progresstech overview 2012

Progresstech, Ltd Tel: +7 495 741 0656 E-mail: [email protected]

Company overview


2005-2009 Progresstech ranked the highest Russian company within Deloitte Technology Fast 500 EMEA

Progresstech, Ltd.Engineering Service Company

13 years

1000+ employees

$60M+ 2011 revenue

7% of Boeing Commercial Airplane engineering staffing

20% of Sukhoi Superjet 100 engineering work statement

50% Spirit AeroSystems engineering JV Partner

Facts and Figures

US DoCExport

Licensed

FLAGSHIP OF PROGRESSTECH GROUP


Our Partners and Customers

http://www.kamov.ru/en/


AIRPORT INFRASTRUCTUREDESIGN AND PLANNING

ENGINEERING SERVICES FOR AEROSPACE APPLICATIONS

REGULATORY AFFAIRSCOORDINATION FOR AIRLINES

Engineering Services to Aerospace and Aviation Transport Industries

AIRPORT TECHNOLOGYR&D/TESTING

90%90%

10%10%

Revenue by Business Unit

http://www.progresstech.ru/netcat_files/Image/Project/Science/5_Consulting_1S.jpg

http://www.progresstech.ru/netcat_files/Image/Project/Design%20Department/4_Kubinka/4_Kubinka_1.jpg


Location of Engineering Resources

Spirit-ProgresstechWichita, KS

ProgresstechMoscow

Ukr-ProgresstechKiev, Kharkov

MIKA-ProgresstechErevan

Progresstech-Dubna Dubna

Engineering team of 80 people in Russia State Special Economic Zone

Engineering team of 1000 people among 3 engineering sites. Team is formed of

best Russian engineering talent

Engineering team of 50 people in Armenia

Spirit-Progresstech JV - engineering program management team of 25 people between Wichita and Moscow (JV branch office) providing engineering support to Spirit’s and other Clients thru access to Progresstech engineering resources

Engineering team of 90 people between 2 engineering sites in Ukraine

Centre Composite Riga, Latvia

Engineering team of 30 people in Latvia

Center of Technical Publication Moscow, 30 engineers

Progresstech –RCMoscow, Skolkovo

PT-AmericasHouston, TX


AS9100/EN9100certified

• Visual Project Control Boards• Stoplight Charts• X-Box Policy Deployment• Continuous Improvement

Management Tools

CompanyManagement

ProjectManagement

Client Experience

Progresstech Management System

ImprovementEvents


Quality Approvals

Progresstech Quality Management System isISO 9001:2008 & AS9100/EN9100:2004compliant

Certification Registrar:Det Norske Veritas (DNV)

U.S. DoC Export Licenses


Lead Stress Engineers(10+ year experience)

Lead Design Engineers(10+ year experience)

Design Engineers(5+ year experience)

Stress Engineers(5+ year experience)

Drafters(1-5 year experience)

7%

15%

23%

20%

35%

Engineering Team1000+ Aerospace Engineers

• Multinational Collaboration Experience

• 60% speak English / English is mandatory for all Leads


Production & Test Support

• Comprehensive project management support

• Pro-Active Project Parties Interface

• Active Participation in Product Configuration Management

• Process Design and Improvement, LEAN principles

implementation

Project Management• Safety Margins and Allowables

• Static and Dynamic – linear

and non-linear

• Structural Integrity and

Damage Tolerance

• Fuselage, Wing Structures Concept Design

• Primary/Secondary/Payloads/Systems/Pylon parts,

Assemblies and Installations Design (Aluminum, Steel,

Titanium, Composites)

• Detailed Design

• 2D to 3D conversion

• Production and Maintenance Tooling Design

• Static Analysis

• F&DT Analysis

• Aircraft certification documents – Static and Fatigue

• Repair justification Reports

• NASTRAN, PATRAN, ABAQUS, ANSYS, CATIA V4/V5

• Boeing engineering tools long-distance access: DIRRECT,

REDARS, PDM, GCE, ENOVIA • Shop, Production, and Post-Production engineering support

DFM Detail DesignLayout Design Concept Design (JCDP)

