progresstech overview 2012 (2)

Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]

OverviewNovember 14, 2012


2005-2009 Progresstech ranked the highest growing Russian company within Deloitte Technology Fast 500 EMEA

Progresstech, Ltd.Engineering Services Company

13 years

1000+ employees

$60M+ 2011 revenue

7% of Boeing Commercial Airplane engineering staffing

20% of Sukhoi SuperJet engineering work statement

20% of Spirit AeroSystems engineering staffing

Facts and Figures

US DoCExport

Licensed

FLAGSHIP OF PROGRESSTECH GROUP


Our Partners and Customers


AIRPORT INFRASTRUCTUREDESIGN AND PLANNING

ENGINEERING SERVICES FOR AEROSPACE APPLICATIONS

REGULATORY AFFAIRSCOORDINATION FOR AIRLINES

Engineering Services to Aerospace and Aviation Transport Industries

AIRPORT TECHNOLOGYR&D/TESTING

90%90%

10%10%

Revenue by Business Unit

http://www.progresstech.ru/netcat_files/Image/Project/Science/5_Consulting_1S.jpg

http://www.progresstech.ru/netcat_files/Image/Project/Design%20Department/4_Kubinka/4_Kubinka_1.jpg


Location of Engineering Resources

Spirit-ProgresstechWichita, KS

ProgresstechMoscow

Ukr-ProgresstechKiev, Kharkov

MIKA-ProgresstechErevan

Progresstech-Dubna Dubna

Engineering team of 80 people in Russia State Special Economic Zone

Engineering team of 1000 people among 3 engineering sites. Team is formed of

best Russian engineering talent

Engineering team of 50 people in Armenia

Spirit-Progresstech - engineering program management team of 25 people providing engineering support to Spirit

Engineering team of 90 people between 2 engineering sites in Ukraine

Centre Composite Riga, Latvia

Engineering team of 30 people in Latvia

Center of Technical Publication Moscow, 30 engineers

Progresstech –RCMoscow, Skolkovo

PT-AmericasHouston, TX

Business Development company to support projects with US customers


AS9100/EN9100certified

• Visual Project Control Boards• Stoplight Charts• X-Box Policy Deployment• Continuous Improvement

Management Tools

CompanyManagement

ProjectManagement

Client Experience

Progresstech Management System

ImprovementEvents


Quality Approvals

Progresstech Quality Management System isISO 9001:2008 & AS9100/EN9100:2004compliant

Certification Registrar:Det Norske Veritas (DNV)

U.S. DoC Export Licenses


Lead Stress Engineers(10+ year experience)

Lead Design Engineers(10+ year experience)

Design Engineers(5+ year experience)

Stress Engineers(5+ year experience)

Drafters(1-5 year experience)

7%

15%

23%

20%

35%

Engineering Team1000+ Aerospace Engineers

• Multinational Collaboration Experience


Production & Test Support

• Comprehensive project management support

• Pro-Active Project Parties Interface

• Active Participation in Product Configuration Management

• Process Design and Improvement, LEAN principles

implementation

Project Management• Safety Margins and Allowables

• Static and Dynamic – linear

and non-linear

• Structural Integrity and

Damage Tolerance

• Fuselage, Wing Structures Concept Design

• Primary/Secondary/Payloads/Systems/Pylon parts,

Assemblies and Installations Design (Aluminum, Steel,

Titanium, Composites)

• Detailed Design

• 2D to 3D conversion

• Production and Maintenance Tooling Design

• Static Analysis

• F&DT Analysis

• Aircraft certification documents – Static and Fatigue

• Repair justification Reports

• NASTRAN, PATRAN, ABAQUS, ANSYS, CATIA V4/V5

• Boeing engineering tools long-distance access: DIRRECT,

REDARS, PDM, GCE, ENOVIA • Shop, Production, and Post-Production engineering support

DFM Detail DesignLayout Design Concept Design (JCDP)

