACCURACY (NM)
20
60
200
400
900
3000
10
90
60
600
900
3000
MINIMUMTRANSPARENT
THICKNESS (μM)
7
15
25
60
200
590
12
25
25
200
425
1570
LATERALRESOLUTION (μM)
1.10 / 1.55 / 2.60
1.10 / 1.55 / 2.60
1.55 / 2.60
2.60 / 8.00 / 11.0
2.60 / 8.00 / 11.0
8.00 / 11.0
1.5
3.7
3.5
6.25
25.5
22.5
Classical Optical Pens ( Not Available on Jr25 or PS50)
Modular Optical Pens
HS1000
400 x 600 mm
50 mm
0.005 μm
1 m/s
N/A
N/A
Optional
N/A
Jr25
25 mm
30 mm
0.1μm
7 mm/s
N/A
N/A
N/A
N/A
ST400
150 mm
60 mm
0.1 μm
20 mm/s
Optional
Optional
Optional
Optional
PS50
50 mm
30 mm
0.1 μm
10 mm/s
N/A
N/A
N/A
N/A
Line Sensors WAVY MICROVIEW
Line Length (mm)
Number of Points
Spot Size (μm)
Pitch (μm)
Numerical Aperture
Working Distance (mm)
Z Measurement Range (mm)
Resolution (μm)
Accuracy (μm)
Field Scanning (mm) (Optional)
44.75
180
50
250
0.2
36
2
0.5
2.5
44.75 x 48.5
1.8
180
3.85
10
0.5
10
0.5
0.125
0.5
1.8 x 1.8
BASE
X-Y Axis Travel
Z Axis
X-Y Axis Resolution
Maximum X-Y Speed
Rotational Stage
Microscope Imaging
Zoom Video Imaging
AFM
*Specifications may change, please contact Nanovea for clarification.
Today's Standard For Tomorrow's Materials
Nanovea is the result of over 20 years experience providing professional solutions
and experienced service throughout the fields of nano/micro/macro profilometry,
mechanical, tribology, imaging and other related fields of materials research & development
industries. After years of client feedback and the dedication to providing superior instrumental
solutions, Nanovea was launched in 2004 as a privately held California corporation.
From the Irvine, CA office Nanovea designs and manufactures Profilometers, Mechanical Testers &
Tribometers to combine the most advanced testing capabilities in the industry: Scratch Adhesion,
Indentation Hardness, Wear Friction & 3D Non-Contact Metrology at Nano, Micro & Macro range.
Unlike other manufactures Nanovea also provides Laboratory Services, offering clients availability to
the latest technology and optimal results through improvements in material testing standards.
nanovea.com