Structural Design

Manufacturing and Production Support

Structural Stress Analysis• Fatigue

• Weight Optimization

• Finite Element Modeling

• Structural Loads Analysis

• Testing Support

Design Verification - Certification

Engineering Software Tools

Experience and ExpertiseAirplane Design-Build-Test Cycle Engineering Support

Technical Publications

Advanced Composite Design and Analysis

Advanced Materials and Technologies Development


Advanced Composite StructureDesign and Analysis

• Appraisal of the existing methods of composite structure analysis

• Development of unique approaches for composite structures analysis

• Experimental and calculation (FEM) verification of methodology developed

• Software tools development

• Development of the utilities for MSC.Patran to automate routine work for composite parts

• FEM analysis

• Full scale tests of composite samples, parts and assemblies


Advanced Materials and Technologies Development

• Advanced methods for material properties modeling

• Mathematical modeling of new material behavior with plasticity and anisotropy

• Software tools development for analysis of structures made of advanced materials

• Software tools development to predict structure damage under the complex loading

• New material samples and components comprehensive testing


Technical Publications

• Unique visualization technology Cortona 3D (www.cortona3d.com)• Virtual repair and maintenance manuals• Interactive part catalogs• Technical illustrations• Training materials


Airplane Programs Supported

Boeing 787 Fuselage, Payloads, Pylon Structures

Boeing 747LCF,

737-900XFuselage, Wing, Payloads, Systems

Boeing 777 -200LR/ 300ERFuselage, Wing, Fin And Pylon Structures,

Payloads, Systems

Boeing 737, 747 Fleet Support - Structure Repair Manuals

Boeing 767, 747 Passenger to Freighter conversion

Manufacturing Engineering Support To Boeing Commercial Airplane Legacy

Programs

A380, A330, A320, A350 Wing, Fuselage

Cessna Columbus Fuselage

MRJ Pylon

Gulfstream G650, G250 Wing

Sukhoi Superjet 100 Wing, Fuselage, Systems, Landing Gear

Bombardier Learjet 85 Fuselage

Business Jets Passenger Cabin Interior

KAMOV Ka-226T, Ka-62 Systems


Collaboration in FiguresComponents Worked on by Year

All15.7%

Fuselage34,0%

Nacelle0,4%

Pylon5,5%

Wing18,7%

Interiors0,3%

Systems9,9%

Payloads15,5%

Progresstech engineering teamhas quickly grown into one of the largest ones in Eastern Europe

2006 2007 2008 2009 2010 2011 20120

200

400

600

800

1000

1200

Payloads

Systems

Interiors

Wing

Pylon

Nacelle

Fuselage

All

Eq

. h

ead

s


Collaboration in FiguresCompetence Developed

Methods1.6%

MRB1.4%

SRM0.2%

NC Engineering0.1%

QA6.6%

R&D0.4%

Shop Engineer-ing Support

4.4%

Software Tools0.1%Structure Analysis

20.6%

Structure Design36,3%

System Installa-tion1.9%

System Design9.5%

Payload Design15,4%

SPARES1.5%

Progresstech engineering team rich experience allows the company to offer turnkey solutions to a wide range of different projects


Boeing – Progresstech19 Years of Working Together

• Commercial airplane engineering• Flight safety• Regulatory affairs coordination

Support for Boeing


Progresstech performed over 20% of airframe structures engineering

United aircraft corporation – ProgresstechSukhoi Superjet 100

April 21, 2011 – First passenger flight

2005 – The cooperation with Sukhoi Civil Aircraft Corporation to support the development Sukhoi Superjet 100

http://www.kamov.ru/en/


• Requirements• Standards• Tools• Methods• Processes

• Engineering Resources

• A Joint venture between Spirit AeroSystems, Inc USA and Progresstech Ltd.

• Registered on November 2007 in Delaware, USA

• A branch office opened in Moscow in February 2008

• Spirit AeroSystems maintains export licenses with SPLLC for composites and NC machining

Cessna Columbus Gulfstream G650 Airbus A350 Others…

SPIRIT CUSTOMERS

Spirit-Progresstech LLC Engineering Partnership


Bld 14/1, Elektrozavodskaya Str.Moscow 107023, Russia