Structural Design

Manufacturing and Production Support

Structural Stress Analysis• Fatigue

• Weight Optimization

• Finite Element Modeling

• Structural Loads Analysis

• Testing Support

Design Verification - Certification

Engineering Software Tools

Experience and ExpertiseAirplane Design-Build-Test Cycle Engineering Support

Technical Publications

Advanced Composite Design and Analysis

Advanced Materials and Technologies Development


Advanced Composite StructureDesign and Analysis

Appraisal of the existing methods of composite structure analysis

Development of unique approaches for composite structures analysis

Experimental and calculation (FEM) verification of methodology developed

Software tools development

Development of the utilities for MSC.Patran to automate routine work for composite parts

FEM analysis

Full scale tests of composite samples, parts and assemblies


Advanced Materials and Technology Development

• Advanced methods for material properties modeling

• Mathematical modeling of new material behavior with plasticity and anisotropy

• Software tools development for analysis of structures made of advanced materials

• Software tools development to predict structure damage under the complex loading

• The comprehensive testing of new material samples and components


Progresstech Areas of Competence

in Testing of metals and composites

Analysis validation,Certification tests

Design-value development

Material propertyevaluation

Sub-component tests

Structural elements tests

Allowable development

Material properties development

Failure criteria development

Componenttests


Testing Equipment of Experimental Laboratory

- Testing Machines for coupons, samples and structural elements tests

- Testing Facilities for sub-components and components tests


Technical Publications

• Unique visualization technology Cortona 3D (www.cortona3d.com)• Virtual repair and maintenance manuals• Interactive part catalogs• Technical illustrations• Training materials


Airplane Programs Supported

Boeing 787 Fuselage, Payloads, Pylon Structures

Boeing 747LCF,

737-900XFuselage, Wing, Payloads, Systems

Boeing 777 -200LR/ 300ERFuselage, Wing, Fin And Pylon Structures,

Payloads, Systems

Boeing 737, 747 Fleet Support - Structure Repair Manuals

Boeing 767, 747 Passenger to Freighter conversion

Manufacturing Engineering Support To Boeing Commercial Airplane Legacy

Programs

A380, A330, A320, A350 Wing, Fuselage

Cessna Columbus Fuselage

MRJ Pylon

Gulfstream G650, G250 Wing

Sukhoi Superjet 100 Wing, Fuselage, Systems, Landing Gear

Bombardier Learjet 85 Fuselage

Business Jets Passenger Cabin Interior

KAMOV Ka-226T, Ka-62 Systems


Concept DesignAllowable testingMethods development

Detail Design

Tech PublicationCMM/AMM

Manufacturing EngineeringToolingComponent Testing

FAIMEDWeight reduction

Tooling designNC Programming

Sustaining SupportMOD

MRB supportLiaisonTelexes/SB

Integrated Support


Collaboration in FiguresComponents Worked on by Year

All15.7%

Fuselage34,0%

Nacelle0,4%

Pylon5,5%

Wing18,7%

Interiors0,3%

Systems9,9%

Payloads15,5%

Progresstech engineering teamhas quickly grown into one of the largest in Eastern Europe

2006 2007 2008 2009 2010 2011 20120

200

400

600

800

1000

1200

Payloads

Systems

Interiors

Wing

Pylon

Nacelle

Fuselage

All

Eq

. h

ead

s


Headquarters: Bld 14/1, Elektrozavodskaya Street,Moscow 107023, RussiaAttn: Andrey Sharnin, Deputy Director, +7-495-741-0656

Progresstech America (PT-Americas, LLC)10200 Grogan’s Mill Rd, Ste 552The Woodlands, TX 77380 USAwww.ptamericas.comAttn: Alex Yermonsky, President/CEO, +1 (281) 882-3079

progresstech overview 2012 (2)

Documents

engineering sites

year experience progresstech

emea progresstech

assemblies progresstech

customers progresstech

engineering team1000

analysis production

composite parts fem